Issue 742 September 2014 TB 43-PS-742 Approved for Public Release; Distribution is Unlimited
Faulty gauges can lead to expensive repairs down the road. An engine gauge, warning light or dashboard indicator keeps the driver or operator aware of critical machine functions. For a gauge to be serviced, two things have to happen: First, the driver has to report the problem. Second, the mechanic has to fix the problem. Think about how often a vehicle is handed off to another driver for another mission. That means a neglected or ignored gauge can be a bad surprise for the next driver! An engine can break down in the middle of nowhere just because its oil pressure gauge bit the dust a while back and wasn’t reported. That $45 gauge ends up costing your unit $30,000 to replace the engine! Fixing or replacing that gauge is a key part of preventive maintenance. It keeps the vehicle running safely and prevents expensive repairs. So don’t ignore a bad gauge.
By order of the Secretary of the Army:
RAYMOND T. ODIERNOGeneral, United States Army Chief of Staff
Official:
GERALD B. O’KEEFEAdministrative Assistant to the Secretary of the Army
1416902
what’s Up?
FinaLly! faulty
gAuges like Me nEed to
be fixed, Not iGNOREd!
Report the Problem Gauge!hello? hello?
hello?! hellooO!?! ?
M2/M3-Series Bradley Idler Wheel Nuts M2/M3-Series Bradley M242 Automatic Gun PMCSMLRS Cab Lifting and Launcher Jury Struts M1-Series Tank’s M18A1 Filter Caution M119-Series Towed Howitzer New Tire Assembly
34-56-7
78-9
COMBAT VEHICLES 3
11TACTICAL VEHICLES
FMTV Battery Tray Retainer Corrosion PreventionHawker Battery Life Extension Tactical, CCE, Combat Vehicle Service Kit NSNs
1112-1314-16
18CCE
DA PAM 738-751 Updated M230 Automatic Gun PMCS Cautions
2324-26
M9 ACE PM Pointers 130G Road Grader Hydraulic Unloading ValveHYEX 230LCR Engine Starter Options
18-192021
TOOLS 46
COMMUNICATIONS 48
CBRN 44
46SATS Tools Drawer Layout Available
48-50
51
AS-3900A/VRC Antenna Matching Unit Ground Strap COMSEC NET Team Training
44-45M40/M42 Mask, Be Your Own Inspector
MLRS Launcher PMCS Reminders HIMARS Shock Absorbers, Replace Every Two Years
36-3846
New M9 Pistol Holsters Available for DeploymentM240-Series Machine Gun MWOs ExtendedM249-Series Machine Gun Buttstock MWO M2A1 Machine Gun Barrel Installation AN/PSQ-23, -23A STORM Grounding Screw M205 Tripod for M2/M2A1, MK 19 Machine Guns
394041424343
MISSILES 36
SMALL ARMS 39
AVIATION 23
How the Vest Was Won - Part 2 27-34
Connie’s Post Scripts 60-61
EMS NG Viewer Printing Tips Manufactured Tool Limits TMDE AR 750-43 Revision COEI Property Book Accountability
53-5556-57
5758-59
LOGISTICS MANAGEMENT 53
You are invited to send PS your ideas for improving maintenance procedures, questions on maintenance and supply problems and questions or comments on material published in PS.Just write to: MSG Half-Mast PS, the Preventive Maintenance Monthly USAMC LOGSA (AMXLS-GP) Bldg. 3303 Redstone Arsenal, AL 35898Or email to: [email protected] or [email protected] address: https://www.logsa.army.mil/psmag/pshome.cfm
PS, The Preventive Maintenance Monthly (ISSN 0475-2953) is published monthly by the Department of the Army, Redstone Arsenal, AL 35898. Periodical postage is paid at the Huntsville, AL post office and at additional mailing offices.Postmaster: Send address changes to PS, The Preventive Maintenance Monthly, USAMC LOGSA (AMXLS-GP), Bldg. 3303, Redstone Arsenal, AL 35898.
ISSUE 742 SEPTEMBER 2014
TB 43-PS-742, The Preventive Maintenance Monthly, is an official publication of the Department of the Army, providing information for all Soldiers assigned to combat and combat support units and all Soldiers with unit maintenance and supply duties. All information published has been reviewed and approved by the agency responsible for the equipment, publication or policy discussed. Application of the information is optional with the user. Masculine pronouns may refer to both genders. The use of product or company names does not constitute endorsement of those products, services or companies by the U.S. Army. The use of non-DoD hyperlinks, along with their content, does not constitute endorsement by DoD or DA. Neither DoD nor DA exercises any editorial control over, and cannot vouch for, content on non-DoD websites.
742 00-01.indd 1-2 7/30/14 10:20 AM
constuction equipment is vital to the Army’s efforts at home and abroad. Equipment varies, two things are consistent: the men and women who are operators and mechanics and the need for Preventive Maintenance! Something specific to this illustration??
one of the pu poses of these splash
pages as we see e is to show the e uip ent unning p ope ly and effe ti ely
be ause of pM
2PS 742 SEP 14 3 742 14
Crewmen, your Bradley’s idler wheels work hard to keep you and your vehicle rolling along on the mission. But you gotta take care of those idler wheels if you don’t want one going idle at the worst possible time. Hard driving in the field can loosen the idler wheel nuts. And once one nut loosens, it puts pressure on the other nuts. Before you know it, the wheel is wobbling and can even break loose. The last thing you want to see is an idler wheel rolling away from your vehicle!
But you can make sure the idler wheels stay on the job with a little PM diligence. Check the idler wheel nuts after every operation. Look for a shiny area under the nut where it has rubbed against the wheel. Tell your mechanic if you spot any. He’ll replace loose nuts with NSN 5310-00-175-2710 and torque them to 170-200 lb-ft. If you spot any loose nuts while you’re in the field, go ahead and tighten them. Just make sure you mark which nuts were loose so your mechanic can replace them when you get back to the motor pool.
M2/M3-Series Bradley…
KeepIdler
Wheels Working
Hard!
Idler wheel nuts can loosen and cause wheel to wobble or break loose
hey, you an’t bla e fo
b eaking away
they shoulda ke t y nuts
ti ht!if you want you ehi le to last the enti e fight,
p e enti e aintenan e will help you sleep at night
This section covers
Bradleys, MLRS,M1-tanks, andM119 towed
howitzers.
Look for shiny area under nut
T
742 02-03.indd 1-2 7/21/14 4: 4 M
742 14
M2/M3-SeriesBradleys… fired
up for firing
FIRED UP FOR FIRING
ou adley’s M auto ati
gun will be fi ed up fo fi ing i you
e e be a few pointe s
good g ief, you ha en’t fi ed e in
o h ! need a tho ough M
and how about a little g d to get e e ything o ing
again?
te i in lean the de
Relea e ten ion on the a o
h te
o the e i in
he in endi in F e
i deo e
e
a e e the
etainin in
o the t ai ht
d i e ha t ha en t o e o
if b ass is left on the de k, it an get stu k in the tu et
ing
and da a e y tu et ing bea ings
afte the M is
installed and the a o
hutes a e hooked up, you need to elease the tension on
the hutes
hey p o ide a good doublehe k afte the M is finished that the M is eady fo
fi ing
o etaining ings ean the d i e shaft an wo k out
it’s a good idea to
epla e the etaining
ings du ing annual
se i es to ensu e they’ e up to the ob
Back off forwarder until feed chutes slacken
the wise, the feede an’t wo k p ope ly and the M will i i e
e o ing li e ounds f o the feede an be
dange ous
o a o lete efo e
yo i e
ou M has p obably gone a long ti e sin e
being fi ed
it’s e e ially i o tant to lube the gun with M
M is a hea y duty lube that an handle the he the M puts out
o e units substitute
e y ad idea
is ooe fo
the ob and the M
an be da a ed
should be used only on and in the ba el, e ept fo the ba el’s lo king lugs and suppo t bea ings
hey need a light oat of e, g d
ea lo e when you apply g d
it’s a good idea to keep it off you
skin be ause it an ause de atitis
o it needs to be tho oughly
he ked out efo e you lea e
the oto pool
hile doing M , ake su e the M and laun he a e setto e ele ation the wise, the gun and laun he will be out
of syn and that an d e the laun he ’s d i e gea s
Man that was so e p s ob you did on e a i ed fo fi ing let’s
hit the oad you eady? ’ eady hoO !
guess M
eally doe wo k
742 04-0 .indd 1-2 7/21/14 4: 4 M
7 742 14
Crewmen, your ML S is a big, heavy beast of a combat vehicle. Here are a few safety tips to remember. CAB: hen you’re cranking the cab up or down, make sure to stay as low and as far under the vehicle as possible. If your head is poking out, the cab can come crashing down on it. Talk about a headache! Always crank slowly. If you crank too fast, the cab bounces and that can break the lift mechanism. Any time you feel the cab start to bounce, immediately stop cranking! The cab is most likely to bounce when its weight shifts forward or backward, depending on which direction it’s going. So that’s when it’s especially important to crank slowly. hen you’re raising or lowering the cab, make sure no one else is in front of the cab. ou don’t want them getting hit by the cab either.
