Page 1
Page 1 of 15
INSPECTION AND TEST PLAN
SURFACE PREPARATION AND PAINTING
Company: COMPANY:
GASCO
CONTRACTOR:
Agreement No:1352480 PLANT LOCATION: RUWAIS
ABU DHABI GAS INDUSTRIES
LTD. (GASCO) PROJECT: RUWAIS 4
th NGL TRAIN.
SUB-CONTRACTOR:
J1-197/07/008 PROJECT NO.5248 Doc.No.5248-00-AA-SEC-S-4001 REV.B
DOC.TYPE: SC09
DOC. CLASS : 02
B 17 MAY 11 15 Issued for Company Review Mykyta Pavlyk Mykyta Pavlyk Mahmoud Maleri
A 30 APR 11 10 Issued for Internal Review Mykyta Pavlyk Mykyta Pavlyk Mahmoud Maleri
Rev. Date Page Description Prepared Checked Approved
Page 2
Page 2 of 15
REVISION RECORD SHEET
NOTES
i) Revisions after A are denoted by a vertical line in the left hand margin against the
revised text, with the revision number displayed next to the revision line as shown
by the example on the left.
ii) Revision Numbers are issued for Client approval. Implementation after Client
approval is Rev. A. Subsequent revisions shall be B, 0, 1, 2, 3 etc.
No. Date Description of Revision Status By App.
B May,17th
,2011 Issued for Company Review SCECO PETROFAC
A April, 30
th 2011
Issued for Internal Review SCECO PETROFAC
Page 3
LEGENDS:
H-HOLD: A verification stage where inspection of work must be carried out
before work can proceed to the next stage. Advance notice shall be given to all parties. The Company / Contractor Inspector shall sign the testing record
W- WITNESS: A verification stage where the inspection, testing or performance of
a work activity is to be witnessed and for which advance notification shall be given to the parties. Work may proceed if the notified parties do not attend. SCECO QA/QC shall submit a report for the activity which the parties did not attend for records
R-REVIEW: The examination of inspection records and / or certificate applicable
to an inspection, test or activity. Notification not required for review point.
M-MONITOR: A verification method that permits the observance of inspections,
testing or the performance of a work activity at a frequency as deemed necessary to ensure work conformity. RFI not required.
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B Activity : Surface Preparation and Painting
Sheet 3 of 15
Location: Mussafah, Abu Dhabi
Page 4
Item Item Item Item No.No.No.No.
Description of Description of Description of Description of
activityactivityactivityactivity
ReferenceReferenceReferenceReference
DocumentsDocumentsDocumentsDocuments
Acceptance CriteriaAcceptance CriteriaAcceptance CriteriaAcceptance Criteria
Verifying Verifying Verifying Verifying
Documents Documents Documents Documents / / / /
QC RecordQC RecordQC RecordQC Record
SCECO SCECO SCECO SCECO
ResponsiResponsiResponsiResponsible ble ble ble
PersonPersonPersonPerson
Responsibilities Responsibilities Responsibilities Responsibilities / / / / Inspection Inspection Inspection Inspection
PointsPointsPointsPoints
SCECOSCECOSCECOSCECO PETROFACPETROFACPETROFACPETROFAC GASCOGASCOGASCOGASCO
1 Preliminaries
1.1 Approval of
painting
systems and
paint materials
DGS 6600 010
Rev.0 & 5248 -
PS-6600-
010/003 Rev.4
or as advised by
Client
As per Specs
Paint
Manufacturer
Certificate,
approved
MAR
Painting
Supervisor/
Inspector
H
H
H
2 Materials, Tools, Personnel
2.1
Tools &
Equipments
DGS 6600 010
Rev.0 &
5248-PS-6600-
010/003 Rev.4
Coating Equipment: spray
pressure, tip size and fan
angle to match paint supplier
recommendations
QC Equipment: Calibration of
DFT gauges at start of
production & then every
three hours (depending on
frequency of use)
Inspection
Certificates
Painting
Supervisor/
Inspector
H
H
M/R
2.2 Compressed Air
Quality (Blotter
Test)
DGS 6600 010
Rev.0 &
5248-PS-6600-
010/003 Rev.4
No indication of oil
discolouration and no
indication of water and
moisture contaminants
Daily Painting
Inspection
Report
Painting
Inspector
H
M/R
M/R
2.3 Check experience
of blasters,
painters,
inspector
According to
Client
requirements
SCECO should employ
personnel with adequate
knowledge and experience
Minutes of
Meeting,
Org.chart
Managing
Director H H R
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B
Activity : Surface Preparation and Painting
Sheet 4 of 15
Location: Mussafah, Abu Dhabi
Page 5
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B
Activity : Surface Preparation and Painting
Page 5 of 15
Location: Mussafah, Abu Dhabi
Item Item Item Item No.No.No.No.
