Intelligent Multitasking Machines - bulmakmetal.combulmakmetal.com/wp-content/uploads/2016/10/MULTUS_BII_series-E-6… · Okuma’s “multitasking wizard” has evolved and multiplied

Intelligent Multitasking Machines

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Intelligent evolutionfrom the future

Okuma’s “multitasking wizard” has evolved and multiplied into a new breed.

Always toward higher productivity, seconds faster,and microns more beautiful.

Thermo-FriendlyConcept

Collision AvoidanceSystem

MachiningNavi

Machine photo shows special front doors for

show purposes,and other optional specifications.

Intelligent Multitasking Machines

Improved utilization

Better functionality

Better operability

Lowercost

Shorter lead times

Suite apps for the visualization of all kinds of information, from

workpiece drawings, tooling and other information needed in

machining preparation to information on machining and machine

status; suite operation for the full command of those functions.

Okuma’s next-generation intelligent CNC “OSP suite” combines

intelligent technology to elicit maximum performance from machine

tools with evolution of the CNC controller to all aspects of monozukuri,

from production preparation to maintenance.

Every aspect of “monozukuri”encompassed with one finger

CNC—From machine controller to monozukuri controller

Suite apps for visualization of all information, from preaparation to machining

Suite operation for stress-free operability

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The Next-Generation Intelligent CNC

3

Improved utilization

Better functionality

Better operability

Lowercost

Shorter lead times

Suite apps for the visualization of all kinds of information, from

workpiece drawings, tooling and other information needed in

machining preparation to information on machining and machine

status; suite operation for the full command of those functions.

Okuma’s next-generation intelligent CNC “OSP suite” combines

intelligent technology to elicit maximum performance from machine

tools with evolution of the CNC controller to all aspects of monozukuri,

from production preparation to maintenance.

Every aspect of “monozukuri”encompassed with one finger

CNC—From machine controller to monozukuri controller

Suite apps for visualization of all information, from preaparation to machining

Suite operation for stress-free operability

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3

5 6

Steady, high production

� Compactness and high output with PREX motor

� Highly rigid roller bearings for live tool spindle (front bearings)(for MULTUS B300 /B400 )

Powerful, compact turret

� Motor output 12,000 min-1: VAC 12 kW

20,000 min-1: VAC 9 kW*

6,000 min-1: PREX 11 kW

10,000 min-1: PREX 16 kW

6,000 min-1: PREX 14 kW

10,000 min-1: PREX 20 kW

MULTUS B200

MULTUS B300

MULTUS B400

*HSK-A63

Roller and angular ball bearings(for MULTUS B300 /B400 )

PREX motor

B-axis indexing: 225˚(minimum control angle: 0.001˚)

� High efficiency by reducing roller heat (120% compared with previous model)

� Small rotor with inertia reduced by half significantly reduces acceleration and deceleration times

MULTUS B200 MULTUS B300/400

0 10,000 min-1 in 0.8 seconds(MULTUS B300 )

Main spindle PREX motor

2009Superior Energy Saving Device

The Japan MachineryFederation Chairman’s Award

Main spindle Milling tool spindle

PREX motor

� BedStable machining achieved with wide, rigid bed.

� Guideway systemFeaturing X-Y-Z-axis roller guides designed with high rigidity, antiwear, and vibration damping.Roller guide rigidity 2.6 to 3.0 times that of ball guide.

Highly rigid bedand guideways

Spindle torque/output diagrams

Spindle Milling tool spindle� Spindle speed 6,000 min-1

� Output PREX 11/7.5 kW (20 min/cont)� Torque 160/109 N-m (20 min/cont)

� Spindle speed 12,000 min-1

� Output VAC 12/8 kW (5 min/cont)� Torque 40.1/26.3 N-m (5 min/cont)

MULTUS B200

MULTUS B300Spindle Milling tool spindle


� Output VAC 15/11 kW (20 min/cont)� Torque 326/239 N-m (20 min/cont)


� Output PREX 11/7.5 kW (3 min/cont)� Torque 65.7/44.8 N-m (3 min/cont)

MULTUS B400Spindle


� Output VAC 22/15 kW (50%ED/cont)� Torque 700/477 N-m (50%ED/cont)

Milling tool spindle� Spindle speed 6,000 min-1

� Output PREX 14/10 kW (5 min/cont)� Torque 85/59.6 N-m (5 min/cont)

10

50

100

300

500

5

1,000 5,00050010050

N-m kW

5

10

30

50

10

20

50

100

200

N-m

Spindle speed min-1

Torq

ue

Out

put

Torq

ue

1

160 N-m (20 min)109 N-m (cont)

66 N-m (20 min)45 N-m (cont)

11 kW (20 min)

7.5 kW (cont)

1

1,000 2,000 10,0005,00050010050

1

5

10

20

kW

Spindle speed min-1

Out

put

40.1 N-m (5 min)

19.1 N-m (5 min)

1,600 6,000660 4,200 6,00012,000

8.4 kW (5 min)

5.5 kW (cont)

12 kW (5 min)

8 kW (cont)

