ITP

P - 43 F.P.S.O CONVERSION Doc. No. 218338-Q-PA-020

DOC TITLE : Rev. A

INSPECTION AND TEST PLAN MATRIX Page

Process Description Procedure Acceptance Criteria Verifying Document Action Points

JSPL KBR ABS

1 CORPORATE PROCEDURES

1.1 Requisition of Material and Equipme PAD-06-01-P01 3 NA NA JSPL Records as Required. R M -

1.2 Purchasing PAD-06-03-P01 4 NA NA JSPL Records as Required. M M -

1.3 Purchase Order Preparation by ComPAD-06-03-P01-W01 I NA NA JSPL Records as Required. M M -

1.4 Incoming Inspection of Stock Materi PAD-10-01-P01 3 NA NA JSPL Records as Required. H M -

1.5 PAD-10-01-P02 2 NA NA JSPL Records as Required. H M -

1.6 Non-Conformance Reporting QMP-13-01-P01 6 NA NA JSPL Records as Required. R M M

1.7 Corrective Action. QMP-14-01-P01 4 NA NA JSPL Records as Required. R M M

1.8 Preventive Action. QMP-14-01-P03 I NA NA JSPL Records as Required. R M M

1.9 Control of Inspection and Test Equi QMP-11-01-P01 1 NA NA JSPL Records as Required. M M M

2 QUALITY OBJECTIVE - - NA NA - Project Quality Plan

3 CONTRACT REVIEW - - NA NA R R M

4 SUB-CONTRACTOR SOURCING SELECTION

Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H M M

5 MATERIAL

7 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

Incoming Inspection of Purchased Non-stock Material

Acknowledgement of contrace / PO

Quotation / Tender Relevant documents.

5.1 Receiving Inspection PAD-10-01-P02 - NA JSPL - Records as Required. H M M


Doc . Title : Rev. A



JSPL KBR ABS

5.2 Material Verification - - APP. JSPL ABS Mill Certificate H M M

5.3 Review of Material Certificates - - NA JSPL Material Specification Mill Certificate R R R

6 QUALITY

6.1 NDT & PERSONNEL QUALIFICATION

6.1.1 NDT Procedures

6.1.1a 218338-Q-PA-001 A NA YES AWS D1.1 R R/A R/A

6.1.1b 218338-Q-PA-002 A NA YES ASME SEC VIII R R/A R/A

6.1.1c 218338-Q-PA-003 A NA YES ABS R R/A R/A

6.1.1d 218338-Q-PA-004 A NA YES AWS D1.1 R R/A R/A

6.1.1e 218338-Q-PA-005 A NA YES R R/A R/A

6.1.1f 218338-Q-PA-006 A NA YES ABS RULE FOR NDT R R/A R/A

6.1.1g 218338-Q-PA-007 A NA YES AWS D1.1 R R/A R/A

6.1.1h 218338-Q-PA-008 A NA YES ASME SEC VIII R R/A R/A

6.1.1i 218338-Q-PA-009 A NA YES AWS D1.1 R R/A R/A

8 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

Setsco Procedure for Ultrasonic Testing ( AWS D1.1 )

I-PR-FGG-GENL-QM-BRY-

002Setsco Procedure for Ultrasonic Testing ( ASME V & VIII SPECIFICATION )


002Setsco Procedure for Ultrasonic Testing ( ABS )


002Setsco Procedure for Radiogrphy Testing ( AWS D1.1 )


002Setsco Procedure for Radiogrphy Testing ( ASME SEC. V )

ASME SEC V, AWS D1.1 / ANSI B31.3


002Setsco Procedure for Radiogrphy Testing ( ABS )


002Setsco Procedure for Magnetic Particle Testing ( ASTM & AWS D1.1 )


002Setsco Procedure for Magnetic Particle Testing ( ASTM SEC. V & VIII )


002Setsco Procedure for Liquid Penetrant Testing ( ASTM E 165 & AWS D1.1 )


002

6.1.1j 218338-Q-PA-010 A NA YES ASME SEC VIII R R/A R/A

6.1.1k 218338-Q-PA-011 A NA YES AWS D1.1 / ASME VIII/ABS R R/A R/A





JSPL KBR ABS

6.1.1l 218338-Q-PA-012 A NA YES AWS D1.1 /ASME VIII /ABS R R/A R/A

218338-Q-PA-013 A NA YES AWS D1.1 R R/A R/A

6.1.1n 218338-Q-PA-014 A NA YES ASME SEC VIII R R/A R/A

6.1.1o 218338-Q-PA-015 A NA YES ABS R R/A R/A

6.1.1p 218338-Q-PA-016 A NA YES AWS D1.1 / ASME VIII R R/A R/A

6.1.1q 218338-Q-PA-017 A NA YES AWS D1.1 / ASME VIII R R/A R/A

6.1.1r Procedure for Thichkness Gauging 218338-Q-PA-018 A NA YES R R/A R/A

6.1.2 Personnel Qualification I-PR-FGG-GENL-QM-BRY-002

6.1.2a Welding Inspector NA JSPL CSWIP-W1-6-92 Certificates R R R

6.1.2b NDT Personnel Quaification NA YES

a) Procedure Approval NA YES PCN Level - III Certificates R R R

b) Interpteter / Technician NA YES PCN Level - II Certificates R R R

Setsco Procedure for Liquid Penetrant Testing ( ASTM SEC. V & VIII )


002Ebenzer Procedure for Radiography Testing


002

9 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

Mateval Procedure for Radiogrphy Testing


0026.1.1

m

Mateval Procedure for Ultrasonic Testing ( AWS )


002Mateval Procedure for Ultrasonic Testing ( ASME )


002Mateval Procedure for Ultrasonic Testing ( ABS )


002Mateval Procedure for Magnetic Particle Testing


002Mateval Procedure for Liquid Penetrant Testing


002ASME SEC V, AWS D1.1 /

ANSI B31.3 I-PR-FGG-GENL-QM-BRY-

002

Personnel Qualification Certifiacates


002

6.1.2c Dimensional Control Inspector NA JSPL SEQUI R R R

6.1.2d Painting Inspection NA JSPL BGAS Certificates R R R

6.2 WELDING





JSPL KBR ABS

6.2.1 Welding Procedures / Qualificaiton Records NA JSPL WPS / PQS R R R/A

6.2.2 NA JSPL Certificates R R R/A

6.3 QUALITY ASSURANCE / CONTROL PROCEDURE

6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 A APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H M M

6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 A NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H H H

6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 A NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H W W

7 CONSTRUCTION AND ASSEMBLY PROCEDURES

7.1 PROJECT

7.1.1 Material Control 218338 - Z - PA - 001 A NA JSPL CERTIFICATES Records as Required. M M M

7.12 Document Register 218338 - Z - PA - 002 A NA JSPL - Records as Required. R R -

7.1.3 Document Control 218338 - Z - PA - 003 A NA JSPL - Records as Required. R R -

7.1.4 Movement of Vessel 218338 - Z - PA - 004 A NA JSPL JSPL - M M -

SEQUI Qualification Serial Number

10 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

ABS Rule , AWS D1.1, ASME B31.3

Welder and Welding Operator Qualification Test Procedure

ABS Rules, AWS D1.1, ASME V & VIII, ASME B 31.3

7.1.5 Project Quality Plan 218338 - Z - PA - 005 A NA JSPL JSPL/KBR Records as Required. R M R

7.1.6 Product Identification and Traceabil218338 - Z - PA - 006 A APP JSPL JSPL Records as Required. M M M

7.1.7 Preservation 218338 - Z - PA - 007 A APP JSPL JSPL Records as Required. M M M





JSPL KBR ABS

7.1.8 Weight Control Procedure 218338 - Z - PA - 002 A APP JSPL JSPL ET-3010.00-1200-941-PPC-002 M W -

7.2 SAFETY

7.2.1 Arrangement of safety & Utility 218838 - S - PA -001 A NA JSPL JSPL M M M

7.2.2 JSPL Project Safety Plan 218838 - S - PA -002 A NA JSPL JSPL M M M

7.3 STRUCTURE

7.3.1 Steel Fabrication 218338 - N - PA - 001 A APP YES JSPL ET-3010.49-1350-140-PPC-002, H M M

7.3.2 Block Erection 218338 - N - PA - 002 A APP YES JSPL ET-3010.49-1350-140-PPC-002 H M M

7.3.3 Control and Use of Welding Consum218338 - N - PA - 003 A NA JSPL Manufacture Recommendation Records as Required. M M M

