Project on Budget & Budgetary Control INTRODUCTION: Budgetary control is the important aspect for industry development because budgets provide yard stick against which the actual performance is measured. It always helps to the top management to take the appropriate decision to motivate and directing their personnel towards well set plans and policies of the company.By considering the advantage of the budgetary control the Ranna Sugars also adapted this system. In Ranna Sugars they were maintaining the monthly budget with the help of daily reports. The daily reports must contain the item like production efficiency, sugar cane utilization, man power requirement, consumption of electricity, wages etc. With this the budgetary control manager prepares a monthly profitability statement of a particular month & submitted that one of the appropriate authority like production manager. By this statement or submitted report, they will take correct decision about the organizational activities.A study has been conducted on the “BUDGETARY CONTROL” which is most probably adopted in the Ranna Sugars organization.Budgetary control i.e. a most powerful tool to the management for performing its function i.e. formulating plans, coordinating activities and controlling operations etc, effectively as well as effectively.Now a day, the number of companies are compete with each other for the survival in the present market. Whether it may be other sugars industries .but no one company can comete without proper planning. So the Cost- 1
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Project on Budget & Budgetary Control
INTRODUCTION:
Budgetary control is the important aspect for industry development because budgets provide
yard stick against which the actual performance is measured. It always helps to the top
management to take the appropriate decision to motivate and directing their personnel towards
well set plans and policies of the company.By considering the advantage of the budgetary
control the Ranna Sugars also adapted this system. In Ranna Sugars they were maintaining the
monthly budget with the help of daily reports. The daily reports must contain the item like
production efficiency, sugar cane utilization, man power requirement, consumption of
electricity, wages etc. With this the budgetary control manager prepares a monthly profitability
statement of a particular month & submitted that one of the appropriate authority like
production manager. By this statement or submitted report, they will take correct decision about
the organizational activities.A study has been conducted on the “BUDGETARY CONTROL”
which is most probably adopted in the Ranna Sugars organization.Budgetary control i.e. a most
powerful tool to the management for performing its function i.e. formulating plans,
coordinating activities and controlling operations etc, effectively as well as effectively.Now a
day, the number of companies are compete with each other for the survival in the present
market. Whether it may be other sugars industries .but no one company can comete without
proper planning. So the Cost-Budgetary control may help them to make proper decision in the
number of various fields.Budgetary control is applied to a system of management & accounting
control by which all operations & output are forecasted as for ahead as possible. And actual
results are known that are compared without budget estimates.The budgetary system integrates
key managerial functions as it links top management’s planning function with the control
function performed at all the levels in the managerial hierarchy. A more accurate budget can be
developed for those activates where direct relationship exists between inputs & outputs. These
input, output are base for developing budgets & exercising control.
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Project on Budget & Budgetary Control
INDUSTRIAL PROFILE
Indian sugar industry
India is the largest consumer & second largest producer of sugar in the world.The Indian sugar
industry second large agro industry Located in the rural India. The Indian sugar has a turnover of
rs.500 billion per annum & it contributes almost rs.22.5 billion to the central & state exchequer as
tax, cess & excise duty every year. Indian sugar industry has been a focal point for a socio-
economic development in the rural areas. About 50 million sugarcane farmers & a large number of
agricultural labors are involved in sugarcane cultivation & ancillary activities, constituting 7.5 %
of the rural population. Besides, the industry provides employment to about 2 million skilled/semi-
skilled workers & others mostly from the rural areas. The industry not only generates power for its
own requirement but surplus power for export to the grid based on by-product-bagasse. It also
produces ethyl alcohol, which is used for industrial &portable uses,& can be used to manufacture
ethanol, an ecology friendly &renewable fuel for blending with petrol.
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CANE MANAGER
OFFICE MANAGER CANE CANE PROCUREMENT MANAGER CANE DEV MANAGER
CANE OFFICERS CANE OFFICERS
FIELD ASSISTANT FIELD ASSISTANT
Project on Budget & Budgetary Control
CANE DEVELOPMENT DEPARTME
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Project on Budget & Budgetary Control
IN CANE DEVELOPMENT
YEAR DATECANE DAYS
SUGAR DEVELOPMENT
RECOVERY PRODUCTION
1999 - 00 25/11/1999 TO 28/06/2000 217 407989 510015 12.50
2000 - 01 19/11/2000 TO 15/05/2001 178 352938 436300 11.91
2001 - 02 29/10/2001 TO 05/04/2002 159 354028 424670 11.41
2002 - 03 21/10/2002 TO 29/04/2003 191 503083 585700 11.47
2003 - 04 05/11/2003 TO 13/01/2004 69 115321 127000 10.68
2004 - 05 21/10/2004 TO 18/01/2005 90 105687 115850 10.88
2005 - 06 02/11/2005 TO 21/04/2006 170 351953 400151 11.39
2006 - 07 28/10/2006 TO 09/06/2007 225 520288 608549 11.60
2007 - 08 20/11/2007 TO 26/05/2008 189 379020 446699 11.65
2008 - 09 02/10/2008 TO 25/02/2009 145 238681 255400 10.60
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PRODUCTION DEPARTMENT
LABORATORY INCHARGE
LABORATORY CHEMIST
LABORATORY BOYS
DEPUTY CHIEF CHEMIST
MANUFACTURING CHEMIST
STAFF AND WORKERS
Project on Budget & Budgetary Control
6 )PRODUCTION DEPARTMENT:
To utilize the installed capacity of 3500 in proper manner the following personality the
duty to manage the Production department.