LAUNCHER: It’s critical you install both jury struts before working under the launcher. If the elevation actuators that hold up the launcher collapse without both struts in place, the launcher will crush anyone underneath it. emember both the launcher drive system L S and launcher engine have to be off before you install the struts. But before you install those struts, make sure they’re ready to strut their stuff. Look them over for cracks, deformities and loose or missing rivets. nsure that both ends of the struts can move freely and independently. Also make sure they have the correct quick-release pins. Never substitute! If the locking pins are broken or missing, order more with NSN 5315-01-3 -0 37.
hen you open the M1 A1 filter’s container, it e poses you to two very large and sharp edges. Those edges can badly slice up your hands if you don’t watch what you’re doing. our best bet is to wear cut-resistant, heavy-duty gloves while opening the container to protect your hands. A good pair of barbed wire handler’s gloves, NSN 15-00- 2 -1 7 , will do the trick.
Get as far under vehicle as possible when moving cab
Do both ends of struts move independently?
Wear gloves so sharp edges can’t slice up your hands
hen you get eady to
e l e the M A gas
filte in you M tank’s M A gas pa ti ulate
filte unit
e a e l!
MLRS… Safety FirstWhen Doing PM
M1-Series Tank…
Careful with
M18A1 Filter
what the he k you
wea ing that thing fo ?
ha e to aise you ab and ’ o taking
any han es
ou ust led
this task
look, if you wanna be safe,
ust follow so e si ple suggestions
know anybody who
wants to buy a used fo tbal helMEt?
742 0 -07.indd 1-2 7/21/14 4: 3 M
742 14
crewmen, at one time or another you’ve probably broken the tire stem off the right-side knockoff wheel on your M11 -series towed howit er. It’s easy to do when removing the wheel for emplacement. It’s frustrating because now you have to take the time to replace the tire. ven worse, your howit er is NMC until that’s done. But now there’s a new tire assembly, NSN 2530-01- 2 -255 , designed to prevent broken tire stems and keep your howit er in the game. The new assembly has a bracket and counterweight welded to the wheel rim. This acts as a guard to protect the valve stem when removing or remounting the wheel.
M119-Series Towed Howitzers…
Stem the Tide ofBroken Tire Stems!
New wheel assembly comes ready to install on left side
O h!
o y, guy, keep fo getting how easy that is
to do
the Ne wheel asse bly needs old ha dwa e fo i ht side installation
his new ti e asse bly epla es oth the old
left side wheel asse bly, 7 ,
and the old ight sidewheel asse bly, 7
ust o de y new wheel
asse bly it has a b a ket that ote t
y ti e ste , y’know
Wheelstud
Wheel plate
Nut
it o es eady to install as a left side asse bly
ut to install it as a ight side asse bly,
you’ll need
the wheel plate, 7
si wheel studs,
and si nuts, 7,
f o the old ight side asse bly
it’s to i old and new asse blies
e tion ? onta t howit e tea e be sAndy Moshe at 7 o ian inde an at
, o e ail
ou an also onta t onathan e a f o the A M wheel asse bly tea at 7, o e ail
o e a ple, you an ha e a ne asse bly on the le t side and an old
asse bly on the i h
what if didn t hold onto that ha dwa e?
you’ll need to o de it
efo e installing the new wheel
asse bly
742 0 -0 .indd 1-2 7/21/14 4: 3 M
11 742 141PS 742 SEP 14
Believe it or not, all battery retainers are not the same. That’s especially true for the retainers used on battery trays for some MT s. Turns out some of the battery retainers, NSN 1 0-01-5 7-25 5, did not receive a special coating before they left the factory oor. The coating is designed to help prevent corrosion. ather than replace them,
shkosh has e tended the warranty for battery trays with non-coated retainers to five years from the date of handoff. Battery trays with coated retainers still have a two-year warranty. How do you know which retainers you have The battery trays with non-coated retainers are tan. Trays with coated retainers are black. If you have corrosion issues with coated or non-coated retainers that are still under warranty, call the shkosh warranty hotline at 00 3 3- 21. r send an email to
t o h o h o o
FMTVs… WATCH FOR BATTERY TRAYRETAINER CORROSION
Tan battery trays have uncoated retainers
hat’s w ong?
My batte y bo is full of
t! think so ething’s
o with the etaine s
you an keep the a st ong
by keeping e olling along
This section covers
FMTVs, Hawker
batteries, and CCE,
tactical vehicle and
combat vehicle
service kits.
c c c
742 10-11.indd 1-2 7/2 /14 4:3 M
12 742 14 13 742 14
la e a good batte y in pa allel to the dead batte y, positi e to positi e and negati e to negati e
Atta h the ha ge ’s u pe ables to the good o thebad batte y, positi e to positi e and negati e to negati eou an a oid so e ino esistan e losses by onne ting
to the dead batte y
ha ge fo about inutes hat pushes
a pe age into the dead batte y, aising the oltage high enough to be
sensed by the ha ge
e o e the good batte y
ow ha ge the bad batte y as you would no ally
Dear Half-Mast, I heard there’s a way to keep my unit’s Hawker batteries in the fight a little longer, even if it seems like the batteries are dead. Is that true? 1LT T.C.
Hawker Batteries…
Trick Dead Batteries Back to Life
ou hea d i ht i
o eti es the ha ge
thinks a batte y is dead
be ause the batte y’s oltage is too lo
AAAUGHH!!o e !
too yo n !
A E eleased a ideo with a t i k you an use that bu ps up the batte y’s oltage enough that the ha ge an do its ob
o o e details, ha e you e hani s wat h the batte y ideo on il ube
https://www.milsuite.mil/video/watch/newvideo/5996
he t i k sta ts at about the a kyou go ta d so ethin’, do
a ge is Al ost g ne
hang in the e, son ’ e got one
o e i k up y slEe e that ight
ust wo k
tell y wife she
ele ified e
o they an si ply fol ow thEse teps
Attach jumper cables in parallel, positive to positive and negative to negative
o did it do ! ha en’t felt this
f ll h ed sin e left the fa to y
yeo talk about being f ll h ed!
y pleasu e
and y bill
742 12-13.indd 1-2 7/21/14 4: 4 M
14PS 742 SEP 14
Mechanics, this comprehensive list gives you NSNs for all of the service kits currently available for tactical, commercial construction and combat vehicles:
UIASV
M1074/M1075 PLS
PLS A1
M1000 HET semitrailer
M1070 HET tractor
M1070A1 HET Tractor
HMMWV(These are generic kits for all models. You may have to order additionalparts based on the HMMWV model.)
