Automation & Drives Interface Module Adapter for SIMATIC S7 Version 3.0 Chapter 1 to 6 Page 1 of 12 Date of issue March 07 Interface Module Adapter 6EZ2 for SIMATIC S7-300 und SIMATIC S7-400 Short Description March 2007 Innovation on economical base When we are talking to our customers there always seems to be a common problem: many plants are still operating with automation systems of the previous generation and although the performance is still sufficient, it will become increasingly difficult to get spare parts and to have an efficient service in the future. To be up to date, it will be necessary to replace the existing system with a modern unit. But quite often this decision is delayed by the fear of disruption of the running production and the inconvenience of long-term trouble shooting in case of miswiring. But that could be avoided!
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Interface Module Adapter - Siemens Adapting from S5 135/155U to S7-300 digital Interface Module Adapter for SIMATIC S7 Automation & Drives Index of contents 7.5.1 Adapting from S5
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 1 of 12 Date of issue March 07
Interface Module Adapter
6EZ2 for SIMATIC S7-300 und SIMATIC S7-400
Short Description March 2007
Innovation on economical base When we are talking to our customers there always seems to be a common problem: many plants are still operating with automation systems of the previous generation and although the performance is still sufficient, it will become increasingly difficult to get spare parts and to have an efficient service in the future.
To be up to date, it will be necessary to replace the existing system with a modern unit. But quite often this decision is delayed by the fear of disruption of the running production and the inconvenience of long-term trouble shooting in case of miswiring. But that could be avoided!
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 2 of 12 Date of issue March 07
1 Application Retrofit at ease Siemens engineers have developed an elegant method to solve your problem: • in a very short time • without errors • on a low cost level The Interface Module Adapter for SIMATIC S7-300 or SIMATIC S7-400 links the old with the new, field proven production systems with the latest achievements in automation systems. You simply take off the front plug of the I/O units, replace the automation system by a S7, plug in the IMA and fix the front plug back on to the adapter. You see, all is done easily by plugins. And after installation of the STEP 7 software you can continue with you production.
Advantages are obvious • There are low engineering costs in the
hardware. Only a replacement of the controller is necessary. All wiring remains at its place.
• Schematic diagrams don’t have to be revised; signal lists are automatically updated by the software.
• The shutdown time of the production is reduced.
This procedure not only saves you a lot of time and money, but also reduces errors. Please contact on any technical or commercial questions Mr. Dieter Koller Telephone: +49 (711) 137-2655 Fax: +49 (711) 137-2056 eMail: [email protected] or Mr. Thomas Hener Telephone: +49 (711) 137-2569 Fax: +49 (711) 137-2056 eMail: [email protected] SIEMENS AG RD SDW STG A&D B31 Weissacher Str. 11 D-70499 Stuttgart
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 3 of 12 Date of issue March 07
2 Modul Types
Types of controllers The use of IMA is intended for the following controllers:
• S5 115 U • S5 130 W/K • S5 135 U • S5 150 U • S5 155 S/U • S5 150 K
As substitution appliance the S7-300 or S7-400 controller is used.
Digital Inputs The digital inputs are classified by the following technical features:
• Number of channels: 8/16/32 • Potential separation: internal / external • Grouping of channels: 1/4/8/16/32 • Signal voltage: TTL/24=/60=/115~/230~ • Switching frequency • Type of connector: Screw/Crimp 42/20-poles • Space requirement: single / double space • Interrupt signal • Enable signal • Unit encoding • Address encoding
All these specifications must be taken into consideration before the exchange.
Digital Outputs The digital outputs are classified by the following technical features:
• Number of channels: 8/16/32 • Potential separation: internal / external • Grouping of channels: 1/4/8/16/32 • Signal voltage: TTL/24=/60=/115~/230~ • Switching frequency • Type of connector: Screw/Crimp 42/20-poles • Space requirement: single / double space • Short circuit protection: none / fuse / electronic • Switching Capacity: 0,1/0,5/2A • Voltage limitation • Unit encoding • Address encoding
All these specifications must be taken into consideration before the exchange.
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 4 of 12 Date of issue March 07
3 Adapter Layout
3.1 View S7-300
3.2 View S7-400
Front Connector S7-300
Connecting Cable
Connector for S5 Front Connector
Case with Printed Circuit Board
For S7-300 Rack
Front Connector S7-400
Connector for S5 Front Connector
Printed Circuit Board
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 5 of 12 Date of issue March 07
4 Dimensions
4.1 Adapter S7-300
Case: H x W x D = 330 x 27 x 70 mm Cable: L = 500 mm
Accessories: Mounting angle (Set) H = 150 to 280 mm B = 80 mm Fitting for S7-300 Rack 6ES7390-1...-0AA0 Rack for Mounting the adapter and S7 is not included
4.2 Adapter S7-400
H x W x D = 290 x 25 x 70 mm
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 6 of 12 Date of issue March 07
225 mm - S5 135U..
Frontstecker
Adapter70
234 mm- S5 115 U
237mm- S7 400
297
259 mm S5 150K..