26.3 N-m (cont)

12.7 N-m (cont)

10

50

100

300

500

5

1,000 5,00050010050

900 4,50044045

1

5

10

30

50326 N-m (20 min)239 N-m (cont)159 N-m (20 min)117 N-m (cont)

15 kW (20 min)11 kW (cont)

10

20

50

100

200

1

1,000 3,000 10,0005,00050010050

N-m kW N-m

Spindle speed min-1

Torq

ue

Out

put

Spindle speed min-1

Torq

ue

1,600 6,000

1

5

10

20

11 kW (3 min) 11 kW (5 min)7.5 kW (cont)65.7 N-m (3 min)

35.0 N-m (5 min)44.8 N-m (cont)

23.9 N-m (cont)

kW

Out

put

10

20

50

100

200

1

1,000 3,000 10,0005,00050010050

1,600 6,000

1

5

10

20

85.0 N-m (5 min)

44.5 N-m (5 min)59.6 N-m (cont)

32.0 N-m (cont)


N-m kW N-m kW

Spindle speed min-1

Torq

ue

Out

put

Spindle speed min-1

Torq

ue

Out

put

10

50

100

300

500

5

1,000 5,00050010050

700 3,700 3,80030038

1

5

10

30

50

700 N-m (50%ED)477 N-m (cont)

300 N-m (50%ED)

205 N-m (cont) 22 kW (50%ED)15 kW (cont)

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A divided production line

The ultimate fusion of turn-mill operations

Vertical machining center Vertical machining centerNC lathe

Lathe, vertical or horizontal machining center, and material handling operations consolidated into one machine...Shorter deliveries, more effective use of floor space–plus the limination of parts in waiting between operations, fewer setups, less labor, etc–result in higher machine utilization. Customers truly benefit from much less time needed for process control and rastically reduced overall operating costs.

Previous processes

Significant lead-time reductionMULTUS BII’s process-intensive machining

Setup SetupSetupTurn Mill B axis machining

Setup Turn Mill B axis machining

Work transfer, wait

Work transfer, wait

Gear Machining Package (Optional)

High accuracy gear machining with a multitasking machineGear machining that previously required complex programming can now be done with ease. With GMP, simply input the tool type, gear data, and cutting conditions. Programming time is reduced to about one-tenth that of manual input. Process-intensive machining is achieved, including the gear machining that used to be done on expensive special-purpose machines.

Skiving (OD/ID splines) Hobbing

Thermal deformation over time: less than 10 m


(MULTUS B300 actual data*)

Contouring accuracy(roundness)1.8 m

(MULTUS B300 actual data*)

Improved machining efficiencywith reliable accuracy and power

Dis

pla

cem

ent

[ m

]

0 4 8

7 m

9 m 8 m (ø16 m: radial)

10 m

12 16 20

20 C˚8 C˚

24

-10

0

10

15

20

Y axis

X axis

Room temperature

Z axis

25

30

Tem

per

atur

e [º

C]

Time [hr]

� Operating conditions

Main spindle 3,800 min-1 (2.5 min)Milling spindle 6,000 min-1 (6 min) 10,000 min-1 (6 min)Interval (0.5 min)

� Cycle time: 15 min� Coolant � Workpiece: Al

� Cutting conditions: ø12-mm end mill (4-flute) Spindle speed: 8,000 min-1

Feedrate: 500 mm/min

Magnification: �500

Roundness: 1.8 m90

0

20 m

180

270

Machining Capacity [Actual data*]

Note: The “actual data” referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, environmental conditions during measurement, tooling, cutting, and other conditions.

Turning

MULTUS B200 MULTUS B300 MULTUS B400

�OD (S45C)

Cutting speedCutting depth

Feed rate

� Insert drill (S45C)

Cutting speedFeed rate

�7-flute, carbide, ø20-mm end mill (S45C)


Feed rateChip volume

�5-blade ø50-mm face mill (S45C)


Feed rateChip volume

� Insert drill (S45C)

Cutting speedFeed rate

�TAP (S45C)

Milling

· Heavy-duty: 2.5 mm2 (379 cm3/min) · Heavy-duty: 3.0 mm2 (490 cm3/min) · Heavy-duty: 4.8 mm2 (726 cm3/min)

135 m/min5 mm0.5 mm/rev



ø40-mm carbide drill150 m/min0.18 mm/rev



· Chip volume: 224 cm3/min · Chip volume: 360 cm3/min · Chip volume: 450 cm3/min

200 m/min2.8 � 20 mm1.26 mm/rev224 cm3/min

250 m/min8 � 20 mm0.56 mm/rev360 cm3/min

210 m/min4 � 20 mm1.68 mm/rev450 cm3/min







M20 P2.5 M20 P2.5 M24 P3

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� Intermittent/continuous operation of chip conveyor and mist collector during operation

“ECO Operation” (optional)� Energy-saving hydraulic unit using Servo contro technology

“ECO Hydraulics” (optional)

Intelligent energy-saving function with the Thermo-Friendly ConceptThe machine itself determines whether or not cooling is needed and cooler idling is stopped with no loss to accuracy. (Standard application on machines with Thermo-Active Stabilizer—Spindle)

ECO Idling StopAccuracy ensured, cooler off

ECO Power MonitorOn-the-spot check of energy savings

Power is shown individually for spindle, feed axis, and peripheral equipment on OSP operation screen. The energy-saving effect from peripheral equipment stopped with ECO Idling Stop can be confirmed on the spot. Milling spindle cooler

Turning spindle cooler

Monitor cooling status of milling spindle

Monitor cooling status of turning spindle


[Shortcut to suite apps]

[Operating mode]Auto / MDI /Manual

[Maintenance screen]

[Machine status]Running / limits, etc.