7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A APP YES - ET-3010.49-3050-105-PPC-002 H M M

7.3.5 218338 - N - PA - 005 A APP YES JSPL / KBR/ABS H W W

7.3.6 218338 - N - PA - 006 A APP YES KBR / ABS H W W

11 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

HEALTH,SAFETY AND GENERAL

ENVIRONMENTAL

REQUIREMENTS (ANNEX J)

HEALTH,SAFETY AND GENERAL

ENVIRONMENTAL

REQUIREMENTS (ANNEX J)

NDT & Stress Relieving Plan for Flare Boom

ET-3010.44-3050-104-PPC-002 , ANSI

B31.3 , AWS D1.1

Procedure for Weld Build-up for Pitting, Scar and Root Gap

ET-3010.44-3050-104-PPC-002 , WPS

7.3.7 218338 - N - PA - 007 A NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M

7.3.8 218338 - N - PA - 008 A APP YES JSPL/KBR ET-3010.44-3050-104-PPC-002 H M M

7.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A APP JSPL JSPL Records as Required. M M M





JSPL KBR ABS

7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 A APP JSPL KBR / ABS Records as Required. H W H

7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 A APP YES JSPL ET-3010.44-3050-104-PPC-002, M M M

7.3.12 Tightness Test Procedure 218338 - N - PA - 012 A APP JSPL KBR / ABS ABS RULES H W W

7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 A APP YES KBR / ABS Records as Required. H W H

7.3.14 218338 - N - PA - 014 A APP YES JSPL/KBR M M M

7.4 PIPING

7.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 A APP YES JSPL/KBR - M M M

7.4.2 Fibre Glass Pipe Assembly Procedur218338- P - PA - 002 A APP YES JSPL/KBR - H W W

7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 A APP YES JSPL/KBR - H W W

7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 M M M

7.4.5 218338- P - PA - 005 A APP YES JSPL/KBR ET-3010.49-1200-200-PSE-001 H W W

7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 A APP YES JSPL / KBR/ABS Records as Required. H W W

Procedure for Welders Performance Records for StructureProcedure for Carbon ARC - Air Cutting / Gouging in Steel Structure

12 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

Stress Relief and Hardness Test Procedure ( Structure )

INDUSTRIAL HEATING TECH. SPEC.

Piping Fabrication and Installation Procedure ( New Pipe )

7.4.7 218338- P - PA - 007 A APP YES JSPL/KBR

7.4.8 218338- P - PA - 008 A NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M

7.4.9 218338- P - PA - 009 A APP YES JSPL/KBR M M M





JSPL KBR ABS

7.4.10 218338 - P - PA - 010 A APP YES ANSI B31.3 H W W

7.5 ELECTRICAL

7.5.1 Battery Bank Conection & Test Proc218338 - E - PA - 001 A APP YES JSPL/KBR H W M

7.5.2 Cable Stripping Procedure 218338 - E - PA - 002 A APP YES JSPL/KBR H M M

7.5.3 Cable Termination Procedure 218338 - E - PA - 003 A APP YES JSPL/KBR IEC - 79 - 0, 79 - 10 H M M

7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 A APP YES JSPL/KBR IEC - 92 H M M

7.5.5 218338 - E - PA - 005 A APP YES JSPL/KBR IEC - 92 H W M

7.5.6 218338 - E - PA - 006 A APP YES JSPL/KBR IEC - 92, IEEE - 141 H M M

7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 A APP YES JSPL/KBR IEC 93 - IEEE - 141 H W M

7.5.8 Electrical Isolation Procedure 218338 - E - PA - 008 A APP YES JSPL/KBR - H W -

7.5.9 218338 - E - PA - 009 A APP YES JSPL/KBR H M M

7.5.10 Lighting System Test Procedure 218338 - E - PA - 010 A APP YES JSPL/KBR IEC - 92, IEC - 79-0, 79-10 H M M

Rubber lining Application & Inspection Procedure

MANUFACTURER TECH. SPECH.

Procedure for Welders Performance Records for Process PipingStress Relief and Hardness Test Procedure ( Process Pipe )


13 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

Procedure for Testing of Process and Marine Piping

CALIBRATION REPORT, TEST PACKAGE , ASMEB31.1

IEC - 92 , ET-

3010.49-5140-700-PPC-001IEC - 92 , ET-

3010.49-5140-700-PPC-001

Cathodic Protection Connection & Test ProcedreElectrical Cable Installation Procedure

Electrical Motor Connection & Test Procedure

IEC - 92,

ET-3000.00-5140-741-PPC-001

7.5.11 New Main Switchboard Installation 218338 - E - PA - 011 A APP YES JSPL/KBR H W M

7.5.12 Procedure for conductivity test of F 218338 - E - PA - 012 A APP YES JSPL/KBR - H W M

7.5.13 Procedure for Receiving, Storage & 218338 - E - PA - 013 A APP YES JSPL/KBR VENDOR DOCUMENTS H M M

7.5.14 218338 - E - PA - 014 A APP YES JSPL/KBR IEC - 92, IEC - 79-0 H W M





JSPL KBR ABS

7.6 MECHANICAL

7.6.1 Disassembly Plan 218338 - M - PA - 00 A NA JSPL JSPL - H M M

7.6.2 Erection Plan 218338 - M - PA - 00 A NA JSPL JSPL - H M M

7.6.3 Load Movement 218338 - M - PA - 00 A NA JSPL - - M M M

7.6.4 Mechanical Completion 218338 - M - PA - 00 A NA JSPL JSPL - H M M

7.6.5 Winch Installation Procedure 218338 - M - PA - 00 A APP JSPL MAKER - M M M

7.6.6 218338 - M - PA - 00 A NA YES

7.7 INSTRUMENTATION

7.7.1 Instrumentation Calibration Record 218338 - I - PA - 001 A NA NA VENDOR DATA CHECK LIST H W W

7.7.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 A NA NA VENDOR DATA - H W W

7.7.3 218338 - I - PA - 003 A APP YES KBR / VENDOR DATA ET-3010.40-5510-760-PPT-602 H W W

IEC - 92, ET-

3000.00-5140-741-PPC-001

Rectifier, Battery Charges., UPS Connection & Test Procedures

14 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

Procedure of chock fasting for New Equipment

Installation of Telecommunication Equipment

7.7.4 218338 - I - PA - 004 A NA NO - - -

7.7.5 218338 - I - PA - 005 A APP NO - - -

7.8 PAINTING

7.8.1 218338 - C - PA - 001 A APP YES JSPL ET-3010.49-1350-140-PPC-001 W W -

7.8.2 Hydro Blasting and Painting 218338 - C - PA - 002 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 M M -





JSPL KBR ABS

7.8.3 Hull Grit blasting and Painting 218338 - C - PA - 003 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W W -

7.8.4 Paint storage 218338 - C - PA - 004 A NA YES JSPL/KBR - M M -

7.8.5 218338 - C - PA - 005 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-001 W W -



7.8.8 Tank Coating Procedure 218338 - C - PA - 008 A APP YES JSPL/KBR ET-3010.49-1350-140-PPC-003 W W -

7.8.9 Thermal Spraying Procedure 218338 - C - PA - 009 A APP YES JSPL/KBR ET-3010.00-1200-940-PPC-001 W W -

7.9 HVAC

7.9.1 Installation of Ventilation Duct 218338 - H - PA - 001 A NA YES JSPL / VENDOR - H M M

7.9.2 Installation of Insulation 218338 - F - PA - 002 A NA YES JSPL/KBR - H M M

Installation of Resistance Measurement ProcedureProcedure for Instrument Cable Installation

Control and Repair of Burnmarks and Mechanical Damage on Painted Area

15 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

Procedure for Painting of New Fabricated Steel Structure.Procedure for Blasting and Painting InspectionProcedure for Painting of New Fabrication Pipe

8 STRUCTURAL WORK

8.1 ACCOMMODATION ( Design Criteria : Secondary )

a ) Fit up - APP YES WPS / IACS/Client Tech. Spec H M M

b ) Welding - APP YES AWS D1.1 WPS H W W

c ) Visual - APP JSPL Inspection Reports H M H

d ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A





JSPL KBR ABS

e ) Tightness Test - APP JSPL ABS Rule Tightness Test Reports H W H

f ) Records - NA JSPL - All Reports R R/A R/A

8.2 CHAIN PIPE ( Design Criteria : Secondary )

Fabrication & Installation -

a ) Fit up - APP YES WPS / IACS/ Client Tech. Spec Inspection Reports H M M

b ) Welding - APP YES WPS / PQR H W W

c ) Visual - APP JSPL AWS D1.1 / ABS Rule Inspection Reports H M H


e ) Records - NA JSPL - All Reports R R/A R/A

AFC Drawings, Inspection Reports

AWS D1.1,ABS Rule and Client Tech. Spec.