Description of Description of Description of Description of
activityactivityactivityactivity
ReferenceReferenceReferenceReference DocumentsDocumentsDocumentsDocuments
Acceptance CriteriaAcceptance CriteriaAcceptance CriteriaAcceptance Criteria
Verifying Verifying Verifying Verifying Documents Documents Documents Documents / / / / QC RecordQC RecordQC RecordQC Record
SCECSCECSCECSCECO O O O
ResponsiResponsiResponsiResponsible ble ble ble
PersonPersonPersonPerson
Responsibilities Responsibilities Responsibilities Responsibilities / / / / Inspection Inspection Inspection Inspection
PointsPointsPointsPoints
SCECOSCECOSCECOSCECO PetrofacPetrofacPetrofacPetrofac GASCOGASCOGASCOGASCO
2.4 Coating test
panel
preparation for
each system
DGS 6600 010
Rev.0 &
5248-PS-6600-
010/003 Rev.4
Paint system parameters for
each plate match
specification. Paint systems
numbers:2,3,4,8,9,32
PQT Status
report
Painting
Supervisor/
Inspector H H H
2.5
Abrasive (Type,
Size and
Condition)
DGS 6600 010
Rev.0 &
5248-PS-6600-
010/003 Rev.4
Shall conform with ISO 8504-
2
Daily Painting
Inspection
Report &
Test Certif.
Painting
Supervisor/
Inspector H M/R M/R
3. ENVIRONMENTAL CONDITIONS (Before and during surface preparation; before, during and after paint application)
3.1 Ambient Air
Temperature
DGS 6600 010
Rev.0
&
5248-PS-6600-
010/003 Rev.4
Minimum ambient air
temperature 4oC
Daily Painting
Inspection
Report
Painting
Inspector H M/R M/R
3.2 Metal
Temperature
DGS 6600 010
Rev.0
&
5248-PS-6600-
010/003 Rev.4
Maximum temperature shall
be as per Manufacturer
recommendations; Minimum
3°C above dew point
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
Page 6
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B
Activity : Surface Preparation and Painting
Page 6 of 15
Location: Mussafah, Abu Dhabi
IteIteIteItem m m m No.No.No.No.
