Inuence of interfaces on the mechanical behavior of SiC particulate-reinforced Al –Zn–Mg–Cu composites Jingya Song a , Qiang Guo a,n , Qiubao Ouyang a , Yishi Su a , Jie Zhang a , Enrique J. Lavernia b , Julie M. Schoenung b , Di Zhang a,n a State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China b Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616, USA a r t i c l e i n f o Article history: Received 29 April 2015 Received in revised form 17 July 2015 Accepted 17 July 2015 Available online 18 July 2015 Keywords: Metal matrix composites Nanoindentation Aging Interface structure Dislocation distribution a b s t r a c t In particulate-reinforced metal matrix composites (MMCs), geometrically necessary dislocations (GNDs) form in the vicinity of reinforcement/matrix interfaces. In this study, the hardness distribution across the interface was studied using nanoindentation with high spatial resolution, for composites treated under different aging conditions. The size of the GND punched zone, as determined from the hardness mea- surement, was found to be in agreement with that estimated by transmission electron microscopy (TEM). Mechanical characterization of bulk composites revealed a reduction in failure strain with decreasing punched zone size, while the strength of the composites was found to depend more on the intrinsic strength of the matrix alloy. These observations were interpreted in terms of the load transfer capacity between the matrix and reinforcement through the interface. &2015 Elsevier B.V. All rights reserved. 1. Intr oduct ion Particulate- reinf orced metal matri x composites (MMCs) are ideally suited for many structural and functional applications be- cause of their high speci c strength and stiffness, isotropic prop- erties and relatively simple processing as compared with mono- lithic materials and conve ntionalber-reinforced composites [1– 4]. Among the parameters that may affect the mechanical perfor- mance of these composites, such as the reinforcement particle size [5,6], distribution[ 7] and volume fraction [3,8], the properties at and in the vicinity of particle–matri x inter faces play a critica l role [9,10] . A strong interface would usually allow for effective load transfer from the matrix to the reinforcement, leading to improved strength, stiffness and resistance to environmental attack [11]. The interfacial properties have also been found to determine the fail- ure mode of the composite [1 ,2,4], where failure initiated by in- terfacial debonding is likely to occur when the interface is weak. During the proces sing of particulate- reinf orced MMCs, geo- metr ically necessar y disloca tions (GNDs) typically form in the metal matrix close to the particle–matrix interface, as a result ofthe residual stress caused by the mismatch in the coefcients ofthermal expansion (CTE) between particle and matrix [2,5]. The presence of GNDs, which reportedly hardens the matrix alloy in the vicinity of the interface, has been conrmed experimentally [1,6], as well as predicted on the basis of numerical models[5,12] . The nature of the regions populated with GNDs around the par- ticle in the metal matrix ("dislocation punched zone") is depen- dent on the size, morphology, and distribution of the reinforce- ment partic les [5,13] , as we ll as on the processi ng and heat treatment parameters [14]. The inuence of the se region s on mechanical behavior is twofold. On one hand, these regions are considered to pro vide the main str engtheni ng mechanism in particulate-reinforced MMCs [5,14,15] . On the other hand, they also give rise to rapid hardening saturation of the matrix at low external strain values, resulting in the degradation in the compo- sites' ductility and fracture toughness [10,16] . In addition to their inuence on mecha nical propertie s, for composites whose matrix alloy is age-hardenable, the existence of the GNDs and the asso- cia ted dis loca tion-punc hed zones hav e bee n report ed to sig- nicantl y facilit ate the aging kinetics of the composite s during heat treatment, where the GNDs were proposed to serve as het- erogeneous nucleation sites for precipitate formation [17]. Although extensive experimental and theoretical research have been carried out to study the size and distribution of dislocation punched zones as a fun ct ion of the conguration of the re- inforcement particles, and their effect on the aging response of the composites, inspection of the published literature show that there are limited studies devoted to clarifying how such regions would Contents lists available at ScienceDirect journal homepage: www.elsevier.com/locate/msea Materials Science & Engineering A http://dx.doi.org/10.1016/j.msea.2015.07.050 0921-5093/ &2015 Elsevier B.V. All rights reserved. n Corresponding authors. E-mail addresses: [email protected]. cn(Q. Guo), [email protected]. cn(D. Zhang). Materials Science& Engineering A 644 (2015) 79–84
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7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 16
In1047298uence of interfaces on the mechanical behavior of SiCparticulate-reinforced AlndashZnndashMgndashCu composites
Jingya Song a Qiang Guo an Qiubao Ouyang a Yishi Su a Jie Zhang a Enrique J Lavernia b Julie M Schoenungb Di Zhang an
a State Key Laboratory of Metal Matrix Composites Shanghai Jiao Tong University 800 Dongchuan Road Shanghai 200240 Chinab Department of Chemical Engineering and Materials Science University of California Davis CA 95616 USA
a r t i c l e i n f o
Article history
Received 29 April 2015
Received in revised form
17 July 2015
Accepted 17 July 2015Available online 18 July 2015
Keywords
Metal matrix composites
Nanoindentation
Aging
Interface structure
Dislocation distribution
a b s t r a c t
In particulate-reinforced metal matrix composites (MMCs) geometrically necessary dislocations (GNDs)
form in the vicinity of reinforcementmatrix interfaces In this study the hardness distribution across the
interface was studied using nanoindentation with high spatial resolution for composites treated under
different aging conditions The size of the GND punched zone as determined from the hardness mea-
surement was found to be in agreement with that estimated by transmission electron microscopy (TEM)
Mechanical characterization of bulk composites revealed a reduction in failure strain with decreasing
punched zone size while the strength of the composites was found to depend more on the intrinsic
strength of the matrix alloy These observations were interpreted in terms of the load transfer capacity
between the matrix and reinforcement through the interface
amp 2015 Elsevier BV All rights reserved
1 Introduction
Particulate-reinforced metal matrix composites (MMCs) are
ideally suited for many structural and functional applications be-
cause of their high speci1047297c strength and stiffness isotropic prop-
erties and relatively simple processing as compared with mono-
lithic materials and conventional 1047297ber-reinforced composites [1ndash
4] Among the parameters that may affect the mechanical perfor-
mance of these composites such as the reinforcement particle size
[56] distribution [7] and volume fraction [38] the properties at
and in the vicinity of particlendashmatrix interfaces play a critical role
[910] A strong interface would usually allow for effective load
transfer from the matrix to the reinforcement leading to improved
strength stiffness and resistance to environmental attack [11] The
interfacial properties have also been found to determine the fail-ure mode of the composite [124] where failure initiated by in-
terfacial debonding is likely to occur when the interface is weak
During the processing of particulate-reinforced MMCs geo-
metrically necessary dislocations (GNDs) typically form in the
metal matrix close to the particlendashmatrix interface as a result of
the residual stress caused by the mismatch in the coef 1047297cients of
thermal expansion (CTE) between particle and matrix [25] The
presence of GNDs which reportedly hardens the matrix alloy inthe vicinity of the interface has been con1047297rmed experimentally
[16] as well as predicted on the basis of numerical models [512]
The nature of the regions populated with GNDs around the par-
ticle in the metal matrix (dislocation punched zone) is depen-
dent on the size morphology and distribution of the reinforce-
ment particles [513] as well as on the processing and heat
treatment parameters [14] The in1047298uence of these regions on
mechanical behavior is twofold On one hand these regions are
considered to provide the main strengthening mechanism in
particulate-reinforced MMCs [51415] On the other hand they
also give rise to rapid hardening saturation of the matrix at low
external strain values resulting in the degradation in the compo-
sites ductility and fracture toughness [1016] In addition to their
in1047298uence on mechanical properties for composites whose matrixalloy is age-hardenable the existence of the GNDs and the asso-
ciated dislocation-punched zones have been reported to sig-
ni1047297cantly facilitate the aging kinetics of the composites during
heat treatment where the GNDs were proposed to serve as het-
erogeneous nucleation sites for precipitate formation [17]
Although extensive experimental and theoretical research have
been carried out to study the size and distribution of dislocation
punched zones as a function of the con1047297guration of the re-
inforcement particles and their effect on the aging response of the
composites inspection of the published literature show that there
are limited studies devoted to clarifying how such regions would
Materials Science amp Engineering A 644 (2015) 79ndash84
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negligible effect on indentation hardness In general a shallower
indentation would inevitably result in a smaller lateral dimension
of the indents allowing for a smaller indent spacing and subse-
quently a more accurate estimate on the hardness variation and
punched zone size However owing to the roughness of the po-lished sample surface it was found that for indentation depths
smaller than 100 nm good convergence on the calculated hardness
was not achieved and accordingly a 1 mm spacing between
neighboring indents and a 120 nm maximum indentation depth
were used in the following experiments to ensure a high spatial
resolution of the indents as well as the representativeness of the
trend in hardness across the interface as illustrated in Fig 2 For
each sample at least 4 arrays of indentation across different SiC
particles were conducted and more than 20 individual indents
were made for each indentation array covering the entire range
from the SiC particle (characterized by a plateau in hardness cor-
responding to SiC) across the SiCAl interface and 1047297nally to the
matrix alloy (characterized by a plateau in hardness corresponding
to the matrix)Fig 3(a) shows a set of representative data corresponding to
the hardness distribution across the interface for samples treated
under 4 different processing conditions (as-extruded aged at 12
24 and 48 h) The origin on the horizontal axis ( xfrac140) corresponds
to the approximate position of the interface right of which ( x40)
corresponds to the Al matrix and left of which ( xo0) corresponds
to the SiC particle In the xo0 regime (particle) the hardness
plateau has a magnitude of 40 GPa corresponding to that of the
particle In the x40 regime (matrix) the magni1047297ed view as shown
in Fig 3(b) demonstrates that for the indentations made more
than 6 mm away from the SiCAl interface the hardness values
for all the samples reach a plateau corresponding to the intrinsic
hardness of the matrix alloy In this region the sample aged for
24 h possesses the highest hardness of 2867016 GPa followed
by the sample aged for 48 h (2727015 GPa) the sample aged for
12 h (2237001 GPa) and the as-extruded sample
(1967004 GPa) Therefore the samples aged for 12 24 and 48 h
are hereafter denoted as underaged peak-aged and overagedsamples respectively Fig 3(b) also demonstrates that for the as-
extruded and underaged samples the hardness generally shows a
gradual reduction from the interface towards the matrix and the
width of this transition region can be estimated to be 6 mm for
both cases For the peak-aged and overaged counterparts in
comparison the transition is rather sharp and the widths are
shown to be smaller than 2 mm ie comparable to the spacing
between neighboring indents The punched zone size together
with the hardness of the matrix under different aging treatments
is documented in Table 1
32 Microstructure evolution during aging process
It has been proposed that the width of the hardness transitionregion is a measure of the dislocation punched zone size asso-
ciated with the GNDs formed upon the processing of metal matrix
composites [15] Therefore a high density of dislocations is ex-
pected to be present in this region which is exactly what has been
observed Fig 4 shows the representative TEM images on the SiC
Al interface taken under two beam conditions from [011] zone
axis and [002] diffraction vector for the 4 sets of samples pro-
cessed under different heat treatments At least 3 TEM images
were used for each sample to estimate the width of its corre-
sponding punched zone size As demonstrated the dislocation
punched zone extends 2ndash4 mm into the matrix alloy for composites
in the as-extruded and underaged states and are limited to 1ndash
2 mm for the peak-aged and overaged samples This is in qualita-
tive agreement with the results obtained from the hardnessmeasurement However it should be noted that the punched zone