M977, M985 HEMTT (cargo)
M978 HEMTT (tanker)
M978A2 HEMTT (tanker)
M984A1 HEMTT (wrecker)
M984A2 HEMTT (wrecker)M977A2, M985A2 HEMTT (cargo),M1120A2 HEMTT (LHS), M1977A2 HEMTT (CBT)M983A2 HEMTT (LET)HEMTT -A4 (all variants)M985A4 HEMTT (additional filters tocombine with NSN 4910-01-619-4329for annual service) M915 tractor truckM915A1M915A2M915A3M915A4M915A5M916, M920M917, M918, M919M916A1, M916A2, M917A1, M917E1 M916A3, M917A2, M917E2
M939/A1-series trucks
M939A2-series trucks
FMTV MTV A1Serial numbers 11,438 – 99,999FMTV LMTV A1 Serial numbers 11,438 – 99,999FMTV MTV A1R Serial numbers 100,001 and upFMTV LMTV A1RSerial numbers 100,000 and upFMTV MTV Serial numbers 0001 – 11,437FMTV LMTV Serial numbers 0001 – 11,437FMTV MTV A1P2Serial numbers 700,000 and upFMTV LMTV A1P2 Serial numbers 700,000 and upMRAP RG-33/RG-33 PlusMRAP RG-31A2/A2M1/A2RTRMRAP RG-31A3MRAP CougarMRAP M1224/A1 MaxxPro BaseMRAP M1234/A1 MaxxPro Plus and M1235/A1/A2/A3 Dash Service KitM1240/M1240A1 M-ATVM1245 SOCOM M-ATV
Tactical Vehicles
4910-01-526-78692590-01-539-63782590-01-521-9985 semiannual4910-01-621-16674910-01-621-1957 semiannual4910-01-523-14104910-01-523-16454910-01-523-1408 semiannual4910-01-621-13734910-01-621-1380 periodic kit*4910-01-621-1613 biennial (every 2 years)
2590-01-495-69002590-01-496-0055 semiannual
2590-01-496-25882590-01-496-3052 semiannual2590-01-496-19742590-01-496-4057 semiannual4910-01-591-45092590-01-496-28392590-01-496-2097 semiannual4910-01-591-4489
4910-01-591-4454
4910-01-591-44634910-01-619-4329
4910-01-619-4330
4330-01-538-9910**4330-01-538-99344330-01-538-99194330-01-538-99264330-01-539-1488No kit available4330-01-538-9955**4330-01-538-9946**4330-01-538-99234330-01-538-99302590-01-541-4620 semiannual(No annual kit exists; Order thesemiannual kit and the transmission filterkit, NSN 2520-01-211-6702, to perform anannual service.)2590-01-541-4611 semiannual(No annual kit exists; Order thesemiannual kit and the transmission filterkit, NSN 2520-01-211-6702, to perform an annual service.)
2590-01-528-7507
2590-01-528-7239
2590-01-533-6748
2590-01-533-6745
2590-01-528-7508
2590-01-528-7243
2590-01-603-9368
2590-01-602-8178
2990-01-570-37332990-01-570-37592990-01-578-96524910-01-576-34222990-01-570-3792
2990-01-578-9655
2530-01-591-17532530-01-591-1751
NSN (Annual except as noted)
UIASV
M1074/M1075 PLS
PLS A1
M1000 HET semitrailer
M1070 HET tractor
M1070A1 HET Tractor
HMMWV(These are generic kits for all models. It may be necessary to order additionalparts based on the HMMWV model.)
M977, M985 HEMTT (cargo)
M978 HEMTT (tanker)
M978A2 HEMTT (tanker)
M984A1 HEMTT (wrecker)
M984A2 HEMTT (wrecker)M977A2, M985A2 HEMTT (cargo),M1120A2 HEMTT (LHS), M1977A2 HEMTT (CBT)M983A2 HEMTT (LET)HEMTT -A4 (all variants)M985A4 HEMTT (additional filters tocombine with NSN 4910-01-619-4329for annual service) M915 tractor truckM915A1M915A2M915A3M915A4M915A5M916, M920M917, M918, M919M916A1, M916A2, M917A1, M917E1 M916A3, M917A2, M917E2
M939/A1-series trucks
M939A2-series trucks
FMTV MTV Serial numbers 0001 – 11,437FMTV LMTV Serial numbers 0001 – 11,437FMTV MTV A1Serial numbers 11,438 – 99,999FMTV LMTV A1 Serial numbers 11,438 – 99,999FMTV MTV A1R Serial numbers 100,001 and upFMTV LMTV A1RSerial numbers 100,000 and upFMTV MTV A1P2Serial numbers 700,000 and upFMTV LMTV A1P2 Serial numbers 700,000 and upMRAP RG-33/RG-33 PlusMRAP RG-31A2/A2M1/A2RTRMRAP RG-31A3MRAP CougarMRAP M1224/A1 MaxxPro BaseMRAP M1234/A1 MaxxPro Plus and M1235/A1/A2/A3 Dash Service KitM1240/M1240A1 M-ATVM1245 SOCOM M-ATV
Tactical Vehicles
4910-01-526-78692590-01-539-63782590-01-521-9985 semiannual4910-01-621-16674910-01-621-1957 semiannual4910-01-523-14104910-01-523-16454910-01-523-1408 semiannual4910-01-621-1373 maintenance kit4910-01-621-1613 periodic kit*4910-01-621-1380 biennial (every 2 years)
2590-01-495-69002590-01-496-0055 semiannual
2590-01-496-25882590-01-496-3052 semiannual2590-01-496-19742590-01-496-4057 semiannual4910-01-591-45092590-01-496-28392590-01-496-2097 semiannual4910-01-591-4489
4910-01-591-4454
4910-01-591-44634910-01-619-4329
4910-01-619-4330
4330-01-538-9910**4330-01-538-99344330-01-538-99194330-01-538-99264330-01-539-1488No kit available4330-01-538-9955**4330-01-538-9946**4330-01-538-99234330-01-538-99302590-01-541-4620 semiannual(No annual kit exists; Order thesemiannual kit and the transmission filterkit, NSN 2520-01-211-6702, to perform anannual service.)2590-01-541-4611 semiannual(No annual kit exists; Order thesemiannual kit and the transmission filterkit, NSN 2520-01-211-6702, to perform an annual service.)
2590-01-528-7508
2590-01-528-7243
2590-01-528-7507
2590-01-528-7239
2590-01-533-6748
2590-01-533-6745
2590-01-603-9368
2590-01-602-8178
2990-01-570-37332990-01-570-37592990-01-578-96524910-01-576-34222990-01-570-3792
2990-01-578-9655
2530-01-591-17532530-01-591-1751
NSN (Annual except as noted)
UIASV
M1074/M1075 PLS
PLS A1
M1000 HET semitrailer
M1070 HET tractor
M1070A1 HET Tractor
HMMWV(These are generic kits for all models. It may be necessary to order additionalparts based on the HMMWV model.)
M977, M985 HEMTT (cargo)
M978 HEMTT (tanker)
M978A2 HEMTT (tanker)
M984A1 HEMTT (wrecker)
M984A2 HEMTT (wrecker)M977A2, M985A2 HEMTT (cargo),M1120A2 HEMTT (LHS), M1977A2 HEMTT (CBT)M983A2 HEMTT (LET)HEMTT -A4 (all variants)M985A4 HEMTT (additional filters tocombine with NSN 4910-01-619-4329for annual service) M915 tractor truckM915A1M915A2M915A3M915A4M915A5M916, M920M917, M918, M919M916A1, M916A2, M917A1, M917E1 M916A3, M917A2, M917E2
M939/A1-series trucks
M939A2-series trucks
FMTV MTV Serial numbers 0001 – 11,437FMTV LMTV Serial numbers 0001 – 11,437FMTV MTV A1Serial numbers 11,438 – 99,999FMTV LMTV A1 Serial numbers 11,438 – 99,999FMTV MTV A1R Serial numbers 100,001 and upFMTV LMTV A1RSerial numbers 100,000 and upFMTV MTV A1P2Serial numbers 700,000 and upFMTV LMTV A1P2 Serial numbers 700,000 and upMRAP RG-33/RG-33 PlusMRAP RG-31A2/A2M1/A2RTRMRAP RG-31A3MRAP CougarMRAP M1224/A1 MaxxPro BaseMRAP M1234/A1 MaxxPro Plus and M1235/A1/A2/A3 Dash Service KitM1240/M1240A1 M-ATVM1245 SOCOM M-ATV
Tactical Vehicles
4910-01-526-78692590-01-539-63782590-01-521-9985 semiannual4910-01-621-16674910-01-621-1957 semiannual4910-01-523-14104910-01-523-16454910-01-523-1408 semiannual4910-01-621-1373 maintenance kit4910-01-621-1613 periodic kit*4910-01-621-1380 biennial (every 2 years)
2590-01-495-69002590-01-496-0055 semiannual
2590-01-496-25882590-01-496-3052 semiannual2590-01-496-19742590-01-496-4057 semiannual4910-01-591-45092590-01-496-28392590-01-496-2097 semiannual4910-01-591-4489
4910-01-591-4454
4910-01-591-44634910-01-619-4329
4910-01-619-4330
4330-01-538-9910**4330-01-538-99344330-01-538-99194330-01-538-99264330-01-539-1488No kit available4330-01-538-9955**4330-01-538-9946**4330-01-538-99234330-01-538-99302590-01-541-4620 semiannual(No annual kit exists; Order thesemiannual kit and the transmission filterkit, NSN 2520-01-211-6702, to perform anannual service.)2590-01-541-4611 semiannual(No annual kit exists; Order thesemiannual kit and the transmission filterkit, NSN 2520-01-211-6702, to perform an annual service.)