16 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

8.3 HELIDECK ( Design Criteria : Fabrication : Secondary & Installation : Primar

Fabrication(Design Criteria :Second -

Installation (Design Criteria :Primar -

a ) Fit up - APP YES WPS / IACS/Client Tech, Spec Inspection Reports H M M


c ) Visual - APP JSPLAWS D1.1 and Client Tech,Spec., Inspection Reports H M H





JSPL KBR ABS

d ) Dimensional Control - APP JSPL Client Tech Spec. Dimensional Control Report H R R

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report H R/A R/A


8.4 CRANE PEDESTAL ( Disign.Criteria : Special / Primary )

a ) Fit up - APP YES Inspection Reports H M M


c ) Visual - APP NA Inspection Reports, H W W

d ) Dimensional Control - APP JSPL Client Spec. Dimensional Control Report H R R

e ) Tightness Test - APP JSPL ABS Rule Tightness Test Report H W H

17 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

WPS / IHI SPAIS 1996/ Client Tech. Spec

AWS D1.1 and Client Tech,Spec.,

f ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

g ) Records - NA JSPL - All Reports R R/A R/A

8.5 RISER I TUBES ( Design Criteria : Primary)

a ) Fit up - APP YES WPS, Client Tech, Spec., Inspection Reports H M M


c ) Visual - APP JSPL Inspection Reports H W W





JSPL KBR ABS


e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A


8.6 FLARE BOOM ( Design Criteria : Primary)

a ) Fit up - APP YES Inspection Reports H W W




e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report R R/A R/A


18 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N



f ) PWHT - APP YES ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R R/A R/A

g ) Tightness Test - APP NA ABS RULES Tightness Test Report H W H

h ) Records - NA NA - All Reports R R/A R/A

8.7 OFF LOADING (Design Criteria : Secondary)

a ) Fit up - APP YES H M M






JSPL KBR ABS

c ) Visual - APP JSPL Inspection Reports H W H


e ) Records - NA JSPL Spec., ABS Rule All Reports R R/A R/A

8.8 TELECOMMUNICATION TOWER ( Design Criteria : Primary )


b ) Welding - APP YES AWS D1.1 WPS H R R





Weld map, Inspection Reports

19 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N



Weld map, Inspection Reports


8.9 STRUCTURAL RENEWAL ( D.Criteria : Primary/Secodary )

a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R R R

b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R R R

c ) Renewal Plan - APP NA ABS Rule & Client Spec., Renewal Plan H A A

d ) Fit up - APP YES ABS Rule & Tech. Spec., Weld map, Inspection Reports H M M

e ) Welding APP YES AWS D1.1 WPS H M M

f ) Visual - APP JSPL ABS Rule & Tech. Spec., Inspection Reports H M H





JSPL KBR ABS

g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H W H

I ) Records - NA JSPL - All Reports H R/A R/A

9 BLASTING & PAINTING Painting

9.1 Surface Preparation AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Blasting Report H W M

9.2 Paint Appllication AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Scheme H W M

9.3 Dry Film Tickness Check AFC Procedure APP YES ET-3010.49-1350-140-PPC-003 Painting Report H W M

10 FINAL DOSSIER DOCUMENTATION

20 of 20

S. No.

Rev.

SECTION JOB

QUALITY PLAN NO

SU

B-

CO

N

10.1 Struture NA JSPL KBR H R/A R

10.2 Piping NA JSPL KBR H R/A R

10.3 Blasting & Painting NA JSPL KBR H R/A R

10.4 Mechanical NA JSPL KBR H R/A R

10.5 E & I NA JSPL KBR H R/A R

Notes :APP : JOB QUALITY PLAN SHALL BE PROVIDED BY RESPECTIVE SECTIONSNA : NOT APPLICABLEYES : SUB-CONTRACTOR WILL BE ASSIGNED FOR THE JOBJSPL : JSPL DIRECT EMPLOYEES WIIL CARRY OUT / CONTROL THE JOB

All Inspection and Test Reports






Rev. A



JSPL KBR ABS

1 CORPORATE PROCEDURES

1.1 Requisition of Material and Equipment. PAD-06-01-P01 NA NA JSPL Records as Required. R M -

1.2 Purchasing PAD-06-03-P01 NA NA JSPL Records as Required. M M -

1.3 Purchase Order Preparation by Comput PAD-06-03-P01-W01 NA NA JSPL Records as Required. M M -

1.4 Incoming Inspection of Stock Material PAD-10-01-P01 NA NA JSPL Records as Required. H M -

1.5 PAD-10-01-P02 NA NA JSPL Records as Required. H M -

1.6 Non-Conformance Reporting QMP-13-01-P01 NA NA JSPL R M M

1.7 Corrective Action. QMP-14-01-P01 NA NA JSPL Records as Required. R M M

1.8 Preventive Action. QMP-14-01-P03 NA NA JSPL Records as Required. R M M

1.9 Control of Inspection and Test Equipme QMP-11-01-P01 NA NA JSPL Records as Required. M M M

2 QUALITY OBJECTIVE - NA NA - Project Quality Plan

3 CONTRACT REVIEW - NA NA R R M


Sub-Contractor Sourcing Selection NA JSPL Sub-Contractor Rating Approval Vendor List H M M

5 MATERIAL

7 of 20

S. No.

Section Job Quality

Plan No: SU

B-

CO

N

Incoming Inspection of Purchased Non-stock Material

Non-conformity report Concession

requests

Acknowledgement of contract / PO


5.1 Receiving Inspection PAD-10-01-P02 NA JSPL - Records as Required. H M M

5.2 Material Verification - APP. JSPL ABS Mill Certificate H M M

5.3 Review of Material Certificates - NA JSPL Material Specification Mill Certificate R R R

6 QUALITY

6.1 NDT & PERSONNEL QUALIFICATION

6.1.1 NDT Procedures

6.1.1a 218338-Q-PA-001 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1b 218338-Q-PA-002 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1c 218338-Q-PA-003 NA YES ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1d 218338-Q-PA-004 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1e 218338-Q-PA-005 NA YES I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1f 218338-Q-PA-006 NA YES ABS RULE FOR NDT I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1g 218338-Q-PA-007 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1h 218338-Q-PA-008 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1i 218338-Q-PA-009 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1j 218338-Q-PA-010 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1k 218338-Q-PA-011 NA YES AWS D1.1 / ASME VIII/ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1l 218338-Q-PA-012 NA YES AWS D1.1 /ASME VIII /ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

218338-Q-PA-013 NA YES AWS D1.1 I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1n 218338-Q-PA-014 NA YES ASME SEC VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

Setsco Procedure for Ultrasonic Testing ( AWS D1.1 )Setsco Procedure for Ultrasonic Testing ( ASME V & VIII SPECIFICATION )Setsco Procedure for Ultrasonic Testing ( ABS )Setsco Procedure for Radiography Testing ( AWS D1.1 )Setsco Procedure for Radiography Testing ( ASME SEC. V )


Setsco Procedure for Radiography Testing ( ABS )Setsco Procedure for Magnetic Particle Testing ( ASTM & AWS D1.1 )Setsco Procedure for Magnetic Particle Testing ( ASTM SEC. V & VIII )Setsco Procedure for Liquid Penetrant Testing ( ASTM E 165 & AWS D1.1 )Setsco Procedure for Liquid Penetrant Testing ( ASTM SEC. V & VIII )Ebenzer Procedure for Radiography TestingMateval Procedure for Radiography Testing

6.1.1m

Mateval Procedure for Ultrasonic Testing ( AWS )Mateval Procedure for Ultrasonic Testing ( ASME )

6.1.1o 218338-Q-PA-015 NA YES ABS I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1p Mateval Procedure for Magnetic Particl 218338-Q-PA-016 NA YES AWS D1.1 / ASME VIII I-PR-FGG-GENL-QM-BRY-002 R R/A R/A