size estimated from the TEM images only represents its lower limit
because not all dislocations are visible under this particular dif-
fraction condition This is especially true for the as-extruded
sample where the size of the grains immediately adjacent to the
SiC particles was only about 2 mm (Fig 4a) making the dislocations
in the neighboring grains unobservable so its punched zone size
may be substantially underestimated Also careful examination at
the SiCAl interfaces in Fig 4 reveals that dislocations adjacent to
Fig 2 SEM image of an indentation array made in the 24 h-aged composite with
120 nm indentation depth and 1 μm indentation spacing
Fig 3 (a) Variation of indentation hardness across the SiCpAl interface for composites treated under 4 different processing conditions (b) zoomed-in rendition of the boxed
region in Fig (a)
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash84 81
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the interface are not uniformly distributed and regions of slightly
different diffraction contrast can be observed In general micro-
structural features such as grain boundaries interfaces pre-
cipitates and stacking faults can all affect the distribution of dis-
locations and subsequently the formation and morphology of
substructures On the other hand as mentioned previously dis-
locations have been reported to serve as heterogeneous nucleation
sites for precipitate formation in age-hardenable alloys [17]
Therefore the presence of SiCAl interfaces as well as the pre-
cipitates introduced by aging may have given rise to substructure
formation (ie the different diffraction contrast) in the vicinity of
the interface as observed in Fig 4 Moreover it is important topoint out that the indentation depth (120 nm) and the associated
lateral radius of the indents (500 nm [23]) is signi1047297cantly (at
least a factor of 8) smaller than the average grain size of the Al
matrix in all samples (4ndash65 μm see Table 1 Column 8) Yang and
Vehoff [24] reported that if the grain size of pure Ni is more than
35 times the lateral radius of the indents the plastic zone caused
by the indentation conducted at the center of the grain would be
limited inside the grain and would not interact with the grain
boundaries This is generally the case in the present experiments
Therefore on the whole the hardness evolution in the vicinity of
the SiCAl interface was unlikely to be caused by the variation in
the Al grain size and should solely be the result of the GNDs
During cooling from the high temperature processing of stir
casting and extrusion deformation the CTE mismatch between the
particle and the matrix alloy is likely to cause residual stress in the
vicinity of the interface [1] and subsequently a considerable in-
crease in the dislocation punched zone size in the as-extruded and
underaged samples On the other hand the reduction in the
punched zone size along with the progression of precipitation in
the peak-aged and overaged samples can be explained in terms of
the aging kinetics affected by the presence of GNDs It is wellknown that in an AlndashZnndashMgndashCu alloy the precipitation sequence
upon arti1047297cial aging can be generally listed as GuinierndashPreston
(GP) zones-ηrsquo and η (MgZn2)-S (Al2CuMg) phases [25] In re-
lated studies Cantrell et al [26] argues that the nucleation and
growth of precipitates near matrix dislocations may cause the
dislocations to bow under the action of local precipitatendashmatrix
coherency stresses it has also been reported that when the pre-
cipitates become larger in size with increasing aging time they
may promote the rearrangement of dislocations and the
Table 1
Tensile properties indentation properties and structural parameters of the SiCpAl composite samples treated under different processing conditions
Condition Punched zone size (μm) Matrix hardness (GPa) Strength (MPa)a ΔsL-T (MPa) Failure strain () Average grain size (μm) ΔsL-T s y ()
s y smatrix
As-extruded 6 1967004 370 345 25 62 4 68
Underaged 6 2237001 480 393 87 43 51 181
Peak-aged o2 2867016 520 503 17 26 27 33
Overaged o2 2727015 496 478 18 19 65 36
as y 02 offset yield strength of the composite smatrix 02 offset yield strength of the Al matrix
Fig 4 Transmission electron microscopy (TEM) images of the reinforcementmatrix interface from SiCpAl composite samples treated under different processing condi-
tions (a) as-extruded state (b) underaged state (c) peak-aged state and (d) overaged state
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash8482
7172019 Interface Composite
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movement of subgrain boundaries [27] Furthermore GNDs have
been proposed to signi1047297cantly facilitate the aging kinetics by ser-
ving as heterogeneous nucleation sites for precipitate formation
[2] All these effects may lead to a decrease in the GND density and
the associated punched zone size as has been observed here in the
TEM images
EBSD measurements show that the average grain size of the
matrix alloy changes from 51 μm for the underaged sample down
to 27 μm for the peak-aged sample and again up to 65 μm for theoveraged sample (Table 1) This evolution was mostly likely the
result of recrystallization upon aging treatment Recrystallization
of deformed alloys at aging temperatures has been reported but
the kinetics can be quite slow For example Jones and Hymphreys
[28] reported the complex interaction between precipitate for-
mation and recrystallization in AlndashSc alloys where precipitation
was found to precede follow or occur concurrently with re-
crystallization depending on the deformation processing condi-
tions of the alloy It was also found that it takes over 20 h for the
Alndash002 Sc wt alloy to get fully recrystallized at 280 degC Liu et al
[27] reported recrystallization during aging for a rapidly solidi1047297ed
CundashCrndashZrndashMg alloy and the dispersed precipitates were reported
to retard recrystallization In the solution heat-treated Mgndash9Alndash
1Zn alloy which was later subject to severe plastic deformationrecrystallization was observed with suf 1047297cient aging time (410 h)
at 180 degC [29]
Considering the evolution of the average grain size of the Al
matrix as demonstrated in Table 1 we propose that the nucleation
and growth of recrystallized grains started to take place at some
point between the underaging and peak-aging processes ie be-
tween 12 h and 24 h aging treatment During aging towards the
overaged state further growth of recrystallized grains occurred
leading to an even larger average grain size of 65 μm On the other
hand the observation that the average grain size changed from
4 μm in the as-extruded state to 51 μm in the underaged state is
likely the result of signi1047297cant grain growth caused by solution
heat-treatment [3031]
Since recrystallization (which softens the matrix) was likely to
occur concurrently with aging-induced precipitation (which
hardens the matrix) in this study the resulting hardness evolution
in the Al matrix in the vicinity of the interface would be de-
termined by the competition between these two processes Results
of hardness measurements as well as macroscopic tensile tests
indicate that precipitation-strengthening played the dominant
role making the 24 h-aged (ldquopeak-agedrdquo) sample stronger and
harder than the 12 h-aged (ldquounderagedrdquo) sample
33 Mechanical properties of the bulk composites
Fig 5 shows the engineering stress vs engineering strain re-
sponse of the composites as obtained from uniaxial tensile tests
Consistent with the hardness measurements the sample subjected
to the 24 h aging treatment (peak-aged) has the highest 02yield strength (520 MPa) followed by the overaged (496 MPa)
underaged (480 MPa) and as-extruded (370 MPa) samples In the
case of ductility the failure strain shows a decrease with in-
creasing aging time changing from 62 for the as-extruded
composite to 43 (underaged) 26 (peak-aged) and 1047297nally to
19 (overaged) The yield strength and failure strain data are lis-
ted in Table 1 along with the estimated dislocation punched zone
size and the intrinsic hardness of the matrix alloy obtained from
hardness measurements and the average grain size of the matrix
alloy for each sample measured by EBSD characterization
34 Strengthening mechanisms of the composites
To explore the mechanisms that may be responsible for the
evolution of the compositesrsquo strength and failure strain for differ-
ent heat treatments the yield strength of the composites s y isdecomposed and expressed as [710]
1
y aging SiC
aging dis L T
matrix L T
0
0
σ σ σ σ
σ σ σ σ
σ σ
= + Δ + Δ
asymp + Δ + Δ + Δ
asymp + Δ ( )
minus
minus
where s0 stands for the initial strength of 7A04 alloy without re-
inforcement and aging treatment Δsaging and ΔsSiC are the
strengthening contributions from arti1047297cial aging and SiC re-
inforcement respectively ΔsSiC primarily comes from a disloca-
tion strengthening part Δsdis and a load-transfer (L-T ) strength-
ening part ΔsL-T where the former is usually negligible for mi-
cron-sized reinforcements [7] matrix aging 0σ σ σ = + Δ is the strength
of the matrix alloy which can be estimated from the hardnessplateau corresponding to the matrix alloy by nanoindentation
measurement (Fig 3 and Column 3 in Table 1)
A Tabor factor value of 3 is usually used to estimate the yield
strength from hardness data [32] ie 3 yσ Η asymp where H is the
hardness measured by nanoindentation However in the present
work dividing the hardness of 286 GPa for the peak-aged com-
posite (Table 1) by 3 gives a stress value of about 950 MPa which
is almost a factor of 2 higher than the yield strength of monolithic
7A04 Al alloy fabricated and heat treated under nominally the
same conditions as those used in this study (503 MPa) [33] A si-
milar discrepancy has previously been reported for 6xxx Al alloys
[1334] and is likely the result of strong dislocation pile-up at the
indents Bolshakov and Pharr [35] reported that for materials
showing a strong pile-up effect (a high h f hmax where h f is the 1047297nalcontact depth and hmax is the maximum contact depth during the
nanoindentation test [2135]) because of a signi1047297cant under-
estimation of the indentation contact area the hardness calculated
using the OliverndashPharr method [21] can be greatly overestimated
When h f hmax407 the underestimate of contact area can reach as
high as 60 [35] In this study h f hmax is found to be systematically
higher than 09 indicating a strong pile-up and subsequently a
substantial overestimation of the hardness values To accom-
modate this effect here we de1047297ne an ldquoeffective Tabor factorrdquo
calculated using the ldquoapparentrdquo hardness of 7A04 alloy matrix
(286 GPa see Table 1) divided by the yield strength of peak-aged
7A04 alloy (503 MPa) [33] which gives a value of 568 The yield
strength of the matrix alloy in the composites smatrix can then be
estimated from the hardness data and the load-transfer
Fig 5 Tensile stress vs strain curves of the composite samples treated under
4 different processing conditions
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash84 83
7172019 Interface Composite
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strengthening contribution from the SiC particles ΔsL-T can be
calculated from Eq (1) as matrix0σ σ minus Column 9 in Table 1 lists the percentage of ΔsL-T in s y for the
samples heat treated under different conditions It is clearly shown
that samples with larger dislocation punched zones (the as-ex-
truded and underaged states) have relatively more effective load
transfer between the reinforcement and the matrix while for the
ones with narrower punched zones (the peak-aged and overaged
states) the load carried by the reinforcement is very limitedwhich would more easily cause stress concentration and sub-
sequent necking upon deformation leading to early failure of the
composite [20] This argument is supported by our results which
show a decreasing failure strain from the as-extruded and un-
deraged samples relative to the peakaged and overaged ones The
reduction in ductility may also be associated with different types
and contents of the precipitates in the samples whose interface
with the matrix alloy may serve as nucleation sites and easy paths
for crack growth [36] In the case of the compositesrsquo strength on
the other hand it seems that the intrinsic strength of the matrix
alloy plays a dominant role over the interfacial properties and the
composite with the strongest matrix (peak-aged) has the highest
yield strength This is actually a natural result of the low load
transfer in the interface region for this sample
4 Conclusions
This work studied the hardness distribution across the re-
inforcementmatrix interface in SiCpAl composites treated at
different aging conditions with high spatial resolution It has been
found that the dislocation punched zone size determined from the
hardness measurements is in qualitative agreement with the range
that GNDs extended out from the interface measured in TEM mi-
crostructural analysis The evolution of the width of the punched
zone over different heat treatment conditions can be rationalized
by the effect of GNDs on aging kinetics Moreover mechanical
characterization of bulk composites revealed a reduction in failure
strain with decreasing punched zone size most likely due to theeffect of less effective load transfer between the reinforcement and
the matrix in composites with smaller punched zone sizes In the
case of composite strength it has been found that the strength is
more dependent on the intrinsic strength of the matrix alloy then
on the nature of the interface This study indicates that the