2590-01-528-7508
2590-01-528-7243
2590-01-528-7507
2590-01-528-7239
2590-01-533-6748
2590-01-533-6745
2590-01-603-9368
2590-01-602-8178
2990-01-570-37332990-01-570-37592990-01-578-96524910-01-576-34222990-01-570-3792
2990-01-578-9655
2530-01-591-17532530-01-591-1751
NSN (Annual except as noted)
Tactical, CCE, Combat Vehicles…
Service Kits a’Plenty
* This kit contains the items identified in the IETM that are needed for periodic services.** Terminal item, but orders can be submitted until stock is depleted.
742 14-1 .indd 1-2 7/21/14 4: M
1PS 742 17PS 742 SEP 14
Forklift250-hr KitNSN 2990-
500-hr KitNSN 2990-
Atlas IAtlas II
6K01-600-4318
01-586-9819
01-585-9284
1,000-hr KitNSN 2990-
01-586-981501-600-431701-585-8958
Combat Vehicle NSN (annual except as noted)
M1A1 tank
M2/M3-Series Bradley
C7 Stryker
3126 Stryker
4910-01-117-79432540-01-255-3347 semiannual4910-01-461-28094330-20-007-4533 4330-20-007-4536 semiannual4330-20-007-02954330-20-007-0297 semiannual
if you find the kit you get o es with all its o ponents, but it doesn’t in lude all the pa ts needed to o plete the
annual se i e, no wo ies
Eyeball you ehi le’s aintenan e M to get the
info needed to o de those issing pa ts
ou an also onta t A to
see if they an be added to the kit hey ay e en be able to eate
new kits
they’ e at 7 7, 7 7 o e ail
these a e the o e ial onst u tion
se i e kits
and these
a e the o bat ehi le
se i e kits
cif you want e to dig away, do y M today
ead about M9 ACE
PM, 130G road
grader hydraulics
and HYEX 230LCR
engine starters.
742 1 -17.indd 1-2 7/21/14 4: M
1 742 14
A Keen Edge The earthmover blade’s cutting edge protects the moldboard. If the edge wears down too far, the moldboard gets damaged and has to be replaced or sent back to sustainment for repair. So get down on your hands and knees, clear away the dirt and mud, and eyeball the blade’s cutting edge. Better yet, fold the blade like you do for cross-country travel to get a closer look. If the edge is worn to less than 3 -in, about the diameter of a penny, report it. our mechanic can reverse the edge or replace it entirely if it has already been reversed.
Fold the Blade As always, follow the word in P 0013-10 of TM 5-2350-2 2-10 Jun 12 and fold the blade when traveling cross-country. That’s the rule no matter what the soil conditions are, even if it’s sand or loosely packed dirt. That way the blade can’t dig into a ridge or other obstruction and cause e tensive damage to the vehicle’s blade, moldboard, ejector and hydraulic system.
It’s no secret that the AC is temperamental when it comes to its hydraulics, especially when you’re digging in the hard stuff. So keep a close eye on the hydraulic pressure gauge. It should stay between 1,500 and 2,000 psi. Lower than that and you’ve probably got a leak somewhere. our AC is NMC until it’s found and repaired.
Hydraulics Break
M9 ACE…
pe ato s, you a o ed o bat ea th o e has a Lot o di t o
Mo e
eep these M pointe s in ind e o e you head ba k fo the ne t load
if you e e be to do you M, you’ e well on
the way to a ob well done
Hydraulic pressure gauge should be between 1,500 and 2,000 psi
on t be o ing u h di t if o
don’t keep up with y M
his oldboa d is like a set
of dentu es e entually it
e o !
Fold blades…
…to inspect moldboard…
…and for cross-country travel
742 1 -1 .indd 1-2 7/2 /14 4:3 M
20 742 14 21 742 14
operators, keep this tip in mind when temps drop below 0 se the road grader’s hydraulic unloading valve to make starting the engine easier. The valve is located ne t to your left foot when you’re sitting in the cab. hen you press it, you’re letting the vehicle’s hydraulic pump spin free with no pressure. That reduces the load on the engine starter. It also saves a lot of wear and tear on the starter and pump when the hydraulic uid gets thick and sluggish in cold weather. As the engine warms up, don’t let your foot off the valve too fast. That’ll force too much pressure from the pump into the system’s main hydraulic lines. The end result is blown seals and lots of leaks. Slow and easy is the way to go when easing off the hydraulic loading valve.
Mechanics, if you need to install a new starter on the engine of a H 230LC e cavator, waita second. There’s only one starter listed in TM 5-3 05-2 0-23P-1 Jul 11 . But there are actually two different starters available. Both are very distinct in shape and color, so as long as you know the NSNs, you should have no problems getting the right replacements. NSN 2 25-01- 73- 5 isthe one shown as Item 3 in
ig 100 of the TM. It comes ina black housing. The other starter is NSN 2 20-01-510-1 3 and comes in a gray housing. Make a note until this starter is added to the TM.
After warm up, slowly release valve!
Hydraulic UnloadingValve Reminder
ch-ch-
130G Road Grader…
Hydraulic UnloadingValve Reminder
HYEX230LCR…Engine Starter Could Be a Stopper!
One o e thinon’t a identally push down on the
al e while ope ating the g ade
hat auses unne essa y wea and tea on the
g ade ’s hyd auli syste
on!we’ e got a lO wo k to do why
won’t you ta t?!
aybe you ould
use y hyd auli unloading al e? it’s old out he e
Black starter, NSN 2925-01-473-9544
Gray starter, NSN 2920-01-510-1834
so, what’s the status on y new sta te ?
got the new one in, but it’s o the sa e as you old
one
ell, that’s a eal ho to e !
chug-chfFffFf
ch-ch-ch-chug-c
h-c
742 20-21.indd 1-2 7/31/14 4:4 M
23 742 1422PS 742 SEP 14
Mechanics, the revision to Functional Users Manual for the Army Maintenance Management System–Aviation, A Pam 73 -751, TAMMS-A, was published on 2
ebruary 201 . That’s the first revision since March 1 , about 15 years ago. ell, here’s some more good news! The new revision providesmany changes, updated forms and better reporting information.
The new A Pam is located on the Army Publishing irectorate AP websitehtt :
If you have questions about the publication, contact the TAMMS-A policy lead and subject matter e pert SM , ean eiselhart, at 25 2-2 71 or by email
h t
AllAircraft…
Updated DA Pam 738-751Now Available
so they inally e ised A a 7 7
whe e an we get a opy?
it’s as lose as
you inte net onne tion
you an find the newly e ised A A on the A y ublishing di e to ate website
A y A iation depends on you
fo lowing the e ised
A a
hat helps p o ide a u ate a ounting of ll elated aintenan e,
histo i al info ation and flight hou s of t a ked
o ponents to ensu e o e ational a ety
ead about the
revised DA PAM
738-751 and the
M230 automatic gun.
a ye te day
a od !
