INTRODUCTION TO AUTOMATION Automation system is the system effectiveness or devices to operate wisely, without or under minimal human monitoring level. Automation including 3 steps that is input ( sensor, keyboard, cd drive, tape) processing (PLC, CPU, software, relay, valve ) and output (actuator, monitor, AC/DC motor, servo, solenoid and valve) HISTORY 1. MANUAL ULANG ALIK 2.PENJENTERAAN 3. AUTOMATION 3 INTELIGENT CONVEYOR SYSTEM (AUTOMATION) INPUT PROCESSING OUTPUT MANUAL REPETATIVE MECHANIZATION AUTOMATION MANUAL REPETATIVE Kerja yang sama diulangi dengan menggunakan kekuatan fizikal dengan sdikit alat atau tanpa alat. PENJENTERAAN Mesin digunakan tapi tenaga manusia masih diperlukan utk menyiapkan kerja cth mesin pengisi memuatkan beras kedalam guni, tali sawat bg memudahkan kerja
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INTRODUCTION TO AUTOMATION - … · KAWALAN AUTOMASI : plc, microcontroller, relay, pid (depend on cost, kesesuaian) Why we needs automation 1.
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INTRODUCTION TO AUTOMATION
Automation system is the system effectiveness or devices to operate wisely, without or under minimal human
monitoring level. Automation including 3 steps that is input ( sensor, keyboard, cd drive, tape) processing (PLC, CPU,
software, relay, valve ) and output (actuator, monitor, AC/DC motor, servo, solenoid and valve)
HISTORY
1. MANUAL ULANG ALIK 2.PENJENTERAAN 3. AUTOMATION
3 INTELIGENT CONVEYOR SYSTEM (AUTOMATION)
INPUT PROCESSING OUTPUT
MANUAL
REPETATIVE MECHANIZATION AUTOMATION
MANUAL REPETATIVE Kerja yang sama diulangi dengan
menggunakan kekuatan fizikal dengan sdikit alat atau
tanpa alat.
PENJENTERAAN Mesin digunakan tapi tenaga manusia
masih diperlukan utk menyiapkan kerja cth mesin
pengisi memuatkan beras kedalam guni, tali sawat bg
memudahkan kerja
AUTOMASI : sistem kawalan, mesin, proses, minimum 1 org pekerja
KAWALAN AUTOMASI : plc, microcontroller, relay, pid (depend on cost, kesesuaian)
Why we needs automation
1. to improve quality of the product and keeping quality consistency
2. to improve the quantity of the production line.
3. To reducing the manpower support.
Which area that needs the automation system;
1. Assembly Line (Talian pemasangan)
2. Pengujian dan Pengemasan Bungkusan (Packaging)
3. Hazard and Dangerous Zone
4. High speed and precision process, computer integrated machine (CIM)
THE ADVANTAGES OF AUTOMATION
i) Reducing the labour cost
ii) Improving the eff. In term of quality and quantity
iii) Flexibility in market demand in term of product changes and rearrangement of the manuf. Process
iv) Reliability : Duration of the process could be constantly operated by keeping the product quality.
v) Repeatability : the output can be scheduled and controlled
vi) Safe : To minimize and avoiding the human from contact with high risk / hazard area
vii) Labor shortage problem solving
AUTOMASI : tenaga manusia digantikan dgn mesin yg
dikawal oleh pengawal utk menghasilkan sesuatu
produk. Manusia hnya mengawal pada sistem kawalan
dn akan mengurangkn buruh di pasaran.
ADVANTAGES IN PROCESS FROM GRAPHICAL GIVE US; Automatically rice packaging, constant in amount for 1 packet of rice. Intelligent distribute system using in make whether to accept or reject the rice quality Robot Arm is using in goods handling and placing.
Definition of Industrial Automation
Automation is basically the delegation of human control function to technical equipments for
1) Increasing Productivity
2) Increasing Quality
3) Reducing Cost
4) Increasing Safety in working conditions.
Industrial automation is the use of robotic devices to complete manufacturing tasks. In this day and age of
computers, industrial automation is becoming increasingly important in the manufacturing process because
computerized or robotic machines are capable of handling repetitive tasks quickly and efficiently. Machines used
in industrial automation are also capable of completing tasks that are not desirable to workers. In addition, the
company can save money because it does not need to pay for expensive benefits for this specialized machinery. There
are both pros and cons for a company when it comes to industrial automation. On the plus side, with soaring
healthcare costs, paid days off, vacation time, and other costly employee benefits, companies can save money
with industrial automation. While robotic machinery can initially be extremely expensive, the loss of monthly wages
for production workers leads to incredible savings for the company. While machinery used
for industrial automation can break down, it does not happen often. If it does, only a handful of maintenance or
computer engineers are needed to handle repairs and get lines running smoothly again.
Advantages and disadvantages of Automation
Advantage of automation Disadvantages of automation
Replacing human operators in tasks that
involve hard physical or monotonous
work.
Technology limits. Current technology is unable to automate all
the desired tasks.
Replacing humans in tasks that should
be done in dangerous environments (i.e.
fire, space, volcanoes, nuclear facilities,
underwater, etc)
Unpredictable development costs. The research and
development cost of automating a process is difficult to predict
accurately beforehand. Since this cost can have a large impact
on profitability, it's possible to finish automating a process only
to discover that there's no economic advantage in doing so.
Making tasks that are beyond the
human capabilities such as handling
too heavy loads, too large objects, too
Initial costs are relatively high. The automation of a new
product required a huge initial investment in comparison with
the unit cost of the product, although the cost of automation