• RF heating technology – Invented by PyroPhase founders at IIT Research Institute 1978 – • 2006-PyroPhase was incorporated to commercialize RF technology to produce heavy oil • 2007-present – – Three Technologies Developed – Applications to heavy oil and paraffin wells investigated 1
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Invented by PyroPhase founders at IIT Research Institute ... · 2/17/2016 · –Steam Flood –Produce difficult formations. 1. PyroHeater Melts Paraffin in Well. 11 1. Paraffin
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• RF heating technology – Invented by PyroPhase founders at IIT Research Institute 1978 –
• 2006-PyroPhase was incorporated to commercialize RF technology to produce heavy oil
• 2007-present –
– Three Technologies Developed
– Applications to heavy oil and paraffin wells investigated
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RF TechnologiesPyroPhase, Inc.
• I. PyroArray
– Heat Resource Volume
– For Oil Sands
• II. PyroHeater
– Heat around well by conduction
– Heat paraffin in the well
– Heat hot water or steam downhole
– Dipole Heater – Heat reservoir directly
• III. PyroUpgrader
– Upgrade bitumen/first refining step
– Reduce viscosity for pipelining
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I. PyroArray
•Vast Resources in Utah, Israel, Canada, Trinidad
•Billion dollar markets
•Competes with Steam in Shallow Formations– No Breakthrough to Surface
•Improves economics of Canadian oil sands
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II. PyroHeaterRF Skin Effect Heating
What’s a PyroHeater?
A Robust Downhole Heater
• Produces Heavy Oil
• Solves Paraffin Plugging
PyroHeater Advantages
• Robust – Design utilizes standard oil well pipe (casing,
tubing, etc.)– No electrolytic corrosion
• Gets 95- 99% of Power to Reservoir Zone– Energy delivery by coax pipe, not fragile wires– Heat generated in the location where it is
required – the Pay Zone
• Reusable• Patented US 8,210,256 and 8,408,294;
Canada 2,637,984.
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PyroHeater Structure
Testing PyroHeater Aboveground
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Applications
Applications
• 1. Heat Well Tubing & Casing
– Melt paraffin
– Prevent condensate blocking
• 2. Heat Deposit Near Well
– Reduce oil viscosity
– Increase heavy oil production
• Other Applications
– Hot Water Flood
– Steam Flood
– Produce difficult formations
1. PyroHeater
Melts Paraffin in Well
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1. Paraffin Well Treatment
• Existing tubing and casing become PyroHeater
– Packer/Contactor completes circuit
– PyroHeater stays in well
• Heats upper third of well
– Melts paraffin
• Mobile RF generator
– services whole field of wells
• Melts paraffin frequently – low cost
– Maximizes production, increase income
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2. How Stimulating WorksFor Heavy Oil
•Heat Resource Around Well by Conduction
•Lower viscosity
•Overcome flow resistance
•Heat payzone only, not overburden
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2. Heating Near Well - Oil Viscosity after 6 months
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0.0
0.5
1.0
1.5
2.0
2.5
0 50 100 150 200
Time, days
Oil P
rod
ucti
on
Rate
, b
bl/d
ay/m
With heating at 200'C
Without heating
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Stimulate Heavy Oil Wells
•Increase production x2 to x4
•Simulations predict increase
•Tests of electric heating confirm
•Increases profitability
III: PyroHeater + SCW
= PyroUpgrader
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What’s SCW?
• Super Critical Water
– Water ~ 373 oC and 220 bar
• Super solvent for organics, oil
• Super reaction kinetics, catalytic
• Super dynamic viscosity, like a gas
• Super mass transfer rate, dissolving
• Super thermal conductor
III. PyroUpgrader Uses Super Critical Water
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What is a PyroUpgrader?
• PyroUpgrader is a downhole reactor vessel
• Sealed and contained
• Standard drilling and completion techniques
• Heat exchange recovers heat
• Contained in a casing
PyroUpgrader
• Avoids $17/barrel cost for shipping Canadian bitumen
– Located near wells
– Lowers viscosity for shipping by pipeline
• Revolutionizes heavy oil refining
– Breaks down heavy molecules to lighter products for gasoline & diesel
– High yield 85 – 95%
– Sulfur removal
– Patent Pending
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Originally planned as an investment of $555 million, the McPherson multiyear coker replacement project likely will have a final cost of $579million, CHS told investors in its annual report for fiscal year 2015OGJ 2/17/2016
Advantages of bringing Downstream Upstream
• Standard well completion technology
• Faster, less expensive installation than Delayed Coker
• Lower CAPEX, OPEX
• Lower CO2 production, no combustion
• Higher value product than heavy oil ~40%
PyroUpgrader Plan• Build pilot unit
– 500 bbl/day
– $12 million development cost
• Transition to 10,000 bbl/day full-scale
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How Can You Benefit?We are Looking for Opportunities
• Install PyroHeaters in a
– paraffin field
– or heavy oil field
• Become a PyroPhase joint venture partner
– Apply PyroPhase technology in a resource
• Make available a Lease for Production
PyroPhase Team
Jeff Presley, PresidentDr. Richard Snow, Chief ScientistDino Pappas, VP Development