Top Banner
ThermoGrip ® Michael Schinke, Product Manager ThermoGrip ® ISG3400 series (2013) ThermoGrip ® Michael Schinke Ostfildern, April 2013
41
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Isg3400 series E

ThermoGrip ®

Michael Schinke, Product Manager ThermoGrip ®

ISG3400 series (2013)ThermoGrip ®

Michael SchinkeOstfildern, April 2013

Page 2: Isg3400 series E

ISG3400 series

2

AALLROUNDERLiquide cooling

PPROFESSIONALLiquide coolingwith drying

SSTARTERAir cooling

The ThermoGrip ISG3400 series

Page 3: Isg3400 series E

ISG3400 series

3

Ø3mm - Ø20mm Ø3mm - Ø32mm

Ø3mm - Ø50mm

SSta

rter

AAllr

ound

erPP

rofe

ssio

nal

* Shrink fit holder till outside geometry 65mm – onl y with Inver coil and time limit

FIX coil Quick change system coil

Ø3mm - 32mm*

5040381

5044003

5040434

ISG3400TLK-11-FS-BIL

ISG3400TWK-11-FS-BIL

ISG3400WK1-11-FS-BILISG2400WK-8-FS-BIL

ISG2400TWK-8-FS-BIL

ISG2400TLK-8-FS-BIL

5040435ISG3400WK4-11-WS-BIL

ISG3400TLK-11-WS-BIL

5046883

ISG3400TWK-11-WS-BIL

5053098

5053582

5054459

5056264

Page 4: Isg3400 series E

ISG3400 series

4

Market launch ISG2400 series –heating packet Ø3mm – Ø20mm

Page 5: Isg3400 series E

ISG3400 series

5

Manual coil guidance

Air cooler position to fit toolholders as T3-W/….

Ergonomic storage for interchangeable pole discs, tools

and cooling adapter

The new ISG3400TLK

ThermoGrip® modular system ISG3400 series

Page 6: Isg3400 series E

ISG3400 series

6

The NEW ISG3400TLK

ISG3400TLK also available with quick change coil system as

ISG3400TLK-WS

Shrink fit holder till outside geometry 65mm – only with

Inver coil and time limit

Page 7: Isg3400 series E

ISG3400 series

7

The NEW ISG3400TLK

Shrink holders can be moved easily

15 Liter Emulsions tank

Page 8: Isg3400 series E

ISG3400 series

8

Manual coil guiding and cooling tower movement -no compressed air required

Withhin a few seconds the shrink-fit holder will be cooled with the "Cool Down" technique

without moving the hot shrink-fit holder.

22l liquide tank

ALLROUNDER ISG3400TWK

Page 9: Isg3400 series E

ISG3400 series

9

Fully automatic process „hands free“

Optionally available with coil quick change system

Fully automatic cooling and drying of the shrink-fit holder

Improve drying feature after the cooling process

PROFESSIONAL ISG3400WK

Page 10: Isg3400 series E

ISG3400 series

10

Liquid cooler FKS3400

AutomaticAutomatic control:FKS3400A-BIL; Ident-No. 5050874

ManualManual control:FKS3400M-BIL; Ident-Nr. 5050875

The FKS3400 will launch as an STAND-ALLONE liquid cooler, which will operate independently from the shrink machine. The cooler is NOT from the control panel of ISG3400TLK controlled!

Page 11: Isg3400 series E

ISG3400 series

11

Page 12: Isg3400 series E

ISG3400 series

12

Accessories Liquid cooler FKS3400

1

3HSK-40 / 50 / F636773726FKS03-HSK40/50

2HSK-25 / 326773725FKS03-HSK25/32

1SK 30 / 40 CAT 30/40 BT 30/406773728FKS03-SK30/40

ImageIdent No.Designation

2 3

Air gun with spiral tube for FKS3400Tool holders FKS3400

Page 13: Isg3400 series E

ISG3400 series

13

Difference between ISG3400WK -FS and ISG3400WK -WS

200mm200mm 400mm400mm

680mm680mm

400mm400mm

ISG3400WK-FS ISG3400WK-WS

Page 14: Isg3400 series E

ISG3400 series

14

XXSF

Software innovation ISG3400 series

Two new parameter modes for the ISG3400 software will come in middle of January. Both parameter modes are for NON ThermoGrip shrink-fit holder, the first for the standard (X) geometries, the second for slim (XSF) geometries.

Attention:You will overheat / destroy ThermoGrip shrink-fit holders with that parameter mode!