[NC screen]

[Settings]Screen customization

[Operator change]

[Manuals]

[Shortcut to suite apps]

� suite apps

In addition to Okuma's Intelligent Technology, a rich array of applications is available for visualization and digitization of information needed on shop floors to support high-level “monozukuri”.

� suite operation

A highly reliable touch panel suited to shop floors is used. Suite apps can be started by touching a function key icon on the right side of the screen. They are then displayed in a pop-up window. The icon layout is customizable. Suite apps can be accessed with one touch according to the desired phase of operation.

Actual Load

MacMan Monitor

Tool Data

Maintenance Monitor that displays daily and regular check items

Manageable Deformation–Accurately Controlled

Thermo-Friendly Concept

“Working with temperature changes”


"Thermo-friendly" concept that enables remarkable machining accuracy through original structural design and thermal deformation control technology. Free from troublesome dimensional compensation and warm-up. Exhibits excellent dimensional stability even during consecutive operation over long periods and environmental temperature change in the plant.

Simple machine construction

Machine designs that equalizeambient temperatures

Highly Accurate Control Technology � TAS-S [Thermo Active Stabilizer – Spindle]X-Y-Z axes control thermal deformation of the milling spindle

� TAS-C [Thermo Active Stabilizer – Construction]Overall control of thermal deformation on headstock, bed, column, and turret

Sensor informationMain spindle operationsinformation

Calculation

Dimensionalcompensationcommand


Symmetrically builtThick walls

Thermo Active Stabilizer––Construction (TAS-C) Thermo Active Stabilizer

––Spindle (TAS-S)

Highly AccurateControl Technology

Simple machine construction

Machine designs that equalize ambient

temperaturesMachine coversPeripheral equipment placementMachine “hot spots” diffused

Super thermostability minimizes machining dimensional changes over time

ECO Idling StopMachine tool idling stop

Only the necessary unit operates

� ECO suite provides a suite of energy-saving functions that can be used on machines

It is a suite of premium applications to increase the efficiency of each manufacturing process by increasing status visibility anddigitizing shop floor production instructions, setup information, machining and utilization, machine maintenance information and more.Intelligent, fast machining and efficient “monozukuri” (craftsmanship-based manufacturing) achieved with a control interface that can be operated on a new dimension.

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Collision prevention

Collision Avoidance System

World's first "Collision-free machine"

Collision AvoidanceSystem

Allowing operators to focus on making partsNC controller (OSP) with 3D model data of machine components––workpiece, tool, chuck, fixture, headstock, turret, tailstock––performs real time simulation just ahead of actual machine movements. It checks for interference or collisions, and stops the machine movement immediately before collision. Machinists (novice or pro) will benefit from reduced setup and trial cycle times, and the confidence to focus on making parts.

NC program is read in advance and axial travel commands are checked for interference with consideration of zero point and tool compensation values set in NC. Axial travel movement is stopped temporarily before collision occurs.

Especially useful for machine operators setting up a job, collision avoidance in manual mode provides collision-free confidence and faster machining preparations.

� Collision prevention during automatic operation

� Collision avoidance in manual operation

Interference check precedes actual movement

Stop before collision

Improved spindle utilization

Reduced time

Conventionaltrial cutting

Cutting checksand adjustments Time lost for interference checks per approach

Rapidtravers

Manualops

Programcorrections

Cut time Rapidtraverse

Toolingcorrections

Trial cutting with CAS

Cycle time perCAS

The Collision Avoidance System (CAS) detects collision per 3D models of the machine components, tools, fixtures, and workpieces stored in the OSP. Thus, if the entered tool, fixture, or workpiece shape differs from their actual dimensions, CAS will not accurately detect possible collisions. Also, for units with collision detection, there may be limitations. CAS will not function when turned OFF (though machine is ON).

Caution

Machine preps

Previous multitasking machine

MULTUS B300

Trial cycle time

120 min 295 min

100 min 145 min

Case example Significant reduction in machining preparation time

Workpiece

40% reduction

Cost reduction—shorter cycle times and higher productivity—is required to compete in today’s global market. Machining Navi, with clear visuals of complex cutting conditions, is a breakthrough tool that enables the machine operator to navigate the machine and tool capabilities to their best performance levels.

Cutting conditions search

(Optional)Machining Navi

Find the best cutting condition for your application

MachiningNavi

For turning

Chatter in a lathe can be suppressed by changing spindle speeds to the ideal amplitude and wave cycle.