6.1.1q Mateval Procedure for Liquid Penetrant 218338-Q-PA-017 NA YES AWS D1.1 / ASME VIII`

R R/A R/A

6.1.1r Procedure of Thickness Gauging 218338-Q-PA-018 NA YES R R/A R/A

6.1.2 Personnel Qualification I-PR-FGG-GENL-QM-BRY-002

6.1.2a Welding Inspector NA JSPL CSWIP-W1-6-92 Certificates R R R

6.1.2b NDT Personnel Qualification NA YES

a) Procedure Approval NA YES PCN Level - III Certificates R R R

b) Interpreter / Technician NA YES PCN Level - II Certificates R R R

6.1.2c Dimensional Control Inspector NA JSPL SEQUI R R R

6.1.2d Painting Inspection NA JSPL BGAS Certificates R R R

6.2 WELDING

6.2.1 Welding Procedures / Qualification Records NA JSPL WPS / PQS R R R/A

6.2.2 NA JSPL Certificates R R R/A

6.3 QUALITY ASSURANCE / CONTROL PROCEDURE

6.3.1 Dimensional Control Procedure 218338 - Q - PA - 019 APP JSPL JSPL/KBR QAD - 10 - 02 - P 02 H M M

6.3.2 Inspection and Test Plan 218338 - Q - PA - 020 NA JSPL JSPL / KBR/ABS I-PR-FGG-GENL-QM-BRY-002 H H H

6.3.3 NDT Plan for Process Piping 218338 - Q - PA - 021 NA JSPL JSPL / KBR/ABS ET-3010.00-1200-200-PSE-001 H W W


Mateval Procedure for Ultrasonic Testing ( ABS )


RL-3010.49-1350-970-JSL-001

Personnel Qualification Certificates


002

SEQUI Qualification Serial Number

ABS Rule , AWS D1.1, ASME B31.3

Welder and Welding Operator Qualification Test Procedure

ABS Rules, AWS D1.1, ASME V & VIII, ASME B 31.3

7.1 PROJECT

7.1.1 Material Control 218338 - Z - PA - 001 NA JSPL CERTIFICATES Records as Required. M M M

7.1.2 Document Register 218338 - Z - PA - 002 NA JSPL - Records as Required. R R -

7.1.3 218338 - Z - PA - 003 NA JSPL - R R -

7.1.4 Project Quality Plan 218338 - Z - PA - 004 NA JSPL JSPL/KBR Records as Required. R M R

7.1.5 Product Identification and Traceability 218338 - Z - PA - 005 APP JSPL JSPL M M M

7.1.6 Preservation 218338 - Z - PA - 006 APP JSPL JSPL Records as Required. M M M

7.2 SAFETY

7.2.1 JSPL Project HSE Management Plan 218838 - S - PA -001 NA JSPL JSPL M M M

7.2.2 218838 - S - PA -002 NA JSPL JSPL M M M






7.3 STRUCTURE

7.3.1 Steel Fabrication 218338 - N - PA - 001 APP YES JSPL H M M

7.3.2 Block Erection 218338 - N - PA - 002 APP YES JSPL H M M

7.3.3 Control and Use of Welding Consumable218338 - N - PA - 003 NA JSPL Manufacture Recommendation Records as Required. M M M

7.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 APP YES - H M M

Project Document Coding Manual / Document Control

Document Transmittal Certified approved

drawings, documents & procedure

Material,Welding & NDE maps& material identities

Nameplates

Health, Safety and General Environmental Requirements

(ANNEX J)P 43 HSE Plan for all Subcontractor Personnel


(ANNEX J)P 43 Subcontractor Hazard Assessment and STOP/HOC Unsafe Act


(ANNEX J)P 43 Subcontractor Accident / Incident Reporting System


(ANNEX J)P 43 Subcontractor Performance the progress on HSE Training of Management / Supervision / Work force ( Two Weeks Before Start of Work )

Health, Safety and General

Environmental Requirements

(ANNEX J)P 43 Subcontractor Project Health Assessment Report. ( Thirty Days After Contract Award )


(ANNEX J)P 43 Subcontractor Project Safety Assessment Report. ( Thirty Days After Contract Award )


(ANNEX J)

ET-3010.49-1350-140-PPC-002,

ET-3010.49-1350-140-PPC-002

ET-3010.49-3050-105-PPC-002

7.3.5 218338 - N - PA - 005 APP YES JSPL / KBR/ABS H W W

7.3.6 218338 - N - PA - 006 APP YES KBR / ABS H W W

7.3.7 218338 - N - PA - 007 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M

7.3.8 218338 - N - PA - 008 APP YES JSPL/KBR H M M

7.3.9 Steel Plate Traceability 218338 - N - PA - 009 APP JSPL JSPL Records as Required. M M M

7.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 APP JSPL KBR / ABS Records as Required. H W H

7.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 APP YES JSPL M M M

7.3.12 Tightness Test Procedure 218338 - N - PA - 012 APP JSPL KBR / ABS ABS RULES H W W

7.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 APP YES KBR / ABS Records as Required. H W H

7.3.14 218338 - N - PA - 014 APP YES JSPL/KBR M M M

7.4 PIPING

7.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 APP YES JSPL/KBR - M M M

7.4.2 Fibre Glass Pipe Assembly Procedure 218338- P - PA - 002 APP YES JSPL/KBR - H W W

7.4.3 Fibre Glass Pipe Repair Procedure 218338- P - PA - 003 APP YES JSPL/KBR - H W W

7.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 APP YES JSPL/KBR M M M

7.4.5 218338- P - PA - 005 APP YES JSPL/KBR H W W

7.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 APP YES JSPL / KBR/ABS Records as Required. H W W

7.4.7 218338- P - PA - 007 APP YES JSPL/KBR Manufacture Tech. Spec.,

7.4.8 218338- P - PA - 008 NA JSPL JSPL/KBR I-PR-FGG-GENL-QM-BRY-002 M M M

7.4.9 218338- P - PA - 009 APP YES JSPL/KBR M M M

NDT & Stress Relieving Plan for Flare Boom

ET-3010.44-3050-104-PPC-002 , ANSI B31.3 , AWS

D1.1Procedure for Weld Build-up for Pitting, Scar and Root Gap

ET-3010.44-3050-104-PPC-002 , WPS


ET-3010.44-3050-104-PPC-002

ET-3010.44-3050-104-PPC-002,

Stress Relief and Hardness Test Procedure ( Structure )

Industrial Heating Tech. Spec.,

ET-3010.49-1350-140-PPC-001


ET-3010.49-1200-200-PSE-001

Rubber lining Application & Inspection ProcedureProcedure for Welders Performance Records for Process Piping

Stress Relief and Hardness Test Procedure ( Process Pipe )