742 22-23.indd 1-2 7/2 /14 4:3 M
2 742 14
o th o The
sideloader can hurt your hand badly if you’re not careful during loading. eep hands away from the sideloader and use A T MATIC mode for loading. MAN AL mode should only be used if A T MATIC isn’t working. Ch th tth
o o b
t tb t If dirt is in the plug or its pins are bent, your M230 will have a poor electrical connection.
Loo o oo b o o o If screws
aren’t lock-wired tightly, the M230’s vibration will shake them loose. Then components start falling off. th oo o t o ebris can be blown in there, which can lead to firing problems. Ch th o t ho o th o t o t o
Too much or too little uid can lead to damage. nless required by a combat situation, do not fire the M230 unless the recoil mechanism has been properly serviced.
emember that temperature can affect the uid level, too. If the temperature changes dramatically, so will the damping uid level. Just make sure the red indicator is visible in the viewing hole. Add or drain uid as necessary.
M230 Automatic Gun…
Target ThisPMCS
o keep you M auto ati gun on ta et ta get these safety and
M tips
you tell e , t lade
Look for broken or missing lock wires
Red indicator visible?
houlda kept y finge s away f o that sideloade
Check cannon plug for debris and bent pins
O h!
742 24-2 .indd 1-2 7/31/14 4:4 M
27PS 742 SEP 14
U B b t nits have found T -25B works better than lubricants like grease, molybdenum disulfide M , especially in the desert. M attracts sand, which hurts its ability to lube. Before applying T -25B, clean off the old grease with isopropyl alcohol. hen you lube the roller chain, drive gear bearing and the bearing surfaces where the rotor mates, apply a heavy coat of lubricant. se a brush or a caulk or grease gun to apply it. hen you’re finished, white grease should be visible and plentiful.
Make sure you don’t get T -25B on areas of the feeders that contact ammo and limit the amount you apply to areas that the feeders slide on. But you should still use M on parts of the gun not e posed to sand, such as the constant speed drive. rder a -o tube of T -25B with NSN 150-01- 3 -1 73 or a 32-o jar with NSN 150-01-535- 7.C th o t t o th o t tbo
irty contacts can cause a N S C M NT AIL when you try to fire.
ven a brand new electrical bo for the M230 has a thin layer of anti-corrosion coating that may interfere with firing voltage. Just wipe these contacts with a clean cloth to ensure a good connection. Ch o h t b o
Corrosion, bent or broken links and improper installation can all cause the ammo system to jam. ven new chutes need to be inspected for proper assembly and lubrication prior to installation.
se a brush, cloth, or syringe to apply a light to moderate coat of T -25B to the forward and aft tracks, bolt and cam area, bolt locking lugs, receiver walls, breech barrel support, gun support bearings, rails, and chutes. hen you’re finished, white grease should be slightly visible.
How The Vest Was WonPart 2
Use TW-25B on gun parts such as the rail…
…and on theroller chain
Make sure forward flex chute’s straight connecting links are properly assembled
before you install chute
How The Vest Was WonPart 2last onth,
began telling the sto y of the e t
de i ion e e ade
you et the g od people of the wagon t ain
headed west in sea h of bette li es
d you et the ne’e do well Le
oiley of who the less said, the
bette
ANDNOW
742 2 -27.indd 1-2 7/22/14 2:01 M
2 742 14 2 742 14
he wea y pionee s st aggled into o t all, a a o stop on the egon ail
and wo d sp ead i a a a a it that the e was ae a k of all wagon epai s in town and his na e was
he l ?
ELLO!?
ebulon ani k
ebulon ani k
ebulon ani k
ebulon ani k
it wasn’t long befo e eb’s M ounte pa ts a e out to g eet hi
el o e to o t
all, Miste M ani k
’ ady own, the bla ks ith he e
howdy, g ady
e’ e been eage to eet you e e sin e we hea d you did o o h M along the
t ail
al e eb
742 2 -2 .indd 1-2 7/22/14 2:00 M
31 742 14
!
ep he e a e so any of us he e now, we’ e e en sta ted a ild
e’ e the ollabo ati e olle ti e on the egon ail fo
es ibed u ess , o ust fo sho t
an’t belie e so any othe olks
a e dedi ate to M like e!
o e like fo
sho t
eb, we’d like you to stay on and oin he e at o t all, se ing pionee s on the t ail
o what we hea , you’ e ea ned this est al eady, so we ade
up an e t a one
e hope you’ll
a ept it
on’t
kno , ad
his is happening so fast need so e ti e to think on it
an let you know late ?
’ ou se if you de ide this is you
destiny, ust show up at y shop wea ing
the est
742 30-31.indd 1-2 7/22/14 2:0 M
33 742 14
ow eb was ighty flatte ed of ou se, but the e was one wee o ta le to his settling down at o t all to do M and that was the wagon t ain
well, o e in pa ti ula would ha e to go on without hi
he ne t day a e
a too oon fo
eb
i e had n o t
a on hO!
i !
in the e e inutes left, possibly no an in histo y e e spoke o e honestly, elo uently,
o faste than ebulon M ani k
ut an’pa, you left out the e t a t!
en i
il on!
ay ha e a wo d with you?
p i ately?
why su ely, iste ani k
bout what hap ened to le
i ? el , le Me seEwhat e a e of l’ e
742 32-33.indd 1-2 7/22/14 2:10 M
PS 74 2 SEP 14
c
ol’ e went on with the wagon t ain ut wo d t i kled
ba k to o t all
eb, you’ll e e belie e what
happened to ei ! of ou se
yo ’ll belie e it
while fo ding the nake i e , an a le snapped on one of his pu dy andy
apple ed wheels
e swalle ed his toothpi k and a lotta i e ud M oiley be a e
eal soi E hee hee
but he li ed on to ue the
day he o ked
M
a in’ f a in’ a in’
o was the est
the e te t thing you e e won?
ell, illy, this est is ighty
spe ial, all ight
but think the eal p i e was
winning you and a enny’s hand
742 34-3 .indd 1-2 7/22/14 1: M
37 742 14
Lube the Hoist Carriage Assembly This is often entirely missed. Then when the pods are moved in or out you start getting screeching or jerking (signs the carriage assembly needs immediate lubing). The hoist carriage assembly ball screw actuators have lube points. Give them at least a monthly shot of GAA.
Use the Launcher Connector Covers Connectors that are full of moisture and dirt will prevent a good connection with the rockets and cause misfires. Each launcher has four covers. Use them. If a cover disappears, replace it with NSN 5935-00-387-2147.
Safety Wire the Prop Shaft Bolts orPaint White Lines on Them
If the bolts work loose, the prop shaft can take out the transmission, final drive, W80 and W81 cables, and encoders. Tighten the prop shaft bolts to the correct torque requirement and then put a white line (or torque stripe) on them. Safety wire the bolts after they’ve been torqued so they stay tight. The torque stripe lets you tell at a glance if the bolts need tightening. And make sure to check the bolts daily when you’re operating.
Dear Editor, At Ft Sill, we’ve spotted multiple problems maintaining the MLRS launcher that these tips can prevent:
Check Dash Lights During PMCS If you do the lamp test, you know the warning lights are actually working. If they’re not all working, you could miss something like an oil warning light that would have prevented major damage. Just push the lamp test switch and take a look at the dash lights.
Use the TM To Do PMCS and Do PMCS Step by Step Unless you have a photographic memory, it’s impossible to remember all the PMCS the MLRS requires. And, if you rush through the PMCS, you’ll miss important checks like loose prop shaft bolts or loose cables. A thorough PMCS will take most of your day.
Push lamp test switch to make sure dash lights are working
Lube ball screw actuators at least monthly with GAA, NSN 9150-01-197-7693
’ e been he king out this M fo so n , an do it by E oRy!
i oe ! get
the M so you ’ Mi s
an thing
Launcher connector
covers seal out dirt that
can cause misfires
gi e a li ten to these tips f o ill on ow to
take a E of you M
yeah, they’ e Olde !