Depth of Equipment S7 400 = 237mm+70mm for IMA S5 150U = 225mm S5 150K = 259mm S5 115U = 234mm
Example of a replacement rack S7-400
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 7 of 12 Date of issue March 07
4.3 Rack Size S7 S7-300
S7-400
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 8 of 12 Date of issue March 07
4.4 Rack Size S5 S5 135 U /150 U
S5 150 K
S5 115U
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 9 of 12 Date of issue March 07
5 Power Supply
5.1 Separation of Potentials There are floating or non-floating IOs. In both cases the power for the module has to be supplied by the user. Another criterion is the short circuit protection of the signals. The outputs have to be tested for the rating of the pins and the printed conductor. Therefore the power supply of signals is rooted in groups of 1/2/4/8/16.
Netzgerät 24VDC
230V~
24VDC
L+ L-
Netzgerät 24VDC
230V~
24VDC
L+ L-
E
E
E
E
A
A
A
A
Potentialfrei
E
E
E
E
A
A
A
A
Potentialgebunden
Floating
Non-Floating
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 10 of 12 Date of issue March 07
5.2 Power Supply of Inputs L1L2L3PNPE
+_~
~
1L+
2L+
1M
DCI0.0I0.1I0.2I0.3
AC
I0.4I0.5I0.6I0.7
2M 2M
1M
I0.0I0.1I0.2I0.3
I0.4I0.5I0.6I0.72M
1M
Adapter
L+
I0.0I0.1I0.2I0.3
I0.4I0.5I0.6I0.7
1N
2N
L11L
2L
1N
2N
I0.0I0.1I0.2I0.3
I0.4I0.5I0.6I0.7
Adapter
I0.0
1N
2N
L+
S5 S7
S5 S7
Anlage
Anlage
5.3 Power Supply of Outputs L1L2L3PNPE
+_~
~
1L+
2L+
DCI0.0I0.1I0.2I0.3
AC
I0.4I0.5I0.6I0.7
I0.0I0.1I0.2I0.3
I0.4I0.5I0.6I0.7
Adapter
1L
2L
Anlage S5 S7
1L+
M
1L+
2L+2L+
MM
M
I0.0I0.1I0.2I0.3
I0.4I0.5I0.6I0.7
I0.0I0.1I0.2I0.3
I0.4I0.5I0.6I0.7
AdapterAnlage S5 S7
MM
1N
2N
1L
2L
1L
2L
Plant
Plant
Plant
Plant
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 11 of 12 Date of issue March 07
5.4 Rooting
+-
4 er-WurzelungEEEE
AAAA
-+
+-
EE
AA -
+
+-
EEEE
AAAA
-+
2 er-Wurzelung
8er-Wurzelung
EEEE
AAAA
+-
E A-+
1 er-Wurzelung
+E A
-1
16 er-Wurzelung1
- E16 +A16
+E A
-11
- E +A
32 er-Wurzelung
32 32
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Automation & Drives Interface Module Adapter for SIMATIC S7
Version 3.0 Chapter 1 to 6 Page 12 of 12 Date of issue March 07
6 Conditions of Sale 6EZ2 041-8UG... The Interface Module Adapters 6EZ2 041-8UG.. are intended to be used between the front-plugs on the I-O-modules of an obsolete controller and a modern replacement controller SIMATIC S7. Hereby all installation remains at its place; only the controller and the respective software have to be substituted. For the substitution of the up-to-now-used units the best matching units of S7- components were selected. However there remains a certain deviation in the specific performance. It is up to the user to check the limitations of his own installation, in particular the:
• Power supply • Signal voltage • Line-frequency • Limits of I-O-definitions • Rooting • Number of channels • Loading capacity • Rating of connectors • Signal switching frequency
If the S7-units do require an external application of +/- potentials and the old installation did not supply them, these potentials have to be brought to the terminal block on the adapter or to the S5 front connecter . If the power-rooting of the old installation is not corresponding to the new requirements, the user has to install the additional jumpers. If the old installation was fed from different power sources, an equipotential bonding contactor has to be applied. The enable –signal of the S5 units is not present in the S7-system in an identical way and may be considered on handling. The parametering and selection of modes in the I/O-units has to be done according to the requirements of the S7. The vendor is not liable for damages that are caused by improper use of the Interface Module Adapters. It is recommended to perform a field-test before the general switch-over of the new installation.
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Page 0 of 10March 073.0Version
Date of issueChapter 7
Adapting from S5 135/155U to S7-300 analog7.1.2
7.2.1 Adapting from S5 115U to S7-300 digital7.2.2 Adapting from S5 115U to S7-300 analog
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Order-Numbers7
Adapting from S5 135/155U to S7-300 digital7.1.1
Interface Module Adapter for SIMATIC S7Automation & Drives
Index of contents
7.5.1 Adapting from S5 115U to S7-400 digital
7.3.1 Adapting from S5 130/150K to S7-300 digital
7.4.1 Adapting from S5 135/155U to S7-400 digital7.4.2 Adapting from S5 135/155U to S7-400 analog
7.5.2 Adapting from S5 115U to S7-400 analog
7.6.1 Adapting from S5 130/150K to S7-400 digital
digital
I/O Chn Voltage Current
DI 6ES5 420- 4UA14 32 24 DC 6ES7 321- 1BL00- 0AA0 6EZ2 041-8UG 01-0DE0
430- 4UA14 32 24 DC 1BL00- 0AA0 6EZ2 041-8UG 01-0DE0