hardness measurement combined with microstructural analysis
may have important implications on the bulk properties of parti-
culate-reinforced MMCs and thus be a useful way to help sort out
composites with speci1047297c properties leading to improved modeling
and design of MMCs
Acknowledgment
The work is supported by the National Basic Research Program
of China (973 Program No 2012CB619600) the National High-
Tech RampD Program of China (863 Program No 2013AA031201) the
National Natural Science Foundation of China (Program No
51471190) the Science and Technology Commission of Shanghai
Municipality (STCSM) (Nos 13PJ1404000 and 14DZ2261200) and
the Of 1047297ce of Naval Research (ONR) under the guidance of Dr
Lawrence Kabacoff (ONR N00014-12-1-0237) QG and JS would
like to acknowledge C Xie from Keysight Technologies (China)
and Dr L Jiang from the University of California Davis for useful
discussions
References
[1] N Chawla YL Shen Adv Eng Mater 3 (2001) 357ndash370[2] S Suresh KK Chawla Fundamentals of Metal Matrix Composites Butter-
worth-Heinemann Stoneham MA 1993[3] T Ozben E Kilickap O Ccedilakır J Mater Process Technol 198 (2008) 220ndash225[4] SG Song N Shi GT Gray III JA Roberts Metall Mater Trans A 27 (1996)
3739ndash3746[5] YS Suh SP Joshi KT Ramesh Acta Mater 57 (2009) 5848ndash5861[6] N Chawla C Andres JW Jones JE Allison Metall Mater Trans A 29 (1998)
2843ndash2854[7] X Kai Z Li G Fan Q Guo D-B Xiong W Zhang Y Su W Lu WJ Moon
D Zhang Mater Sci Eng A 587 (2013) 46ndash53[8] X Zhang L Geng G Wang J Mater Process Technol 176 (2006) 146ndash151
[9] Z Wang M Song C Sun D Xiao Y He Mater Sci Eng A 527 (2010)6537ndash6542
[10] R Vogt Z Zhang Y Li M Bonds ND Browning EJ Lavernia JM SchoenungScr Mater 61 (2009) 1052ndash1055
[11] JK Park JP Lucas Scr Mater 37 (1997) 511ndash516[12] J Shao B Xiao Q Wang Z Ma K Yang Compos Sci Technol 71 (2011) 39ndash45[13] C Liu S Qin G Zhang M Naka Mater Sci Eng A 332 (2002) 203ndash209[14] J Ye J He JM Schoenung Metall Mater Trans A 37 (2006) 3099ndash3109[15] S Qin C Liu J Chen G Zhang W Wang J Mater Sci Lett 18 (1999)
1099ndash1100[16] X Kai Z Li G Fan Q Guo Z Tan W Zhang Y Su W Lu WJ Moon D Zhang
Scr Mater 68 (2013) 555ndash558[17] A Deschamps Y Brechet Acta Mater 47 (1999) 293ndash305[18] Q Ouyang R Li W Wang G Zhang D Zhang Mater Sci Forum 546ndash549
(2007) 1551ndash1554[19] D Ge V Domnich T Juliano EA Stach Y Gogotsi Acta Mater 52 (2004)
3921ndash3927[20] G Meijer F Ellyin Z Xia Compos Part B ndash Eng 31 (1999) 29ndash37[21] WC Oliver GM Pharr J Mater Res 7 (1992) 1564ndash1583[22] A Poudens B Bacroix T Bretheau Mater Sci Eng A 196 (1995) 219ndash228[23] M Goumlken M Kempf Acta Mater 47 (1999) 1043ndash1052[24] B Yang H Vehoff Acta Mater 55 (2007) 849ndash856[25] MM Sharma MF Amateau TJ Eden Mater Sci Eng A 424 (2006) 87ndash96[26] JH Cantrell WT Yost Appl Phys Lett 77 (2000) 1952ndash1954[27] P Liu BX Kang XG Cao JL Huang B Yen HC Gu Mater Sci Eng A 265
(1999) 262ndash267[28] MJ Jones FJ Humphreys Acta Mater 51 (2003) 2149ndash2159[29] YC Yuan AB Ma JH Jiang Y Sun FM Lu LY Zhang D Song J Alloy
Compd 594 (2014) 182ndash188[30] YH Zhao XZ Liao S Cheng E Ma YT Zhu Adv Mater 18 (2006)
2280ndash2283[31] H Li QZ Mao ZX Wang FF Miao BJ Fang ZQ Zheng Mater Sci Eng A 620
(2015) 204ndash212[32] JR Cahoon WH Broughton AR Kutzak Metall Trans 2 (1971) 1979ndash1983[33] Y Su Q Ouyang W Zhang Z Li Q Guo G Fan D Zhang Mater Sci Eng A
597 (2014) 359ndash369[34] S Qin C Chen G Zhang W Wang Z Wang Mater Sci Eng A 272 (1999)
363ndash370[35] A Bolshakov GM Pharr J Mater Res 13 (1998) 1049ndash1058[36] YH Zhao XZ Liao Z Jin RZ Valiev YT Zhu Acta Mater 52 (2004)
4589ndash4599
J Song e t al Materials Science amp Engineering A 644 (2015) 79ndash8484
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 26
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 36
negligible effect on indentation hardness In general a shallower
indentation would inevitably result in a smaller lateral dimension
of the indents allowing for a smaller indent spacing and subse-
quently a more accurate estimate on the hardness variation and
punched zone size However owing to the roughness of the po-lished sample surface it was found that for indentation depths
smaller than 100 nm good convergence on the calculated hardness
was not achieved and accordingly a 1 mm spacing between
neighboring indents and a 120 nm maximum indentation depth
were used in the following experiments to ensure a high spatial
resolution of the indents as well as the representativeness of the
trend in hardness across the interface as illustrated in Fig 2 For
each sample at least 4 arrays of indentation across different SiC
particles were conducted and more than 20 individual indents
were made for each indentation array covering the entire range
from the SiC particle (characterized by a plateau in hardness cor-
responding to SiC) across the SiCAl interface and 1047297nally to the
matrix alloy (characterized by a plateau in hardness corresponding
to the matrix)Fig 3(a) shows a set of representative data corresponding to
the hardness distribution across the interface for samples treated
under 4 different processing conditions (as-extruded aged at 12
24 and 48 h) The origin on the horizontal axis ( xfrac140) corresponds
to the approximate position of the interface right of which ( x40)
corresponds to the Al matrix and left of which ( xo0) corresponds
to the SiC particle In the xo0 regime (particle) the hardness
plateau has a magnitude of 40 GPa corresponding to that of the
particle In the x40 regime (matrix) the magni1047297ed view as shown
in Fig 3(b) demonstrates that for the indentations made more
than 6 mm away from the SiCAl interface the hardness values
for all the samples reach a plateau corresponding to the intrinsic
hardness of the matrix alloy In this region the sample aged for
24 h possesses the highest hardness of 2867016 GPa followed
by the sample aged for 48 h (2727015 GPa) the sample aged for
12 h (2237001 GPa) and the as-extruded sample
(1967004 GPa) Therefore the samples aged for 12 24 and 48 h
are hereafter denoted as underaged peak-aged and overagedsamples respectively Fig 3(b) also demonstrates that for the as-
extruded and underaged samples the hardness generally shows a
gradual reduction from the interface towards the matrix and the
width of this transition region can be estimated to be 6 mm for
both cases For the peak-aged and overaged counterparts in
comparison the transition is rather sharp and the widths are
shown to be smaller than 2 mm ie comparable to the spacing
between neighboring indents The punched zone size together
with the hardness of the matrix under different aging treatments
is documented in Table 1
32 Microstructure evolution during aging process
It has been proposed that the width of the hardness transitionregion is a measure of the dislocation punched zone size asso-
ciated with the GNDs formed upon the processing of metal matrix
composites [15] Therefore a high density of dislocations is ex-
pected to be present in this region which is exactly what has been
observed Fig 4 shows the representative TEM images on the SiC
Al interface taken under two beam conditions from [011] zone
axis and [002] diffraction vector for the 4 sets of samples pro-
cessed under different heat treatments At least 3 TEM images
were used for each sample to estimate the width of its corre-
sponding punched zone size As demonstrated the dislocation
punched zone extends 2ndash4 mm into the matrix alloy for composites
in the as-extruded and underaged states and are limited to 1ndash
2 mm for the peak-aged and overaged samples This is in qualita-
tive agreement with the results obtained from the hardnessmeasurement However it should be noted that the punched zone
size estimated from the TEM images only represents its lower limit
because not all dislocations are visible under this particular dif-
fraction condition This is especially true for the as-extruded
sample where the size of the grains immediately adjacent to the
SiC particles was only about 2 mm (Fig 4a) making the dislocations
in the neighboring grains unobservable so its punched zone size
may be substantially underestimated Also careful examination at
the SiCAl interfaces in Fig 4 reveals that dislocations adjacent to
Fig 2 SEM image of an indentation array made in the 24 h-aged composite with
120 nm indentation depth and 1 μm indentation spacing
Fig 3 (a) Variation of indentation hardness across the SiCpAl interface for composites treated under 4 different processing conditions (b) zoomed-in rendition of the boxed
region in Fig (a)
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash84 81
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 46
the interface are not uniformly distributed and regions of slightly
different diffraction contrast can be observed In general micro-
structural features such as grain boundaries interfaces pre-
cipitates and stacking faults can all affect the distribution of dis-
locations and subsequently the formation and morphology of
substructures On the other hand as mentioned previously dis-
locations have been reported to serve as heterogeneous nucleation
sites for precipitate formation in age-hardenable alloys [17]
Therefore the presence of SiCAl interfaces as well as the pre-
cipitates introduced by aging may have given rise to substructure
formation (ie the different diffraction contrast) in the vicinity of
the interface as observed in Fig 4 Moreover it is important topoint out that the indentation depth (120 nm) and the associated
lateral radius of the indents (500 nm [23]) is signi1047297cantly (at
least a factor of 8) smaller than the average grain size of the Al
matrix in all samples (4ndash65 μm see Table 1 Column 8) Yang and
Vehoff [24] reported that if the grain size of pure Ni is more than
35 times the lateral radius of the indents the plastic zone caused
by the indentation conducted at the center of the grain would be
limited inside the grain and would not interact with the grain
boundaries This is generally the case in the present experiments
Therefore on the whole the hardness evolution in the vicinity of
the SiCAl interface was unlikely to be caused by the variation in
the Al grain size and should solely be the result of the GNDs
During cooling from the high temperature processing of stir
casting and extrusion deformation the CTE mismatch between the
particle and the matrix alloy is likely to cause residual stress in the
vicinity of the interface [1] and subsequently a considerable in-
crease in the dislocation punched zone size in the as-extruded and
underaged samples On the other hand the reduction in the
punched zone size along with the progression of precipitation in
the peak-aged and overaged samples can be explained in terms of
the aging kinetics affected by the presence of GNDs It is wellknown that in an AlndashZnndashMgndashCu alloy the precipitation sequence
upon arti1047297cial aging can be generally listed as GuinierndashPreston
(GP) zones-ηrsquo and η (MgZn2)-S (Al2CuMg) phases [25] In re-
lated studies Cantrell et al [26] argues that the nucleation and
growth of precipitates near matrix dislocations may cause the
dislocations to bow under the action of local precipitatendashmatrix
coherency stresses it has also been reported that when the pre-
cipitates become larger in size with increasing aging time they
may promote the rearrangement of dislocations and the
Table 1
Tensile properties indentation properties and structural parameters of the SiCpAl composite samples treated under different processing conditions
Condition Punched zone size (μm) Matrix hardness (GPa) Strength (MPa)a ΔsL-T (MPa) Failure strain () Average grain size (μm) ΔsL-T s y ()
s y smatrix
As-extruded 6 1967004 370 345 25 62 4 68
Underaged 6 2237001 480 393 87 43 51 181
Peak-aged o2 2867016 520 503 17 26 27 33
Overaged o2 2727015 496 478 18 19 65 36
as y 02 offset yield strength of the composite smatrix 02 offset yield strength of the Al matrix
Fig 4 Transmission electron microscopy (TEM) images of the reinforcementmatrix interface from SiCpAl composite samples treated under different processing condi-
tions (a) as-extruded state (b) underaged state (c) peak-aged state and (d) overaged state
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash8482
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 56
movement of subgrain boundaries [27] Furthermore GNDs have
been proposed to signi1047297cantly facilitate the aging kinetics by ser-
ving as heterogeneous nucleation sites for precipitate formation
[2] All these effects may lead to a decrease in the GND density and
the associated punched zone size as has been observed here in the
TEM images
EBSD measurements show that the average grain size of the
matrix alloy changes from 51 μm for the underaged sample down
to 27 μm for the peak-aged sample and again up to 65 μm for theoveraged sample (Table 1) This evolution was mostly likely the
result of recrystallization upon aging treatment Recrystallization
of deformed alloys at aging temperatures has been reported but
the kinetics can be quite slow For example Jones and Hymphreys
[28] reported the complex interaction between precipitate for-
mation and recrystallization in AlndashSc alloys where precipitation
was found to precede follow or occur concurrently with re-
crystallization depending on the deformation processing condi-
tions of the alloy It was also found that it takes over 20 h for the
Alndash002 Sc wt alloy to get fully recrystallized at 280 degC Liu et al
[27] reported recrystallization during aging for a rapidly solidi1047297ed
CundashCrndashZrndashMg alloy and the dispersed precipitates were reported