742 3 -37.indd 1-2 7/21/14 4: M
3 742 14 PS 742 SEP 14
The holsters will be issued only through the rapid fielding initiative (RFI) process. For the time being, you can’t order them. If you’re deploying, check with your G3/G4 staff for your unit’s RFI schedule. PS will publish the holster NSNs when they become available. In the meantime, you can still order these M9 holsters:
• M12 holster, NSN 1095-01-194-3343• M7 holster, NSN 1095-00-973-2353• Holster shoulder harness, NSN 1095-01-247-3917• Hip holster extender, NSN 1095-01-339-2213
Operate the PT Pump Weekly If the pump sits for weeks without being used, it plugs up and eventually quits working.
Use Zip Ties for Missing or Worn OutCrew Storage Box Clamps
If the clamps won’t hold or are missing, the box’s lid falls down. Then when the launcher is traversed, the lid takes out the cables by the launcher interface unit (LIU). Zip ties keep the lid shut. Order a new flush catch for the storage box with NSN 5340-01-145-1296.
Disconnect the Two Cables for the Power Takeoff (PTO)Before Pulling the Pack
This is a common mistake, especially for new repairmen. If you forget, say goodbye to the cables and PTO.
New Holsters on the Way
E to ot : hese are multi le goo ti s, hief han s for all the hel you re giving M S units
Store the Pods in the Launcher
If the pods are left sitting on the ground, dirt and sand are free to cover the ball actuators inside the launcher. The ball actuators then have trouble moving and you have a major cleaning job.
CW3 Shawn Barnes 2/18 FAR Ft Sill, OK
M9 Pistol…
New Holsters on the Wayeploying
units a e being gi en the hoi e of two
ne M pistol holste s
Blackhawk Serpa Improved Modular Tactical Holster
XST Improved Modular Tactical Holster
If clamps for crew storage box are worn out or missing, use zip ties to secure lid
Store pods in launcher, not on ground. That keepsdirt out of launcher.
742 3 -3 .indd 1-2 7/21/14 4: 7 M
ear Master Sergeant, ertainly M re laces M as the M to re lace the M s uttstoc ith the light eight colla si le uttstoc t s ate Aug , hich means you have until Aug to have your M s mo i e
he or ill e one y your el level re air, ut nee s to e arrange through your M coor inator emem er that once the M is one, the colla si le uttstoc ecomes the
stan ar uttstoc heol uttstoc shoul e turne in
40PS 742 14 41 742 14
M240L collapsible buttstock: MWO 9-1005-313-50-2 changes to MWO 9-1005-313-23-2
M240B adjustable bipod:MWO 9-1005-313-50-3 changes to MWO 9-1005-313-23-3
M240L short barrel:MWO 9-1005-313-50-4 changes to MWO 9-1005-313-23-4
M240B collapsible buttstock:MWO 9-1005-313-50-1 changes to MWO 9-1005-313-23-5
Dear Master Sergeant Half-Mast, I know there is a new MWO for the M249 machine gun, but I can’t find it. Can you help?
MSG B.C.
Lightweight collapsible buttstock replaces old buttstock
M240-Series Machine Guns…
MWOsExtended,Renumbered
M249 Machine Gun…
What Is New MWO Number?eo e!
id a hea ’ e got a ne buttsto k
M ?
he M s should be a anged
th ough you M oo dinato
All fou M s a e dated t , whi h eans you
ha e until t to get the o pleted
he M s fo the M se ies a hine gun ha e been e tended And the M nu be s ha e been
hanged e e they a e
oo ! hat eans don t
ha e to go to depot to get
odified
ood ne !
hey’ e ex e ded you M s
742 40-41.indd 1-2 7/21/14 4: 7 M
Dear Editor, I’ve noticed with the new M2A1 machine gun that Soldiers sometimes don’t secure the barrel correctly. As a result, the barrel shifts during firing and the locking pin shears off. Then you must replace the whole $1,200 barrel. If Soldiers will first completely raise the feed tray cover, they can easily see whether or not the locking pin is secured in the retention slot. That quick check will save barrels of trouble. CW2 Gerard Clohessy 501 Sustainment Bde Camp Carroll, S. Korea
42 742 14 43 742 14
Not just any screw will do when it comes to the grounding screw for the AN PS -23 and -23A small tactical optical ri e mounted ST M laser range finder. If you use the wrong screw, it can pierce the e terior of the ST M. That lets in moisture and debris, which ultimately can ruin the ST M. The only fi is to replace it. If the grounding screw is missing or damaged, order a new one with NSN 5305-00- 70-3205. See TM -5 55-1 13-13 P and TM -5 55-1 20-13 P for guidance, instructions and procedures. If you have ST M questions, contact TAC M’s ennis Timmons at SN 7 -1371, 5 2 2-1371, or email
t o r Anthony Smith at SN 7 -1233, 5 2 2-1233, or email
tho th
Good news for Soldiers who have to lug around the M3 tripod for the M2 M2A1 and M 1 machine guns. The Army is now fielding the new M205 lightweight tripod. At 3 pounds, it’s 32 percent lighter than the M3. The M205 includes an integral traverse and elevating mechanism. The Army began fielding the M205 in ctober, 2013. ielding will continue for the ne t -5 years, so it may be a while before your unit receives the M205. nce you receive the M205,turn in your M3s so other unitscan use them until they getthe M205.
Editor’s note: oo oint, hief Sol iers nee to follo the arrel installation roce ure that egins on in M
aise the fee tray cover all the ay u ras the retracting sli e han les to align
the arrel loc ing s ring lug ith the in hole in the right si e of the receiver hile inserting the arrel
nsert the arrel intothe arrel su ort untilthe loc ing in engagesthe camming slot hen rotate the arrel cloc ise ansecure the loc ing in in the retention slot elease the retracting han le an allo the olt to gofor ar hen lace the ea on on automatic re harge the
ea on to ensure that the arrel moves ac an forth freely Ma ing surethe arrel moves ac an forth hile charging veri es the arrel is secure
New Tripod a Lighter Load
M2A1 Machine Gun…
RaiseCover to
SaveBarrel
Stay on Solid Ground withCorrect Grounding Screw
AN/PSQ-23, -23A STORM…
First raisefeed tray cover
completely
Order newgrounding screw
with NSN 5305-00-470-3205
camming slot
locking pinEngage
locking pin in camming
slot
O !y ba el lo king
in ust hea ed O F be ause you didn’t se u e y ba el
M2/M2A1, MK 19 Machine Guns…
New Tripod a Lighter Load
New M205 tripod is 32 percent lighter than old M3 tripod
O !
742 42-43.indd 1-2 7/2 /14 4:3 M
4PS 742 SEP 14
READYFORACTION
MAKESUREYOURM40/M42MASK ISREADYFORACTIONWITHTHESECHECKS!
EM ?E U E
E iA i
et la inated M a ds
onne ted on a ing that ake M easie
with 7
hey ost 7 pe set
?
FacePiece
Lens
OutletValve Seat
OutletValve Disk Drink Tube
Quick Disconnect
SideVoice-mitter
loose retainer?
coupling sheared off?
drink tube missing?
inside out or upside down?
damaged or loose canister?
inlet valve body installed wrong or missing?
inlet valve disk missing, stuck, or dirty?
FrontVoicemitter
InternalDrink Tube
Head Harness
Canister and Port
See TM 3-4240-346-10 for more information.
742 44-4 .indd 1-2 7/21/14 :0 M
47PS 742 SEP 144 742 14
Dear Half-Mast, Page 46 in PS 734 (Jan 14) said that the HIMARS shock absorbers should be replaced as part of the biannual services. “Biannual” can mean twice a year or every two years. Which is it?
CW2 D.A.
Dear Half-Mast, When I try to use the drawer tool layout in the SATS TM, the tools don’t line up with the layout. Is there a better drawer layout available that would simplify inventory? SFC R.B.
HIMARS…
What’s BiaNnual Mean?
