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PREPRE QUALIFICATION 2013QUALIFICATION 2013 UNDER ONE ROOFUNDER ONE ROOF
CONTENTS
01.HISTORY OF COMPANY
02.CMD MESSAGE
11.BUSINESS DIVISION
12.ENGINEERING & DESIGN CAPACITY
03.BUSINESS POLICY
04.BUSINESS INNOVATION
05.QUALITY ASSURANCE SYSTEM
13.MANUFACTURING FACILITIES
14.INSPECTION EQUIPMENTS
15.PRODUCTS
16.TECHNOLOGY PARTNERS06.CERTIFICATES
07.COMPETITVE HANDLING ENVIRONMENT 17.CLIENTS
08 SHOP OVERVIEW 18 RUBBER LINING FACILITIES
09.ORGANIZATION CHART
10.THE SALES
08.SHOP OVERVIEW
19.LIST OF JOB EXECUTED
18.RUBBER LINING FACILITIES
2Page
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01 HISTORY OF COMPANY01.HISTORY OF COMPANY
Established Ishan Equipments Unit # 1 Fabrication Unit Acquired Lloyd's Certificate Opened Unit #2 22,500 M2
1983 1996 2000 2005 2006 2007
Established Shri Ram RubtechMFG.of Rubber Lining Unit
Acquired ISO 9001 : 2000 BV Certificate
Licensed from PESO
Acquired Registration ofIBR Certit.& Technical
C b S &Acquired Registration of Technical Committee
Contract bet. ISHAN & DHP
2008 2008 2009 2010 2011 2012
Acquired Certificate from UHDE India
Acquired PDIL CertificateBusiness
Co‐Operation with DHP Engg, Korea & AQT s.r.l Italy
3Page
02 CMD MESSAGE
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02.CMD MESSAGE
Ishan is an original Sanskrit name has its roots in the word ”Ish” means invisible power. We are driven by this power and blessed with the creativity showered by GodWe are driven by this power and blessed with the creativity showered by God “Vishvakarma”. We understand the metallurgy carry out design & engineering and fabricate equipment that has ultimate use in the process industry.
Since inception our group has earned a reputation for providing solutions to customer’s problem. The group has more than 30 years of experience and offers a wide range of products to cater to diverse industries with the main motive ofa wide range of products to cater to diverse industries with the main motive of serving India industry with quality products.
We started engineering & fabrication unit Ishan Equipments Pvt. Ltd. which undertakes turnkey assignment covering Design, Supply, Installation and Commissioning of Deaertor, Pressure Vessels, Heat Exchangers, Steam Surface Condenser FW Heater Storage TanksCondenser, FW Heater, Storage Tanks..
May your precious business and family be successful today and tomorrow!
Thank You,
M K M P h lMr.K.M.PanchalCMD
4Page
03 BUSINESS POLICY
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03.BUSINESS POLICY
Motto of Company Business Policy Business Targetp y y g• Passion• Concentration• Precision
• Security Quality Competitiveness• Stabilization of Management• Secure the Cost Competitiveness
•21 C World Class Company in the section of Power Plant, Oil Refinery & Petrochemical Plant, Steel & Iron Plant, Chemical Plant
WORLD CLASS LEADER
5Page
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04 BUSINESS INNOVATION04.BUSINESS INNOVATION
India’sUntil uncut gemstone
become Diamond
India s
Successful
Honest
Active
Nascent
6Page
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05 QUALITY ASSURANCE SYSTEM05.QUALITY ASSURANCE SYSTEM
“To know the customer’s needs and to make it realized”We believe that the “Strict quality assurance system is the most important policy to build customer satisfaction”.Ishan operates ISO 9001:2000 and the quality assurance program for every project.Ishan quality assurance team knows The customer requirement very well and fulfills it by following their strict quality policy.Ishan implements quality assurance system to produce quality products with leading edge technology.Ishan is moving forward to achieve its goal.From manufacturing to delivery it passes through ISO 9001, ASME ,TEMA,API 650 Standards and their procedures.Therefore the company intends the quality satisfaction that never allows any kinds of irregularity.p y q y y g y
“Operate mandatory requirement program for Quality Assurance”Organization Quality Assurance Program & Design ControlProcurement Document ControlInstructions, Procedures and DrawingsDocument Control
ASMEASME
Document ControlControl of Purchased Items and ServicesIdentification and Control of ItemsControl of processesInspection & Test ControlControl of Measuring and Test EquipmentH dli S d Shi i
KEPIC ISO
QAQA
Handling, Storage and ShippingInspection and Test StatusControl of Nonconforming ItemsCorrective ActionQuality Assurance Records & Audits
ISO
7Page
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06.CERTIFICATES OF ISO 9001 & EIL (1/4)
Page 8
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06.CERTIFICATES OF PDIL & IBR (2/4)
Page 9
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06.CERTIFICATES OF UHDE INDIA & LLOYD’S (3/4)
Page 10
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06.CERTIFICATES OF CCOE & TECH.DEV.COMMT. (4/4)
Page 11
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06 CERTIFICATES (2/2)06.CERTIFICATES (2/2)
Sr. No. Certificate Issued By & Range Issued Date
1. ISO 9001 : 2000 QA International Ltd. 2000
f l f f f2.
