Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. इंटरनेट मानक “!ान $ एक न’ भारत का +नम-ण” Satyanarayan Gangaram Pitroda “Invent a New India Using Knowledge” “प0रा1 को छोड न’ 5 तरफ” Jawaharlal Nehru “Step Out From the Old to the New” “जान1 का अ+धकार, जी1 का अ+धकार” Mazdoor Kisan Shakti Sangathan “The Right to Information, The Right to Live” “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह ै” Bhartṛhari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 3896-1 (1978): Comparison of Indian and Overseas Standards for Iron Castings, Part I: Grey Iron Castings [MTD 6: Pig iron and Cast Iron]
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Disclosure to Promote the Right To Information
Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.
इंटरनेट मानक
“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”
“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru
“Step Out From the Old to the New”
“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan
“The Right to Information, The Right to Live”
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
“Invent a New India Using Knowledge”
है”ह”ह
IS 3896-1 (1978): Comparison of Indian and OverseasStandards for Iron Castings, Part I: Grey Iron Castings[MTD 6: Pig iron and Cast Iron]
Cast Iron and Malleable Cast Iron Sectional Committee, SMDC 9
Chairman
Da PRAKLAL PATEL
Members
Malleable Iron & Steel Castings Co Pvt Ltd, Bombay
SHRI R. M. BALANI
SHRI T. R. MOHAN RAO ( Alternate )
SHRI B. C. BISWAS
SHRI S. CRANDRA
SHRI H. K. TANEJA ( Alternate )
SHRI D. G. DODHIA
SIIRI K. S. GARC
SHRI S. N. A~RAWAL ( Alternate )
SIrRI GOVIND SINQH
SI~RI F. S. KATP~TIA
SHRI M. R. SHAn (Alternate )
DR K. V. KRISHNAI+~UBTHY
San1 K. S. LAL SHRI M. K. GHOSE ( Alternate )
CDR K. N. NAIR
SHRI P. V. R. RAO ( Alternate )
SHRI G. N. PANDEY
S~IRI R. A. PANDURANGA
SHRI M. BAPUJEE (Alternate )
DR P. S. PATTIHAL
SHRI B. K. GIRI ( Alternate )
SRRI B. G. SASTRY
SI~I hf. S. DALVI ( AIternate )
SHRI J. B. SAXENA
S~IRI B. VIDYANT ( Alternate)
Directorate General of Technical Development, New Delhi
National Test House, Calcutta
Indian Register of Shipping, Bombay
Shah Malleable Castings Ltd, Bombay
Electrosteel Castings Ltd, Calcutta
Greysham & Co, Delhi
Jyoti Ltd, Vadodara
Steel Authority of India Ltd ( R & D ), Ranchi
Indian Iron & Steel Co Ltd, Calcutta
Pioneer Equipment Co Pvt Ltd, Vadodara
Oil and Natural Gas Commission, Dehra Dun ( UP )
Best and Crompton Engineering Ltd, Madras
Tata Engineering & Locomotive Co Ltd, Jamshedpur
Ductron Casting Ltd, Hyderabad
Ministry of nefence ( DGOF )
SENIOR Ctm2fIIST & METALLUROIST, Ministry of Railways
Representing
CHITTARANJAN LOCOMOTIVE W o R K 6,
CHITTARAXJAN
DEPUTY DIRECTOR ( MET ) I, RESEARCH
DESIGNS & STANDARDS ORQANIZATION,
LUCKNOW ( Alfcrnate ) SIIRI C. S. S. SETTY Ennore Foundries Ltd, Madras
SHRI T. S. VENKOBA RAO (Alternate)
SHRI J. N. &KARMA Heavy.Engineering Corp Ltd, FFP, Ranchi
SHRI T. N. TANDON ( Alternate )
( Continued on page 2 )
@ Cobyright 1979
BUREAU OF INDIAN STANDARDS This publication is protected under the Indian CogJ’right Act ( XIV of 1957 ) and reproduction in whole or in part by any means except with written permission of the publisher shall be deemed to be an infringement of
copyright under the said Act.