Description of Description of Description of Description of
activityactivityactivityactivity
ReferenceReferenceReferenceReference DocumentsDocumentsDocumentsDocuments
Acceptance CriteriaAcceptance CriteriaAcceptance CriteriaAcceptance Criteria
Verifying Verifying Verifying Verifying
Documents Documents Documents Documents / / / /
QC RecordQC RecordQC RecordQC Record
SCECO SCECO SCECO SCECO
Responsible Responsible Responsible Responsible
PersonPersonPersonPerson
Responsibilities Responsibilities Responsibilities Responsibilities / / / / Inspection Inspection Inspection Inspection
PointsPointsPointsPoints
SCECOSCECOSCECOSCECO PetrofacPetrofacPetrofacPetrofac GASCOGASCOGASCOGASCO
3.3 Dew Point DGS 6600 010
Rev.0
&
5248-PS-6600-
010/003 Rev.4
As per specification;
Temperature at which no
condensation on substrate
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
3.4 Relative Humidity DGS 6600 010
Rev.0 & 5248-
PS-6600-
010/003 Rev .4
Maximum relative
humidity 85 percent
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
4. SURFACE PREPARATION
4.1
Preparation grades
of welds, cut edges
and other areas
with surface
imperfections
DGS 6600 010
Rev.0
&
5248-PS-6600-
010/003 Rev.4
Sharp edges, Fillets,
Corners and weld seams
shall be radiused to a
minimum of 3 mm
Daily
Painting
Inspection
Report
Painting
Supervisor/
Inspector
H
M
M
4.2
Check for grease,
dust and
contaminants
(soluble salts)
removal
DGS 6600 010
Rev.0
&
5248-PS-6600-
010/003
Rev 4
No contaminants and
foreign particles
Daily
Painting
Inspection
Report
Painting
Supervisor/
Inspector H W W/R
Page 7
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B
Activity : Surface Preparation and Painting
Page 7 of 15
Location: Mussafah, Abu Dhabi
IteIteIteItem m m m No.No.No.No.
Description of Description of Description of Description of
activityactivityactivityactivity
ReferenceReferenceReferenceReference
DocumentsDocumentsDocumentsDocuments
Acceptance CriteriaAcceptance CriteriaAcceptance CriteriaAcceptance Criteria
Verifying Verifying Verifying Verifying
Documents Documents Documents Documents / / / /
QC RecordQC RecordQC RecordQC Record
SCECO SCECO SCECO SCECO
ResponsiResponsiResponsiResponsible ble ble ble
PersonPersonPersonPerson
Responsibilities Responsibilities Responsibilities Responsibilities / / / / Inspection Inspection Inspection Inspection
PointsPointsPointsPoints
SCECOSCECOSCECOSCECO PPPPETROFACETROFACETROFACETROFAC GASCOGASCOGASCOGASCO
4.3
Surface
preparation and
roughness check
during blasting
DGS 6600 010
Rev.0 & 5248-
PS-6600-
010/003 Rev.4
Surface cleanliness for CS,
Sa 2.5 Surface Profile : 60-
75 microns for CS
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H W W/R
4.4
Cleaning of surface
after blasting (salt
test)
DGS 6600 010
Rev.0 &
5248-PS-6600-
010/003 Rev.4
Dust on Substrate as per
rating 2, Salt level shall be
20mg/m2
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H W W/R
5. PRIMER APPLICATION: 1st
COAT
5.1 Time after blasting DGS 6600 010
Rev.0
&
5248-PS-6600-
010/003 Rev.4
Blast cleaned surfaces
shall be primed within 4
hours. Note: 2hr if the
shift is changing
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H W M/R
5.2
Application of
primer / First Coat
DGS 6600 010
Rev.0
&
5248-PS-6600-
010/003 Rev.4
As per paint data sheet Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
Page 8
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B
Activity : Surface Preparation and Painting
Page 8 of 15
Location: Mussafah, Abu Dhabi
IteIteIteItem m m m No.No.No.No.
Description of Description of Description of Description of
activityactivityactivityactivity
ReferenceReferenceReferenceReference
DocumentsDocumentsDocumentsDocuments
Acceptance CriteriaAcceptance CriteriaAcceptance CriteriaAcceptance Criteria
Verifying Verifying Verifying Verifying
Documents Documents Documents Documents
/ / / / QC RecordQC RecordQC RecordQC Record
SCECO SCECO SCECO SCECO
Responsible Responsible Responsible Responsible
PersonPersonPersonPerson
Responsibilities Responsibilities Responsibilities Responsibilities / / / / Inspection Inspection Inspection Inspection
PointsPointsPointsPoints
SCECOSCECOSCECOSCECO PetrofacPetrofacPetrofacPetrofac GASCOGASCOGASCOGASCO 5.3 Wet film
thickness
DGS 6600 010 Rev.0
&
5248-PS-6600-
010/003 Rev.4
As per paint data sheet Daily
Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
5.4 Dry film
thickness
DGS 6600 010 Rev.0
&
5248-PS-6600-
010/003 Rev.2
The max. And min.
values shall be as per
5248-6600-010/003
Rev.4
Daily
Painting
Inspection
Report
Painting
Inspector H H W/R
5.5 Visual
examination
DGS 6600 010 Rev.0
&
5248-PS-6600-
010/003 Rev.4
As per Specification
Requirements.