Dept. of Explosive for manufacture of Static & Mobile Equipments
PESO 2006
3. Lloyds’s Register for Pressure Vessels Lloyd’s Register 2005
4. UHDE India for Tanks & Vessels CS up to 50mm thk & 50 MT 2008
5. BUREAU VERITAS BUREAU VERITAS 2000
6. TDC (Technical Development committee) Technical Development Comity for Indigenous Materials : CS PV
& Tanks up to 45 mm thk and 25 MT2008
7. ENGINEERS INDIA LIMTEDCS UP TO 36 MM & 60 MTSS UP TP 12 MM & 60 MT
2009
8. Office of the Director Of Boilers (IBR) Heat Exchangers & Pressure Vessels under IBR 1950 2009
9. PROJECTS & DEVELOPMENT INDIA LTD CS/SS UPTO 30 KG/CM2 G 2010
10. UHDE INDIA/ THYSSENKRUPP 50MM THK X 20 M LONG: MAX WEIGHT 50 MT 2008
11. ISO 14000 In process. Expected by July 2013. In Process
12. ISO 18000 In process. Expected by July 2013.In Process
13. ASME ‘U’ STAMP approval In process. Expected by July 2013.In Process
14. ASME ‘R’ STAMP approval In process. Expected by July 2013.In Process
08 SHOP OVERVIEW Ishan Unit # 108.SHOP OVERVIEW – Ishan Unit # 1
Plot AreaPlot Area 3900 square meters with heavy RCC Floor3900 square meters with heavy RCC FloorPlot AreaPlot Area 3900 square meters with heavy RCC Floor3900 square meters with heavy RCC Floor
Covered AreaCovered Area
40 Mtr. width x 43 Mtr. Length Open Fabrication bays with EOT (with RCC 40 Mtr. width x 43 Mtr. Length Open Fabrication bays with EOT (with RCC Floor)Floor)15 Mtr. width x 43 Mtr. Length15 Mtr. width x 43 Mtr. Length –– Two Nos Machine shop (with RCC Floor)Two Nos Machine shop (with RCC Floor)15 Mtr. width x 43 Mtr. Length 15 Mtr. width x 43 Mtr. Length Two Nos Machine shop (with RCC Floor)Two Nos Machine shop (with RCC Floor)10 Mtr. width X 43 Mtr. Length 10 Mtr. width X 43 Mtr. Length –– one bay (with RCC Floor)one bay (with RCC Floor)
Uncovered Area Uncovered Area 1600 sq Mtr. with heavy duty concrete flooring Suitable for plate storage / 1600 sq Mtr. with heavy duty concrete flooring Suitable for plate storage / fabricationfabrication
20 MT & 15 MT EOT with 7.5 Mtr. Clear Hook Height in Fabrication bays20 MT & 15 MT EOT with 7.5 Mtr. Clear Hook Height in Fabrication baysHandling FacilityHandling Facility 50 MT Goliath crane with 9.5 Mtr. Clear Hook Height 50 MT Goliath crane with 9.5 Mtr. Clear Hook Height
1 Nos. 14 MT 1 Nos. 14 MT ‐‐ HYDRA mobile crane HYDRA mobile crane
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08.SHOP OVERVIEW – Ishan Unit # 2
Plot Area 22500 square meters
Covered Area 87 Mtr. width X 110 Mtr. Length With Heavy duty concrete flooring (Total – 9570 Sq. mtr.)
Uncovered Area 12930 Sq. Mtr. ‐ Uncovered Area with heavy duty concrete flooring Suitable for plate storage / fabrication
Office & Stores 400 sq Mtr. & 700 sq Mtr.