Industrial Heating Tech. Spec.,

7.4.10 218338 - P - PA - 010 APP YES ANSI B31.3 H W W

7.5 ELECTRICAL

7.5.1 Battery Bank Connection & Test Proced 218338 - E - PA - 001 APP YES JSPL/KBR H W M

7.5.2 Cable Stripping Procedure 218338 - E - PA - 002 APP YES JSPL/KBR H M M

7.5.3 Cable Termination Procedure 218338 - E - PA - 003 APP YES JSPL/KBR IEC - 79 - 0, 79 - 10 H M M

7.5.4 Cable Tagging Procedure 218338 - E - PA - 004 APP YES JSPL/KBR IEC - 92 H M M

7.5.5 218338 - E - PA - 005 APP YES JSPL/KBR IEC - 92 H W M

7.5.6 Electrical Cable Installation Procedure 218338 - E - PA - 006 APP YES JSPL/KBR IEC - 92, IEEE - 141 H M M

7.5.7 Electrical Installation Procedure 218338 - E - PA - 007 APP YES JSPL/KBR IEC 93 - IEEE - 141 H W M

7.5.8 Electrical Isolation Procedure 218338 - E - PA - 008 APP YES JSPL/KBR - H W -

7.5.9 218338 - E - PA - 009 APP YES JSPL/KBR H M M

7.5.10 Lighting System Test Procedure 218338 - E - PA - 010 APP YES JSPL/KBR IEC - 92, IEC - 79-0, 79-10 H M M

7.5.11 New Main Switchboard Installation Pro 218338 - E - PA - 011 APP YES JSPL/KBR H W M

7.5.12 Procedure for conductivity test of FRP 218338 - E - PA - 012 APP YES JSPL/KBR - H W M

7.5.13 Procedure for Receiving, Storage & Del 218338 - E - PA - 013 APP YES JSPL/KBR Vendor Documents H M M

7.5.14 218338 - E - PA - 014 APP YES JSPL/KBR IEC - 92, IEC - 79-0 H W M

7.6 MECHANICAL

7.6.1 Disassembly Plan 218338 - M - PA - 001 NA JSPL JSPL - H M M

7.6.2 Erection Plan 218338 - M - PA - 002 NA JSPL JSPL - H M M

7.6.3 Winch Installation Procedure 218338 - M - PA - 003 APP JSPL Maker - M M M


Calibration Report , Test Package , ASMEB31.1

IEC - 92 , ET-3010.49-5140-

700-PPC-001IEC - 92 , ET-3010.49-5140-

700-PPC-001

Cathodic Protection Connection & Test Procedure

Electrical Motor Connection & Test Procedure

IEC - 92, ET-3000.00-5140-741-PPC-001

IEC - 92,

ET-3000.00-5140-741-PPC-001


7.6.4 218338 - M - PA - 004 NA YES

7.7 INSTRUMENTATION

7.7.1 Instrumentation Calibration Records 218338 - I - PA - 001 NA NA Vendor Data Check List H W W

7.7.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 NA NA Vendor Data - H W W

7.7.3 218338 - I - PA - 003 APP YES KBR / Vendor Data H W W

7.7.4 218338 - I - PA - 004 NA NO - - -

7.7.5 218338 - I - PA - 005 APP NO - - -

7.8 PAINTING

7.8.1 218338 - C - PA - 001 APP YES JSPL W W -

7.8.2 Hydro Blasting and Painting 218338 - C - PA - 002 APP YES JSPL/KBR M M -

7.8.3 Hull Grit blasting and Painting 218338 - C - PA - 003 APP YES JSPL/KBR W W -

7.8.4 Paint storage 218338 - C - PA - 004 NA YES JSPL/KBR - M M -

7.8.5 218338 - C - PA - 005 APP YES JSPL/KBR W W -



7.8.8 Tank Coating Procedure 218338 - C - PA - 008 APP YES JSPL/KBR W W -

7.8.9 Thermal Spraying Procedure 218338 - C - PA - 009 APP YES JSPL/KBR W W -

7.9 HVAC

7.9.1 Installation of Ventilation Duct 218338 - H - PA - 001 NA YES JSPL / VENDOR H M M

7.9.2 Installation of Insulation 218338 - F - PA - 002 NA YES JSPL/KBR H M M

Procedure of chock fasting for New Equipment

Installation of Telecommunication Equipment

ET-3010.40-5510-760-PPT-602

Installation of Resistance Measurement ProcedureProcedure for Instrument Cable Installation


ET-3010.49-1350-140-PPC-001 / All Inspection ReportET-3010.49-1350-140-PPC-001 / All Inspection ReportET-3010.49-1350-140-PPC-001 / All Inspection Report

Procedure for Painting of New Fabricated Steel Structure.

ET-3010.49-1350-140-PPC-001 / All Inspection Report

Procedure for Blasting and Painting Inspection

ET-3010.49-1350-140-PPC-001 / All Inspection Report

Procedure for Painting of New Fabrication Pipe

ET-3010.49-1350-140-PPC-001 / All Inspection ReportET-3010.49-1350-140-PPC-

001 / All Inspection ReportET-3010.00-1200-940-PPC-

001 / All Inspection Report

ET-3000.00-5250-325-PPC-001 / ET -

3000.00-3250-325-PPC-002ET-3000.00-5250-325-PPC-001 / ET -

3000.00-3250-325-PPC-002

8 STRUCTURAL WORK

8.1 ACCOMMODATION ( Design Criteria : Secondary )

a ) Fit up - APP YES WPS / IACS/Client Tech. Spec H M M




e ) Tightness Test - APP JSPL ABS Rule Tightness Test Reports H W H


8.2 CHAIN PIPE ( Design Criteria : Secondary )

Fabrication & Installation -


b ) Welding - APP YES WPS / PQR H W W

c ) Visual - APP JSPL AWS D1.1 / ABS Rule Inspection Reports H M H



8.3 HELIDECK ( Design Criteria : Fabrication : Secondary & Installation : Prima

Fabrication(Design Criteria :Secondary -

Installation (Design Criteria :Primary) -

a ) Fit up - APP YES WPS / IACS/Client Tech. Spec. H M M




WPS / IACS/ Client Tech. Spec.



c ) Visual - APP JSPLAWS D1.1 and Client Tech. Spec. Inspection Reports H M H

d ) Dimensional Control - APP JSPL Client Tech. Spec. Dimensional Control Report H R R

e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report H R/A R/A


8.4 CRANE PEDESTAL ( Design. Criteria : Special / Primary )



c ) Visual - APP NA Inspection Reports, H W W


e ) Tightness Test - APP JSPL ABS Rule Tightness Test Report H W H

f ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

g ) Records - NA JSPL - All Reports R R/A R/A

8.5 RISER I TUBES & DICAS ( Design Criteria : Primary)

a ) Fit up - APP YES WPS, Client Tech. Spec. H M M


c ) Visual - APP JSPL Inspection Reports H W W


e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A


8.6 FLARE BOOM ( Design Criteria : Primary)

WPS / IACS / Client Tech. Spec.


AWS D1.1 and Client Tech.Spec.



a ) Fit up - APP YES H W W




e ) NDT - APP YES AWS D1.1 / ABS Rule NDT Report R R/A R/A

f ) PWHT - APP YES ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R R/A R/A

g ) Tightness Test - APP NA ABS RULES Tightness Test Report H W H

h ) Records - NA NA - All Reports R R/A R/A

8.7 OFF LOADING (Design Criteria : Secondary)





e ) Records - NA JSPL Spec. ABS Rule All Reports R R/A R/A

8.8 TELECOMMUNICATION TOWER ( Design Criteria : Primary )


b ) Welding - APP YES AWS D1.1 WPS H R R








AFC Drawings, Inspection Reports, Weld Map



AFC Drawings, Inspection Reports, Weld Map


8.9 STRUCTURAL RENEWAL ( Design Criteria : Primary/Secondary )

a ) Thickness Gauging - NA YES ABS Rule & Client Spec., Thickness Gauging Reports R R R

b ) Close Up Survey - NA YES ABS Rule & Client Spec., Close up Survey Reports R R R

c ) Renewal Plan - APP NA ABS Rule & Client Spec., AFC Renewal Plan H A A

d ) Fit up - APP YES ABS Rule & Client Spec., Weld map, Inspection Reports H M M

e ) Welding APP YES AWS D1.1 WPS H M M

f ) Visual - APP JSPL ABS Rule & Client Spec., Inspection Reports H M H

g ) NDT - APP YES AWS D1.1 / ABS Rule NDT Reports R R/A R/A

h ) Tightness Test ( As Applicable ) - APP JSPL ABS Rule Tightness Test Reports H W H

I ) Records - NA JSPL - All Reports H R/A R/A

9 FINAL DOSSIER DOCUMENTATION

9.1 Structure NA JSPL KBR H R/A R

9.2 Piping NA JSPL KBR H R/A R

9.3 Blasting & Painting NA JSPL KBR H R/A R

9.4 Mechanical NA JSPL KBR H R/A R

9.5 E & I NA JSPL KBR H R/A R

Notes :APP : JOB QUALITY PLAN SHALL BE PROVIDED BY RESPECTIVE SECTIONSNA : NOT APPLICABLEYES : SUB-CONTRACTOR WILL BE ASSIGNED FOR THE JOBJSPL : JSPL DIRECT EMPLOYEES WILL CARRY OUT / CONTROL THE JOBIEC : INTERNATIONAL ELECTROTECHNIQUE COMMISSIONIEEE : INSTITUTE OF ELECTRICAL & ELECTRONIC ENGINEERS






Page 27 of 44

SEADRILL 8 SEMI-SUBMERSIBLE (11-1085) Doc. No.111085-Q002

Rev. A

INSPECTION AND TEST PLAN MATRIX ( PIPING )

Process Description Quality Control Activity Reference Document Acceptance CriteriaAction Point