to retard recrystallization In the solution heat-treated Mgndash9Alndash
1Zn alloy which was later subject to severe plastic deformationrecrystallization was observed with suf 1047297cient aging time (410 h)
at 180 degC [29]
Considering the evolution of the average grain size of the Al
matrix as demonstrated in Table 1 we propose that the nucleation
and growth of recrystallized grains started to take place at some
point between the underaging and peak-aging processes ie be-
tween 12 h and 24 h aging treatment During aging towards the
overaged state further growth of recrystallized grains occurred
leading to an even larger average grain size of 65 μm On the other
hand the observation that the average grain size changed from
4 μm in the as-extruded state to 51 μm in the underaged state is
likely the result of signi1047297cant grain growth caused by solution
heat-treatment [3031]
Since recrystallization (which softens the matrix) was likely to
occur concurrently with aging-induced precipitation (which
hardens the matrix) in this study the resulting hardness evolution
in the Al matrix in the vicinity of the interface would be de-
termined by the competition between these two processes Results
of hardness measurements as well as macroscopic tensile tests
indicate that precipitation-strengthening played the dominant
role making the 24 h-aged (ldquopeak-agedrdquo) sample stronger and
harder than the 12 h-aged (ldquounderagedrdquo) sample
33 Mechanical properties of the bulk composites
Fig 5 shows the engineering stress vs engineering strain re-
sponse of the composites as obtained from uniaxial tensile tests
Consistent with the hardness measurements the sample subjected
to the 24 h aging treatment (peak-aged) has the highest 02yield strength (520 MPa) followed by the overaged (496 MPa)
underaged (480 MPa) and as-extruded (370 MPa) samples In the
case of ductility the failure strain shows a decrease with in-
creasing aging time changing from 62 for the as-extruded
composite to 43 (underaged) 26 (peak-aged) and 1047297nally to
19 (overaged) The yield strength and failure strain data are lis-
ted in Table 1 along with the estimated dislocation punched zone
size and the intrinsic hardness of the matrix alloy obtained from
hardness measurements and the average grain size of the matrix
alloy for each sample measured by EBSD characterization
34 Strengthening mechanisms of the composites
To explore the mechanisms that may be responsible for the
evolution of the compositesrsquo strength and failure strain for differ-
ent heat treatments the yield strength of the composites s y isdecomposed and expressed as [710]
1
y aging SiC
aging dis L T
matrix L T
0
0
σ σ σ σ
σ σ σ σ
σ σ
= + Δ + Δ
asymp + Δ + Δ + Δ
asymp + Δ ( )
minus
minus
where s0 stands for the initial strength of 7A04 alloy without re-
inforcement and aging treatment Δsaging and ΔsSiC are the
strengthening contributions from arti1047297cial aging and SiC re-
inforcement respectively ΔsSiC primarily comes from a disloca-
tion strengthening part Δsdis and a load-transfer (L-T ) strength-
ening part ΔsL-T where the former is usually negligible for mi-
cron-sized reinforcements [7] matrix aging 0σ σ σ = + Δ is the strength
of the matrix alloy which can be estimated from the hardnessplateau corresponding to the matrix alloy by nanoindentation
measurement (Fig 3 and Column 3 in Table 1)
A Tabor factor value of 3 is usually used to estimate the yield
strength from hardness data [32] ie 3 yσ Η asymp where H is the
hardness measured by nanoindentation However in the present
work dividing the hardness of 286 GPa for the peak-aged com-
posite (Table 1) by 3 gives a stress value of about 950 MPa which
is almost a factor of 2 higher than the yield strength of monolithic
7A04 Al alloy fabricated and heat treated under nominally the
same conditions as those used in this study (503 MPa) [33] A si-
milar discrepancy has previously been reported for 6xxx Al alloys
[1334] and is likely the result of strong dislocation pile-up at the
indents Bolshakov and Pharr [35] reported that for materials
showing a strong pile-up effect (a high h f hmax where h f is the 1047297nalcontact depth and hmax is the maximum contact depth during the
nanoindentation test [2135]) because of a signi1047297cant under-
estimation of the indentation contact area the hardness calculated
using the OliverndashPharr method [21] can be greatly overestimated
When h f hmax407 the underestimate of contact area can reach as
high as 60 [35] In this study h f hmax is found to be systematically
higher than 09 indicating a strong pile-up and subsequently a
substantial overestimation of the hardness values To accom-
modate this effect here we de1047297ne an ldquoeffective Tabor factorrdquo
calculated using the ldquoapparentrdquo hardness of 7A04 alloy matrix
(286 GPa see Table 1) divided by the yield strength of peak-aged
7A04 alloy (503 MPa) [33] which gives a value of 568 The yield
strength of the matrix alloy in the composites smatrix can then be
estimated from the hardness data and the load-transfer
Fig 5 Tensile stress vs strain curves of the composite samples treated under
4 different processing conditions
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash84 83
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 66
strengthening contribution from the SiC particles ΔsL-T can be
calculated from Eq (1) as matrix0σ σ minus Column 9 in Table 1 lists the percentage of ΔsL-T in s y for the
samples heat treated under different conditions It is clearly shown
that samples with larger dislocation punched zones (the as-ex-
truded and underaged states) have relatively more effective load
transfer between the reinforcement and the matrix while for the
ones with narrower punched zones (the peak-aged and overaged
states) the load carried by the reinforcement is very limitedwhich would more easily cause stress concentration and sub-
sequent necking upon deformation leading to early failure of the
composite [20] This argument is supported by our results which
show a decreasing failure strain from the as-extruded and un-
deraged samples relative to the peakaged and overaged ones The
reduction in ductility may also be associated with different types
and contents of the precipitates in the samples whose interface
with the matrix alloy may serve as nucleation sites and easy paths
for crack growth [36] In the case of the compositesrsquo strength on
the other hand it seems that the intrinsic strength of the matrix
alloy plays a dominant role over the interfacial properties and the
composite with the strongest matrix (peak-aged) has the highest
yield strength This is actually a natural result of the low load
transfer in the interface region for this sample
4 Conclusions
This work studied the hardness distribution across the re-
inforcementmatrix interface in SiCpAl composites treated at
different aging conditions with high spatial resolution It has been
found that the dislocation punched zone size determined from the
hardness measurements is in qualitative agreement with the range
that GNDs extended out from the interface measured in TEM mi-
crostructural analysis The evolution of the width of the punched
zone over different heat treatment conditions can be rationalized
by the effect of GNDs on aging kinetics Moreover mechanical
characterization of bulk composites revealed a reduction in failure
strain with decreasing punched zone size most likely due to theeffect of less effective load transfer between the reinforcement and
the matrix in composites with smaller punched zone sizes In the
case of composite strength it has been found that the strength is
more dependent on the intrinsic strength of the matrix alloy then
on the nature of the interface This study indicates that the
hardness measurement combined with microstructural analysis
may have important implications on the bulk properties of parti-
culate-reinforced MMCs and thus be a useful way to help sort out
composites with speci1047297c properties leading to improved modeling
and design of MMCs
Acknowledgment
The work is supported by the National Basic Research Program
of China (973 Program No 2012CB619600) the National High-
Tech RampD Program of China (863 Program No 2013AA031201) the
National Natural Science Foundation of China (Program No
51471190) the Science and Technology Commission of Shanghai
Municipality (STCSM) (Nos 13PJ1404000 and 14DZ2261200) and
the Of 1047297ce of Naval Research (ONR) under the guidance of Dr
Lawrence Kabacoff (ONR N00014-12-1-0237) QG and JS would
like to acknowledge C Xie from Keysight Technologies (China)
and Dr L Jiang from the University of California Davis for useful
discussions
References
[1] N Chawla YL Shen Adv Eng Mater 3 (2001) 357ndash370[2] S Suresh KK Chawla Fundamentals of Metal Matrix Composites Butter-
worth-Heinemann Stoneham MA 1993[3] T Ozben E Kilickap O Ccedilakır J Mater Process Technol 198 (2008) 220ndash225[4] SG Song N Shi GT Gray III JA Roberts Metall Mater Trans A 27 (1996)
3739ndash3746[5] YS Suh SP Joshi KT Ramesh Acta Mater 57 (2009) 5848ndash5861[6] N Chawla C Andres JW Jones JE Allison Metall Mater Trans A 29 (1998)
2843ndash2854[7] X Kai Z Li G Fan Q Guo D-B Xiong W Zhang Y Su W Lu WJ Moon
D Zhang Mater Sci Eng A 587 (2013) 46ndash53[8] X Zhang L Geng G Wang J Mater Process Technol 176 (2006) 146ndash151
[9] Z Wang M Song C Sun D Xiao Y He Mater Sci Eng A 527 (2010)6537ndash6542
[10] R Vogt Z Zhang Y Li M Bonds ND Browning EJ Lavernia JM SchoenungScr Mater 61 (2009) 1052ndash1055
[11] JK Park JP Lucas Scr Mater 37 (1997) 511ndash516[12] J Shao B Xiao Q Wang Z Ma K Yang Compos Sci Technol 71 (2011) 39ndash45[13] C Liu S Qin G Zhang M Naka Mater Sci Eng A 332 (2002) 203ndash209[14] J Ye J He JM Schoenung Metall Mater Trans A 37 (2006) 3099ndash3109[15] S Qin C Liu J Chen G Zhang W Wang J Mater Sci Lett 18 (1999)
1099ndash1100[16] X Kai Z Li G Fan Q Guo Z Tan W Zhang Y Su W Lu WJ Moon D Zhang
Scr Mater 68 (2013) 555ndash558[17] A Deschamps Y Brechet Acta Mater 47 (1999) 293ndash305[18] Q Ouyang R Li W Wang G Zhang D Zhang Mater Sci Forum 546ndash549
(2007) 1551ndash1554[19] D Ge V Domnich T Juliano EA Stach Y Gogotsi Acta Mater 52 (2004)
3921ndash3927[20] G Meijer F Ellyin Z Xia Compos Part B ndash Eng 31 (1999) 29ndash37[21] WC Oliver GM Pharr J Mater Res 7 (1992) 1564ndash1583[22] A Poudens B Bacroix T Bretheau Mater Sci Eng A 196 (1995) 219ndash228[23] M Goumlken M Kempf Acta Mater 47 (1999) 1043ndash1052[24] B Yang H Vehoff Acta Mater 55 (2007) 849ndash856[25] MM Sharma MF Amateau TJ Eden Mater Sci Eng A 424 (2006) 87ndash96[26] JH Cantrell WT Yost Appl Phys Lett 77 (2000) 1952ndash1954[27] P Liu BX Kang XG Cao JL Huang B Yen HC Gu Mater Sci Eng A 265
(1999) 262ndash267[28] MJ Jones FJ Humphreys Acta Mater 51 (2003) 2149ndash2159[29] YC Yuan AB Ma JH Jiang Y Sun FM Lu LY Zhang D Song J Alloy
Compd 594 (2014) 182ndash188[30] YH Zhao XZ Liao S Cheng E Ma YT Zhu Adv Mater 18 (2006)
2280ndash2283[31] H Li QZ Mao ZX Wang FF Miao BJ Fang ZQ Zheng Mater Sci Eng A 620
(2015) 204ndash212[32] JR Cahoon WH Broughton AR Kutzak Metall Trans 2 (1971) 1979ndash1983[33] Y Su Q Ouyang W Zhang Z Li Q Guo G Fan D Zhang Mater Sci Eng A
597 (2014) 359ndash369[34] S Qin C Chen G Zhang W Wang Z Wang Mater Sci Eng A 272 (1999)
363ndash370[35] A Bolshakov GM Pharr J Mater Res 13 (1998) 1049ndash1058[36] YH Zhao XZ Liao Z Jin RZ Valiev YT Zhu Acta Mater 52 (2004)
4589ndash4599
J Song e t al Materials Science amp Engineering A 644 (2015) 79ndash8484
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 36
negligible effect on indentation hardness In general a shallower
indentation would inevitably result in a smaller lateral dimension
of the indents allowing for a smaller indent spacing and subse-
quently a more accurate estimate on the hardness variation and
punched zone size However owing to the roughness of the po-lished sample surface it was found that for indentation depths
smaller than 100 nm good convergence on the calculated hardness
was not achieved and accordingly a 1 mm spacing between
neighboring indents and a 120 nm maximum indentation depth
were used in the following experiments to ensure a high spatial
resolution of the indents as well as the representativeness of the
trend in hardness across the interface as illustrated in Fig 2 For
each sample at least 4 arrays of indentation across different SiC
particles were conducted and more than 20 individual indents
were made for each indentation array covering the entire range
from the SiC particle (characterized by a plateau in hardness cor-
responding to SiC) across the SiCAl interface and 1047297nally to the
matrix alloy (characterized by a plateau in hardness corresponding
to the matrix)Fig 3(a) shows a set of representative data corresponding to
the hardness distribution across the interface for samples treated
under 4 different processing conditions (as-extruded aged at 12
24 and 48 h) The origin on the horizontal axis ( xfrac140) corresponds
to the approximate position of the interface right of which ( x40)
corresponds to the Al matrix and left of which ( xo0) corresponds
to the SiC particle In the xo0 regime (particle) the hardness
plateau has a magnitude of 40 GPa corresponding to that of the
particle In the x40 regime (matrix) the magni1047297ed view as shown
in Fig 3(b) demonstrates that for the indentations made more
than 6 mm away from the SiCAl interface the hardness values
for all the samples reach a plateau corresponding to the intrinsic
hardness of the matrix alloy In this region the sample aged for
24 h possesses the highest hardness of 2867016 GPa followed
by the sample aged for 48 h (2727015 GPa) the sample aged for
12 h (2237001 GPa) and the as-extruded sample