"Machining Navi" L-g (guidance)

Chatter-free applications for lathes

Simple, auto-mode—leave it to the machine Finding optimum cutting conditions quickly

Adjust cutting conditions while monitoring the data

(intelligently optimized spindle speed control)

(intelligently optimized spindle speed control)

Boring bar with 5 times the extension for chatter-free internal diameter boring

� Tool: Boring bar (steel) Diameter: ø20 mm Extension: 100 mm� Cutting speed: 180m/min� Workpiece material: S45C

� Workpiece: Drive shaft Diameter: ø17 mm Length: 400 mm� Workpiece material: S45C

� Cutting conditionsCutting depth: 0.1 mmFeedrate: 0.12 mm/revCutting speed: 170 m/min

Efficient, small OD shaft turning without steadyrest

For milling

From chatter noise picked up by the microphone, Machining Navi will display the best options for chatter-free spindle speed. The operator can select a recommended speed and immediately confirm the result.

"Machining Navi" M-iChatter vibration is measured by built-in sensors, and spindle speed is automatically changed to the optimum speed. In addition, advanced graphics of the optimal cutting conditions represent effective alternatives to suppress various chatter characteristics throughout the low to high speed zones.

"Machining Navi" M-g +

Chatter

Select and confirm any of a number of possible spindle speeds with a single touch

Changes tool rotation, cuts tool costs in half, and reduces cycle times

Tooling cost reduced with small diameter end mill. Cycle time reduced by approximately double the spindle speed.

Workpiece: S45CTool: ø12 ø6-mm end millSpindle speed: 2,100 5,500 min-1

Chatter disappeared after changing the tool rotation by only 7 revolutions

Workpiece: S45CTool: ø63-mm face millSpindle speed: Chattering at 400 min-1,

smooth cutting at 407 min-1

ø56

ø110

(27)

400

ø17

Standard steelboring bar

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Small footprint

(making things better than ever –– manufacturing at its best)

Ease of use that stirs the senses and the thrill of “monozukuri”

NC tailstock

3,750 mmDBC 1,500: 4,950 mmDBC 2,000: 6,250 mm

MULTUS B300MULTUS B400

MULTUS B200

� Tailstock thrust

MULTUS B200 : 0.5 to 3 kNMULTUS B300 : 1 to 5 kNMULTUS B400 : 1.5 to 7 kN

� W-axis travel

MULTUS B200

(High thrust specs: to 10 kN)

(High thrust specs: to 10 kN)

W-axis motorwith brake

� Tailstock positions and thrust settings can be set and changed by program� Drastically reduces setup times

DBC 550: 720 mm (28.35 in.)DBC 750: 810 mm (31.89 in.)

MULTUS B3001,000 mm (39.37 in.)

MULTUS B400DBC 1,500: 1,550 mm (61.02 in.)DBC 2,000: 2,050 mm (80.7 in.)

DBC 550: 2,650 mmDBC 750: 3,190 mm

Swiveling operation panel

Detachable coolant tank Machine front maintenance

ATC operationLightweight front door

Lubri-cator

Hydraulicpressuregauge

Status indicator (optional)In-machine work lamp (LED)

These three photos show a lit condition.

Opposing spindle (W specs)MULTUS B200� Spindle speed 6,000 min-1

� Output 11/7.5 kW (15/10 hp)

MULTUS B300� Spindle speed 5,000 min-1

� Output 15/11 kW (20/15 hp)

MULTUS B400� Spindle speed 3,800 min-1

� Output 22/15 kW (30/20 hp)

Machining Capacity [Actual data] [Workpiece material S45C]

*Data listed in the catalog are actual data. These values may not be obtained depending onspecifications, tools, and cutting and other conditions.

Heavy-duty: 2.0 mm2

Cutting speed: 150 m/min (492 fpm)Cutting depth: 5 mm (0.20 in.)Feedrate: 0.4 mm/rev (0.02 ipm)

Heavy-duty: 2.5 mm2


Heavy-duty: 3.0 mm2


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HeadstockMilling tool spindleTurretNC tailstockAuto tool changerCoolant systemIn-machine work lampFull-enclosure shieldingFoundation washers, leveling boltsHand toolsNC controllerSwivel operation panelPulse handleThermo Active Stabilizer –– Spindle (TAS-S)Thermo Active Stabilizer –– Construction (TAS-C)Collision Avoidance System (CAS)C-axis controlSynchronized tapping

JIS A2-6 (VAC 15/11 kW 5,000 min-1)PREX 11/7.5kW 6,000 min-1

H1-ATC, L/M

20 tools, HSK-A63 tool shanksRemovable coolant tank, pump

LED lamp, mounted above spindle

OSP–P300S15-inch color TFT display

1 pc, portable (electronic handwheel)

ø140 flat (PREX 11/7.5 kW 6,000 min-1)VAC 12/8 kW 12,000 min-1

C specs, dead MT 4 (live quill) C specs, dead MT 5 (live quill)