Line Up for SATS Tool Layout
this says you sho k abso be s should be
epla ed du ing iann al
se i es
oes that ean e e y
othe yea o e e y si
onths?
e e y othe yea is what it
ho ld ean
hief, be ause it has two eanings,
iann al was a poo hoi e of
wo ds he te we should ha e used is
ie i l he sho k abso be s should be
epla ed e e y t o yea o y fo the
onfusion
you bet, e geantA M has ade a detailed
d awe layout that an ake t a king A tools a na
et a opy of the layout by onta ting A M’s lau a bett he at 7 ,
, o e ail
ead here for
info on vehicle antennas and COMSEC NET
teams.
c
742 4 -47.indd 1-2 7/31/14 4:4 M
4 742 14 4 742
Sid and Cy, the Antenna Guys in“CheCk Out My MatChing Unit”
Vehicular Antennas…
Sid and Cy, the Antenna Guys in“CheCk Out My MatChing Unit”
i ’ id
and ’
e’ e the antenna
y !
oday we’ e going to talk
about the e hii of the ehi ula
R antenna
in pa ti ula , we’ e going to fo us on the
o d
o e guys think they an get away with
o using a g ound st ap,
7 , with
the antenna
o o hat akes e so oo ad when so eone igno es the
g ound st ap
hen a guy pulls a stunt like that,
ust want to hi with a good dose of ene gy want to a hi upside the head with y top
ele ent want
al down, y ou’ e
o e heatin again
o e people si ply ne le t
to use the g ound
st ap the s a tually
belie e the st ap’s not ne essa y hey think the antenna is
g ounded by the able
ut he e a e the a t he antenna
ha e a wo king
g ound st ap that uns
f o the base at hing unit
to the ehi le ithout the g ound
st ap, you adio is o
fully ission apable
he shield b aid on the able offe s o e
g ounding, but it has a poo g oundhe able uns f o
the antenna all the way to the adio he able’s
lon len th ay ake the b aid i effe i e fo
g ounding be ause it ay no longe be at g ound potential fo
f e uen ieso a e g ounding, the onne tion to g ound should be ho
he g ound st ap does ust that
o ! ou ust’ e taken ou ses in ad an ed anten
naology and f e uen yation
theo y
As well a
ant o nd
t aoli
742 4 -4 .indd 1-2 7/21/14 :07 M
1 742 14
Item Qty
Screw to hold ground strap to baseLock washer for base connection
Bolt to hold ground strap to vehicleLock washer for vehicle connection
1112
NSN
5305-01-225-25895310-01-205-91995306-00-225-90865310-00-889-2527
Communications Security…
NET Teamon the Job
o you need t aining on o uni ations se u ity M E e uip ent?
he M E new e uip ent t aining
E tea an help you get the
knowledge and skills you’ e looking fo
ou ses a e taught by a hi hly
t ained staff of epa t ent
of A y i ilians with any yea s
of o bined e pe ien e
oes this antenna ount ake
y base at hing unit look at?
ut one lo k washe on the bolt e t, put the g ound st ap lug and the othe lo k washe on the bolt hen s ew the
bolt into the ehi le
he two lo k washe s fo the ehi le onne tion ha e i in teeth he teeth s o e the paint
on you ehi le and ensu e good etal to etal onta t
he g ound st ap
also helps e uali e the ele t i al diffe en e
between the antenna and the ehi le
hat’s fo you safety and the
e uip ent’s safety if the antenna onta ts a powe line, takes a lightning st ike
o is e posed to an ele t o agneti
pulse
o, ake su e you ha e
a g ound st ap unning
f o the A A antenna base
at hing unit to the
ehi le
And ake su e the onne tions a e tight and etal to etal
e ah so y, y e eption’s gEtti a
li tle F y
n t ! e
shoulda ski ped
that e t a
des e t
he E tea an t a el to you unit’s
lo ation to t ain
you
O you an attend the t aining fa ility
at the E M o uni ations
e u ity ogisti s A ti ity AE an h at
t ua hu a, A
o info ation, onta t A’s En i ue e nande at 7 ,
, o e ail [email protected]
tudents get h d o t aining on a wide a iety of A y app o ed
M E e uip ent
tudents lea n about
• doctrine.• policy.• operations.• field-level maintenance.• troubleshooting.
• preventive maintenance checks and services.• warranties.
e e’s the
ha dwa e you’ll need
742 0- 1.indd 1-2 7/21/14 :02 M
PS 7422PS 742 SEP 14
Publications…o to rint ro t e EMS ie er
hey what gi es? this
p intout doe n t
loo like the M
oh, that’s
then
e ay li e in the di ital e a, but the e a e still ti es when a i ed
o o es in handy
o tunately, the Ele t oni Maintenan e yste e t ene ation EM iewe allows you to p int out info ation f o inte a ti e
ele t oni te hni al anuals E Ms
e awa e that an E M p intout will look o e like a p inted web page than a page f o a t aditional pape M it in ludes the sa e te hni al ontent as the pape M, but ay
not show page nu be s, heade s o foote s
u e, e geant we an p int anythin on
anythin ! shi ts, offee ugs, ouse pads
ow bout the EM iewe on
y M ? an you ake that p int
hi ll?
it’s not y fault all O instead
she an hel !
fine wi l
ead about EMS NG
viewers, manufactured tools,
the revised AR 750-43,
and nonexpendable
COEI on property books.
logisti s is o e than ust o pute s it’s ll the things that ake
aintenan e and supply a tions
possible
742 2- 3.indd 1-2 7/21/14 :14 M
4 742 14
Printing an Entire Work Package
Printing the Table of Contents Printing Troubleshooting Procedures
Print Screen
o p int the enti e window, in luding
the left hand toggle table of ontents , do the following
o p int an enti e wo k pa kage
e luding t oubleshooting
p o edu es ,use one of these th ee ethods
hen the table of ontents is open, li k the s all p inte i on
it’s ust to the left of the ed
lose i on at the top ight side of the
window
he folde s uently e panded
o ollapsed will p int
Click small printer icon to print page with TOC.
1. Main Menu: Click File: Print.
2. Icon: Click the printer icon in the icon menu bar.
3. Context Menu: Right-click in the work package and select Print.
e ause t oubleshooting p o edu es a e indi idual t a ks athe than o plete wo k pa kages, p inting
one of these p o edu es is slightly di e ent than p inting othe pa ts of an E M
pen the p int window using
one of the th ee ethods on the
p e ious page
ut befo e the p int bo dialog opens, sele t the option to
p int the enti e t oubleshooting wo k pa kage o the u ently
sele ted t a k
li k O to p int the o plete t oubleshooting pa kage, o el to p int only the u ent t a k
he p int s een o and, a ti ated f o the file enu, takes a o plete
snapshot of the u ent iew, in luding the and all enus
oble s o uestions? ub it a ti ket to the EM help desk at
http://www.ems-helpdesk.comall the help desk at 77 7 o e ail
Use the p int s een fun tion to do u ent any issue that
you need to in lude in an EM suppo t e uest
742 4- .indd 1-2 7/21/14 :14 M
7 742 14
Dear Half-Mast, Is there any guidance or a formula for determining quantities of manufactured tools in the “List of Manufactured Items” sections in TMs? Without guidance, it seems a command could order one manufactured tool made or bought per vehicle. In this time of tight resources, units can hardly afford to make or purchase items just to have them sitting in a shop.
Mr. R.B.
• Army test, measurement and diagnostic equipment (TMDE) administration and policy.
• test program set policy and management.• embedded diagnostics, embedded prognostics,
interactive electronic technical manuals and related data considerations and policy.
• adding commanders with a calibration and repair support mission.
• the Army TMDE Calibration and Repair Support program.
• TMDE acquisition.• disposition instructions.• internal control evaluation.• terminology changes.