Page 15: Isg3400 series E

ISG3400 series

15

Software innovation ISG3400 series

To heat up several shrink-fit holder in series, the operator can now interrupt the cooling process by pressing the STOP-button. This software change will come in middle for January 2013.This software change will be in the STARTER machine like ISG2400TLK (market launch March 2013), ISG3400TLK and ISG3400TLK-WS.

Page 16: Isg3400 series E

ISG3400 series

16

5049287ISGF3414

Ident No.Designation

New accessories – stop block

The new stop block is suitable for the new Professional series for the types: ISG2400WK, ISG3400WK and ISG3400WK-WS.

Page 17: Isg3400 series E

ISG3400 series

17

Image 1: Inserting tool adapters Image 2: Coil positioning

Accessories – additional kit invers

Application:Cutting edge of the tool > tool shank diameter

Suitable inverse for shrinking up to machine interface HSK-A63.

Induction coil only possible in combination with the quick change coil technology (... WS ...) possible.Induction coil also suitable for the earlier models of the ISG3200 series.

Shrink process:Example ISG3400WK-WS with Inverse-kit ISGZ3400WK-INV

1. Insert the tool holder extension together with tool adapters HSK-A632. Place the shrink-fit holder as shown in Image 3. Plug in the inverse coil 4. Position the stop block shown in Image 2(top shrink-fit holder = top inverse coil)5. Select "inverse shrinking" in the menu

ISG3400TWK-WS + ISG3400WK-WS

ISGZ3400WK-INV; 5051051

ISG3400TLK-WS

ISGZ3400TLK-INV; 5051052

Page 18: Isg3400 series E

ISG3400 series

18

Easy water level identification

Min / Max Water level identification for easy tank filling.

One litre of emulsion must be added.

Level switch

When minimum water level switch is activated a message stating

„Please fill water tank”

Page 19: Isg3400 series E

ISG3400 series

19

Improved drying feature

Improved drying feature

Page 20: Isg3400 series E

ISG3400 series

20

Optimised and improved servicing:

Easy module replacement:

All electrical components are combined in the heating module, and can be changed quickly in a service case.

Page 21: Isg3400 series E

ISG3400 series

21

Two Machine reference plates

Two Machine reference plates

Because of the modular concept, two data plates are always present on every

machine.

Two Machine reference plates

Where inventory lists are used by companies – This data serial number

must be registered.

Page 22: Isg3400 series E

ISG3400 series

22

8.000 € 8.500 € 9.000 € 9.500 € 10.000 €

BILZ ISG3400WK

HAIMER Comfort NG

HOFFMANN SG1

BILZ ISG3400TWK

Page 23: Isg3400 series E

ISG3400 series

23

„„ Cool DownCool Down ““ liquid coolingliquid cooling

•• No damage of the cutting edge by No damage of the cutting edge by cooling elementscooling elements

•• Outside geometry independentOutside geometry independent•• 10x more efficient than contact 10x more efficient than contact

cooling systemscooling systems

Heating and coolingHeating and coolingin one positionin one position

ThermoGripThermoGrip ®® modular systemmodular system•• CustomizationCustomization

•• Easy upgradingEasy upgrading

•• No risk of burning your handsNo risk of burning your hands

•• No moving of hot shrinkNo moving of hot shrink --fit holdersfit holders

Technical AdvantagesTechnical Advantages Customer BenefitsCustomer Benefits

Page 24: Isg3400 series E

ISG3400 series

24

Explanation ISG3400 heating module

Page 25: Isg3400 series E

ISG3400 series

25

AALLROUNDERFlüssigkeitskühlung

PPROFESSIONALFlüssigkeitskühlungMit Trocknung

SSTARTERLuftkühlung

Explanation ISG3400 cooling module

Page 26: Isg3400 series E

ISG3400 series

26

ISG 2400… ISG3400… ISG3400..WS

Explanation designation ISG3400 series

Page 27: Isg3400 series E

ISG3400 series

27

ISG…WK

Stand alone machinewith liquid coolingand drying

ISG…TLK

Desktop (table) machine with air cooling

Explanation designation ISG3400 series

Desktop (table) machinewith liquid cooling

ISG…TWK

Page 28: Isg3400 series E

ISG3400 series

28

Technical information

5053098 ISG2400TLK -11-FS-BIL

Clamping range SC: 3mm - 20mmClamping range HSS: 6mm - 20mmCoil: fixedMax. Tool length: 350mm @ HSK-A63Max. cooling length: 160mm @ HSK-A63Cooling type: Air cooled (Optional liquid cooler).Cooling time: 300s (20s)Water tank: -Max. machine interface: HSK-A100 und SK50Dimension (DxWxH): 780x535x950Weight: XXX kg