Is:3896(PartI)-1978
( Corstindf~~~ page 1)
Man hers
SERI P. J. SHENOY
SHRI S. C. NARSARIA ( Altanute )
SERI R. K. SINEA
Saar D. SRINIVASAN
SHRI B. P. GHOSH ( Altemufe ) SHBI A. SRINIVAEIULIJ
SRRI A. K. MITTAL ( Altnna~c I )
SHRI A. SOXASUNDARAM ( Alternate II )
SHRI N. S. S~ABIINATHAN
SBRI S. NATESAN ( Alternate) SHRI K. M. TANEJA
SHRI M. C. AICH ( Alfernate) Da S. K. TIWARY
SHRI C. R. RAXA RAO,
Director ( Strut & Met )
Representing
Kesoram Spun Pipes & Foundries, Calcutta
Fertilizer Corp of India Ltd, Sindri
Joint Plant Committee, Calcutta
Bharat Heavy Electricals Ltd
Tractors and Farm Equipment Ltd, Madras
Directorate General of Supplies & Disposals ( Inspection Wing )
National Metallurgical Laboratory ( CSIR ), Jamshedpur
0.1 This Indian Standard ( Part I ) ( .First Revision) was adopted by the Indian Standards Institution on 24 November 1978, after the draft finalized by the Cast Iron and Malleable Cast Iron Sectional Committee had been approved by the Structural and Metals Division Council.
0.2 This standard was first published in 1966. The Sectional Committee has decided to revise the standard because most of the overseas standards covered have been revised.
8.2.1 The Indian Standards Institution has formulated specification for different types of iron castings used in the industry. It was, therefore, decided to publish comparison on Indian and overseas standards for various types of iron cast- ings in separate parts so as to facilitate users and manufacturers to take full advantage of it.
0.3 This standard is the first in series and covers the comparison of Indian and overseas standards for grey iron castings.
0.3.1 This comparison includes Indian ( IS ), International ( IS0 ), British ( BS ), German (DIN ), French ( AFNOR ), Israel ( SI ), Russian ( GOST ), Swedish ( SIS ), American ( ASTM ), Italian ( UN1 ), Czechoslovakian ( CSN ), and Japanese ( JIS) sta’ndards for grey iron castings. .
0.4 The comparison represents the position with regard to Indian &f:&ainternational ( IS0 ), British ( BS ), . ( DIN ), French ( AFNOR ), Israel ( SI ), Russian ( GOST ), Swedish ( SIS ), American ( ASTM ), Italian ( UN1 ), Czechoslovakian ( CSN ) and Japanese (JIS ) specifications existing at the time of publi- cation.
1. SCOPE French ( AFNOR ), Israel ( SI ), Russian
1.1 This standard ( Part I ) compares grey iron ( GOST ), Swedish ( SIS ), American ( ASTM ),
castings included in IS : 210-1978* with Inter- Italian ( UN1 ), Czechoslovakian ( CSN ) and
national ( IS0 ), British ( BS ), German ( DIN ), Japanese ( JIS ) standards ( see Table 1 ).
*Specification for grey iron castings ( third recision j.
3
TABLE I GOMP~ON OF INDIAN AND OVERSEAS STANDARDS ON GREY IRON CASTINGS
(Chu8 1.1 )
C~IUNTI~Y/ STD GRADE SEOTIONAL DIA TENSILE BENDING BRINELL TRANSVERSE TEST DAFLEC- CHEMICAL INTERNA- DESIGNA- THIOKNESS STRENQTH STEENGTH HARDNESS r-----h----~ TION COVPO-
TIONAL TION or CAST- GT Min Min HB Min SITION ORQANI- INO TEST MPa MPa
Br;tng Transverse Distance Between
ZATION (mm) BAR ( kgf/mmz) (kgf/mme ) Min’ Rupture
StrezpMin Supports (mm)
(mm) (kg) a ( kgf/mm2 )
(mm)
(1) (2) (3) (4) (5) (6) (7) (3) (9
Grades Compaxnble to FG 150 of IS : 2181978
(10) (11) (12) (13)
INDIA IS: 210-1978 FG 150 - 30 150 - 130 to 180 t-----Optional----4 -
CSN 4224 15 4 to 8 4224 l5- >8 to 15 1974 >l5 to 30
>30 to 45 >45 to 80
:o” 30 45 60
30
13
z: 45
- -
- - - - -
- - -
- - - -
- - -
,JAPAN
-
-(:IS,C 5501- FC 10 4 to50
FC 15 4 to 8 >8 to 15
>15 to 30 >30 to 50
lOO(l0) -
190(19) - 170(17) - lSO(l5) - 130(13) -
NOTE 1 -The valltes given in the table are in MPa. In case values are specified in any other unit in the relevant standard, its equivalent in MPa is specified and the original values arc given in parentheses.