No defects
Daily
Painting
Inspection
Report
Painting
Inspector H W/R W/R
5.6 Rub test (only
for inorganic
zinc primer)
DGS 6600 010 Rev.0
&
5248-PS-6600-
010/003 Rev.4
As per Specification
Requirements
Daily
Painting
Inspection
Report
Painting
Inspector H W/R W/R
6.6.6.6. APPLICATION OF INTERMEDIATE / 2APPLICATION OF INTERMEDIATE / 2APPLICATION OF INTERMEDIATE / 2APPLICATION OF INTERMEDIATE / 2ndndndnd &&&& 3333rdrdrdrd/ COATS/ COATS/ COATS/ COATS
6.1 Time after
primer
application
DGS 6600 010 Rev.0
&
5248-PS-6600-
010/003 Rev.4
As per paint data sheet Daily
Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
Page 9
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION INSPECTION INSPECTION INSPECTION AND TEST PLANAND TEST PLANAND TEST PLANAND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B
Activity : Surface Preparation and Painting
Page 9 of 15
Location: Mussafah, Abu Dhabi
IteIteIteItem m m m No.No.No.No.
Description of Description of Description of Description of
activityactivityactivityactivity
ReferenceReferenceReferenceReference
DocumentsDocumentsDocumentsDocuments
Acceptance CriteriaAcceptance CriteriaAcceptance CriteriaAcceptance Criteria
Verifying Verifying Verifying Verifying
Documents Documents Documents Documents / / / /
QC RecordQC RecordQC RecordQC Record
SCECO SCECO SCECO SCECO
Responsible Responsible Responsible Responsible
PersonPersonPersonPerson
Responsibilities Responsibilities Responsibilities Responsibilities / / / /
Inspection PointsInspection PointsInspection PointsInspection Points
SCECOSCECOSCECOSCECO PetrofacPetrofacPetrofacPetrofac GASCOGASCOGASCOGASCO
6.2 Cleaning of
surface before
painting
DGS 6600 010 Rev.0
&
5248-PS-6600-
010/003 Rev.4
As per paint data
sheet
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
6.3 Application of
intermediate
coat / 2nd
& 3rd
/
Coat
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
As per paint data
sheet
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
6.4 Wet film
thickness
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
As per paint data
sheet
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector
H M/R M/R
6.5 Dry film
thickness
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
The max. And Min.
Values shall be as per
5248-6600010/003
Rev.2
Daily Painting
Inspection
Report
Painting
Inspector H H W/R
6.6 Visual
examination
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
As per Specification
Requirements
No defects
Daily Painting
Inspection
Report
Painting
Inspector H W W/R
7777 APPLICATION OF 3APPLICATION OF 3APPLICATION OF 3APPLICATION OF 3RDRDRDRD/FINAL COAT/FINAL COAT/FINAL COAT/FINAL COAT
7.1 Check for
prescribed
colour code
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.2
As per Approved
Paint System
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector
H H H
Page 10
IteIteIteItem m m m No.No.No.No.