JIS A2-8 (VAC 22/15 kW 3,800 min-1)PREX 14/10kW 6,000 min-1

Swing over saddleMax machining diaDistance between centers

X axis

Z axisY axisW axisC-axis controlB axis indexing angleSpindle speedSpeed rangesSpindle noseTapered bore /Bearing diaSpindle speed

Speed ranges

Spindle noseTapered bore / Bearing diaTypeNo. of tools stationsTool shank / Boring bar shank dia

Speed rangeMax torqueMilling tool spindle dia

Cutting feed commandrange

Rapid traverse

Center sizeTailstock travelTool shank / Pull studNo. of toolsMax tool diaMax tool lengthMax tool weight

Main spindle

Opposing spindle

Milling tool spindle

Axis drive motors

W axis motorsCoolant pumpHeightFloor space(including filter unit)

Weight (with CNC)

mm (in.)mm (in.)mm (in.)

mm (in.)

mm (in.)mm (in.)mm (in.)degreedegreemin-1

mm (in.)

min-1

mm (in.)

mm (in.)min-1

N-mmm (in.)

mm/rev(ipr)

mm/min(ipm)

min-1 (rpm)

mm (in.)

toolsmm (in.)mm (in.)kg (lb)

kW (hp)

kW (hp)

kW (hp)

kW (hp)

kW (hp)kW (hp)mm (in.)

mm (in.)

kg (lb)

Specifications

Capacity

Travels

Mainspindle

Opposingspindle

Turret

Millingtoolspindle

Feeds

NCtailstock

ATC

Motors

Machinesize

ø600 (23.62) ø600 (23.62)

500 <+480 to –20>(19.69 <+18.9 to –0.79>)

50 to 6,000 [45 to 5,000] Auto 2-speed (coil switch)

ø140 flat [JIS A2-6] ø62/ø100 [ø80/ø120]

(ø2.44/ø3.94 [ø3.15/ø4.72])

20/ø32 ( 3/4/ø1-1/4)50 to 12,000 [20,000*3]

40.1/26.3 (5 min/cont) ø65 (2.56)

MT 4

200 (7.87) from gauge line

4 (9)

VAC 12/8 (16/11)[VAC 9/6 (12/8)*3]

360 (min control angle 0.001)225 (–30 to 195 (min control angle 0.001))

H1-ATC 1 for both L and M tools

0.001 to 1,000 (0.00004 to 39.37)

X: 40,000 (1,575) Z: 40,000 (1,575) Y: 26,000 (1,024)

C: 200 B: 30

HSK-A63 [CAPTO C6]

ø90 (3.54) <ø130 (5.12) w/o adjacent tools>

BL2.9 (4)0.8 (1)

WT

––

–

C�900�750�550

ø630 (24.8) (Y=0)ø630 (24.8)900 (35.43)

580 <+560 to –20>(22.83 <+22.05 to –0.79>)

935 (36.81)

45 to 5,000 [38 to 3,800]

JIS A2-6 [JIS A2-8]

ø62/ø100 [ø80/ø120]

(ø2.44/ø3.94 [ø3.15/ø4.72])

65.7/41.8 *2 [57.3/38.2 (5 min/cont)]

MT 51,000 (39.37)

300 (11.81) from gauge line8 (18)

PREX 11/7.5 (15/10)[PREX 16/11 (21/15)]

W

1,000 (39.37)

45 to 5,000

JIS A2-6ø62/ø100(ø2.44/ø3.94)

––

W

160 <+80 to –80> (6.3 <+3.15 to –3.15>)810 (31.89)

50 to 6,000

ø140 flatø62/ø100(ø2.44/ø3.94)

––

20 [40, 60]

C

810 (31.89)

BL2.9 (4)

C

–

–

–

–

–

–

720 (28.35)

–

T

––

–

550 (21.65)

600 (23.62)

750 (29.53)

800 (31.5)

T

––

–

C�1,500 �2,000

1,500 (59.06)

1,545 (60.83)

MT 51,550 (61.02)

C

–

–

–

–

–

–

MT 52,050 (80.71)

–

2,000 (78.74)

2,045 (80.51)

W

2,050 (80.71)

38 to 3,800*2

JIS A2-8*2

ø80/ø120*2

(ø3.15/ø4.72)

––

–

–

–

–

–

–

–

–

Auto 2-speed (coil switch)

–

–

–

–

25/ø40 ( /ø1-1/2)50 to 6,000 [10,000]

ø70 (2.76)

–

–

3,137 (123.5)3,000 (118.11)

� Machine Specifications

� Standard Specifications and AccessoriesMULTUS B200 MULTUS B300 MULTUS B400


*1. Travel limitations may exist per turret position when using big-bore opposing spindles.*2. Big-bore opposing spindle specs available for the MULTUS B400II: ø110, ø150 mm, JIS A2-11, 30 to 3,000 min-1, VAC 22/15 kW (30 min/cont).