Cab support tool was covered on Page 5 of PS 735 (Feb 14)
he e’s no antity li it on anufa tu ed toolsUnits an ake as any ake f o tools as
needed to suppo t thei e uip ent
ill that lead to a pant waste of esou es?ot likely now, and e en less likely in the futu e
hat’s be ause new Ms gene ally no longe in lude ake f o tools
Any o all tools needed to suppo t a syste ust now be a ui ed, p o isioned and fielded with that
syste by the syste ’s p o e t anagehese fo e ly ake f o tools a e then in luded in the M’s spe ial tools list
he uantity of spe ial tools is spe ified in the epai a ts and pe ial
ools ist po tion of Ms
he uantity e ui ed is then fielded tothe aintenan e
a ti ity that suppo ts the fielded syste
MaintenanceManagement… Any Limits on
ManufaCtured Tools?
AR 750-43 RevisedA a o e i ion to A 7 , Army Test, Measurement, and
Diagnostic Equipment (Maintenance of Supplies and Equipment),
went into effe t in anua y Updates in lude
Download the regulation athttp://www.apd.army.mil/pdffiles/r750_43.pdf
Be sure to also download the revised, related DA Pam 750-43 from the APD website at
http://www.apd.army.mil/
hanks fo you uestion and on e ns,
si
ust to ake the topi lea fo eade s, anufa tu ed
o ake f o tools a e
fab i ated by units to M
spe ifi ations
hey a e ade out of
p es ibed bulk ate ials
his ate ial is onside ed onsu able e pendable, typi ally lass o , and has no supply a ountability beyond what’s o e ed in
A 7 , Supply Policy Below the National Level.
he basi ule of thu b is don t a te on a le
ite
Publications…
wonde ing about
anufa tu ed o spe ial
t ols?
a eade ’s uestion led e to e plo e this to i
742 - 7.indd 1-2 7/2 /14 4:3 M
742 14
Dear Half-Mast, What’s the right way to account for Class 7, nonexpendable items that are components of end items (COEIs)? My unit has items like generators listed separately on the property book from the containerized kitchens they’re used with. It seems that this either causes the components to be laterally transferred or turned in. That makes the end item non-mission capable or results in the end item being transferred while its components are left listed on the property book. What’s the solution? SGT T.J.A.
ear Sergeant, a e heart ou re not the rst su ly sergeant to suffer
a hea ache from n ing multi le miscellaneous ieces oating aroun on the ro erty oo f a com onent
has authori ation from the M or A, it ill al ays e liste se arately on the ro erty oo Fortunately,
the Army s got a solution for this no A recent US u ate lets users enter none en a le
in the system num er S S , hile still having
the re orting an tracea ility re uire y A , Inventory Management Asset and Transaction eporting System Sep 0 .
his means that generators that are to containeri e itchens, as in your e am le, can no e annotate in the S S , ithout listing them on the rimary han recei t e atient ith your ro erty oo of cer as he a usts rimary han recei ts to conform to this ne roce ure his change shoul also hel get the ro erty oo more or erly in time for the ave SS Army transition For more gui ance in su ly, e sure to visit the S an ro erty Accounta ility no le ge enter at htt : t uestions or su ly ro lems lic the As the ert resource utton inthe S center or email
t o b h
Supply Management…
eunited at last
thanks to tha U e
update
ey buddy, whe e ya going?
otta at h up with y ontaine i ed kit hen, a ge
helll o o?
o ehow we got sepa ated and she’s
M without e
742 - .indd 1-2 7/21/14 :0 M
DISTRIBUTION: To be distributed in accordance with the initial distribution number (IDN) 345239, requirements for the TB 43-PS-Series.
0 742 14
GCSS-Army ReminderRemember to check the GCSS-Army website for alerts, updated fielding and training schedules and other important info. Visit:
https://gcss.army.mil/Or sign up to get automatic notifications at: https://gcss.army.mil/Support/register.aspx
Test Set NeedsCalibration?
Do you have a TS-3920C/ASM computer test set (CTS), NSN 6625-01-529-3346, for your Black Hawk? If it needs calibration, send it directly to the manufacturer, Ultrax Aerospace Inc., at the address below: Ultrax Aerospace Inc. 4200 NE Sun Court Lee’s Summit, MO 64064 For more information, contact the CECOM item manager, Eugene Lloyd, at DSN 648-1258, (443) 395-1258 or email:
[email protected] Jay Horting at 816-594-4451 or email:
t oll o n No tal ia Lane
Comic collectors and history buffs rejoice! Some PS Magazine super fans set up a website that makes it easier than ever to find PS info and view art over our 63-year span, including our earliest days. You can search indexes by cover art, year and month, or even by classic “Joe Dope Sheets.” Special PS issues and series are extra bonuses for diehard fans. Check it out: http://psmag.radionerds.com/
Training for Legacy Equipment
Need some help running older equipment? TACOM’s Unit Training Assistance Program (UTAP) newsletter can help. Each issue now features a “Throwback Section” that covers training for those older pieces of equipment still in use. Look under the newsletters/posters tab at:
https://utap.army.milFor training info on old and current equipment, contact UTAP’s customer assistance team at DSN 786-4276, (586) 282-4276, or e-mail: [email protected]
leak test fixture part nsn incorrect
Get a new push-type air hose fitting for the one-man life raft with NSN 4730-00-516-3826. NSN 4730-00-416-3826, which is listed as Item 33 on WP 0392 00-2 in TM 1-1680-377-13&P-4 (Mar 12, w/Ch 1, May 13), is the wrong NSN.
Hooking Up ESSS WingsTo UH-60A
When you hook up the extended stores support system (ESSS) wings to your Black Hawk A-model and find you don’t have the small electrical lead that attaches to the airframe, order NSN 6150-00-811-4540. Use NSN 6150-01-167-9104 as an alternative in a pinch.
BHL Secondary Air FilterGet a new secondary air filter for your backhoe loader (BHL) with NSN 2940-01-566-5009. It replaces NSN 2940-01-546-4655, which is shown as Item 2 in Fig 5 of TM 5-2420-231-24P (Jun 13). That NSN is a terminal item.
STE-M1/FVS Not Needed With Some Bradleys
If your unit now has Bradley A3 or ODS-SA variants, you’ll no longer need STE-M1/FVS test equipment. These vehicles come equipped with embedded diagnostics. Excess STE-M1/FVS sets can to be turned in by contacting TACOM LCMC’s Angela Zender at DSN 786-7431, (586) 282-7431, or by e-mail at:
[email protected] STE-M1/FVS should be complete and include all critical test sets. Do not remove any items prior to turn-in.
GCSS-Army GlossaryWanna learn the new language or brush up on the GCSS-Army lingo? Get ahead of your peers and check out the terminology changes in logistics business areas, finance, maintenance, human resources, property book, supply management and unit supply. Visit:
http://gcss.army.mil/About/Glossary.aspx
e i ter ter aItem 9 in WP 0310-6 of TM 5-3805-294-23-2 (May 12) says the HYEX’s lubricity filter should be replaced every 500 hours. That’s wrong. Replace the filter every 250 hours like it says on the side of the filter. Make a note until the TM is updated.
6K Forklift Battery StrapGet the rubber retaining strap for the battery box on your 6K variable reach rough terrain forklift with NSN 2540-01-152-7764. NSN 5340-01-156-6776, which is shown as Item 2 in Fig 68 of TM 10-3930-660-24P (Aug 12), brings the wrong strap.
Check Army Form or Pub Availability
Need to know if specific Army publications or forms are still available or valid? Then check out DA Pam 25-30, Consolidated Index of Army Publications and Blank Forms. The Army Publishing Directorate (APD) updates this online pub daily. Visit:
http://armypubs.army.mil/2530.htmlYou can also download a desktop application version from this URL.
BHL Maintenance VideoA backhoe loader (BHL) maintenance video is available through the Unit Training Assistance Program (UTAP) at TACOM LCMC. The video covers engine components, how to find top dead center (timing chain and valve train system) and timing of the injector pump. Check it out before you replace or service BHL components. To view or download the video, go to: https://utap.army.mil Once you’ve logged in, click the button on the Home Page titled BHL Finding Top Dead Center & Injector Pump Timing. Then download the .wmv file on that page.
Connie's o t i t
742 0- 1.indd 1-2 7/2 /14 4:3 M