JSPL SD ABS

1.0 PROJECT DOCUMENT

1.1 Contract Specification Contract Document - - R R R

1.2 ABS MODU rules ( 2001 ) Review ABS requirements. ABS MODU rules ( 2001 ) - - R R R

1.3 Construction Standard - As Approved R R R

1.4 Project Quality Plan Review Quality Plan. 111085-Q001 - As Approved R R+A R

1.5 Inspection & Test Plan Review Inspection & Test Plan 111085-Q002B - As Approved R R+A R

1.6 Project specific procedures Review project specific procedures Project specific procedures - As Approved R R+A R

1.7 Construction Drawings Check latest revision of AFC drawings Drawing Register - As Approved R R R

1.8 Project WPS/PQR Review project specific WPS/PQR Project WPS/PQR - As Approved R R+A R

2.0 MATERIAL

2.1 Receiving Inspection - to quantify & identify & documentati FAD-74-03-PA-P02 Contract Specification M W M

2.2 Material Verification (PIPING) - Mill Certificate Mill Certificate H W W

Mill Certificate Mill Certificate W M M

- Contract Specification Mill Certificate H R/A R

3.0 FABRICATION AND ERECTION OF METALLIC SPOOLS (ss,cs etc)

S/N

Verifying Document

Review contract specification, finalize deviations,amendments, clarifications or queries.

Review construction standard and verify compliance to specifications.

PIPING Specification

Receiving check sheet

- to quantify & identify & perform visual inspection ( ABS class I pipe )- to quantify & identify & perform visual inspection ( ABS class II, III pipe )- to review Mill Certificates & documentation

Page 28 of 44


Rev. A



JSPL SD ABS

S/N

Verifying Document

3.1 FIT UP INSPECTION ( Class I pipe )

a ) Edge preparation WPS WPS Fit-up Report H W W

b) Spool number verification - to check spool number AFC ISO DRW AFC ISO DRW Fit-up Report H W W

c) Joint number verfication - to check joint number AFC ISO DRW AFC ISO DRW Fit-up Report H W W

d) Heat number verfication - to verify material using against ISO Mill Cert MILL CERT Fit-up Report H W W

e) Pre-dimensional check AFC ISO DRW AFC ISO DRW - M M M

3.2 FIT UP INSPECTION ( Class II, III pipe )

a ) Edge preparation WPS WPS Fit-up Report W M M

b) Spool number verification AFC ISO DRW AFC ISO DRW Fit-up Report M M M

c) Joint number verfication AFC ISO DRW AFC ISO DRW Fit-up Report M M M

d) Heat number verfication - to verify material using against ISO Mill Cert MILL CERT - M M M

e) Pre-dimensional check AFC ISO DRW AFC ISO DRW - M M M

3.3 Visual INSPECTION

a ) Weld Inspection - Contract Specification H W W

3.3 NDT - to check quality of the weld PIPING NDT PLAN NDT Report M M/R+A R

3.4 Pipe spool repair (if required) - to check weld profile - H W W

4.0 HYDROTEST & FLUSHING

4.1 Installation of in line valves Line check report H W M

4.2 Hook up to equipment alignment Line check report H W M

4.3 Bolting tightening - to prevent leaking happen Line check report H W M

4.4 hyrotest and flushing - Cleaning pipe & test piping integrity H W W

4.5 Chemical Cleaning (if required) - Cleaning pipe or tubing H W M

4.6 Reinstatement H W M

- to check joint preparation, alignment etc

- to check pipe spool dimension against ISO drawing

- to check joint preparation, alignment etc- to check joint preparation, alignment etc- to check joint preparation, alignment etc

- to check pipe spool dimension against ISO drawing

- to check weld profile / surface appearance

Visual Inspection Report.

ABS, ASME B31.3,ASME SEC V& VIII

ASME B31.3,ABS Rules for material and welding part 2

(2005)

Visual Inpection/NDT

Report

- to ensure the installation of valves meet spec requirement- to check alignment meet spec tolerances

Hydrotest & Flushing report

Chemical Cleaning report

- to ensure all equipment is install back after testing

Reinstatemenrt report

Page 29 of 44


Rev. A



JSPL SD ABS

S/N

Verifying Document

H R+A R+A

Legend:

A step of activity where one may proceed with the work, if the organization’s representative is not available at the appointed time.

A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority.

R: Review

Review of certificates, records and documentation

M: Monitoring

Random / spot checks of the activities, i.e. in-process inspection. No formal notification required.

A : Approve

A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.

4.7 Mechanical completion check & Final documentation

Mechanical Completion list & final Data Book Index

Mechanical Completion check

list & final documentation

H: Hold Point (Formal written notification one day ahead from JSPL is required)

P - 43 F.P.S.O CONVERSION Doc. No 218338 - Q - PA - 008

Doc . Title : Rev . A

INSPECTION AND TEST PLAN Page 7 of 20

APPENDIX - I

S. No. Process Description Procedure Rev. Acceptance Criteria Verifying Document Action Points

JSL CLIENT ABS

1 QUALITY OBJECTIVE - - - - Project Quality Plan

2 CONTRACT REVIEW - - - R R


Sub-Contractor Sourcing Selection Sub-Contractor Rating Approval Vendor List

4 MATERIAL

4.1 Receiving Inspection PAD-10-01-P02 - - - H M M

4.2 Material Indetification and Traceability Check QAD-08-01P01 - - - - H M M

4.3 Visual and Dimensional Check - - - - Mill Certificate H M M

4.4 Review of Material Certificates - - - Material Specification Mill Certificate R R R

5 PERSONNEL QUALIFICATION

5.1 Welding Inspector CSWIP-W1-6-92 Certificates

5.2 NDT Personnel Quaification

a) Procedure Approval PCN Level - III Certificates

Design Criteria

Acknowledgement of contrace / PO


Material / Equipment in coming Check List for Pad-10-01-P01-01

b) Interpteter / Technician PCN Level - III Certificates




APPENDIX - I


JSL CLIENT ABS

5.3 Dimensional Control Inspector SEQUI Certificates

5.4 Painting Inspection BGAS Certificates


6.1 PROJECT

6.1.1 Customer Supplied Product Control 218338 - Z - PA - 001 A - - PAD - 07 -01 - P02 M M M

6.1.2 Document Register 218338 - Z - PA - 002 A - - - R R -

6.1.3 Document Control 218338 - Z - PA - 003 A - - R R -

6.1.4 Movement of Vessel 218338 - Z - PA - 004 A - JSL - M M -

6.1.5 Project Quality Plan 218338 - Z - PA - 005 A - JSL / CLIENT R R R

6.1.6 Product Identification and Traceability 218338 - Z - PA - 006 A - JSL M M M

6.1.7 Preservation 218338 - Z - PA - 007 A - JSL QAD - 14 - 01 - P03 M M M

6.1.8 Weight Control Procedure 218338 - Z - PA - 002 A - JSL M W -

Design Criteria

JSL QUALITY MANUAL QMS - OS

QMP - 02 - 02 - P01 PETROBRAS TECH. SPEC.

PAD - 08 - 01 - P02, ANNEX - 1

ET - 3010.00 - 1200 - 941 - PPC - 002

6.2 SAFETY

6.2.1 Arrangement of safety & Utility 218838 - S - PA -001 A - JSL ANNEX - J M M M




APPENDIX - I


JSL CLIENT ABS

6.2.2 JSL Project Safety Plan 218838 - S - PA -002 A - JSL ANNEX - J M M M

6.3 STRUCTURE

6.3.1 Steel Fabrication 218338 - N - PA - 001 A - JSL H M M

6.3.2 Block Erection 218338 - N - PA - 002 A - JSL H M M

6.3.3 Control and Use of Welding Consumables. 218338 - N - PA - 003 A - Manufacture Recommendation QAD - 15 - 02 - P 01 M M M

