Integrated CHP Systems Corp. Gearoid Foley President Integrated CHP Systems Corp. (201) 791 0180 [email protected] www.ichps.com Introducing the: Integrated Cooling & Heating Module
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Integrated CHP Systems Corp.
Gearoid FoleyPresident
Integrated CHP Systems Corp.(201) 791 0180
Introducing the:Integrated Cooling & Heating Module
Integrated CHP Systems Corp.
IntegratedCooling & Heating
Module
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p.Introduction
• Integrated CHP SystemsCorp. is a systemsintegrator specializing inthe design and provision ofprepackaged thermallyactivated technologies forintegration with a variety ofon-site electric generatingtechnologies.
• We are working inconjunction with variouspartners to provide amodular solution for singlestage absorption basedcogeneration systems –the ICHM.
ICE Sankey Diagram
CHP Sankey Diagram
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p.Cogen Design
• Typical CommercialBuilding Electric & ThermalLoad Profile
• Thermal Requirements:– Hot Water + Chilled
Water
• An Absorption Chillerprovides chilling from heatinput – it is a thermallyactivated coolingtechnology
Electric & Thermal Load
0
200
400
600
800
J F M A M J J A S O N D
kW D
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d
0500100015002000250030003500
MBH
Power Cooling & Heating
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p.Annual Load Factor
0
5000
10000
15000
20000
J F M A M J J A S O N D
MBH
Heating Cooling ElectricityICHM Heat ICHM Cool ICE Elec
3 MW Buildingw/
1 MW CHP System
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p.Product Development Partners
• CEC PIER Award– Integrated CHP Systems Corp.– DE Solutions, Inc.– BluePoint Energy, Inc.
• SoCalGas Funding Support• York International
Goals of the Agreement:
“The goal of this Agreement is to significantly reduce the installed cost of CHPintegrated HVAC systems for Commercial and Light Industrial applications.The goals will be accomplished through 1) the development of standardizedfactory assembled heating/cooling modules and 2) absorption chiller andengine heat management system that are cost optimized for CHPperformance.”
Integrated with Engine & Building
Cost Effective
Modular
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p.ICHM
• The ICHM is a pre-fabricated Integrated Cooling &Heating Module designed for cogen applications with ICengines.
• The ICHM includes an absorber, load heat exchanger,cooling tower, condenser pump, system controls, pipe,valves and fittings in an outdoor enclosure.
• The ICHM provides simultaneous heating and cooling formaximum load factor.
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pressure indicators
actuator
The ICHMhot water heat
exchanger
check valve
absorber
skid
lightingstarters motor control
center
diverting valve
cd water pump
temp sensor
cooling tower
power panel
exhaust fan
coolant diverting valve
communications
flow control valve
control system
display
pipesupport
enclosure
data acquisition SingleSource
ofResponsibility
DesignCooling & Heating Equipment
EngineeringFabrication
Commissioning@
30% Less Costw/
National Service Network
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p.Design
• Compatible with multiplegenerator platforms andcontrol systems.
• Packages for engines from250 kW to 2 MW. Largersystems also available.
• Standardized designreduces costs.
• Pre-Engineering providesreliable performance andreduced commissioningcosts.
• National Service Network.
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p.Item Description
Absorber YORK YIA Hot Water Fired Absorption Chiller
Absorber ADVAGuard 750 LiBr Solution
Condenser W Pump TACO Circulating Pump with Strainer
Controls ICHM Control Panel with local readout and graph display functions.
Controls YORK Iso-Flow Absorber Control Panel.
Controls Modbus RTU Communications Protocol.
Cooling Tower BAC Cooling Tower with Enclosure and Fan
Enclosure Weatherproof Enclosure with Louvers and Exhaust Fan
Enclosure Welded Steel Base Frame.
Load Heat Exchanger FlatPlate FP Series - 35% EG/H2O
Insulation Absorber, Chilled and Hot Water Piping Insulation.
Power Main Disconnect
Power Power Panel with Starters.
Vacuum Pump YORK Vacuum Pump
Valves Coolant, Hot Water and Condenser Water Modulating By-Pass Valves
Components
Major U.S. Suppliers:
• Absorber – York• HEX – Flat Plate Inc.• CT – Baltimore Air Coil• Controls – Allen Bradley• Cd Pump & By-Pass• Heat Load Control• Sensors, PV&F• Skid & Enclosure
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p.Control System
• PLC Based Controller• Interface between Engine,
Building, Absorber, LoadHEX and Data AcquisitionSystem.
• A single 2-Wire MODBUSconnection is provided forcommunications and dataacquisition.
• Indicator Lights and adisplay screen providelocal interaction.