ASize of shed No‐1 :‐ 18.5 mtr. W X 110 mtr. Long 2 Nos. 30 MT & 1 No. 10 MT EOT w/ 5 MT Auxiliary & 12.5 Mtr Clear Hook Height
BSize of shed No‐2 16.5 mtr W X 110 mtr Long 1 No. 60 MT Goliath crane with 15 MT Auxiliary & 12.5 Mtr. Clear Hook Height 1 N 20 MT G li th ith 15 MT A ili & 12 5 Mt Cl H k H i htHandling
CSize of shed No‐ 3 :‐ 18.5 Mtr. W X 110 Mtr. Long 2 Nos. 30 MT EOT with 5 MT Auxiliary & 12.5 Mtr. Clear Hook Height
DSize of shed No‐ 4 :‐18.5 Mtr. W X 110 Mtr. Long 2 No. 20 MT EOT Crane with 12.5 Mtr. Clear Hook Height
E Size of shed No‐ 5 :‐ 15 Mtr. W X 110 Mtr. Long. (Dedicated for SS work ) 2 Nos. 16 MT ‐ HYDRA mobile crane
Blasting Booth :1 No. 8 Mtr W X 8 Mtr. HT X 15 Mtr Lg. – with dust collecting system 1 No. 6.5 Mtr W X 8 Mtr HT X 15 Mtr Lg. – with dust collecting system
Painting Booth : 1 No. 8 Mtr. W X 8 Mtr. HT X 15 Mtr Lg. – with Backing system
Furnace (I P )
: Size For Stress Relieving :‐ 6 Mtr W X 6 Mtr HT X 16 Mtr. Lg. (In Progress) (In Progress) : Size For Normalizing :‐ 6 Mtr X 6 Mtr X 3.5 Mtr Lg. (In Progress)Inter connection
: 100 MT & 50 MT Internal Rail to connect all four Nos. shed
Bad Plate : 4 Mtr. X 10 Mtr
Power Back up : 200 KVA Kirloskar make DG Set
Water : 2”ø Water Pipeline from irrigation dept, Optional 6” ø Tube well 600 Ft Deep.
16Page
Water Resources
p g p , p p
: 1,00,000 Ltr. Water Reservoir
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09 ORGANIZATION CHART09.ORGANIZATION CHART
CMD (UNIT‐1 & 2)
Director (UNIT‐1 & 2)
MANAGEMENT DEPARTMENT
SALES DEPARTMENT
ENG.& EPC DEPARTMENT
MANUFACTURING DEPARTMENT
QA / QC TEAM
Financial Management Team
Information Strategic Team
Sales Team
Estimation Team
Equipments Design Team
Drafting Services Team
Production Manufacturing Team
Planning Team
Procurement TeamBasic & Detail
Engineering TeamTechnical Affairs Cooperation Team
Project Management Team
Board Members Administration Engineers Welders Workers Total
6 15 26 32 71 150
17Page
PRE‐QUALIFICATION
10 SALES TARGET10.SALES TARGET
60
40
50
Amount in Crores
YEAR2008‐09
2009‐10
2010‐11
2011‐12
SALES 15 18 21 30
20
30
40 SA S(Ishan) 15 18 21 30
0
10
20
0
08 ‐ 09 09 ‐ 10 10 ‐ 11 11 ‐ 12 12 ‐ 13 Target
18Page
PRE‐QUALIFICATION
11 BUSINESS DIVISION11.BUSINESS DIVISION
Po er Plant Water Treatment Metallurgical Petrochemicals R fi &
Fertilizers Power Plant Plant
gIndustries
Refinery & Chemical Industries Industries
Shell & Tube Type H.E.Condenser
d
Ion exchangeRO Process Vessels
CS & SS RLBL VesselLeaching & Purification Process
Shiva Engineering Services & Ishan Equipments Private Limited entered into
MOU for following areas:MOU for following areas:
Design & Engineering for EPC/Package Projects.
Mechanical Design & Fabrication Drawings for Pressure Vessels and Equipment.
Pre‐Bid Engineering.e d g ee g
SES is a project delivery engineering firm ‐ Specializing in Engineering, Procurement support,
Construction Management Support & Start‐up.
SES serves manufacturing and industrial clients ‐ Chemical, Speciality Chemicals, Oil & Gas. g , p y ,
SES engineer small‐to‐medium size green field capital, brown field revamp projects ‐ Engineering for
Total Installed Cost (TIC) up to 200 Crores.