The production department is one of the core parts in every process based
industry. In addition, it plays a vital role in the organization for smooth going in every sugar
industries; Production department is divided in to two sections.
a)Engineering department
b)Manufacturing department
a) Engineering Department.
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Project on Budget & Budgetary Control
STRUCTURE:
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CHIEF ENGINEER
MECHANICAL SECTION
ELECTRICAL SECTION
WORKSHOP STORE SECTION
CANE WEIGHMENT
CANE UNHOLDING URANGMENTS
CANE PREPARATION
MILLING
BOILER SECTION
POWER GENERATION
Project on Budget & Budgetary Control
Mechanical section :
This includes all the mechanical process that is right from the cane weighment till milling
( obtaining of sugar juice ) for further processing. This section includes 4 main steps they are…..
a. Cane weighment arrangements
b. Cane unloading arrangement
c. Cane preparation
d. Milling
Cane Weighment Arrangements:
Cane weighment is totally computerized process. Hear the cane weightment is carried
through electronic platform called “weighs bridge”. This electronic platform is of two types. One
with the capacity of 40 tons for lorry and tractors and other with a capacity of 10 tones for only
cart.
Hear after weighing the cane a slip is provided so that particular farmer which has the
details of total weight of the cane, total trips, timing, vehicle number, variety of sugarcane and
other details. And after this when the vehicle comes back after unloading the sugar cane, empty
vehicle weight all their data stored in the computer and final copies are listed for further actions.
Cane unloading arrangements:
Hear the weighed sugar cane is unloaded and sent further for cane preparation. Further
unloading cane there are 2 unloaders with the help of sling attached instruments cane is loading on
the feeding table.
Cane preparation:
After feeding the sugar cane on feeding tables with the help of levelers which avoid
overloading of sugar cane is sent to primary cutter, which cut the sugar canes in to small pieces,
further fine fibers are obtained from there process by passing them in the fibrizer.
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Project on Budget & Budgetary Control
Milling:
After fibrizering the cane passing the prepared fiber cane through a set of mills carries on
milling weighted hot water is also added in the course of crushing for better extraction of juice.
After crushing the juice is sent for further process
Power generation
Process chart of Co-generation
Water treatment
Make up water
Feed water tank
Deareator tank
[Heating 1100 C]
Pumping
Stream drum
Turbine
Generator [electricity]
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Project on Budget & Budgetary Control
Functions of power generation department are given below.
To generate power at high quantity.
To distribute it to different areas, as KPTCL.
To provide better working conditions to their workers for safety.
4 MW, 11 KV turbo alternator using for home consumption.
Around 8.5 MW is exported to KPTCL.
Power production 12.5 MW per hour.
Stores Section
Various section spare parts are stored in stall system and all the units are computerized and
given a code number. Bin card and other system are followed hear. These stores materials are
normally required for preventive maintenance during seasons and off seasons for servicing and
overalling
Function
1) To make the material requisitions for the purpose of knowing the quantity material.
2) To make purchase order or in simple terms the tender.
3) To make approval memo for verification of materials.
4) The main function of store department is to prepare a bin card.
5) The store department issued material with reference with store requisition.
6) To make classification & codification of materials.
7) Receipt of material.
8) Inspect it with ordered quantity, quality & if any other specifications.
9) Some of the material like chemical is to be sent to laboratory for incepatation & testing.
10) Getting indents from departmental head & issuing it.
11) To make purchase return if the material are rejected.
12) To maintain minimum level of materials.
13) Infringing purchase department when material required
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Project on Budget & Budgetary Control
GENERAL OBJECTIVES OF BUDGETARY CONTROL ARE AS
FOLLOWS:
1) Planning:
A budget is a plan of the policy to be pursed during the defined period of timed to attain a
given objectives. The budgetary control will force management at all levels to plan in time all
the activities to be done during the future periods.
A budgeted as a plan of action achieves the following purposes.
Action is guided by well thought out plan because a budget is prepared after a careful study
and research.
The budget serves as a mechanism through which management’s objectives and polices are
affected.
It is bridge through which communication is established.
The most profitable course of plan is selected.
Budget is a complete formulation of the policy of the undertaking to be pursed for the
purpose of attaining a given objectives.
2). Co-Ordination:
The common objectives of the firm may be successfully achieved by the way of budgetary control
because it stimulates the co-operation of all concerns with the co-ordinates the various activities.
3) Communication:
It is necessary in an efficient organization that all people be informed about the objectives, polices,
programmers and performance. This is made possible through their Participant in the budgeting
process. Budgets inform each manager of what others have agreed to do. They also inform
managers of the resources available objects and targets.