6.3.4 Flare Boom Assembly Procedure 218338 - N - PA - 004 A - - H M M

6.3.5 NDT & Stress Relieving Plan for Flare Boom 218338 - N - PA - 005 A - JSL / CLIENT/ABS H W W

6.3.6 218338 - N - PA - 006 A - CLIENT / ABS H W W

6.3.7 218338 - N - PA - 007 A - JSL / CLIENT - M M M

6.3.8 218338 - N - PA - 008 A - JSL / CLIENT H M M

6.3.9 Steel Plate Traceabilty 218338 - N - PA - 009 A - JSL HCD - 08 - 01 - P 01 M M M

Design Criteria

ET - 3010.49 - 1350 - 104 - PPC- 002, IHI . SPAIS STANDARDET - 3010.49 - 1350 - 140 - PPC

- 002, IHI SPAIIS

ET - 3010.49 - 3050 - 105 - PPC - 002, IHI SPAIS

ET - 3010.44 - 3050 - 104 - PPC - 002, ANSI B31.3 , AWS D1.1

Procedure for Weld Build-up for Pitting, Scar and Root Gap

ET - 3010.44 - 3050 - 104 - PPC - 002, IHI SPAIS, WPS


ET - 3010.44 - 3050 - 104 - PPC - 002, IHI SPAIS

6.3.10 Steel Work Inspection Procedure 218338 - N - PA - 010 A - CLIENT / CLASS QAD - 10 - 03 - P01 H W H

6.3.11 Thermal Fairing Procedure 218338 - N - PA - 011 A - JSL M M M

6.3.12 Tightness Test Procedure 218338 - N - PA - 012 A - CLIENT / CLASS ABS RULES H W W




APPENDIX - I


JSL CLIENT ABS

6.3.13 Weld Repair in Steel Structure 218338 - N - PA - 013 A - CLIENT / ABS QAD - 13 - 01 - P 01 H W H

6.4 PIPING

6.4.1 Cold Galvanizing Procedure 218338- P - PA - 001 A - JSL / CLIENT - M M M

6.4.2 Fibber Glass Pipe Assembly Procedure 218338- P - PA - 002 A - JSL / CLIENT AMERON TECH. SPECH. H W W

6.4.3 Fibber Glass Pipe Repair Procedure 218338- P - PA - 003 A - JSL / CLIENT AMERON TECH. SPECH. H W W

6.4.4 Hot Dip Galvanizing Procedure 218338- P - PA - 004 A - JSL / CLIENT M M M

6.4.5 218338- P - PA - 005 A - JSL / CLIENT H W W

6.4.6 Piping Weld Repair Procedure 218338- P - PA - 006 A - JSL / CLIENT/ABS QAD - 13 - 01 - P 01 H W W

6.4.7 218338- P - PA - 007 A - JSL / CLIENT

6.4.8 218338- P - PA - 008 A - JSL / CLIENT ANNEX - I M M M

ET - 3010.44 - 3050 - 104 - PPC - 002, IHI SPAIS

Design Criteria

ET - 3010.49 - 1350 - 140 - PPC - 001


ET - 3010.49 - 1200 - 200 - PSE - 001

Rubber lining Application & Inspection Procedure

MANUFACTURER TECH. SPECH.

Procedure for Welders Performance Records for Process Piping

6.4.9 218338- P - PA - 009 A - JSL / CLIENT M M M

6.4.10 218338 - P - PA - 010 A - ANSI B31.3 H W W

6.5 QUALITY

6.5.1 Calibration Plan for Measuring Instruments 218338 - Q - PA - 001 A - JSL / CLIENT CALIBRATION RECORDS H M M




APPENDIX - I


JSL CLIENT ABS

6.5.2 218338 - Q - PA - 002 A - JSL / CLIENT CALIBRATION RECORDS H M M

6.5.3 Calibration Procedure for Steel Tri Square 218338 - Q - PA - 003 A - JSL / CLIENT CALIBRATION RECORDS H M M

6.5.4 Calibration procedure for Sprit Level 218338 - Q - PA - 004 A - JSL / CLIENT CALIBRATION RECORDS H M M

6.5.5 Calibration Procedure for Draft Mark 218338 - Q - PA - 005 A - JSL / CLIENT CALIBRATION RECORDS H M M

6.5.6 218338 - Q - PA - 006 A - JSL / CLIENT CALIBRATION RECORDS H M M

6.5.7 Dimensional Control Procedure 218338 - Q - PA - 007 A - JSL / CLIENT QAD - 10 - 02 - P 02 H M M

6.5.8 Inspection and Test Plan 218338 - Q - PA - 008 A - JSL / CLIENT/ABS ANNEX - I H H H

6.5.9 NDT Plan for Process Piping 218338 - Q - PA - 009 A - JSL / CLIENT/ABS H W W

6.5.10 Procedure for Radiography Testing 218338 - Q - PA - 010 A - CLIENT R R R

Stress Relief and Hardness Test Procedure ( Process Pipe )



CALIBRATION REPORT, TEST PACKAGE , ASMEB31.1

Design Criteria

Calibration Procedure for Steel Measuring Tapes.

Calibration Procedure for Steel Graduated Ruler

ET - 3010.00 - 1200 - 200 - PSE - 001.