Page 29: Isg3400 series E

ISG3400 series

29

Technical information

5044003 ISG3400TLK -11-FS-BIL

Clamping range SC: 3mm - 32mmClamping range HSS: 6mm - 32mmCoil: fixedMax. Tool length: 350mm @ HSK-A63Max. cooling length: 160mm @ HSK-A63Cooling type: Air cooled (Optional liquid cooler).Cooling time: 300sWater tank: -Max. machine interface: HSK-A100 und SK50Dimension (DxWxH): 780x535x950Weight: XXX kg

Page 30: Isg3400 series E

ISG3400 series

30

Technical information

5053582 ISG2400TWK-11-FS-BIL

Clamping range SC: 3mm - 20mmClamping range HSS: 6mm - 20mmCoil: fixedMax. Tool length: 400mm @ HSK-A63Max. cooling length: 160mm @ HSK-A63Cooling type: Liquid cooling desktop machine Cooling time: 20sWater tank: 22lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x950Weight: 66 kg

Page 31: Isg3400 series E

ISG3400 series

31

Movie: http://www.youtube.com/user/BilzTools?blend=2&ob=5

Technical information

5040381 ISG3400TWK-11-FS-BIL

Clamping range SC: 3mm - 32mmClamping range HSS: 6mm - 32mmCoil: fixedMax. Tool length: 400mm @ HSK-A63Max. cooling length: 160mm @ HSK-A63Cooling type: Liquid cooling desktop machine Cooling time: 20sWater tank: 22lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x950Weight: 66 kg

Page 32: Isg3400 series E

ISG3400 series

32

Technical information

5054459 ISG2400WK-11-FS-BIL

Clamping range SC: 3mm - 20mmClamping range HSS: 6mm - 20mmCoil: fixedMax. Tool length: 400mm @ HSK-A63Max. cooling length: 200mm @ HSK-A63Cooling type: Liquid cooling “Cool down” with dryingCooling time: 20sWater tank: 40 lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x1720Weight: 150 kg

Page 33: Isg3400 series E

ISG3400 series

33

Technical information

5040434 ISG3400WK-11-FS-BIL

Clamping range SC: 3mm - 32mmClamping range HSS: 6mm - 32mmCoil: fixedMax. Tool length: 400mm @ HSK-A63Max. cooling length: 200mm @ HSK-A63Cooling type: Liquid cooling “Cool down” with dryingCooling time: 20sWater tank: 40 lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x1720Weight: 150 kg

Page 34: Isg3400 series E

ISG3400 series

34

Technical information

5040435 ISG3400WK-11-WS-BIL

Clamping range SC: 3mm – 32 (50) mmClamping range HSS: 6mm – 32 (50) mmCoil: Quick change system - expandable up to diameter 50mmMax. Tool length: 680mm @ HSK-A63Max. cooling length: 400mm @ HSK-A63Cooling type: Liquid cooling “Cool down” with dryingCooling time: 20sWater tank: 40 lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x1720Weight: 150 kg

Page 35: Isg3400 series E

ISG3400 series

35

Automatic control:FKS3400A-BIL; Ident-No. 5050874

Manual control:FKS3400M-BIL; Ident-Nr. 5050875

Max. Cooling length: 350mm @ HSK-A63Type of cooling: Liquid with dryingCooling time: 20sTank volume: 15 lMax. Spindle connection: HSK-A100 und SK50Air pressure: 6 barDimensions (WxDxH): 424 x 516 x 700Weight: 22 kg

Technical information

Page 36: Isg3400 series E

ISG3400 series

36

FAQ

Page 37: Isg3400 series E

ISG3400 series

37

ISG3400WK-WS

Coil #2(6726142)

+

Which equipment is needed to shrink up to Ø 50mm?

Page 38: Isg3400 series E

ISG3400 series

38

The PROFESSIONAL series

requires 4bar compressed

air supply:

ISG2400WK, ISG3400WK &

ISG3400WK/WS

Which shrink machine needs a pneumatic connection?

Page 39: Isg3400 series E

ISG3400 series

39

NOTHING !!!

The units are delivered

fully assembled so just

“Plug and Shrink”

Power supply 3x400V / 16 A

What must be considered when installing the ISG3400TWK & TLK?

Page 40: Isg3400 series E

ISG3400 series

40

Step 1: Take the flexible protection mat aside,and remove the bottom plate Step 2: Fill up the tank up to the liquid level indicator:

How can the tank of the ISG3400TWK be filled and cl eaned?

Page 41: Isg3400 series E

ISG3400 series

41