(1967004 GPa) Therefore the samples aged for 12 24 and 48 h
are hereafter denoted as underaged peak-aged and overagedsamples respectively Fig 3(b) also demonstrates that for the as-
extruded and underaged samples the hardness generally shows a
gradual reduction from the interface towards the matrix and the
width of this transition region can be estimated to be 6 mm for
both cases For the peak-aged and overaged counterparts in
comparison the transition is rather sharp and the widths are
shown to be smaller than 2 mm ie comparable to the spacing
between neighboring indents The punched zone size together
with the hardness of the matrix under different aging treatments
is documented in Table 1
32 Microstructure evolution during aging process
It has been proposed that the width of the hardness transitionregion is a measure of the dislocation punched zone size asso-
ciated with the GNDs formed upon the processing of metal matrix
composites [15] Therefore a high density of dislocations is ex-
pected to be present in this region which is exactly what has been
observed Fig 4 shows the representative TEM images on the SiC
Al interface taken under two beam conditions from [011] zone
axis and [002] diffraction vector for the 4 sets of samples pro-
cessed under different heat treatments At least 3 TEM images
were used for each sample to estimate the width of its corre-
sponding punched zone size As demonstrated the dislocation
punched zone extends 2ndash4 mm into the matrix alloy for composites
in the as-extruded and underaged states and are limited to 1ndash
2 mm for the peak-aged and overaged samples This is in qualita-
tive agreement with the results obtained from the hardnessmeasurement However it should be noted that the punched zone
size estimated from the TEM images only represents its lower limit
because not all dislocations are visible under this particular dif-
fraction condition This is especially true for the as-extruded
sample where the size of the grains immediately adjacent to the
SiC particles was only about 2 mm (Fig 4a) making the dislocations
in the neighboring grains unobservable so its punched zone size
may be substantially underestimated Also careful examination at
the SiCAl interfaces in Fig 4 reveals that dislocations adjacent to
Fig 2 SEM image of an indentation array made in the 24 h-aged composite with
120 nm indentation depth and 1 μm indentation spacing
Fig 3 (a) Variation of indentation hardness across the SiCpAl interface for composites treated under 4 different processing conditions (b) zoomed-in rendition of the boxed
region in Fig (a)
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash84 81
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 46
the interface are not uniformly distributed and regions of slightly
different diffraction contrast can be observed In general micro-
structural features such as grain boundaries interfaces pre-
cipitates and stacking faults can all affect the distribution of dis-
locations and subsequently the formation and morphology of
substructures On the other hand as mentioned previously dis-
locations have been reported to serve as heterogeneous nucleation
sites for precipitate formation in age-hardenable alloys [17]
Therefore the presence of SiCAl interfaces as well as the pre-
cipitates introduced by aging may have given rise to substructure
formation (ie the different diffraction contrast) in the vicinity of
the interface as observed in Fig 4 Moreover it is important topoint out that the indentation depth (120 nm) and the associated
lateral radius of the indents (500 nm [23]) is signi1047297cantly (at
least a factor of 8) smaller than the average grain size of the Al
matrix in all samples (4ndash65 μm see Table 1 Column 8) Yang and
Vehoff [24] reported that if the grain size of pure Ni is more than
35 times the lateral radius of the indents the plastic zone caused
by the indentation conducted at the center of the grain would be
limited inside the grain and would not interact with the grain
boundaries This is generally the case in the present experiments
Therefore on the whole the hardness evolution in the vicinity of
the SiCAl interface was unlikely to be caused by the variation in
the Al grain size and should solely be the result of the GNDs
During cooling from the high temperature processing of stir
casting and extrusion deformation the CTE mismatch between the
particle and the matrix alloy is likely to cause residual stress in the
vicinity of the interface [1] and subsequently a considerable in-
crease in the dislocation punched zone size in the as-extruded and
underaged samples On the other hand the reduction in the
punched zone size along with the progression of precipitation in
the peak-aged and overaged samples can be explained in terms of
the aging kinetics affected by the presence of GNDs It is wellknown that in an AlndashZnndashMgndashCu alloy the precipitation sequence
upon arti1047297cial aging can be generally listed as GuinierndashPreston
(GP) zones-ηrsquo and η (MgZn2)-S (Al2CuMg) phases [25] In re-
lated studies Cantrell et al [26] argues that the nucleation and
growth of precipitates near matrix dislocations may cause the
dislocations to bow under the action of local precipitatendashmatrix
coherency stresses it has also been reported that when the pre-
cipitates become larger in size with increasing aging time they
may promote the rearrangement of dislocations and the
Table 1
Tensile properties indentation properties and structural parameters of the SiCpAl composite samples treated under different processing conditions
Condition Punched zone size (μm) Matrix hardness (GPa) Strength (MPa)a ΔsL-T (MPa) Failure strain () Average grain size (μm) ΔsL-T s y ()
s y smatrix
As-extruded 6 1967004 370 345 25 62 4 68
Underaged 6 2237001 480 393 87 43 51 181
Peak-aged o2 2867016 520 503 17 26 27 33
Overaged o2 2727015 496 478 18 19 65 36
as y 02 offset yield strength of the composite smatrix 02 offset yield strength of the Al matrix
Fig 4 Transmission electron microscopy (TEM) images of the reinforcementmatrix interface from SiCpAl composite samples treated under different processing condi-
tions (a) as-extruded state (b) underaged state (c) peak-aged state and (d) overaged state
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash8482
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 56
movement of subgrain boundaries [27] Furthermore GNDs have
been proposed to signi1047297cantly facilitate the aging kinetics by ser-
ving as heterogeneous nucleation sites for precipitate formation
[2] All these effects may lead to a decrease in the GND density and
the associated punched zone size as has been observed here in the
TEM images
EBSD measurements show that the average grain size of the
matrix alloy changes from 51 μm for the underaged sample down
to 27 μm for the peak-aged sample and again up to 65 μm for theoveraged sample (Table 1) This evolution was mostly likely the
result of recrystallization upon aging treatment Recrystallization
of deformed alloys at aging temperatures has been reported but
the kinetics can be quite slow For example Jones and Hymphreys
[28] reported the complex interaction between precipitate for-
mation and recrystallization in AlndashSc alloys where precipitation
was found to precede follow or occur concurrently with re-
crystallization depending on the deformation processing condi-
tions of the alloy It was also found that it takes over 20 h for the
Alndash002 Sc wt alloy to get fully recrystallized at 280 degC Liu et al
[27] reported recrystallization during aging for a rapidly solidi1047297ed
CundashCrndashZrndashMg alloy and the dispersed precipitates were reported
to retard recrystallization In the solution heat-treated Mgndash9Alndash
1Zn alloy which was later subject to severe plastic deformationrecrystallization was observed with suf 1047297cient aging time (410 h)
at 180 degC [29]
Considering the evolution of the average grain size of the Al
matrix as demonstrated in Table 1 we propose that the nucleation
and growth of recrystallized grains started to take place at some
point between the underaging and peak-aging processes ie be-
tween 12 h and 24 h aging treatment During aging towards the
overaged state further growth of recrystallized grains occurred
leading to an even larger average grain size of 65 μm On the other
hand the observation that the average grain size changed from
4 μm in the as-extruded state to 51 μm in the underaged state is
likely the result of signi1047297cant grain growth caused by solution
heat-treatment [3031]
Since recrystallization (which softens the matrix) was likely to
occur concurrently with aging-induced precipitation (which
hardens the matrix) in this study the resulting hardness evolution
in the Al matrix in the vicinity of the interface would be de-
termined by the competition between these two processes Results
of hardness measurements as well as macroscopic tensile tests
indicate that precipitation-strengthening played the dominant
role making the 24 h-aged (ldquopeak-agedrdquo) sample stronger and
harder than the 12 h-aged (ldquounderagedrdquo) sample
33 Mechanical properties of the bulk composites
Fig 5 shows the engineering stress vs engineering strain re-
sponse of the composites as obtained from uniaxial tensile tests
Consistent with the hardness measurements the sample subjected
to the 24 h aging treatment (peak-aged) has the highest 02yield strength (520 MPa) followed by the overaged (496 MPa)
underaged (480 MPa) and as-extruded (370 MPa) samples In the
case of ductility the failure strain shows a decrease with in-
creasing aging time changing from 62 for the as-extruded
composite to 43 (underaged) 26 (peak-aged) and 1047297nally to
19 (overaged) The yield strength and failure strain data are lis-
ted in Table 1 along with the estimated dislocation punched zone
size and the intrinsic hardness of the matrix alloy obtained from
hardness measurements and the average grain size of the matrix
alloy for each sample measured by EBSD characterization
34 Strengthening mechanisms of the composites
To explore the mechanisms that may be responsible for the
evolution of the compositesrsquo strength and failure strain for differ-
ent heat treatments the yield strength of the composites s y isdecomposed and expressed as [710]
1
y aging SiC
aging dis L T
matrix L T
0
0
σ σ σ σ
σ σ σ σ
σ σ
= + Δ + Δ
asymp + Δ + Δ + Δ
asymp + Δ ( )
minus
minus
where s0 stands for the initial strength of 7A04 alloy without re-
inforcement and aging treatment Δsaging and ΔsSiC are the
strengthening contributions from arti1047297cial aging and SiC re-
inforcement respectively ΔsSiC primarily comes from a disloca-
tion strengthening part Δsdis and a load-transfer (L-T ) strength-
ening part ΔsL-T where the former is usually negligible for mi-
cron-sized reinforcements [7] matrix aging 0σ σ σ = + Δ is the strength
of the matrix alloy which can be estimated from the hardnessplateau corresponding to the matrix alloy by nanoindentation
measurement (Fig 3 and Column 3 in Table 1)
A Tabor factor value of 3 is usually used to estimate the yield
strength from hardness data [32] ie 3 yσ Η asymp where H is the
hardness measured by nanoindentation However in the present
work dividing the hardness of 286 GPa for the peak-aged com-
posite (Table 1) by 3 gives a stress value of about 950 MPa which
is almost a factor of 2 higher than the yield strength of monolithic
7A04 Al alloy fabricated and heat treated under nominally the
same conditions as those used in this study (503 MPa) [33] A si-
milar discrepancy has previously been reported for 6xxx Al alloys
[1334] and is likely the result of strong dislocation pile-up at the
indents Bolshakov and Pharr [35] reported that for materials
showing a strong pile-up effect (a high h f hmax where h f is the 1047297nalcontact depth and hmax is the maximum contact depth during the
nanoindentation test [2135]) because of a signi1047297cant under-
estimation of the indentation contact area the hardness calculated
using the OliverndashPharr method [21] can be greatly overestimated
When h f hmax407 the underestimate of contact area can reach as
high as 60 [35] In this study h f hmax is found to be systematically
higher than 09 indicating a strong pile-up and subsequently a
substantial overestimation of the hardness values To accom-
modate this effect here we de1047297ne an ldquoeffective Tabor factorrdquo
calculated using the ldquoapparentrdquo hardness of 7A04 alloy matrix
(286 GPa see Table 1) divided by the yield strength of peak-aged
7A04 alloy (503 MPa) [33] which gives a value of 568 The yield
strength of the matrix alloy in the composites smatrix can then be
estimated from the hardness data and the load-transfer
Fig 5 Tensile stress vs strain curves of the composite samples treated under
4 different processing conditions
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash84 83
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 66
strengthening contribution from the SiC particles ΔsL-T can be
calculated from Eq (1) as matrix0σ σ minus Column 9 in Table 1 lists the percentage of ΔsL-T in s y for the
samples heat treated under different conditions It is clearly shown
that samples with larger dislocation punched zones (the as-ex-
truded and underaged states) have relatively more effective load
transfer between the reinforcement and the matrix while for the
ones with narrower punched zones (the peak-aged and overaged
states) the load carried by the reinforcement is very limitedwhich would more easily cause stress concentration and sub-
sequent necking upon deformation leading to early failure of the
composite [20] This argument is supported by our results which