On/OffCondenser Water Flow
On/OffChilled Water Flow
Temp Reading (F)Condenser Water Inlet Temp
Temp Reading (F)Heating Water Outlet Temp
Temp Reading (F)Heating Water Inlet Temp
Temp Reading (F)Chilled Water Inlet Temp TS8
Temp Reading (F)Chilled Water Outlet Temp TS9
Temp Reading (F)Stage 1 Outlet Temp
1 – 100%V1 Coolant Valve Position
Temp Reading (F)Outlet Coolant Temp
Temp Reading (F)Inlet Coolant Temp
On/OffChiller Fault
On/OffChilled Water Pump
Message 1 – 20Mode Status
On/OffSystem Shut Down
On/OffHeating
On/OffCooling
TypeDescription
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• Steel Skid• Rigging Points• Outdoor Enclosure• Flanged Piping
Connections• Single Electric Connection• Single Control Connection• Remote Cooling Tower
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p.Service & Maintenance
• The ICHM is designed toallow service access to allmajor components.
• York Service providescommissioning andmaintenance contracts.
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p.Benefits
• Cost Effective – saves 30% on installed costover stick-built systems.
• Pre-Engineered – integrated thermal system forIC engine application.
• Prefabricated – built as a modular packageunder controlled conditions.
• Single Power & Control Connections – easyinstallation and data acquisition.
• Reliable – design, fabrication and commissioningby one company.
• National Service Network – complete servicethrough York International.
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p.Additional Benefits
• One Company responsible for design, fabricationand commissioning.
• Integrated Controls & Safeties• Reduced Start-up Issues• Outdoor Enclosure• Compact Size
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• The ICHMcomes in 7frame sizes forengines from250 kW to 2MW.
• Cooling outputranges from 65tons to 400 tons.
A 1
B 1
C 1
C 2
C 3
D 2
D 3
0
5 0
1 0 0
1 5 0
2 0 0
2 5 0
3 0 0
3 5 0
4 0 0
4 5 0
IC H M F r a m e S iz e
ICH
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To
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The ICHM hasbeenbenchmarkedwith all the majorUS continuousduty, lean-burnnatural gasengines.
0 50 100 150 200 250 300 350
G3406 TA
G3408 LE
BPE260-1
VGF 18
CM75-3
QSK19G
VGF24
CM75-4
G3412 LE
BPE500-1
CM75-5
BPE260-2
VGF36
CM75-6
VGF48
J320GS
BPE260-3
APG1000
BPE500-2
G3520C LE
QSK91G-15
QSK60G
G3516B LE
BPE500-3
ICHM OUTPUT TONS
A1
B1
C1
C2C3
D1
D2
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Reduce Payback with RebatesSimultaneous Hot Water increases Load Factor
ICHM costs arebelow siteconstructedsystems ofcomparablequality andcomponents on anoutput basis.
ICHM Model Cost per Output Ton
$1,500
$2,000
$2,500
$3,000
A1 B1 C1 C2 C3 D1 D2
ICHM Model
Dolla
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p.Economics
• ICHM output is major contributor to CHP profit
Engine Size 1,400 kW ICHM Equipment Cost 1$ $560,000
ICHM Model D2 ICHM Installation Cost 2$ $48,500
Cooling Output Tons 340 Total ICHM Cost $ $608,500Cooling Season Hrs/Yr 3,000 Total Rebate Amount $ $0
Cooling Load Factor % 85 Net ICHM Cost $ $608,500Heating Output MBH 5,900Heating Season Hrs/Yr 4,500 Annual Electric Power Cost Offset $/Yr $62,354
Heating Load Factor % 95 Annual Natural Gas Cost Offset $/Yr $267,062Annual Total Energy Cost Offset $/Yr $329,415
Average Electric Power Cost ¢/kWh 12Average Natural Gas Cost $/MMBH 9.00 ICHM Payback Years 1.8
Chiller Efficiency kW/Ton 0.60 ICHM 5-Year Contribution $/Yr $207,715Boiler Efficiency % 85 ICHM Contribution after 5 Years $/Yr $329,415
Peak Electric Demand Reduction kW 204Emissions Credit Output Value kW 1768
Notes: 1 Cost includes FOB Site and Comissioning
2 Estimate based on typical installation requirements
Inte
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p.Modular CHP
• The ICHM is matched witheach generator line forseamless controlintegration and optimizedperformance.
• An ICHM based CHPSystem provides thecustomer with an off-the-shelf modular solution. Itssimplicity of installation,reliable performance andreduced cost achieveindustry goals
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p.Markets
• Absorption based IC Engine CHP System
Reference: EERE/ORNL Integrated Energy Systems for Buildings.
250 kW to 2 MW +
Integrated CHP Systems Corp.
Gearoid FoleyPresident
Integrated CHP Systems Corp.(201) 791 0180
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