ASME SEC. V, AWS D1. V, ABS RULE / ANSI B 31.3

6.5.11 Procedure for Magnetic Particle Testing 218338 - Q - PA - 011 A - CLIENT R R R

6.5.12 Procedure for Ultrasonic Testing ( ASME ) 218338 - Q - PA - 012 A - CLIENT ASEME SEC. V / ANSI B 31. 3 R R R

6.5.13 Procedure for Ultrasonic Testing ( AWS ) 218338 - Q - PA - 013 A - CLIENT ASME - V, AWS D1.1 R R R

6.5.14 Procedure for Ultrasonic Testing ( ABS ) 218338 - Q - PA - 014 A - CLIENT R R R

6.5.15 Procedure for Liquid Penetrate Testing 218338 - Q - PA - 015 A - CLIENT R R R




APPENDIX - I


JSL CLIENT ABS

6.6 ELECTRICAL

6.6.1 Battery Bank Conection & Test Procedure 218338 - E - PA - 001 A - JSL / CLIENT H W M

6.6.2 Cable Stripping Procedure 218338 - E - PA - 002 A - JSL / CLIENT H M M

6.6.3 Cable Termination Procedure 218338 - E - PA - 003 A - JSL / CLIENT IEC - 79 - 0, 79 - 10 H M M

6.6.4 Cable Tagging Procedure 218338 - E - PA - 004 A - JSL / CLIENT IEC - 92 H M M

6.6.5 218338 - E - PA - 005 A - JSL / CLIENT IEC - 92 H W M

6.6.6 Electrical Cable Installation Procedure 218338 - E - PA - 006 A - JSL / CLIENT IEC - 92, IEEE - 141 H M M

6.6.7 Electrical Installation Procedure 218338 - E - PA - 007 A - JSL / CLIENT IEC 93 - IEEE - 141 H W M


ASME - V, ABS RULE FOR NDT

ASME - V, ABS RULE FOR NDT

Design Criteria

IEC - 92 , ET - 3010.4 9 - 5140 - 700 -

PPC - 001IEC - 92 , ET - 3010.4 9 - 5140 - 700 -

PPC - 001

Cathodic Protection Connection & Test Procedre

6.6.8 Electrical Isolation Procedure 218338 - E - PA - 008 A - JSL / CLIENT - H W -

6.6.9 Electrical Motor Connection & Test Procedure 218338 - E - PA - 009 A - JSL / CLIENT H M M

6.6.10 Lighting System Test Procedure 218338 - E - PA - 010 A - JSL / CLIENT IEC - 92, IEC - 79-0, 79-10 H M M

6.6.11 New Main Switchboard Installation Procedure 218338 - E - PA - 011 A - JSL / CLIENT H W M

6.6.12 Procedure for conductivity test of FPR Piping 218338 - E - PA - 012 A - JSL / CLIENT H W M

6.6.13 Procedure for Receiving, Storage & Delivery 218338 - E - PA - 013 A - JSL / CLIENT VENDOR DOCUMENTS H M M




APPENDIX - I


JSL CLIENT ABS

6.6.14 218338 - E - PA - 014 A - JSL / CLIENT IEC - 92, IEC - 79-0 H W M

6.7 MECHANICAL

6.7.1 Disassembly Plan 218338 - M - PA - 001 A - JSL - H M M

6.7.2 Erection Plan 218338 - M - PA - 002 A - JSL - H M M

6.7.3 Load Movement 218338 - M - PA - 003 A - - - M M -

6.7.4 Mechanical Completion 218338 - M - PA - 004 A - JSL -

6.7.5 Winch Installation Procedure 218338 - M - PA - 005 A - MAKER - M M -

IEC - 92, ET - 3000.00 - 5140 - 741 -

PPC - 001

IEC - 92, ET - 3000.00 - 5140 - 741 -

PPC - 001AMERON / INSPECTION AND

CHECK SHEETS

Design Criteria


6.7.6 Procedure of chock fasting for New Equipment 218338 - M - PA - 006 A -

6.8 INSTRUMENTATION

6.8.1 Instrumentation Calibration Records 218338 - I - PA - 001 A - VENDOR DATA CHECK LIST H W W

6.8.2 Instrumentation ( Calibration ) 218338 - I - PA - 002 A - VENDOR DATA - H W W

6.8.3 Installation of Telecommunication Equipment 218338 - I - PA - 003 A - CLIENT / VENDOR H W W

6.8.4 218338 - I - PA - 004 A

6.8.5 Procedure for Instrument Cable Installation 218338 - I - PA - 005 A




APPENDIX - I


JSL CLIENT ABS

6.9 PAINTING

6.9.1 218338 - C - PA - 001 A - JSL W W -

6.9.2 Hydro Blasting and Painting 218338 - C - PA - 002 A - JSL/ CLIENT M M -

6.9.3 Hull Grit blasting and Painting 218338 - C - PA - 003 A - JSL/ CLIENT W W -

6.9.4 Paint storage 218338 - C - PA - 004 A - JSL/ CLIENT JSL M M -

6.9.5 218338 - C - PA - 005 A - JSL/ CLIENT W W -

ET - 3010.40 - 5510 - 760 - PPT - 602

Installation of Resistance Measurement Procedure

Design Criteria


ET - 3010.49 - 1350 - 140 - PPC - 001

ET - 3010.49 - 1350 - 140 - PPC - 001

ET - 3010.49 - 1350 - 140 - PPC - 001

Procedure for Painting of New Fabricated Steel Structure.

ET - 3010.49 - 1350 - 140 - PPC - 001

6.9.6 Procedure for Blasting and Painting Inspection 218338 - C - PA - 006 A - JSL/ CLIENT W W -

6.9.7 218338 - C - PA - 007 A - JSL/ CLIENT W W -

6.9.8 Tank Coating Procedure 218338 - C - PA - 008 A - JSL/ CLIENT W W -

6.9.9 Thermal Spraying Procedure 218338 - C - PA - 009 A - JSL/ CLIENT W W -

6.1 VAC

6.10.1 Installation of Ventilation Duct 218338 - H - PA - 001 A - JSL / VENDOR VIKING TECH. SPEC. H M M

6.10.2 Installation of Insulation 218338 - F - PA - 002 A - JSL / CLIENT VIKING TECH. SPEC. H M M

7 STRUCTURAL WORK




APPENDIX - I


JSL CLIENT ABS

7.1 ACCOMMODATION - Secondary

a ) Fit up - - H M M

b ) Welding - - AWS D1.1 WPS H W W

c ) Visual - - Inspection Reports H M H

d ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

ET - 3010.49 - 1350 - 140 - PPC - 001

Procedure for Painting of New Fabrication Pipe

ET - 3010.49 - 1350 - 140 - PPC - 001

ET - 3010.49 - 1350 - 140 - PPC - 003

ET - 3010.00 - 1200 - 940 - PPC - 001

Design Criteria

WPS / IACS/JSQS/ Client Tech, Spec

Approved Drawings, Inspection Reports

AWS D1.1 and Client Tech, Spec., ABS Rule

e ) Tightness Test - - ABS Rule Tightness Test Reports H W H

f ) Records - - - All Inspection & Test Reports R R -

7.2 CHAIN PIPE

Fabrication & Installation - Secondary

a ) Fit up - - Inspection Reports H M M

b ) Welding - - WPS / PQR H W W

c ) Visual - - AWS D1.1 / ABS Rule Inspection Reports H M H


e ) Records - - - - R R -




APPENDIX - I


JSL CLIENT ABS

7.3 HELIDECK

Fabrication - Secondary

Installation - Primary



Design Criteria



c ) Visual - - AWS D1.1 and Client Tech,Spec., Inspection Reports H M H

d ) Dimensional Control - - Client Tech Spec. Dimensional Control Report H R R

e ) NDT - - AWS D1.1 / ABS Rule NDT Report H R R

f ) Records - - - R R -

7.4 CRANE PEDESTAL

Crane Pedestal ( Fabrication / Installation ) - - - - - -



c ) Visual - - Inspection Reports, H W W




APPENDIX - I


JSL CLIENT ABS

d ) Tightness Test - - ABS Rule Tightness Test Report

e ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

f ) Records - - - R R -

All Inspection , Test Reports and Traceability Records

Special / Primary

WPS / IHI SPAIS 1996/ Client Tech, Spec

AWS D1.1 and Client Tech,Spec.,

Design Criteria

All Inspection & Test Reports, Material & Weld Traceability

7.5 RISER I TUBES - Primary

a ) Fit up - - WPS, Client Tech, Spec., Weld map, Inspection Reports H M M


c ) Visual - - Inspection Reports H W W


e ) Records - - - R R -

7.6 FLARE BOOM - Primary

a ) Fit up - - Weld map, Inspection Reports H W W


c ) Visual - - Inspection Reports H M H

d ) Dimensional Control - - Client Spec. Dimentional Control Report H R R




APPENDIX - I


JSL CLIENT ABS

e ) NDT - - AWS D1.1 / ABS Rule NDT Report R R R

f ) PWHT - - ASME B 31. 3 / AWS D1.1 PHWT & Hardness Report R R R


All Inspection & Test Reports, Material & Weld Traceability


AWS D1.1 and Client Tech,Spec., ABS Rule

Design Criteria

g ) Tightness Test - - ABS RULES

h ) Records - - - R R -

7.7 OFF LOADING - Secondary

a ) Fit up - - Weld map, Inspection Reports H M M


c ) Visual - - Inspection Reports H W H


e ) Records - - Spec., ABS Rule Inspection Reports - - -


e ) Records - - - All Inspection & Test Reports R R -

7.8 - Secondary




APPENDIX - I


JSL CLIENT ABS

a ) Fit up - - Weld map, Inspection Reports H M M

b ) Welding - - AWS D1.1 WPS H R R

Material, Weld Traceability, All inspection & Test Reports

AWS D1.1 and Client Tech,Spec., ABS Rule


TELECOMMUNICATION TOWER

Design Criteria


c ) Visual - - Inspection Reports H W H


e ) Records - - - All Inspection & Test Reports R R -

7.9 STRUCTURAL RENEWAL - As Applicable

a ) Thickness Gauging - - ABS Rule & Client Spec., Thickness Gauging Reports R R R

b ) Close Up Survey - - ABS Rule & Client Spec., Close up Survey Reports R R R

c ) Renewal Plan - - ABS Rule & Client Spec., Renewal Plan H A A

d ) Fit up - - ABS Rule & Tech. Spec., Weld map, Inspection Reports H M M

e ) Welding AWS D1.1 WPS H M M

f ) Visual - - ABS Rule & Tech. Spec., Inspection Reports H M H

g ) NDT - - AWS D1.1 / ABS Rule NDT Reports R R R

h ) Tightness Test ( As Applicable ) - - ABS Rule Tightness Test Reports H M H




APPENDIX - I


JSL CLIENT ABS

I ) Records - - - H M W


Design Criteria

All Inspection & Test Reports Material & Weld Traceablility

( As Applicable )

8 BLASTING & PAINTING Painting

8.1 Surface Preparation Approved Procedure - ET-3010.49-1350-140-PPC-003 Blastig Report H W M

8.2 Paint Appllication Approved Procedure - ET-3010.49-1350-140-PPC-003 Painting Scheme H W M

8.3 Dry Film Tickness Check Approved Procedure - ET-3010.49-1350-140-PPC-003 Painting Report H W M

9 DOCUMENTATION

All Inspection Test Reports H R H

LEGENDS : -

INTERVENTION POINTS INTERNATIONALY ACCEPTED STRUCTURAL FABRICATION AND INSTALATION STANDARDSM MonitorR Review IACS INTERNATIONAL ASSOCIATION OF CLASSIFICATION SOCITIES 1996W Witness J.S.Q.S. JAPAN SHIPBUILDING QUALITY STANDARD 1995H Hold ABS RULE

Inspection Dossier Enusre all Test/Inspection are done.

ITP

Documents

heat number

joint number

formal written

spool number

test plan

check joint

perform visual

test plan