show a decreasing failure strain from the as-extruded and un-
deraged samples relative to the peakaged and overaged ones The
reduction in ductility may also be associated with different types
and contents of the precipitates in the samples whose interface
with the matrix alloy may serve as nucleation sites and easy paths
for crack growth [36] In the case of the compositesrsquo strength on
the other hand it seems that the intrinsic strength of the matrix
alloy plays a dominant role over the interfacial properties and the
composite with the strongest matrix (peak-aged) has the highest
yield strength This is actually a natural result of the low load
transfer in the interface region for this sample
4 Conclusions
This work studied the hardness distribution across the re-
inforcementmatrix interface in SiCpAl composites treated at
different aging conditions with high spatial resolution It has been
found that the dislocation punched zone size determined from the
hardness measurements is in qualitative agreement with the range
that GNDs extended out from the interface measured in TEM mi-
crostructural analysis The evolution of the width of the punched
zone over different heat treatment conditions can be rationalized
by the effect of GNDs on aging kinetics Moreover mechanical
characterization of bulk composites revealed a reduction in failure
strain with decreasing punched zone size most likely due to theeffect of less effective load transfer between the reinforcement and
the matrix in composites with smaller punched zone sizes In the
case of composite strength it has been found that the strength is
more dependent on the intrinsic strength of the matrix alloy then
on the nature of the interface This study indicates that the
hardness measurement combined with microstructural analysis
may have important implications on the bulk properties of parti-
culate-reinforced MMCs and thus be a useful way to help sort out
composites with speci1047297c properties leading to improved modeling
and design of MMCs
Acknowledgment
The work is supported by the National Basic Research Program
of China (973 Program No 2012CB619600) the National High-
Tech RampD Program of China (863 Program No 2013AA031201) the
National Natural Science Foundation of China (Program No
51471190) the Science and Technology Commission of Shanghai
Municipality (STCSM) (Nos 13PJ1404000 and 14DZ2261200) and
the Of 1047297ce of Naval Research (ONR) under the guidance of Dr
Lawrence Kabacoff (ONR N00014-12-1-0237) QG and JS would
like to acknowledge C Xie from Keysight Technologies (China)
and Dr L Jiang from the University of California Davis for useful
discussions
References
[1] N Chawla YL Shen Adv Eng Mater 3 (2001) 357ndash370[2] S Suresh KK Chawla Fundamentals of Metal Matrix Composites Butter-
worth-Heinemann Stoneham MA 1993[3] T Ozben E Kilickap O Ccedilakır J Mater Process Technol 198 (2008) 220ndash225[4] SG Song N Shi GT Gray III JA Roberts Metall Mater Trans A 27 (1996)
3739ndash3746[5] YS Suh SP Joshi KT Ramesh Acta Mater 57 (2009) 5848ndash5861[6] N Chawla C Andres JW Jones JE Allison Metall Mater Trans A 29 (1998)
2843ndash2854[7] X Kai Z Li G Fan Q Guo D-B Xiong W Zhang Y Su W Lu WJ Moon
D Zhang Mater Sci Eng A 587 (2013) 46ndash53[8] X Zhang L Geng G Wang J Mater Process Technol 176 (2006) 146ndash151
[9] Z Wang M Song C Sun D Xiao Y He Mater Sci Eng A 527 (2010)6537ndash6542
[10] R Vogt Z Zhang Y Li M Bonds ND Browning EJ Lavernia JM SchoenungScr Mater 61 (2009) 1052ndash1055
[11] JK Park JP Lucas Scr Mater 37 (1997) 511ndash516[12] J Shao B Xiao Q Wang Z Ma K Yang Compos Sci Technol 71 (2011) 39ndash45[13] C Liu S Qin G Zhang M Naka Mater Sci Eng A 332 (2002) 203ndash209[14] J Ye J He JM Schoenung Metall Mater Trans A 37 (2006) 3099ndash3109[15] S Qin C Liu J Chen G Zhang W Wang J Mater Sci Lett 18 (1999)
1099ndash1100[16] X Kai Z Li G Fan Q Guo Z Tan W Zhang Y Su W Lu WJ Moon D Zhang
Scr Mater 68 (2013) 555ndash558[17] A Deschamps Y Brechet Acta Mater 47 (1999) 293ndash305[18] Q Ouyang R Li W Wang G Zhang D Zhang Mater Sci Forum 546ndash549
(2007) 1551ndash1554[19] D Ge V Domnich T Juliano EA Stach Y Gogotsi Acta Mater 52 (2004)
3921ndash3927[20] G Meijer F Ellyin Z Xia Compos Part B ndash Eng 31 (1999) 29ndash37[21] WC Oliver GM Pharr J Mater Res 7 (1992) 1564ndash1583[22] A Poudens B Bacroix T Bretheau Mater Sci Eng A 196 (1995) 219ndash228[23] M Goumlken M Kempf Acta Mater 47 (1999) 1043ndash1052[24] B Yang H Vehoff Acta Mater 55 (2007) 849ndash856[25] MM Sharma MF Amateau TJ Eden Mater Sci Eng A 424 (2006) 87ndash96[26] JH Cantrell WT Yost Appl Phys Lett 77 (2000) 1952ndash1954[27] P Liu BX Kang XG Cao JL Huang B Yen HC Gu Mater Sci Eng A 265
(1999) 262ndash267[28] MJ Jones FJ Humphreys Acta Mater 51 (2003) 2149ndash2159[29] YC Yuan AB Ma JH Jiang Y Sun FM Lu LY Zhang D Song J Alloy
Compd 594 (2014) 182ndash188[30] YH Zhao XZ Liao S Cheng E Ma YT Zhu Adv Mater 18 (2006)
2280ndash2283[31] H Li QZ Mao ZX Wang FF Miao BJ Fang ZQ Zheng Mater Sci Eng A 620
(2015) 204ndash212[32] JR Cahoon WH Broughton AR Kutzak Metall Trans 2 (1971) 1979ndash1983[33] Y Su Q Ouyang W Zhang Z Li Q Guo G Fan D Zhang Mater Sci Eng A
597 (2014) 359ndash369[34] S Qin C Chen G Zhang W Wang Z Wang Mater Sci Eng A 272 (1999)
363ndash370[35] A Bolshakov GM Pharr J Mater Res 13 (1998) 1049ndash1058[36] YH Zhao XZ Liao Z Jin RZ Valiev YT Zhu Acta Mater 52 (2004)
4589ndash4599
J Song e t al Materials Science amp Engineering A 644 (2015) 79ndash8484
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 46
the interface are not uniformly distributed and regions of slightly
different diffraction contrast can be observed In general micro-
structural features such as grain boundaries interfaces pre-
cipitates and stacking faults can all affect the distribution of dis-
locations and subsequently the formation and morphology of
substructures On the other hand as mentioned previously dis-
locations have been reported to serve as heterogeneous nucleation
sites for precipitate formation in age-hardenable alloys [17]
Therefore the presence of SiCAl interfaces as well as the pre-
cipitates introduced by aging may have given rise to substructure
formation (ie the different diffraction contrast) in the vicinity of
the interface as observed in Fig 4 Moreover it is important topoint out that the indentation depth (120 nm) and the associated
lateral radius of the indents (500 nm [23]) is signi1047297cantly (at
least a factor of 8) smaller than the average grain size of the Al
matrix in all samples (4ndash65 μm see Table 1 Column 8) Yang and
Vehoff [24] reported that if the grain size of pure Ni is more than
35 times the lateral radius of the indents the plastic zone caused
by the indentation conducted at the center of the grain would be
limited inside the grain and would not interact with the grain
boundaries This is generally the case in the present experiments
Therefore on the whole the hardness evolution in the vicinity of
the SiCAl interface was unlikely to be caused by the variation in
the Al grain size and should solely be the result of the GNDs
During cooling from the high temperature processing of stir
casting and extrusion deformation the CTE mismatch between the
particle and the matrix alloy is likely to cause residual stress in the
vicinity of the interface [1] and subsequently a considerable in-
crease in the dislocation punched zone size in the as-extruded and
underaged samples On the other hand the reduction in the
punched zone size along with the progression of precipitation in
the peak-aged and overaged samples can be explained in terms of
the aging kinetics affected by the presence of GNDs It is wellknown that in an AlndashZnndashMgndashCu alloy the precipitation sequence
upon arti1047297cial aging can be generally listed as GuinierndashPreston
(GP) zones-ηrsquo and η (MgZn2)-S (Al2CuMg) phases [25] In re-
lated studies Cantrell et al [26] argues that the nucleation and
growth of precipitates near matrix dislocations may cause the
dislocations to bow under the action of local precipitatendashmatrix
coherency stresses it has also been reported that when the pre-
cipitates become larger in size with increasing aging time they
may promote the rearrangement of dislocations and the
Table 1
Tensile properties indentation properties and structural parameters of the SiCpAl composite samples treated under different processing conditions
Condition Punched zone size (μm) Matrix hardness (GPa) Strength (MPa)a ΔsL-T (MPa) Failure strain () Average grain size (μm) ΔsL-T s y ()
s y smatrix
As-extruded 6 1967004 370 345 25 62 4 68
Underaged 6 2237001 480 393 87 43 51 181
Peak-aged o2 2867016 520 503 17 26 27 33
Overaged o2 2727015 496 478 18 19 65 36
as y 02 offset yield strength of the composite smatrix 02 offset yield strength of the Al matrix
Fig 4 Transmission electron microscopy (TEM) images of the reinforcementmatrix interface from SiCpAl composite samples treated under different processing condi-
tions (a) as-extruded state (b) underaged state (c) peak-aged state and (d) overaged state
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash8482
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 56
movement of subgrain boundaries [27] Furthermore GNDs have
been proposed to signi1047297cantly facilitate the aging kinetics by ser-
ving as heterogeneous nucleation sites for precipitate formation
[2] All these effects may lead to a decrease in the GND density and
the associated punched zone size as has been observed here in the
TEM images
EBSD measurements show that the average grain size of the
matrix alloy changes from 51 μm for the underaged sample down
to 27 μm for the peak-aged sample and again up to 65 μm for theoveraged sample (Table 1) This evolution was mostly likely the
result of recrystallization upon aging treatment Recrystallization
of deformed alloys at aging temperatures has been reported but
the kinetics can be quite slow For example Jones and Hymphreys
[28] reported the complex interaction between precipitate for-
mation and recrystallization in AlndashSc alloys where precipitation
was found to precede follow or occur concurrently with re-
crystallization depending on the deformation processing condi-
tions of the alloy It was also found that it takes over 20 h for the
Alndash002 Sc wt alloy to get fully recrystallized at 280 degC Liu et al
[27] reported recrystallization during aging for a rapidly solidi1047297ed
CundashCrndashZrndashMg alloy and the dispersed precipitates were reported
to retard recrystallization In the solution heat-treated Mgndash9Alndash
1Zn alloy which was later subject to severe plastic deformationrecrystallization was observed with suf 1047297cient aging time (410 h)
at 180 degC [29]
Considering the evolution of the average grain size of the Al
matrix as demonstrated in Table 1 we propose that the nucleation
and growth of recrystallized grains started to take place at some
point between the underaging and peak-aging processes ie be-
tween 12 h and 24 h aging treatment During aging towards the
overaged state further growth of recrystallized grains occurred
leading to an even larger average grain size of 65 μm On the other
hand the observation that the average grain size changed from
4 μm in the as-extruded state to 51 μm in the underaged state is
likely the result of signi1047297cant grain growth caused by solution
heat-treatment [3031]
Since recrystallization (which softens the matrix) was likely to
occur concurrently with aging-induced precipitation (which
hardens the matrix) in this study the resulting hardness evolution
in the Al matrix in the vicinity of the interface would be de-
termined by the competition between these two processes Results
of hardness measurements as well as macroscopic tensile tests
indicate that precipitation-strengthening played the dominant
role making the 24 h-aged (ldquopeak-agedrdquo) sample stronger and
harder than the 12 h-aged (ldquounderagedrdquo) sample
33 Mechanical properties of the bulk composites
Fig 5 shows the engineering stress vs engineering strain re-
sponse of the composites as obtained from uniaxial tensile tests
Consistent with the hardness measurements the sample subjected
to the 24 h aging treatment (peak-aged) has the highest 02yield strength (520 MPa) followed by the overaged (496 MPa)
underaged (480 MPa) and as-extruded (370 MPa) samples In the
case of ductility the failure strain shows a decrease with in-
creasing aging time changing from 62 for the as-extruded
composite to 43 (underaged) 26 (peak-aged) and 1047297nally to
19 (overaged) The yield strength and failure strain data are lis-
ted in Table 1 along with the estimated dislocation punched zone
size and the intrinsic hardness of the matrix alloy obtained from
hardness measurements and the average grain size of the matrix
alloy for each sample measured by EBSD characterization
34 Strengthening mechanisms of the composites
To explore the mechanisms that may be responsible for the
evolution of the compositesrsquo strength and failure strain for differ-
ent heat treatments the yield strength of the composites s y isdecomposed and expressed as [710]
1
y aging SiC
aging dis L T
matrix L T
0
0
σ σ σ σ
σ σ σ σ
σ σ
= + Δ + Δ
asymp + Δ + Δ + Δ
asymp + Δ ( )
minus
minus
where s0 stands for the initial strength of 7A04 alloy without re-
inforcement and aging treatment Δsaging and ΔsSiC are the
strengthening contributions from arti1047297cial aging and SiC re-
inforcement respectively ΔsSiC primarily comes from a disloca-
tion strengthening part Δsdis and a load-transfer (L-T ) strength-
ening part ΔsL-T where the former is usually negligible for mi-
cron-sized reinforcements [7] matrix aging 0σ σ σ = + Δ is the strength