NOTE 2 -For the detailed rcquircrnents of a standard, the original specification should be referred.
Cerl C Si Mn PMLU SMMaZ
percent peccent percent percent percent
0 110 4.3-4.7
0 115 4.1-4.5
*Transverse strength is the average value.
( Continued)
TABLE 1 COMPARISON OF INDIAN AND OVERSEAS STANDARDS ON CREY IRON CASTINGS -- Contd
Cnur;~r KY/ STI) GRADE SECTIONAL DIA T&NSILP BENDINQ Bn1Nm.L TRANSVERSE TEST DPBLEC- CHEMICAL INTEIIN,\- DIWI~XA- THICKNESS STREX;TIX STI~&ZN;TH HAn;;gNEss r-------h-----7- -7 TION COAIPO-
‘I’JONAI. TION OF CAST- CZT Breakmg Transverse Distance Min SITION OILQANI- INQ TEST MPn lVlPZl Load, Between (mm) Z;\TJON (mm) BAR ( kgf/mm? ) ( kgf/mmz )
255 Max 200 - (Grade3) >8 to 15 210 (22) 235 Max 450 -
>15to30 30 200 (20) - 223 Max 900 - >30to50 45 llO(17) - 217 Max 2000 -
P = 0.5 - - percent Max - s = 0.15 - - percent Max
- -
- - - $:o” -
4.5 6.5
NOTE 1 -The values given in the table are in MPa. In case values are specified in any other unit in the relevant standard, its equivalent in MPa is specified and the original values are given in parentheses.
NOTE 2 - For the detailed requirements of a standard, the original specification should be referred.
NOTE 3 - Grade Ceq C Si Mn P*wzx SMar percent percent percent percent percent
/ ,. YO1’ e/oc + yJ + -y
0 120 3.9-42 3.3-3.6 2.4-1.8 O-6-0.8 0.35 0.15.
*‘Transverse strength is the average value.
TABLE 1 COMPARISON OF INDIAN AND OVERSEAS STANDARDS ON GREY IRON CASTINGS - Confd
COUNTRY/ STD GRADE SECTIONAL DIA TENSILE BENDING BRINELL THASSVERSE TEST DEFLEC- GHEiWCAL INTENNA- IhsxuNA- TIIICKNESS STRENOTW STHENOTH HAI:I)NESS ,---------A-------7 TION COMPO- TIONAL TIOX OFCAST- CZT MUI Min HB Breaking Transverse Distance Min SITION
OItOANI- INQ TEST MPa MI5 Load, Rupture Between (mm) ZATlON (mm) BAR (kgf/mm?) ( kgf/mme ) Min Stress, Min Supports
(mm) ( kg 1 MPa (mm) ( kgf/mmg )
bf . .
(10) (11) (3)
Grades Comparable to FG 260 of IS : 210-1978
INDIA IS : 210-1578 FG 260 - 30 260 - 180-230 c-----Optional---- +
270 (28) - 269 Max 220 - - - >8 to 15 250 (26) - 248 Max 550 - - z - >15 to30 30 240 (25) - 241 Max 1000 - - 5 - >30to50 45 210 (22) - 229 Max 2 300 - - 7 -
NOTE 1 -The values given in the table are in MPa. In case values are specified in any other unit in the relevant standard, its equivalent in MPa is specified and the original values are given in parentheses.
NOTE 2 -For the detailed requirements of a standard, the original specification should be referred.
NOTE 3 - Grade Ceq C Si Mn
percent percent percent
%C + %Si %P
----i---- 4 2
0 125 3.7-4.0 3.2-3.5 2.1-l-5 0.6-08
PMax SUM
percent percent
0.25 0.15
*Transverse strength is the average value.