Thus the budgeting system integrates key managerial functions as it links top management’s
planning function with the function performed at all the levels in the managerial hierarchy. But the
efficiency of the budget as a planning and control device depends upon the activity in which it is
being used. A more accurate budget can be develop for those activities where direct relationship
between inputs and outputs. The basis for developing budgets and exercising control.
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Project on Budget & Budgetary Control
CONCEPT OF BUDGETING:
One of the primary objects of cost accounting is to provide information to business management
for planning and control. Budgeting act as a toll of both planning and control. Budgeting is a
formal process of financial planning using estimated and accounting data.
DEFINITION OF THE BUDGET:
The Institute of Cost and Management. Accounts (UK) definesA budget as a “a financial and/or
quantities statement, prepaid and approved prior to a defined period of time, of the policy to be
pursed during that period for the purpose of attaining a given object. It may include income,
expenditure and the payment of capital”.
RELATION BETWEEN BUDGETING AND FORECASTING :
“Budgeting” and “forecasting” are used interchangeably According to the national association of
accountants (USA)”forecasting is a process of predicating or estimating a future happening”,
Forecasting is an essential part of the budgeting process. Forecasting is estimating future events
and their effects on the budget. Forecasting comes to an end after mere estimating. Budgeting is a
process of preparing budgets and further control aspects are involved in its procedure.
ESSENTIALS OF BUDGET:
It is prepared in advance based on a future plan of action.
It relates to a future period and based on objective to be attained.
It is a statement expressed in monetary and for physical units prepared for the
implementation of policy formulated by the management.
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Project on Budget & Budgetary Control
ADVANTAGES OF BUDGETING
Budgeting plays an important role in the effective use of resources and achieving overall
organizational goals.
Budgeting compels and motivates management to make an early and timely study of its
problem.
budgeting provides a valuable means of controlling income and expenditure of a business
as it is a “plan for spreading”
Budgeting provides a too through which managerial polices and goals are periodically
evaluated, tested and established as a guidelines for the entire organization.
Budgeting help in directing capital and others resources into the most profitable channels.
Budgeting coordinates and correlates all business activates.
The use of budgeting in an organization develops an attitude of “Cost Consciousness”,
stimulates the effective use of resources, and creates an environment of profit-mindedness
throughout the organization.
“The uppermost point is that budgets provide a discipline that brings planning to the
fore front as a key managerial responsibility”.
Budgeting encourage productive competition.
CLASSIFICATION OF BUDGETS:
A. According to time:
Long term budgets: A budget is designed for a period of 5 to 10yrs.
Short term budgets: A budget is a generally prepared for a period of Not exceeding 5
years
Current Budgets: The budgeted is prepared for a month or a quarter.
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Project on Budget & Budgetary Control
OPERATING AND FUNCTIONAL BUDGETS
1) Sales budget:
The most important budget, which all other budgets are contingent upon, is the sales budget. All
budgets, such as production budget, selling & distribution budget & other all affected by the sales
budgeted & are depended upon the revenue derived from sales.
Forecasting sales:
The three main factors that should be considered by management in forecasting sales.
1) Information concerning past performance.
2) Information about present condition with in the individual company & in each sales territory.
3) Data concerning the industry & generally business.
2) Production budget:
A production budget is stated in physical units. Essentially the production budget is the sales
budget adjusted for inventory changes as follows.
Units produced= Budgeted Sales+ (Desired Closing Inventory of Finished Goods-Beginning
Inventory of Finished Goods.)
3) Production cost budget:
A production cost budgeted summaries the materials budget, lab our budgeted, the factory budget,
and may be expressed and analyzed by departments and or products. It is also known as
manufacturing budget.
4) Direct material budget:
This budget specifies the cost if direct materials used and the Cost of the direct materials
purchased.
Use of direct material budget
1. It helps the purchasing departments to prepare a schedule to ensure
Delivery of material when needed.
2. It helps in fixing minimum and maximum levels of inventories in stores department.
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Project on Budget & Budgetary Control
5. Direct labor budget:
The labor budget estimates the labor, adequate in number and grades, to enable the production
budget to be achieved. It is generally preferable to prepare a separate direct labor budget and to
include indirect labor in the factory over head budget.
6. Factory overhead budget:
This budget is prepared on the basis of chart of accounts which reflects different expenses
accounts & which properly classified expenses accounts and details the cost centers or departments
factory overhead budgeted where in overhead costs have been classified in to fixed and variable
components.
i. Inventory budget:
An inventory budget can be prepared to find out the values of direct materials & finished goods
inventory.
a. Selling expenses budget:
It is also known as the marketing expenses budget. The selling cost budget is made up of a
number of cost items, some of which are fixed and some variable. Fixed expenses are salaries and
depreciation; the principal variable expenses are commission, travel advertising and bad debts.
b. Administrative expenses budget
The Administrative expenses budget covers the administrative costs for non-
manufacturing business activates. The administrative expenses budgets contains expenses like