of the matrix alloy which can be estimated from the hardnessplateau corresponding to the matrix alloy by nanoindentation
measurement (Fig 3 and Column 3 in Table 1)
A Tabor factor value of 3 is usually used to estimate the yield
strength from hardness data [32] ie 3 yσ Η asymp where H is the
hardness measured by nanoindentation However in the present
work dividing the hardness of 286 GPa for the peak-aged com-
posite (Table 1) by 3 gives a stress value of about 950 MPa which
is almost a factor of 2 higher than the yield strength of monolithic
7A04 Al alloy fabricated and heat treated under nominally the
same conditions as those used in this study (503 MPa) [33] A si-
milar discrepancy has previously been reported for 6xxx Al alloys
[1334] and is likely the result of strong dislocation pile-up at the
indents Bolshakov and Pharr [35] reported that for materials
showing a strong pile-up effect (a high h f hmax where h f is the 1047297nalcontact depth and hmax is the maximum contact depth during the
nanoindentation test [2135]) because of a signi1047297cant under-
estimation of the indentation contact area the hardness calculated
using the OliverndashPharr method [21] can be greatly overestimated
When h f hmax407 the underestimate of contact area can reach as
high as 60 [35] In this study h f hmax is found to be systematically
higher than 09 indicating a strong pile-up and subsequently a
substantial overestimation of the hardness values To accom-
modate this effect here we de1047297ne an ldquoeffective Tabor factorrdquo
calculated using the ldquoapparentrdquo hardness of 7A04 alloy matrix
(286 GPa see Table 1) divided by the yield strength of peak-aged
7A04 alloy (503 MPa) [33] which gives a value of 568 The yield
strength of the matrix alloy in the composites smatrix can then be
estimated from the hardness data and the load-transfer
Fig 5 Tensile stress vs strain curves of the composite samples treated under
4 different processing conditions
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash84 83
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 66
strengthening contribution from the SiC particles ΔsL-T can be
calculated from Eq (1) as matrix0σ σ minus Column 9 in Table 1 lists the percentage of ΔsL-T in s y for the
samples heat treated under different conditions It is clearly shown
that samples with larger dislocation punched zones (the as-ex-
truded and underaged states) have relatively more effective load
transfer between the reinforcement and the matrix while for the
ones with narrower punched zones (the peak-aged and overaged
states) the load carried by the reinforcement is very limitedwhich would more easily cause stress concentration and sub-
sequent necking upon deformation leading to early failure of the
composite [20] This argument is supported by our results which
show a decreasing failure strain from the as-extruded and un-
deraged samples relative to the peakaged and overaged ones The
reduction in ductility may also be associated with different types
and contents of the precipitates in the samples whose interface
with the matrix alloy may serve as nucleation sites and easy paths
for crack growth [36] In the case of the compositesrsquo strength on
the other hand it seems that the intrinsic strength of the matrix
alloy plays a dominant role over the interfacial properties and the
composite with the strongest matrix (peak-aged) has the highest
yield strength This is actually a natural result of the low load
transfer in the interface region for this sample
4 Conclusions
This work studied the hardness distribution across the re-
inforcementmatrix interface in SiCpAl composites treated at
different aging conditions with high spatial resolution It has been
found that the dislocation punched zone size determined from the
hardness measurements is in qualitative agreement with the range
that GNDs extended out from the interface measured in TEM mi-
crostructural analysis The evolution of the width of the punched
zone over different heat treatment conditions can be rationalized
by the effect of GNDs on aging kinetics Moreover mechanical
characterization of bulk composites revealed a reduction in failure
strain with decreasing punched zone size most likely due to theeffect of less effective load transfer between the reinforcement and
the matrix in composites with smaller punched zone sizes In the
case of composite strength it has been found that the strength is
more dependent on the intrinsic strength of the matrix alloy then
on the nature of the interface This study indicates that the
hardness measurement combined with microstructural analysis
may have important implications on the bulk properties of parti-
culate-reinforced MMCs and thus be a useful way to help sort out
composites with speci1047297c properties leading to improved modeling
and design of MMCs
Acknowledgment
The work is supported by the National Basic Research Program
of China (973 Program No 2012CB619600) the National High-
Tech RampD Program of China (863 Program No 2013AA031201) the
National Natural Science Foundation of China (Program No
51471190) the Science and Technology Commission of Shanghai
Municipality (STCSM) (Nos 13PJ1404000 and 14DZ2261200) and
the Of 1047297ce of Naval Research (ONR) under the guidance of Dr
Lawrence Kabacoff (ONR N00014-12-1-0237) QG and JS would
like to acknowledge C Xie from Keysight Technologies (China)
and Dr L Jiang from the University of California Davis for useful
discussions
References
[1] N Chawla YL Shen Adv Eng Mater 3 (2001) 357ndash370[2] S Suresh KK Chawla Fundamentals of Metal Matrix Composites Butter-
worth-Heinemann Stoneham MA 1993[3] T Ozben E Kilickap O Ccedilakır J Mater Process Technol 198 (2008) 220ndash225[4] SG Song N Shi GT Gray III JA Roberts Metall Mater Trans A 27 (1996)
3739ndash3746[5] YS Suh SP Joshi KT Ramesh Acta Mater 57 (2009) 5848ndash5861[6] N Chawla C Andres JW Jones JE Allison Metall Mater Trans A 29 (1998)
2843ndash2854[7] X Kai Z Li G Fan Q Guo D-B Xiong W Zhang Y Su W Lu WJ Moon
D Zhang Mater Sci Eng A 587 (2013) 46ndash53[8] X Zhang L Geng G Wang J Mater Process Technol 176 (2006) 146ndash151
[9] Z Wang M Song C Sun D Xiao Y He Mater Sci Eng A 527 (2010)6537ndash6542
[10] R Vogt Z Zhang Y Li M Bonds ND Browning EJ Lavernia JM SchoenungScr Mater 61 (2009) 1052ndash1055
[11] JK Park JP Lucas Scr Mater 37 (1997) 511ndash516[12] J Shao B Xiao Q Wang Z Ma K Yang Compos Sci Technol 71 (2011) 39ndash45[13] C Liu S Qin G Zhang M Naka Mater Sci Eng A 332 (2002) 203ndash209[14] J Ye J He JM Schoenung Metall Mater Trans A 37 (2006) 3099ndash3109[15] S Qin C Liu J Chen G Zhang W Wang J Mater Sci Lett 18 (1999)
1099ndash1100[16] X Kai Z Li G Fan Q Guo Z Tan W Zhang Y Su W Lu WJ Moon D Zhang
Scr Mater 68 (2013) 555ndash558[17] A Deschamps Y Brechet Acta Mater 47 (1999) 293ndash305[18] Q Ouyang R Li W Wang G Zhang D Zhang Mater Sci Forum 546ndash549
(2007) 1551ndash1554[19] D Ge V Domnich T Juliano EA Stach Y Gogotsi Acta Mater 52 (2004)
3921ndash3927[20] G Meijer F Ellyin Z Xia Compos Part B ndash Eng 31 (1999) 29ndash37[21] WC Oliver GM Pharr J Mater Res 7 (1992) 1564ndash1583[22] A Poudens B Bacroix T Bretheau Mater Sci Eng A 196 (1995) 219ndash228[23] M Goumlken M Kempf Acta Mater 47 (1999) 1043ndash1052[24] B Yang H Vehoff Acta Mater 55 (2007) 849ndash856[25] MM Sharma MF Amateau TJ Eden Mater Sci Eng A 424 (2006) 87ndash96[26] JH Cantrell WT Yost Appl Phys Lett 77 (2000) 1952ndash1954[27] P Liu BX Kang XG Cao JL Huang B Yen HC Gu Mater Sci Eng A 265
(1999) 262ndash267[28] MJ Jones FJ Humphreys Acta Mater 51 (2003) 2149ndash2159[29] YC Yuan AB Ma JH Jiang Y Sun FM Lu LY Zhang D Song J Alloy
Compd 594 (2014) 182ndash188[30] YH Zhao XZ Liao S Cheng E Ma YT Zhu Adv Mater 18 (2006)
2280ndash2283[31] H Li QZ Mao ZX Wang FF Miao BJ Fang ZQ Zheng Mater Sci Eng A 620
(2015) 204ndash212[32] JR Cahoon WH Broughton AR Kutzak Metall Trans 2 (1971) 1979ndash1983[33] Y Su Q Ouyang W Zhang Z Li Q Guo G Fan D Zhang Mater Sci Eng A
597 (2014) 359ndash369[34] S Qin C Chen G Zhang W Wang Z Wang Mater Sci Eng A 272 (1999)
363ndash370[35] A Bolshakov GM Pharr J Mater Res 13 (1998) 1049ndash1058[36] YH Zhao XZ Liao Z Jin RZ Valiev YT Zhu Acta Mater 52 (2004)
4589ndash4599
J Song e t al Materials Science amp Engineering A 644 (2015) 79ndash8484
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 56
movement of subgrain boundaries [27] Furthermore GNDs have
been proposed to signi1047297cantly facilitate the aging kinetics by ser-
ving as heterogeneous nucleation sites for precipitate formation
[2] All these effects may lead to a decrease in the GND density and
the associated punched zone size as has been observed here in the
TEM images
EBSD measurements show that the average grain size of the
matrix alloy changes from 51 μm for the underaged sample down
to 27 μm for the peak-aged sample and again up to 65 μm for theoveraged sample (Table 1) This evolution was mostly likely the
result of recrystallization upon aging treatment Recrystallization
of deformed alloys at aging temperatures has been reported but
the kinetics can be quite slow For example Jones and Hymphreys
[28] reported the complex interaction between precipitate for-
mation and recrystallization in AlndashSc alloys where precipitation
was found to precede follow or occur concurrently with re-
crystallization depending on the deformation processing condi-
tions of the alloy It was also found that it takes over 20 h for the
Alndash002 Sc wt alloy to get fully recrystallized at 280 degC Liu et al
[27] reported recrystallization during aging for a rapidly solidi1047297ed
CundashCrndashZrndashMg alloy and the dispersed precipitates were reported
to retard recrystallization In the solution heat-treated Mgndash9Alndash
1Zn alloy which was later subject to severe plastic deformationrecrystallization was observed with suf 1047297cient aging time (410 h)
at 180 degC [29]
Considering the evolution of the average grain size of the Al
matrix as demonstrated in Table 1 we propose that the nucleation
and growth of recrystallized grains started to take place at some
point between the underaging and peak-aging processes ie be-
tween 12 h and 24 h aging treatment During aging towards the
overaged state further growth of recrystallized grains occurred
leading to an even larger average grain size of 65 μm On the other
hand the observation that the average grain size changed from
4 μm in the as-extruded state to 51 μm in the underaged state is
likely the result of signi1047297cant grain growth caused by solution
heat-treatment [3031]
Since recrystallization (which softens the matrix) was likely to
occur concurrently with aging-induced precipitation (which
hardens the matrix) in this study the resulting hardness evolution
in the Al matrix in the vicinity of the interface would be de-
termined by the competition between these two processes Results
of hardness measurements as well as macroscopic tensile tests
indicate that precipitation-strengthening played the dominant
role making the 24 h-aged (ldquopeak-agedrdquo) sample stronger and
harder than the 12 h-aged (ldquounderagedrdquo) sample
33 Mechanical properties of the bulk composites
Fig 5 shows the engineering stress vs engineering strain re-
sponse of the composites as obtained from uniaxial tensile tests
Consistent with the hardness measurements the sample subjected
to the 24 h aging treatment (peak-aged) has the highest 02yield strength (520 MPa) followed by the overaged (496 MPa)
underaged (480 MPa) and as-extruded (370 MPa) samples In the
case of ductility the failure strain shows a decrease with in-
creasing aging time changing from 62 for the as-extruded
composite to 43 (underaged) 26 (peak-aged) and 1047297nally to
19 (overaged) The yield strength and failure strain data are lis-
ted in Table 1 along with the estimated dislocation punched zone
size and the intrinsic hardness of the matrix alloy obtained from
hardness measurements and the average grain size of the matrix
alloy for each sample measured by EBSD characterization
34 Strengthening mechanisms of the composites
To explore the mechanisms that may be responsible for the
evolution of the compositesrsquo strength and failure strain for differ-
ent heat treatments the yield strength of the composites s y isdecomposed and expressed as [710]
1
y aging SiC
aging dis L T
matrix L T
0
0
σ σ σ σ
σ σ σ σ
σ σ
= + Δ + Δ
asymp + Δ + Δ + Δ
asymp + Δ ( )
minus
minus
where s0 stands for the initial strength of 7A04 alloy without re-
inforcement and aging treatment Δsaging and ΔsSiC are the
strengthening contributions from arti1047297cial aging and SiC re-
inforcement respectively ΔsSiC primarily comes from a disloca-
tion strengthening part Δsdis and a load-transfer (L-T ) strength-
ening part ΔsL-T where the former is usually negligible for mi-
cron-sized reinforcements [7] matrix aging 0σ σ σ = + Δ is the strength
of the matrix alloy which can be estimated from the hardnessplateau corresponding to the matrix alloy by nanoindentation
measurement (Fig 3 and Column 3 in Table 1)
A Tabor factor value of 3 is usually used to estimate the yield
strength from hardness data [32] ie 3 yσ Η asymp where H is the
hardness measured by nanoindentation However in the present
work dividing the hardness of 286 GPa for the peak-aged com-
posite (Table 1) by 3 gives a stress value of about 950 MPa which
is almost a factor of 2 higher than the yield strength of monolithic
7A04 Al alloy fabricated and heat treated under nominally the
same conditions as those used in this study (503 MPa) [33] A si-
milar discrepancy has previously been reported for 6xxx Al alloys
[1334] and is likely the result of strong dislocation pile-up at the
indents Bolshakov and Pharr [35] reported that for materials