( Continued)
TABLE 1 COMPARISON OF INDIAN AND OVERSEAS STANDARDS ON GREY IRON CASTINGS - ~~hf
GOUNTnY/ STD GRADE SECTIONAL DIA TENSILE BENDING BRINELL TIXAKSVERSE TEST DEFLEC- CHRhSUICAL INTERNA- DESXQNA- THICKNESS
TIONAL TION OF CAST- OROANI-
ET STRENQTH STIWNQTR HMIDXESS c-------A--------? TION CcUPO-
Min Min HB Breaking Transverse Distance Min SITIcx
INQ TEST MPa MPa Load, Rupture Between (mm) ZATION (mm) BAR Min Stress, Min Supports
(mm) ( kgf/mm* ) ( kgf/mm* )
( kg ) MPa (mm) ( W/mm* 1
(1) (2) (3)
INDIA IS: 210-1978 FG 300
(4)
-
(5) (6) (7) (8) (9) (10) (11) (12) (13)
Grades Comparable to FG 300 of IS : 210-1978 .-- ___ --
JAPAN J,;IS6G 5501- FC 30 8 to 15 20 300 (31) - 269 Max 550 - 3.5 - >15to30 30 290 (30) - 262 Max 1100 - - 5.5 - >30 to 50 45 260 (27) - 248 Max 2600 - - 7.5
NOTE 1 -The values given in the table are in MPa. In case values are specified in any other unit in the relevant sfandard, its equivalent in MPa is specified and the original values are given in parentheses.
NOTE 2 - For the detailed requirements of a standard, the original specification should be referred.
NOTE 3 - Grade Ceq C Si Mn percent percent percent
%C + _+%p %Si
4 2
PMMar percent
SYU percent
0 130 3.5-3.7 3-l-3.3 l-8-1.3 o-7-0.9 0.15 o-10
*Transverse strength is the average value.
( Continued )
TABLE 1 COMPARISON OF INDIAN AND OVERSEAS STANDARDS ON GREY IRON CASTINGS - Chnkf m . .
COUNTRY/ 3
STD GRADE SECTIONAL DIA TENSILE BENDINQ BRINELL TRANSVERSE TEST DEFLEC- CHEMICAL u (NTERNA- DESIGNA- THICKNESS 1 STBENQTE STKIWGTH HARDNESS r---- ___--h_---_~ COYPO-
Q, TION
TIONAL TION OF CAST- CZT Min hfin HB Distance Min SITION ORQANI- INa TEST MPa
Breaking Transverse MPa Load, Between ?
ZATlON (mm) BAR ( kgf/mms ) ( kgf/mms) Rupture
Min Stress, Min supports (mm)
x (mm) ( kg ) MPa (mm) n
( kgf/mm2) Y
I
(5) (6) (10) (11)
Gradea Comprrable to FG 350 of IS : 210-1978
INDIA IS: 210-1978 FG350 - 30 350 - 207-241 ~------Opti~na~-------+ -
NOTE 1 -The values given in the table are in MPa. In case values are rpecitied in any other unit in the relevant standard, its equivalent in MPo hs specified and the original valuer are given in parentheaes.
NOTB 2 -For the detailed requirements of a standard, the original specification should be referred.
Novn 3 - Grade
Cccl C Si Mn PY.X SMa% percent percent percent percent percent
%c+y+yt 0135 33-35 30-32 1.5-1.1 0%1.0 910 610
*Tranwerse rtrength h the average value.
( continurd )
TABLE 1 COMPARISON OF INDIAN AND OVERSEAS STANDARDS ON GREY IRON CASTINGS - Contd
COUNTRY/ STD GUDE SECTIONAL DIA TENSILE BENDING BRINELL TRANSVERSE TEST DEFLEC- CHEMICAL INTERNA- DESIGNA- THICKNESS
?\TOTI 1 -The values givrn in the tahlc are in MP.1. In c3w values are spzcifi-d in any other unit in the relevant standard, its equivalent in AIPa is s;)ccified and the original values ar.: giveu in pnrenrhcws.
NOTE 2 -For the detailed rcquircms:nts or a standard, th 1 original specification should be referred.
*‘l’ransvcrst: strcnzth is the averaw value.
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Amendments Issued Since Publication
Amend No. Date of Issue Text Affected
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