Strategic EPCM alliance to cater our customer sites in North America ‐ detail engineering at lowerStrategic EPCM alliance to cater our customer sites in North America detail engineering at lower
cost, accelerated schedule and apply increased resources to fast track projects.
33Page
16.TECHNOLOGY PARTNERS (SES)
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Process Options
Steady State Simulation
Dynamic Simulation
Feasibility Studies
Vendor Co‐ordination
Inquiry & RFQ Specification
Start‐up Support
Energy/Utility Audits
( )
Feasibility Studies
Capacity Models
3D Conceptual Layouts
Inquiry & RFQ Specification
Best Value Option Analysis
VAT/FAT Support
Energy/Utility Audits
4D Project Manuals
Project as‐builds
Project Conceptualize
Engineering Planning Operational PlantProcurement
Construction
Start‐up, Operation & Maintenance
Adding Value throughout the Engineering Life Cycle
Process & Mechanical
CSA Engineering Planning, Scheduling and Monitoring
A VRU (Vapour Recovery Unit) is a device whichrecovers hydrocarbons vapours, generated duringloading operations at Terminals or Refineries,typically petrol or diesel.
VRUs can be “Truck VRU” if the terminal isdedicated mainly to truck loading operations, “RailVRU” if mainly trains are loaded, or “Marine VRU” ifU a y a s a e oaded, o a e Uthe unit recovers product coming from ship loading.
DHP Engineering Ltd. & Ishan Equipments Private Limited entered into
MOU for following areas:MOU for following areas:
Petrochemical, Oil & Gas , Power, Fertilizers, Foodand Pharmaceutical industry has a ready access tovast PHE customer base in Indiavast PHE customer base in India.
DHP Engg of Korea has capability to cater to allsizes, applications and industry.
DHP Engg’s know how in thermal design of S&TDHP Engg s know‐how in thermal design of S&Theat exchangers is useful to Ishan Equipments.
With Ishan Equipments ‘s price competitivenessDHP Engg would offer India built PHE in otherDHP Engg would offer India built PHE in othermarkets.
DISTILLATION TOWER -------- ASME SS 304 1500 Ø X 10 30000 Kgs 1 Nos. 3,800,000 IHSEDU
SIBACIC SIBACIC Acid Plant PRILLING TOWER -------- ASME SS 304 SS 304 SA 312 GR 304
SA 182 TP 304 4500Ø X 4 20000 kgs 1 Nos. 5732843 SIBACIC
Expansion Project
Contractual Delivery
Code of Construct
Inspection Authority
Empty WeightMetallurgu & Size
SA 312 GR 304
SA 182 TP 304
Service
IHSEDU SPECIALITY CHEMICAL
PRIVATE LIMITED
Date of Supply
SS 304
QtyRolled Diameter &
ISHAN EUQIPMENTS PVT .LTD
SUPPLY LIST FOR COLUMNS & TOWER
Client Project Item Description Value
Shell D/End Nozzle Flange
BGRKALISIND THERMAL POWER PROJECT ,
2 X 600MW
CONDENSATE POLISHER VESSEL -------- ASME SA 516 GR.70 SA 516 GR.70 X
65mm SA 106 GR.B SA 105 3500Ø X 60 38438.21KG 4Nos. 1,95,14,312 Jan-12 Aug-12 BGR
BGRMETTUR THERMAL
POWER SATION STAGE-III
CODENSATE POLISHER VESSEL ---------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2400Ø X 45 16000KG 3Nos. 2,448,130,56 Mar-10 Jul-10 BVIL
BHEL 1 X 500MW UNIT#6 UKAI TPS
CPU SERVICE VESSEL ---------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 3150Ø X 50 25000KG 2Nos. Jul-11 11-Mar BHEL
BCPL POLYPROPLYLENE CLOSED BLOW DOWN DRUM ----------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2000Ø X 16 8160KG 1Nos. 8,82,000 Aug-10 Mar-11 EIL
BGR ADANI POWER PRE FILTER ----------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 1700Ø X 32 7300KG 08Nos. 4,411,500,00 Aug-11 Jun-12 BGR-ADANI
GNFC 120 TDI GNFC TDI PLANT BDG 340.DEP.376
NHP EMERGENCY STORGE VESSEL ---------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2900Ø X 42 40018KG 2Nos. Mar-10 Jan-11 LLOY'D
REGISTER
