15th INTERNATIONAL OPERATIONS & MAINTENANCE CONFERENCE IN THE ARAB COUNTRIES UNDER THE THEME: “SMART MAINTENANCE” CONICIDE WITH THE 15 TH ARAB MAINTENANCE EXHIBITION Raj Singh Director – IOT & Digital Supply Chain CoE EAM & Operational Excellence IOT & Predictive Maintenance Take the Next Steps
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15th INTERNATIONAL OPERATIONS & MAINTENANCE CONFERENCE IN THE ARAB
COUNTRIESUNDER THE THEME: “SMART MAINTENANCE” CONICIDE WITH THE 15TH ARAB MAINTENANCE
EXHIBITION
Raj SinghDirector – IOT & Digital Supply Chain CoE EAM & Operational Excellence
IOT & Predictive Maintenance
Take the Next Steps
2CUSTOMER© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
connecting People, Things and BusinessesIntelligently
Integration Mobile
Collaboration
Big Data
Business Process
Innovation
Connected Data
Design Thinking
Microservices
APIs
Real-time
Analytics
Natural
Language
IoT NetworksMachine
Learning
Experiences
3PUBLIC© 2017 SAP SE or an SAP affiliate company. All rights reserved. ǀ
‘Better outcomes’ – the CEO / CFO view of Digital Transformation / IoT
Optimized
productivity
Improved
turnaroundsLess waste
Lower cost Increased uptimeNew products &
services
New revenue Faster deliveriesUsage-based
pricing
Greater capacity Better efficiencyNew business
models
Today´s Asset Management Challenges
Additional Regulatory obligations
Paper-based technical
documentation
Asset Information
in Silos
Poor Asset Performance
visibility
Low First visit fix rate
Where are maintenance and service heading?
Organizations Are Maturing Their Maintenance Strategies
Companies are moving from a reactive to a proactive approach to maintenance.
An opportunity is available for organizations to leverage machine data for better business insights.
Reactive
Preventive
Condition-based
Predictive
Technology Is Changing Our Approach To Maintenance
Run to Failure Preventive On-Condition Predictive
*Use of Maintenance Strategy – Today
The Internet of Things is leading to increased use of on-condition and predictive maintenance strategies
Although still relevant, preventivemaintenance typically results in over-maintaining assets and high cost
The goal is to increase our use of advanced maintenance strategies and reduce reactive maintenance events
Run to Failure Preventive On-Condition Predictive
*Use of Maintenance Strategy – Future
*Proportion of maintenance strategies are for illustration purposes only and will vary based on many factors
Optimization of Maintenance Intervals Results in Huge SavingsMany intervals have huge buffers that could be reduced and the intervals enlarged
t
unplanned downtime
Threshold to start next maintenance interval
Health Status
good
bad
standard maintenance
optimized maintenance
less maintenance
Standard SituationFailure SituationOptimal Situation
WHEELS & BRAKES
Energy Dissipation versus Mileage
Replacements driven by more logical utilization
rates
Installed battery
=
Healthy battery
Data science based health indicators
BATTERYBEARINGS
Vibration Analysis versusOil Analysis Program
Advanced condition monitoring techniques
The Internet of Things Benefits the Entire Maintenance Program
Reactive Preventive On-Condition Predictive
On-Condition Real-time or near real-time condition monitoring
PreventiveDrive scheduled maintenance based on the right utilization metric
Predictive – Leverage data science based health indicators
The Internet of Things improves existing strategiesand enables new data science driven maintenanceapproaches
Advances In On-condition And Predictive Maintenance Strategies
Ass
et
Co
nd
itio
n
TimeTotal Failure
Functional FailureMechanically Loose
Ancillary Damage
Oil Analysis Program
Audible Noise
Hot to Touch
Potential Failure
Time to respond
T
F
P
Potential Failure
Device Connectivity& Predictive Analytics
More time to respond enables greater flexibility to dynamically plan maintenance events
Ass
et
Co
nd
itio
n
TimeTotal Failure
Functional FailureMechanically Loose
Ancillary Damage
Oil Analysis Program
Audible Noise
Hot to Touch
T
F
P
Time to respond
Advances In On-condition And Predictive Maintenance Strategies
© 2017 SAP SE or an SAP affiliate company. All rights reserved. 11
SAP Leonardo IoT Innovation Portfolio
SAP Cloud Platform
SAP Leonardo IoT Foundation
SAP Leonardo IoT Bridge
SAP Leonardo
IoT Edge
Computing
Connected
ProductConnected
AssetsConnected
FleetConnected
Infrastructure
Connected
MarketsConnected
People
Product Insights
Goods and Equipment
Supply Networks
Fixed Assets Insights
Manufacturing Execution
Manufacturing Networks
Mobile Asset Insights
Logistics Safety
Logistics Networks
Building Insights
Construction
Energy Grids
Market Insights
Rural Areas
Urban Areas
People and Work
People and Health
People and Homes
Partner
Applications
13
Next Steps with IOT and Predictive Maintenance
Think bigger picture• Business as usual?• If we keep doing things in the same way we will get the same results• New requirements, better ways of doing things• It is a journey… make sure you have a roadmap
Embrace the new digital reality• Enterprise asset management is getting more sophisticated• Mobile, Planning, AIN, IOT, Connected Assets, Predictive Maintenance
Take a Step in the Journey• Visit your plant and team• Implementation workshop and move forward• Implement logical modules together for better gains
Other companies are already doing it and gains are huge!
14
Thank you - Let’s Take the Next Steps Together!
Raj SinghDirector – IOT & Digital Supply Chain CoE EAM & Operational Excellence
[email protected]+971 56 141 9764
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