*3. HSK-A63 only. [ ]: Optional

Auto2-speed(Coil switch)

(5 min/cont)

Auto2-speed

Auto2-speed

Auto2-speed

PREX 11/7.5(15/10)

(20 min/cont)

VAC 15/11(20/15)

(20 min/cont)

VAC 22/15*2

(30/20)(20 min/cont)

VAC 22/15*2

(30/20)(20 min/cont)

PREX 11/7.5 (15/10) (20 min/cont)[Big Bore: 22/15 (30/20) (15 min/cont)]

VAC 15/11 (20/15) (20 min/cont)[22/15 (30/20) (20 min/cont)]

VAC 22/15 (30/20) (50% ED/cont)[30/22 (40/30) (50% ED/cont)]

BL2.8 (4)

W: 20,000(787)

W: 20,000(787)

W: 20,000(787)

W: 20,000(787)

3,385 � 2,210(133.27 � 87.01)

3,925 � 2,210(154.53 � 87.01)

4,340 � 2,257(170.87 � 88.86)

5,750 � 2,693(226.38 � 106.02)

7,050 � 2,693(277.56 � 106.02)

7,000(15,400)

7,800(17,160)

8,000(17,600)

9,700(21,340)

10,000(22,000)

10,300(22.660)

14,200(31,240)

14,500(31,900)

15,500(34,100)

16,500(36,300)

17,500(38,500)

2,582 (101.66) 2,587 (101.85)

ø710 (27.95) (Y=0)ø710 (27.95)

690 <+670 to –20>(27.17 <+26.38 to –0.79>)

230 <+115 to –115> (9.06 <+4.53 to –4.53>)*1

1,550 (61.02)

38 to 3,800 [30 to 2,800]

JIS A2-8 [JIS A2-11]

ø80/ø120 [ø110/ø150]

(ø3.15/ø4.72 [ø4.33/ø5.91])

38 to 3,800*2

JIS A2-8*2

ø80/ø120*2

(ø3.15/ø4.72)

85/59.6 (5 min/cont) [65.5/45 (5 min/cont)]

––

20 [40, 80]

400 (15.75) from gauge line10 (22)

PREX 14/10 (19/13)[PREX 20/14 (27/19)]

Turning Milling

� Tooling System (HSK-A63)

� OD tool shank(main/sub)

MULTUS B200 : 20� 20MULTUS B300 : 25� 25MULTUS B400 : 25� 25

Boring bar sleeve

ø8ø10ø12ø16ø20ø25ø32

BS 8–H32BS 10–H32BS 12–H32BS 16–H32BS 20–H32BS 25–H32BS 8–H40BS 10–H40BS 12–H40BS 16–H40BS 20–H40BS 25–H40BS 32–H40

MULTUS B200


� Boring barshank dia

� Boring bar

MULTUS B200 : ø32MULTUS B300 : ø40MULTUS B400 : ø40

MT 1MT 2MT 3(MT 4)

� Drill Drill sleeve

Above drawing for HSK-A63

DS MT No.1–H32DS MT No.2–H32DS MT No.3–H32DS MT No.1–H40DS MT No.2–H40DS MT No.3–H40DS MT No.4–H40

MULTUS B200


Axial facingOD-C (HSK-A63)

OD turningOD-A (HSK-A63)

OD turningOD 80º unit (HSK-A63)

OD turningOD 55º unit (HSK-A63)

ID toolholders

MULTUS B200 : ID-H32(HSK-A63)MULTUS B300 : ID-H40(HSK-A63)MULTUS B400 : ID-H40(HSK-A63)

� Axial facing arbor

DummyHSK-A63

� Commercial parts

ATC turret

� Milling chuck Straight collet

� Collet holder Collet

� Collet holder Collet

* Some commercial live tools, based on DIN69893-1 HSK-A63, can also be used.

� Milling tool spindle torque/output diagrams (Optional)


� Output PREX 20/14 kW (5 min/cont)� Torque 66.5/45 N-m (5 min/cont)


� Output VAC 9/6 kW (5 min/cont)� Torque 23.9/15.9 N-m (5 min/cont)


� Output PREX 16/11 kW (5 min/cont)� Torque 57.3/38.2 N-m (5 min/cont)

Milling tool

High-speedmilling tool

spindle


200

50

100

20

10

1

1,000 5,000 10,00050010050

1

5

20

10

200

50

100

20

10

1

1,000 5,000 10,00050010050

1

5

20

10

200

50

100

20

10

1

1,000 5,00010,000

20,00050010050

1

5

20

10

N-m N-mkW

Torq

ue

Out

put

Spindle speed min-1

Torq

ue

kW

Spindle speed min-1

Out

put

N-m

Torq

ue

kW

Spindle speed min-1

Out

put

57.3 N-m (5 min)

25.5 N-m (5 min)

3,600

23.9 N-m (5 min)

15.9 N-m (cont)

8.6 N-m (5 min)

5.7 N-m (cont)

9.0 kW (5 min)6.0 kW (cont)

6,000

38.2 N-m (cont)

17.5 N-m (cont)

16 kW (5 min)11 kW (cont)12 kW (5 min)

8 kW (cont)65.5 N-m (5 min)

28.0 N-m (5 min)

4,5002,000 4,4001,950 6,800

45.0 N-m (cont)

19.7 N-m (cont)

20 kW (5 min)14 kW (cont)13 kW (5 min)

9 kW (cont)

X : BL3.5 (5), Y : BL2.9 (4),Z : BL2.8 (4)

X : BL3.5 (5), Y : BL2.9 (4),Z : BL3.5 (5)

X : BL3.5 (5), Y : BL2.8 (4),Z : BL4.6 (6)

15

17 18

� Max tool dimensions

� Std tool

� Super big bore tool

MULTUS B200

ø90

174200

26

151.5200

22.5 26

157.