AQUATECH AE-1021 PRESSURE SAND FILTER ----------- ASME IS 2062 GR.B SA 516 GR.70 SA 106 GR.B SA 105 3000Ø X 10 6Nos. 7,911,950.00 AQUATECH
BCPL-EIL BRAHMAPUTRA PETROCHEM PROJECT
CLOSDE BLOW DOWN DRUM ------ ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2000Ø X 16 860KG 1Nos 80,000,00 Aug-10 Juy-11 EIL
BCPL-EIL BRAHMAPUTRA PETROCHEM PROJECT PHASE SEPRATOR ------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 1800Ø X 12 12710KG 1Nos 60,000,00 Juy-10 Juy-11 EIL
BCPL-EIL BRAHMAPUTRA PETROCHEM PROJECT
FUEL GAS KNOCK OUT DRUM -------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 900Ø X 10 1500KG 1Nos 40,000,00 Nov-10 Jun-11 EIL
BCPL-EIL BRAHMAPUTRA PETROCHEM PROJECT
PRESSURE VESSLE ------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 1200Ø X 6 1200KG 1Nos. 60,000,00 Aug-10 Air-11 EIL
MRPL MRPL PHASE III REFINERY PROJECT
BLOWN DOWN VESSLE ------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2000Ø X 18 10995KG 2Nos. 27,12,000,00 May-10 Nov-10 EIL
NRL-EIL NRL WAX PROJECTPRIMARY FILTRATE ------ ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2400Ø X 20 80010KG 1Nos. --------- EIL
GAIL-EIL PETROCHEMICA COMPLEX-II VIJAYPUR DRAIN VESSSLE -------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2500Ø X 12 9500KG 1Nos. ----------- EIL
SRF011,FMP & P14 PLANT AT
SRF DAHEJ, P11 PLANT
LIGHT RECVERY COLUMN ------------ ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 1800Ø X 12 51000KG 1Nos. 41,47,560.00 Aug-11 Jun-12 BVIL
SRF011,FMP & P14 PLANT AT
SRF DAHEJ, P11 PLANT
LIGHT COLUMN ------------ ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 1400Ø X 12 38000KG 1Nos. Fab-11 BVIL
SRF011,FMP & P14 PLANT AT
SRF DAHEJ, P11 PLANT
PRODUCT COLUMN ------------ ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 800Ø X 10 ------------- 1Nos. 16,50,000.00 Jun-11 Nev-11 BVIL
PI INDUSTRIES --------------- AIR RECEIVER ----------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2200Ø X 12 4800KG 1Nos. 1,246,755.00 Jun-11 Nev-11 PI
INDUSTRIES
ISHAN EQUIPMENTS PVT LTD
Date of SupplyClient Project Item Description Service
Metallurgu & Size
Empty WeightCode of
Construction (ASME,BS,IS etc)
Rolled Diameter &
Shell Thikness (mm)
SUPPLY OF PRESSURE VESSSLE IN RECENT PAST
Inspection AuthorityQty Value Contractual
Delivery Date
VATECH WABAG
CONDENSATE POLISHING UNIT
CONDENSATE POLISHING UNIT
(CPU) ------------ ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2800Ø X 10 15401KG 1Nos. 94,41,39.02 Arp-11 Nev-11 BVIL
VATECH WABAG
CONDENSATE POLISHING UNIT
ACTIVATED CARBON FILTER ----------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 4200Ø X 14 34432KG 1Nos. 19,57,242.32 Arp-11 Nev-11 BVIL
GFL ------------------- CHLOROFORM FEED TANK ---------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 2100Ø X 14 975KG 1Nos. 2,432,45.00 May-11 Jan-12 BVIL
GFL -------------------- HEAVIES ORGANIC RECYCLE TANK ----------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 3000Ø X 18 ------------ 1Nos. 2,432,45.00 May-11 Jan-12 BVIL
VATECH WABAG
CONDENSATE POLISHING UNIT
TRECONDENSET SURGE TANK ------------- ASME SA 516 GR.70 SA 516 GR.70 SA 106 GR.B SA 105 4100Ø X 08 8200KG 1Nos. 2,10,783.30 Jun-11 Fab-11 BVIL
PRE‐QUALIFICATION
Ishan shall be world class technology driven & progressive company, Ishan shall be world class technology driven & progressive company, committed to total customer satisfactioncommitted to total customer satisfactioncommitted to total customer satisfactioncommitted to total customer satisfaction
Jayanti Panchal(Director – Tech)
Correspondence Address :404‐405 Ranoli GIDC Industrial Estate,B/h, L&T Ranoli, At Ranoli ‐ 391 350,Dist Vadodara Gujarat India (Director Tech)