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A Strategy for Improving Novel Polybutadiene TPU- SEBS Blends: Investigating Methods to Compatibilization via Traditional and Emerging Technology®
17

Investigating Methods to Compatibilizations

Jul 09, 2015

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This presentation by Cray Valley focuses on improving novel polybutadiene TPU-SEBS blends through traditional and emerging technology. Product characteristics and application data are reviewed.
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Page 1: Investigating Methods to Compatibilizations

A Strategy for Improving Novel

Polybutadiene TPU-

SEBS Blends:

Investigating Methods to Compatibilization

via Traditional and Emerging Technology®

Page 2: Investigating Methods to Compatibilizations

Cray Valley HSC2

Overview

Product Characteristics

Application Data

Summary

Overview of Cray Valley HSC

Page 3: Investigating Methods to Compatibilizations

Cray Valley HSC3

CV Polybutadienes

Poly bd® Polyols

- Unsaturated polybutadiene polyol

- Average 2.4 hydroxyls per chain

- Low Tg & Low Mw

- Low 1,2-vinyl microstructure

Krasol ® Diols

- Unsaturated polybutadiene diol

- Defined 1.95 hydroxyls per chain

- Low Tg & Controlled Mw

- High 1,2-vinyl microstructure

HO

0.6 0.2 0.2 n

OH

OHOH

0.6 0.25 0.15

Krasol LBH 2000, 3000 and 5000OH

OH

Krasol LBH-P 2000, 3000 and 5000

0.6 0.25 0.15

n

n

Page 4: Investigating Methods to Compatibilizations

Cray Valley HSC4

TPU Synthesis

Thermoplastic Urethane

N≡CO

Polyol

Chain Extender

EHD

DIPA

TMPD

BDO

TDI

Aliphatic MDI

Aromatic MDI

Pre-polymers

2 – 5k Mw

Linear v. Branch

Hydrogenated

Page 5: Investigating Methods to Compatibilizations

Cray Valley HSC5

Property Value

Elongation ~350%

Hardness 80 (A)

Modulus @ 100% 5.6 MPa

Specific Gravity 0.96 (@25 C)

Tensile Strength 14.0 MPa

Tg -35 C

MFR (190 C/2kg) 5.3 g/10min

TPU Attributes

MVTR

0.018 g/h∙m2

Excellent Acid &

Base Resistance

Compatibility w/

polar & non-

polar

Page 6: Investigating Methods to Compatibilizations

Cray Valley HSC6

Phase 1

Leverage positive

attributes of TPU & TPE

- Abrasion resistance (TPE)

- Mechanicals (TPE)

- Chemical resistance (TPU)

- MVTR (TPU)

- Cost (TPE)

Phase 2

Enhance composition via

compatibilization

- Morphology stability

- Mechanical integrity

- Viable blends

Scope

Page 7: Investigating Methods to Compatibilizations

Cray Valley HSC7

Kraton G1652 SEBS

Property Value

Elongation 500%

Hardness 69 (A)

Specific Gravity 0.91(@25 C)

Tensile Strength 31 MPa

MFR (230 C/5kg) 6.0

PS Content ~30%

Compatibilizers

Kraton RP6670

- SEBS-g-MA @ 1.7%

- 71 Shore A

- 27 g/10min

Dragonite® HP

- Halloysite nanoclay tube

Material Attributes

Page 8: Investigating Methods to Compatibilizations

Cray Valley HSC8

0

100

200

300

400

500

600

0

10

20

30

40

50

60

70

80

90

0 20 40 60 80 100

Elo

ng

ati

on

(%

)

Pro

pe

rty V

alu

e (

MP

a &

Sh

ore

A)

TPU Content (%)

Tensile Strength

Hardness

Elongation

Testing in progress:

- Solvent resistance

- MVTR

TPU-SEBS Blend Attributes

High Cost to

Benefit Ratio

Page 9: Investigating Methods to Compatibilizations

Cray Valley HSC9

Morphology Evolution

60:40 Ratio 40:60 Ratio

Fracture Roughness

Particle Concentration

Page 10: Investigating Methods to Compatibilizations

Cray Valley HSC10

A B

TPU 60 60

TPE 40 30

SEBS-g-MA - 10

Elongation 307% 348%

Hardness 74.7 (A) 75.3 (A)

Tensile Strength 6.2 MPa 15.7 MPa

Traditional Compatibilization

Smooth Fracture

Surface

Page 11: Investigating Methods to Compatibilizations

Cray Valley HSC11

Emerging Compatibilization

A C

TPU 60 59

TPE 40 40

Dragonite® HP - 1

Elongation 307% 1136%

Hardness 74.7 (A) 81.3 (A)

Tensile Strength 6.2 MPa 20.2 MPa

Reduced Droplet

Diameter

Page 12: Investigating Methods to Compatibilizations

Cray Valley HSC12

Summary

Polybutadiene TPU offers unique property set in

elastomeric applications

Blending with TPE yields more viable material (cost to

performance ratio)

- Leverages best of both components

Traditional compatibilization offers modest vs. excellent

improvements by HNT

Page 13: Investigating Methods to Compatibilizations

Cray Valley HSC13

Leading global supplier of hydrocarbon resins, diene-

based resins, and specialty monomers

- Wingtack® and Norsolene® (C5 & C9 tackifiers)

- Poly bd®, KrasolTM and Ricon® (low molecular weight liquid

polybutadiene resins)

- SMA® (styrene-maleic anhydride copolymer resins)

- DymalinkTM (metal centered monomers)

Annual sales over $350 million and has more than 340

employees worldwide

Company’s more than 250 products are manufactured at

9 sites in 4 countries

Cray Valley HSC

Page 14: Investigating Methods to Compatibilizations

Cray Valley HSC14

Upstream Downstream Chemicals

Focus

• Oil & gas exploration

• Production

• Gas & power

• Alternative energy

• Trading & shipping

• Refining & marketing

• Commodity & specialty

fluids

• Base chemicals

• Industrial & consumer

market specialty

chemicals

Sales

(billion)$24.6 $163.4 $23.2

Employees 17,192 32,631 41,658

Total, a partner in your challenges

Cray Valley HSCA Division of Total SA

Page 15: Investigating Methods to Compatibilizations

Cray Valley HSC15

Rubb

er

• Performance additives

• Tire & hose applications

• Co-curing agents

Adh

esiv

es

• Pressure sensitive

• Reactive adhesives

• Insulated Glass Sealants

Gro

wth

Mark

ets

• Printed circuit boards

• Pigment Dispersants

• Mineral Dispersants

Cray Valley HSCFocus Markets

Page 16: Investigating Methods to Compatibilizations

Cray Valley HSC16

Cray Valley HSCGlobal Presence

Page 17: Investigating Methods to Compatibilizations

Cray Valley HSC17

Cray Valley HSC

For additional information about Cray Valley, its products

or its work in Hydrocarbon Specialty Chemicals,

visit www.CVPolymerAdditives.com