showing a strong pile-up effect (a high h f hmax where h f is the 1047297nalcontact depth and hmax is the maximum contact depth during the
nanoindentation test [2135]) because of a signi1047297cant under-
estimation of the indentation contact area the hardness calculated
using the OliverndashPharr method [21] can be greatly overestimated
When h f hmax407 the underestimate of contact area can reach as
high as 60 [35] In this study h f hmax is found to be systematically
higher than 09 indicating a strong pile-up and subsequently a
substantial overestimation of the hardness values To accom-
modate this effect here we de1047297ne an ldquoeffective Tabor factorrdquo
calculated using the ldquoapparentrdquo hardness of 7A04 alloy matrix
(286 GPa see Table 1) divided by the yield strength of peak-aged
7A04 alloy (503 MPa) [33] which gives a value of 568 The yield
strength of the matrix alloy in the composites smatrix can then be
estimated from the hardness data and the load-transfer
Fig 5 Tensile stress vs strain curves of the composite samples treated under
4 different processing conditions
J Song et al Materials Science amp Engineering A 644 (2015) 79ndash84 83
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 66
strengthening contribution from the SiC particles ΔsL-T can be
calculated from Eq (1) as matrix0σ σ minus Column 9 in Table 1 lists the percentage of ΔsL-T in s y for the
samples heat treated under different conditions It is clearly shown
that samples with larger dislocation punched zones (the as-ex-
truded and underaged states) have relatively more effective load
transfer between the reinforcement and the matrix while for the
ones with narrower punched zones (the peak-aged and overaged
states) the load carried by the reinforcement is very limitedwhich would more easily cause stress concentration and sub-
sequent necking upon deformation leading to early failure of the
composite [20] This argument is supported by our results which
show a decreasing failure strain from the as-extruded and un-
deraged samples relative to the peakaged and overaged ones The
reduction in ductility may also be associated with different types
and contents of the precipitates in the samples whose interface
with the matrix alloy may serve as nucleation sites and easy paths
for crack growth [36] In the case of the compositesrsquo strength on
the other hand it seems that the intrinsic strength of the matrix
alloy plays a dominant role over the interfacial properties and the
composite with the strongest matrix (peak-aged) has the highest
yield strength This is actually a natural result of the low load
transfer in the interface region for this sample
4 Conclusions
This work studied the hardness distribution across the re-
inforcementmatrix interface in SiCpAl composites treated at
different aging conditions with high spatial resolution It has been
found that the dislocation punched zone size determined from the
hardness measurements is in qualitative agreement with the range
that GNDs extended out from the interface measured in TEM mi-
crostructural analysis The evolution of the width of the punched
zone over different heat treatment conditions can be rationalized
by the effect of GNDs on aging kinetics Moreover mechanical
characterization of bulk composites revealed a reduction in failure
strain with decreasing punched zone size most likely due to theeffect of less effective load transfer between the reinforcement and
the matrix in composites with smaller punched zone sizes In the
case of composite strength it has been found that the strength is
more dependent on the intrinsic strength of the matrix alloy then
on the nature of the interface This study indicates that the
hardness measurement combined with microstructural analysis
may have important implications on the bulk properties of parti-
culate-reinforced MMCs and thus be a useful way to help sort out
composites with speci1047297c properties leading to improved modeling
and design of MMCs
Acknowledgment
The work is supported by the National Basic Research Program
of China (973 Program No 2012CB619600) the National High-
Tech RampD Program of China (863 Program No 2013AA031201) the
National Natural Science Foundation of China (Program No
51471190) the Science and Technology Commission of Shanghai
Municipality (STCSM) (Nos 13PJ1404000 and 14DZ2261200) and
the Of 1047297ce of Naval Research (ONR) under the guidance of Dr
Lawrence Kabacoff (ONR N00014-12-1-0237) QG and JS would
like to acknowledge C Xie from Keysight Technologies (China)
and Dr L Jiang from the University of California Davis for useful
discussions
References
[1] N Chawla YL Shen Adv Eng Mater 3 (2001) 357ndash370[2] S Suresh KK Chawla Fundamentals of Metal Matrix Composites Butter-
worth-Heinemann Stoneham MA 1993[3] T Ozben E Kilickap O Ccedilakır J Mater Process Technol 198 (2008) 220ndash225[4] SG Song N Shi GT Gray III JA Roberts Metall Mater Trans A 27 (1996)
3739ndash3746[5] YS Suh SP Joshi KT Ramesh Acta Mater 57 (2009) 5848ndash5861[6] N Chawla C Andres JW Jones JE Allison Metall Mater Trans A 29 (1998)
2843ndash2854[7] X Kai Z Li G Fan Q Guo D-B Xiong W Zhang Y Su W Lu WJ Moon
D Zhang Mater Sci Eng A 587 (2013) 46ndash53[8] X Zhang L Geng G Wang J Mater Process Technol 176 (2006) 146ndash151
[9] Z Wang M Song C Sun D Xiao Y He Mater Sci Eng A 527 (2010)6537ndash6542
[10] R Vogt Z Zhang Y Li M Bonds ND Browning EJ Lavernia JM SchoenungScr Mater 61 (2009) 1052ndash1055
[11] JK Park JP Lucas Scr Mater 37 (1997) 511ndash516[12] J Shao B Xiao Q Wang Z Ma K Yang Compos Sci Technol 71 (2011) 39ndash45[13] C Liu S Qin G Zhang M Naka Mater Sci Eng A 332 (2002) 203ndash209[14] J Ye J He JM Schoenung Metall Mater Trans A 37 (2006) 3099ndash3109[15] S Qin C Liu J Chen G Zhang W Wang J Mater Sci Lett 18 (1999)
1099ndash1100[16] X Kai Z Li G Fan Q Guo Z Tan W Zhang Y Su W Lu WJ Moon D Zhang
Scr Mater 68 (2013) 555ndash558[17] A Deschamps Y Brechet Acta Mater 47 (1999) 293ndash305[18] Q Ouyang R Li W Wang G Zhang D Zhang Mater Sci Forum 546ndash549
(2007) 1551ndash1554[19] D Ge V Domnich T Juliano EA Stach Y Gogotsi Acta Mater 52 (2004)
3921ndash3927[20] G Meijer F Ellyin Z Xia Compos Part B ndash Eng 31 (1999) 29ndash37[21] WC Oliver GM Pharr J Mater Res 7 (1992) 1564ndash1583[22] A Poudens B Bacroix T Bretheau Mater Sci Eng A 196 (1995) 219ndash228[23] M Goumlken M Kempf Acta Mater 47 (1999) 1043ndash1052[24] B Yang H Vehoff Acta Mater 55 (2007) 849ndash856[25] MM Sharma MF Amateau TJ Eden Mater Sci Eng A 424 (2006) 87ndash96[26] JH Cantrell WT Yost Appl Phys Lett 77 (2000) 1952ndash1954[27] P Liu BX Kang XG Cao JL Huang B Yen HC Gu Mater Sci Eng A 265
(1999) 262ndash267[28] MJ Jones FJ Humphreys Acta Mater 51 (2003) 2149ndash2159[29] YC Yuan AB Ma JH Jiang Y Sun FM Lu LY Zhang D Song J Alloy
Compd 594 (2014) 182ndash188[30] YH Zhao XZ Liao S Cheng E Ma YT Zhu Adv Mater 18 (2006)
2280ndash2283[31] H Li QZ Mao ZX Wang FF Miao BJ Fang ZQ Zheng Mater Sci Eng A 620
(2015) 204ndash212[32] JR Cahoon WH Broughton AR Kutzak Metall Trans 2 (1971) 1979ndash1983[33] Y Su Q Ouyang W Zhang Z Li Q Guo G Fan D Zhang Mater Sci Eng A
597 (2014) 359ndash369[34] S Qin C Chen G Zhang W Wang Z Wang Mater Sci Eng A 272 (1999)
363ndash370[35] A Bolshakov GM Pharr J Mater Res 13 (1998) 1049ndash1058[36] YH Zhao XZ Liao Z Jin RZ Valiev YT Zhu Acta Mater 52 (2004)
4589ndash4599
J Song e t al Materials Science amp Engineering A 644 (2015) 79ndash8484
7172019 Interface Composite
httpslidepdfcomreaderfullinterface-composite 66
strengthening contribution from the SiC particles ΔsL-T can be
calculated from Eq (1) as matrix0σ σ minus Column 9 in Table 1 lists the percentage of ΔsL-T in s y for the
samples heat treated under different conditions It is clearly shown
that samples with larger dislocation punched zones (the as-ex-
truded and underaged states) have relatively more effective load
transfer between the reinforcement and the matrix while for the
ones with narrower punched zones (the peak-aged and overaged
states) the load carried by the reinforcement is very limitedwhich would more easily cause stress concentration and sub-
sequent necking upon deformation leading to early failure of the
composite [20] This argument is supported by our results which
show a decreasing failure strain from the as-extruded and un-
deraged samples relative to the peakaged and overaged ones The
reduction in ductility may also be associated with different types
and contents of the precipitates in the samples whose interface
with the matrix alloy may serve as nucleation sites and easy paths
for crack growth [36] In the case of the compositesrsquo strength on
the other hand it seems that the intrinsic strength of the matrix
alloy plays a dominant role over the interfacial properties and the
composite with the strongest matrix (peak-aged) has the highest
yield strength This is actually a natural result of the low load
transfer in the interface region for this sample
4 Conclusions
This work studied the hardness distribution across the re-
inforcementmatrix interface in SiCpAl composites treated at
different aging conditions with high spatial resolution It has been
found that the dislocation punched zone size determined from the
hardness measurements is in qualitative agreement with the range
that GNDs extended out from the interface measured in TEM mi-
crostructural analysis The evolution of the width of the punched
zone over different heat treatment conditions can be rationalized
by the effect of GNDs on aging kinetics Moreover mechanical
characterization of bulk composites revealed a reduction in failure
strain with decreasing punched zone size most likely due to theeffect of less effective load transfer between the reinforcement and
the matrix in composites with smaller punched zone sizes In the
case of composite strength it has been found that the strength is
more dependent on the intrinsic strength of the matrix alloy then
on the nature of the interface This study indicates that the
hardness measurement combined with microstructural analysis
may have important implications on the bulk properties of parti-
culate-reinforced MMCs and thus be a useful way to help sort out
composites with speci1047297c properties leading to improved modeling
and design of MMCs
Acknowledgment
The work is supported by the National Basic Research Program
of China (973 Program No 2012CB619600) the National High-
Tech RampD Program of China (863 Program No 2013AA031201) the
National Natural Science Foundation of China (Program No
51471190) the Science and Technology Commission of Shanghai
Municipality (STCSM) (Nos 13PJ1404000 and 14DZ2261200) and
the Of 1047297ce of Naval Research (ONR) under the guidance of Dr
Lawrence Kabacoff (ONR N00014-12-1-0237) QG and JS would
like to acknowledge C Xie from Keysight Technologies (China)
and Dr L Jiang from the University of California Davis for useful
discussions
References
[1] N Chawla YL Shen Adv Eng Mater 3 (2001) 357ndash370[2] S Suresh KK Chawla Fundamentals of Metal Matrix Composites Butter-
worth-Heinemann Stoneham MA 1993[3] T Ozben E Kilickap O Ccedilakır J Mater Process Technol 198 (2008) 220ndash225[4] SG Song N Shi GT Gray III JA Roberts Metall Mater Trans A 27 (1996)
3739ndash3746[5] YS Suh SP Joshi KT Ramesh Acta Mater 57 (2009) 5848ndash5861[6] N Chawla C Andres JW Jones JE Allison Metall Mater Trans A 29 (1998)
2843ndash2854[7] X Kai Z Li G Fan Q Guo D-B Xiong W Zhang Y Su W Lu WJ Moon
D Zhang Mater Sci Eng A 587 (2013) 46ndash53[8] X Zhang L Geng G Wang J Mater Process Technol 176 (2006) 146ndash151
[9] Z Wang M Song C Sun D Xiao Y He Mater Sci Eng A 527 (2010)6537ndash6542
[10] R Vogt Z Zhang Y Li M Bonds ND Browning EJ Lavernia JM SchoenungScr Mater 61 (2009) 1052ndash1055
[11] JK Park JP Lucas Scr Mater 37 (1997) 511ndash516[12] J Shao B Xiao Q Wang Z Ma K Yang Compos Sci Technol 71 (2011) 39ndash45[13] C Liu S Qin G Zhang M Naka Mater Sci Eng A 332 (2002) 203ndash209[14] J Ye J He JM Schoenung Metall Mater Trans A 37 (2006) 3099ndash3109[15] S Qin C Liu J Chen G Zhang W Wang J Mater Sci Lett 18 (1999)
1099ndash1100[16] X Kai Z Li G Fan Q Guo Z Tan W Zhang Y Su W Lu WJ Moon D Zhang
Scr Mater 68 (2013) 555ndash558[17] A Deschamps Y Brechet Acta Mater 47 (1999) 293ndash305[18] Q Ouyang R Li W Wang G Zhang D Zhang Mater Sci Forum 546ndash549
(2007) 1551ndash1554[19] D Ge V Domnich T Juliano EA Stach Y Gogotsi Acta Mater 52 (2004)
3921ndash3927[20] G Meijer F Ellyin Z Xia Compos Part B ndash Eng 31 (1999) 29ndash37[21] WC Oliver GM Pharr J Mater Res 7 (1992) 1564ndash1583[22] A Poudens B Bacroix T Bretheau Mater Sci Eng A 196 (1995) 219ndash228[23] M Goumlken M Kempf Acta Mater 47 (1999) 1043ndash1052[24] B Yang H Vehoff Acta Mater 55 (2007) 849ndash856[25] MM Sharma MF Amateau TJ Eden Mater Sci Eng A 424 (2006) 87ndash96[26] JH Cantrell WT Yost Appl Phys Lett 77 (2000) 1952ndash1954[27] P Liu BX Kang XG Cao JL Huang B Yen HC Gu Mater Sci Eng A 265
(1999) 262ndash267[28] MJ Jones FJ Humphreys Acta Mater 51 (2003) 2149ndash2159[29] YC Yuan AB Ma JH Jiang Y Sun FM Lu LY Zhang D Song J Alloy
Compd 594 (2014) 182ndash188[30] YH Zhao XZ Liao S Cheng E Ma YT Zhu Adv Mater 18 (2006)
2280ndash2283[31] H Li QZ Mao ZX Wang FF Miao BJ Fang ZQ Zheng Mater Sci Eng A 620
(2015) 204ndash212[32] JR Cahoon WH Broughton AR Kutzak Metall Trans 2 (1971) 1979ndash1983[33] Y Su Q Ouyang W Zhang Z Li Q Guo G Fan D Zhang Mater Sci Eng A
597 (2014) 359ndash369[34] S Qin C Chen G Zhang W Wang Z Wang Mater Sci Eng A 272 (1999)
363ndash370[35] A Bolshakov GM Pharr J Mater Res 13 (1998) 1049ndash1058[36] YH Zhao XZ Liao Z Jin RZ Valiev YT Zhu Acta Mater 52 (2004)
4589ndash4599
J Song e t al Materials Science amp Engineering A 644 (2015) 79ndash8484