5

13065

110

17.5 95 17.5

2065

6575

17.5

ø90

274300

26

� Std tool


269

244

157.

5

13065

108

17.5 9560 5

17.5

51765

657019

.527.

75

17.8

87.5

7517

.5

30030 26

5

MULTUS B300

ø90

374400

26

369

157.

5

13065

108

17.5 9560 5

17.5

51765

657019

.527.

75

17.8

87.5

7517

.5 5

� Std tool


MULTUS B400

344400

30 26

� Working Ranges

MULTUS B200Main spindle [550 distance between centers]

� OD-A (B axis 90º)

500

Trav

el34

016

064

116

208

720 Travel (Tailstock)285

7626244248 7832

600 Travel104

500 (Quill travel) 220 (Retract travel)

220 (Retract travel)



B-206-01

� ID-H32 (B axis 0º)

R322.1

480

205

115

112

500 (Quill travel)720 Travel (Tailstock)

440

301

104

20594160

7030

R29

9

480

15650

0 Tr

avel

600 Travel440 Working range

259

28576

55 51395 272

85

B-206-01

� End mill toolholder (B axis 0º)104

20590

148

480

500

Trav

el


9325

920

� End mill toolholder (B axis 90º)

500 (Quill travel)

720 Travel (Tailstock)

444

301

120

R29

5

480

480

20

1608080

285

76

59 1891 276

B-206-01

285

43

B-206-01 500 (Quill travel)720 Travel (Tailstock)

104

210

185

315

500

Trav

el

600 Travel

6291

8849

767815 22 18424

R295

480

205

90

185

315

160

8080

330

170

Main spindle [750 distance between centers]


� HSK-A63 End mill toolholder (B axis 90º)

� HSK-A63 End mill toolholder (B axis 0º)


500

Tra

vel

R322.1

480

205

115

340

160

6411

611

220

8


48 7832

33140

825.5 70.5

40.5 76

800 Travel104 162

169.

720

40.5

40.8

34

18.5

3727

.5

47.724.8

B-206-01

R299

153

35.5 23

.5

480

800 Travel

640 Working range20594

500

Trav

el 259

8515

6

162

256

76536328

346

160104

55 95

B-206-01

800 Travel

644 Working range


8080160

480 35

2

153

35.5 23

.5

480


20590

500

Trav

el 259

480

2093

148

162

256

76536328

350

156104

59 91

B-206-01

R295

8080160

315

185

480

205

90

315

500

Trav

el 185 88

9162 49

210


800 Travel104

R295

12133043 7815 22

B-206-0110

72719

1965

4726

7671

16 19

1372

190

Opposing spindle




480

205

115

R322.1

800 Travel104

481,035 (Distance between noses)

136

217648 7832

485

48

8 12

810 Travel235

40

20

6411

611

220

8

B-206-01

114

5020

070

118

82

500

Trav

el

800 Travel104 94205


719

38 112 286 95

52

48810 Travel235

231

B-206-01

215

54

R299

500

Trav

el

48

136

3046

480

156

7032

29

28

60

800 Travel104 90205


R295

481,035 (Distance between noses)48810 Travel235

71 46912901123831

40

480

800 Travel104

B-206-01

500

Trav

el

136

8080160

480

20

231

148

78 15

5519

5421

5

R295


136

1611643 782215

485

48810 Travel235

8080160

25

480

205

90

315

185

500

Tra

vel

240

8190

8891

4962

210

B-206-01

19 20

� Working Ranges

Main spindle

MULTUS B300





120134.3935

535.5 8311936.5

150.7

217

580

Trav

el

1,078935 Travel

193

152.

513

410

0.5

B-208A601C 48 113

148.7104

1,000 Travel

159

101

181

139

363

560

214.

5

210

133

343

Gauge line

39

R345.5R345.5

120134.3

170.

544

365.

5

560

823381.5

58.5176

560

580

Trav

el

1,078935 Travel

823 (Working range)

160 100 210

R31

0.6

292

Gauge lineGauge line

182

6513

018

8

B-208A601C

17 32 57 101

148.7 1,000 Travel

120134.3

560

560

20

80 80160

833391.5

20

170.

544

560

580

Trav

el

1,078935 Travel

833 (Working range)

21090

292

168

7921

415

B-208A601C

17 6040 90

148.71,148.7

1,000 Travel

176

58.5

30˚

365.