Description of Description of Description of Description of
activityactivityactivityactivity
ReferenceReferenceReferenceReference
DocumentsDocumentsDocumentsDocuments
Acceptance Acceptance Acceptance Acceptance
CriteriaCriteriaCriteriaCriteria
Verifying Verifying Verifying Verifying
Documents Documents Documents Documents / / / /
QC RecordQC RecordQC RecordQC Record
SCECO SCECO SCECO SCECO
Responsible Responsible Responsible Responsible
PersonPersonPersonPerson
Responsibilities Responsibilities Responsibilities Responsibilities / / / / Inspection Inspection Inspection Inspection
PointsPointsPointsPoints
SCECOSCECOSCECOSCECO Petrofac GASCO
7.2 Time after
previous coat
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.2
As per paint data
sheet
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector
H M/R M/R
7.3 Cleaning of
surface before
painting
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.2
As per paint data
sheet
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector
H M/R M/R
7.4 Application of
Top Coat / Final
Coat
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
As per paint data
sheet
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector
H M/R M/R
7.5 Wet film
thickness
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
As per paint data
sheet
Daily Painting
Inspection
Report
Painting
Supervisor/
Inspector H M/R M/R
7.6
Dry film
thickness
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
The max. and min
values shall be as
per 5248- PS-6600-
010/003 Rev.4
Daily Painting
Inspection
Report
Painting
Inspector H H W/R
7.7
Visual
examination
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
As per approved
paint system
No defects
Daily Painting
Inspection
Report
Painting
Inspector H W W/R
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B
Activity : Surface Preparation and Painting
Page 10 of 15
Location: Mussafah, Abu Dhabi
Page 11
ABU DHABI GAS INDUSTRIES LTD.(GASCO)
Ruwais 4th NGL Train. Painting works
INSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLANINSPECTION AND TEST PLAN
Doc.No.5248-00-AA-SEC-S-4001 rev.B
Activity : Surface Preparation and Painting
Page 11 of 15
Location: Mussafah, Abu Dhabi
IteIteIteItem m m m No.No.No.No.
Description of Description of Description of Description of
activityactivityactivityactivity
ReferenceReferenceReferenceReference
DocumentsDocumentsDocumentsDocuments
Acceptance Acceptance Acceptance Acceptance
CriteriaCriteriaCriteriaCriteria
Verifying Verifying Verifying Verifying
Documents Documents Documents Documents / / / /
QC RecordQC RecordQC RecordQC Record
SCECO SCECO SCECO SCECO
Responsible Responsible Responsible Responsible
PersonPersonPersonPerson
Responsibilities Responsibilities Responsibilities Responsibilities / / / /
Inspection PointsInspection PointsInspection PointsInspection Points
SCECOSCECOSCECOSCECO PetrofacPetrofacPetrofacPetrofac GASCOGASCOGASCOGASCO
8.1
Adhesion Test
(Pull-off/cross-
cut)
DGS 6600 010 Rev.0
& 5248- PS-6600-
010/003 Rev.4
Pull-off value should
be 15 kg/cm2 (ISO
4624) Cross-cut shall
be maximum grade
C2 (ISO 2409)
Paint
manufacturer
report (paint
system
qualification)
Painting
Inspector
H H H
8888 TESTINGTESTINGTESTINGTESTING
9999 REPAIRING (if any)REPAIRING (if any)REPAIRING (if any)REPAIRING (if any)
10101010 PAINT TOUCHPAINT TOUCHPAINT TOUCHPAINT TOUCH5555UP AND FINAL ACCEPTANCEUP AND FINAL ACCEPTANCEUP AND FINAL ACCEPTANCEUP AND FINAL ACCEPTANCE
10.1 Cleaning of
surface and
application of
paint
DGS 6600 010 Rev.0
&
5248-PS-6600-
010/003 Rev 4
As per paint data
sheet
Final Inspection
Report
Painting
Supervisor/
Inspector H W W/R
10.2 Completion of
painting for
final acceptance
and release
DGS 6600 010 Rev.0
&
5248-PS-6600-
010/003 Rev 4
No defects
DFT as per
requirement
Final Inspection
Report
Painting
Inspector H H W/R
Page 12
Page 12 of 15
STEEL CONSTRUCTION ENGINEERING COMPANY, ABU DHABI
PROJECT: RUWAIS 4th
NGL TRAIN. PAINTING WORKS
DAILY PAINTING INSPECTION REPORT
Customer : Paint Spec. :
Contract No. : Location :
Job Title : Report NO. :
Job NO. : Date :
Item
ISO Line
No. :
DESCRIPTION OF ITEMS PAINTED
Working Conditions Internal / External Insp.Equipment Used Identificati
on No.
