Top Banner
Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Lt d. Supplier: KCTNS Co.,Ltd.
8

Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Dec 29, 2015

Download

Documents

Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Introduction of

Neoflon PFA SH tubing

Manufacturer: Sungwon International Co.,Ltd.

Supplier: KCTNS Co.,Ltd.

Page 2: Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Introduction of Neoflon PFA SH tubing and piping

Introduction of PFA tubing

1/7

Maker: Sungwon International Co.,Ltd.

Resin: Dupont PFA 451HP-J (Dupoint-Mitsui Fluochemical Co.,Ltd.)Increased smoothness by minimizing spherulite size and enhanced chemical permeability resistance by increasing it

s crystallinity from PFA 450HP-J

Strong point1) Suitable for applications that require improved color, lower extractable fluorides and freedom from other foreign materials.2) No additives 3) Designed for hostile chemical environments4) Reduce amount of bubbles in final parts and decreased corrosion of processing equipment5) Superior thermal material property -196 to 260 (to cover nearly all industrial chemical and solvents)℃ ℃

Application1) Semiconductor2) Fluid handling for industry or life science3) Instrumentation for precise measurement of fluid system

Reference: Neoflon PFA tubing and piping is supplied to semiconductor, TFT-LCD and chemical industry.Semiconductor (S, H, D company, Korea)TFT-LCD (S, L, B company, Korea)Equipment supplier (K, S, D company for fluid handling equipment for semiconductor and TFT-LCD)

Product: PFA tubing and pipingTubing (standard size from 1/8” to 2”)Piping (standard size from 1/4” to 2”)Packaging (100mm/ 200mm standard or 330/ 660 ft equivalent)

Page 3: Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Introduction of Neoflon PFA SH tubing and piping

Typical property data for Teflon PFA 451HP-J

Property ASTM Test method

Unit Nominal value

Thermal Nominal melting point Coefficient of linear thermal expansion 21-100℃ 100-149 ℃ 149-208℃ Upper service temperature Flow rate

D3307

3696

-D3307

Mm/mm/℃Mm/mm/℃Mm/mm/℃

℃g/10 min

302-312

14 x 10-5

18 x 10-5

22 x 10-5

2602.0

Mechanical Tensile strength, 23℃ 200℃ Specific gravity Tensile yield strength Ultimate elongation, 23℃ 200℃ Flexural modulus, 23℃ 200℃ Hardness durometer MIT folding endurance 0.20mm

D3307

D792D3307D3307

D790

D2240D2176

MPaMPa

-MPa

%%

MPaMPa

-cycles

3318

2.12 – 2.171536050041054

D601,000,000 (depending on fab conditions)

Electrical Dielectric strength Short time, 0.25mm Dielectric constant, 60 – 106 Hz Dissipation Factor, 60 – 106 Hz Volume resistivity

D149D150D150D257

kV/mm--

Ohm.cm

802.03

0.00011018

General Water absorption, 24 hours Weather and chemical resistance Limiting oxygen index

D570-

D2863

%-%

<0.03Outstanding

>95

2/7

Page 4: Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Introduction of Neoflon PFA SH tubing and piping

Specification of PFA

Code Size O.D. O.D. Tolerance I.D Wall thickness Wall thickness tolerance

Minimum bend radius

451HP9 1/4” 6.35mm +/- 0.102mm 3.96mm 1.19mm +/- 0.102mm 40mm

451HP13 3/8” 9.53mm +/- 0.127mm 6.39mm 1.57mm +/- 0.127mm 50mm

451HP13 ½” 12.7mm +/- 0.127mm 9.56mm 1.57mm +/- 0.127mm 70mm

451HP20 3/4” 19.05mm +/- 0.127mm 15.91mm 1.57mm +/- 0.127mm 230mm

451HP25 1” 25.4mm +/- 0.127mm 22.26mm 1.57mm +/- 0.127mm 280mm

451HP34 1 ¼” 31.75mm +/- 0.127mm 28.15mm 1.8mm +/- 0.127mm -

Tube (inch size)

Order numbering

Size O.D. O.D. Tolerance I.D Wall thickness Wall thickness tolerance

Minimum bend radius

ST-04M 4mm * 3mm 4mm +/- 0.1mm 3mm 0.5mm +/- 0.1mm 20mm

ST-06M 6mm * 4mm 6mm +/- 0.1mm 4mm 1mm +/- 0.1mm 40mm

ST-08M 8mm * 6mm 8mm +/- 0.1mm 6mm 1mm +/- 0.1mm 50mm

ST-10M 10mm * 8mm 10mm +/- 0.1mm 8mm 1mm +/- 0.1mm 50mm

Tube (mm size)

3/7

* Less ¼” and over 1.5” are available according to customer’s requirement.

Page 5: Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Introduction of Neoflon PFA SH tubing and piping

Specification of PFA pipe

Order numbering Size O.D. O.D. Tolerance I.D Wall thickness Wall thickness tolerance

SP-015 1/2” 21.34mm +/- 0.3mm 15.98mm 2.68mm +/- 0.3mm

SP-020 3/4” 26.67mm +/- 0.3mm 20.93mm 2.87mm +/- 0.3mm

SP-025 1” 33.40mm +/- 0.3mm 26.72mm 3.34mm +/- 0.3mm

SP-040 1 1/2” 48.26mm +/- 0.3mm 40.90mm 3.68mm +/- 0.3mm

SP-050 2” 60.33mm +/- 0.3mm 52.43mm 3.95mm +/- 0.3mm

Tube (inch size)

4/7

Page 6: Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Introduction of Neoflon PFA SH tubing and piping

SEM Photo of PFA tube

1” Tube

5/7

Use SEM pictureShows outstanding surface roughness

3/4” Tube 1/2” Tube

3/8” Tube 1/4” Tube

Page 7: Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Introduction of Neoflon PFA SH tubing and piping

Observation of smoothness at welding area

1” Tube

6/7

Use polarized light microscope.No welding line at surface of PFA tube

3/4” Tube 1/2” Tube

3/8” Tube 1/4” Tube

Page 8: Introduction of Neoflon PFA SH tubing Manufacturer: Sungwon International Co.,Ltd. Supplier: KCTNS Co.,Ltd.

Introduction of Neoflon PFA SH tubing and piping

Improvement of surface roughness through Teflon PFA 451HP-J

7/7

Minimizing spherulite size (reduced 1/10 compare to previous resin)Control size with 3-5 um.

PFA 451HP-J Normal PFA

Inner Inner Outer Outer

PFA 451HP-J Normal PFA

<Minimizing spherulite> <Smooth roughness of PFA tube>

Surface roughness gives effect of cleaning efficiency to semiconductor and chemical industry. PFA 451HP-J controls particle size with 3-5um and has outstanding surface smoothness irrespective of molding conditions.