Robert Baird Lean Teams USA +1 215 353 0696 Is your Maintenance stuck in a Vicious Cycle of Repair? 6/22/22 1 www.leanteamsusa.com
Is your maintenance stuck in a vicious cycle of repair
May 12, 2015
An organization can have a well designed preventative maintenance program but execution can be poor. There are many excuses but the end result is low equipment availability, OEE, and MTBF which significantly contributes to a less than adequate on time delivery. This presentation describes uses of three of the more effective TPM components for improving these key metrics.
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Apr 12, 2023 www.leanteamsusa.com 1
Robert BairdLean Teams USA+1 215 353 0696
Is your Maintenance stuck in a Vicious Cycle of Repair?
Apr 12, 2023 2
Apr 12, 2023 3
Is your maintenance program effective or is it a cause of one of the largest seven wastes,
WAITING
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Maintenance Request Process Waste
Initiate Assign Repair Close0
10
20
30
40
50
60
70
80
90
Per Request - Machine Downtime (Min)
132 Total Minutes
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Case 1 – Requests per million
• Avg. RPM units produced in a month
82
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Downtime per Month per Cell
4 Days
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Solutions
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Autonomous Maintenance
>60%Operator Repairs
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Preventative and Predictive Maintenance
>50%Requests Eliminated
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Visual Management
Supported by Leaders Gemba Walk
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BenefitsAvailability 48%MTBF 53%OEE 82%
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Guaranteed ROI From Lean Teams USA
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