l. Hydrometer
Time (hrs) 2.DP / RH Calculator
Air Temp WB 3.Temperature Gauge
(O C) DB 4.Hypodermic Nle Gauge
Dew Point (O C) 5.Surface Profile Gauge
Relative Humidity % 6.WFT Gauge
Metal Temp (O C) 7.DFT Gauge
SURFACE PREPARATION:
From
To
PROFILE MEASUREMENT
TAPE:
Abrasive Blasting : Manual / Auto Pre-Blast Cleaning : Manual / Power
Abrasive Type : Blasting Degree(Grade) :
Blotter Test: Surface Finish :
Nozzle Preasure: Surface Profile : Microns
Dust level / High pressure water wash : Salt Contamination Test Result :
Last Adhesion test date: Adhesion test results:
PAINT APPLICATION
Time after previous coat:
From: ______________________________hrs
To:________________________________ hrs
Coating Manufacturer : Airless Spray Machine No :
Paint
Product/
Coat
Batch No. Mix Ratio Application
Methods Colour WFT. DFT. Total DFT
Overcoat
Time
Remarks:
Visual acceptance :
Prepared By SCECO Painting QC : Verified by Petrofac Representative : Approved by Gasco/TPI:
Name Name & Sign. Name & Sign.
Signature Position Position
Date Date Date
Page 13
Page 13 of 15
STEEL CONSTRUCTION ENGINEERING CO
DFT REPORTDFT REPORTDFT REPORTDFT REPORT
Job Order / IPN No : Report No.:
Location : Client Name :
Paint System : Date :
Paint Manufacturer:
S.No Pipe # Item Code Heat No Size QTY DFT( µ ) Min in
( µ )
Max in
( µ )
Average
DFT( µ )
1
2
3
4
Remarks if any:
SCECOSCECOSCECOSCECO Painting InspectorPainting InspectorPainting InspectorPainting Inspector Petrofac GSPetrofac GSPetrofac GSPetrofac GS ---- JVJVJVJV GASCO / TPIGASCO / TPIGASCO / TPIGASCO / TPI
Name : Name : Name :
Position : Position : Position :
Signature : Signature : Signature :
Date : Date : Date :
Page 14
Page 14 of 15
Steel Construction Engineering Co
FINAL INSPECTION REPORT PAINTING
Contract No: Date :
Job title: Test Panel Report No:
Location : Job Order:
Specification Reference :
Item(s):
Drawing No:
Piping ISO No :
Painting Specification: Surface preparation :
Paint System : Surface profile :
No. of coat applied : Total DFT:
Curing Test: Adhesion test:
Remarks : QC report attached
SCECO Painting QC Inspector Name &
Signature
Petrofac GS-JV Name & Signature Company/TPI Name & Signature
Page 15
Page 15 of 15
STEEL CONSTRUCTION ENGINEERING CO
PULL-OFF ADHESION TEST REPORT
Date: time :
Report No.:
Job Order/ IPN No.:
Location : SCECO Painting Workshop ICAD , Mussaffah. Client Name : Petrofac /GASCO
Item Description :
PULL-OFF ADHESION TEST RESULTS
Client Paint System :
Location Of Test Coat Generic Value (psi)
Adhesion Failure (in %)
Cohesion Failure (in
%)
Glue Failure (in %) Location Of Failure
Primer
Mid Coat
Final Coat
LEGEND FOR LOCATION OF FAILURE
A = SUBSTRATE
B = PRIMER COAT
C= MID COAT
D- FINAL COAT
Y = ADHESIVE
Z = DOLLY
PAINT MANUFACTURER'S NAME : JOTUN
Remarks if any:
Paint Manufacturer
Signature and Date
QC Inspector
Signature and Date
Petrofac GS JV Stamp and Date
GASCO/TPI Signature and Date
Stamp and Date