5R3

01

Gauge lineGauge line

1,078935 Travel

120134.3

80 80

160935541.5

165

124

5790

144

B-208A601C15119 22

148.7143

1,148.71,000 Travel

560

9021

029

2

260

320

259

115122.5

150.7

260

300

580

Trav

el

202

287

9132

0 30˚

GaugelineGaugeline

20

Opposing spindle





B-208A601C935

692

214

74.5

5788.

514

6

1,000 Travel1,290

214.

556

0210

1,078935 Travel

182156 87

B-208A601C

290

363

217

343

234.

513

1.5

214

580

Trav

el

Gauge line

133R345

.5R3

45.5

39

212

560

92

98

15819

330

0

B-208A601C

87

1,078

292


210 100

Gauge line

16 190

1,290

384840

1,000 Travel

B-208A601C

560 31

8.5

181.

520

80580

Trav

el

290548

6

88

8405386 394

20

168

112

560 30

0

580

Trav

el1,078935 Travel

840 (Working range)

292

B axis Rotation center

Gauge line

300

8719

3

B-208A601C B-208A601C

16 190

2901,290

1,000 Travel

14991

R301

Diagram for X-Y axis working range is same as for main spindle side

560

210 90

1,078935 Travel

B-208A601C

56090

210

292

935 212692 87

260

300

580

Trav

el

346

9014

4

B-208A601C

11541

290143

1,2901,000 Travel

234.

534

5.5

320

ø50

6

Diagram for X-Y axis working range is same as for main spindle side

GaugelineGaugeline

� Working Ranges

Main spindle

MULTUS B400 DBC 1,500 Machine, [ ] for DBC 2,000 Machine





Gauge line

1,696 [2196]

112

183.7

1,545 [2,045]

1,550 [2,050] Travel 121.3 70

1,271 [1,771] 97

377.

513

2.518

0

373

184

138.5

367.5

317

133

220

314.

9 670

690

Trav

el177

1,545 [2,045] Travel

B-210A801D

39

R355.1


121.3 70

R320

Gauge line

B-210A801D

183.7 1,550 [2,050] Travel

57 162

129.5 156

220260100

1,696 [2,196]1,545 [2,045] Travel

1,445 [1,945] Working range

690

Trav

el390

9820

267

0

96.5

670

20

462.

513

1

121.3 70

B-210A801D

Gauge line

183.7 1,550 [2,050] Travel

220901,396 [1,896] Working range

1,545 [2,045] Travel1,696 [2,196]

176 934.5 [1,434.5] 285.5

2067

0

690

Trav

el

169

462.

558

.5 670

115 115230

30˚

2067

0

121.3 70B-210A801D

Gauge line

1,696 [2,196]1,545 [2,045] Travel

115

30˚

115230

1,550 (2,050) Travel183.7

177 1,271 [1,771] 97

225.

5 330

36022

324

1.5

184

103.

540

2.5

690

Trav

el90

220

670

360

330

Opposing spindle





Gauge line

1,696 [2,196]

133

377.

513

2.518

0

177 1,155.5 [1,655.5]1,545 [2,045]

1,550 [2,050] Travel322

220

1,545 [2,045] Travel

B-210A801DB-210A801D

R355.1

690

Trav

el

510

180

212.5 137

670

314.

9

1,550 [2,050] Travel322

10 52 164 907 [1,407]

583 100 106104

1002201,696 [2,196]

1,433 [1,933] Working range1,545 [2,045] Travel

418

272

670

690

Trav

el

373.

511

4.5

202

20

Gauge line

B-210A801D

B-210A801D

313

10

322 1,550 [2,050] Travel

573

164 917 [1,417]52

365

5327

2

B-210A801D

68151

1,545 [2,045] Travel1,433 [1,933] Working range

902201,696 [2,196]

2067

0

690

Trav

el 322

185.

518

2.5

670

B-210A801D

Gauge line

81

313

230115 115

30˚

B-210A801D

322 1,550 [2,050] Travel177 1,094.5 [1,594.5] 158.5

Gauge line

B-210A801D

10

115

1,545 [2,045] Travel1,696 [2,196]

360

330

225.

524

1.5

223

220

9076

.531

3

230115115

30˚

313

142

158.

569

0 Tr

avel

670

330

360

39



B axis Rotationcenter



B axisRotationcenter

B axisRotationcenter





B axis Rotationcenter B axis Rotation

center


21 22

� Optional Specifications and AccessoriesBig-bore specs

High-power spindle motor

Milling tooloptional spindle speeds

Tool shankMilling tool thru-spindleHigh pressure coolantATC tool magazine capacityChip conveyor

Chip bucketTouch setter

In-process work gauging

AbsoScaleHigh accuracy C axisAutomated systems

Air blower(air blast)

Coolant blower

Special coolant pumpCoolant sensors

Coolant tank

Coolant sludge preventionMist collectorSteadyrestB-axis NC controlHydraulic power chuckWork stopper in spindleAuto chuck open/closeChuck pressure high/low switchChucking miss detectionWorkpiece standFront cover auto open/closeCoolant gunTooling

X, Y, Z-axes

Bar feeder, parts catcherOGL loaderRobotChuckTailstockWithin spindleTurretShower coolant systemWithin spindleHigh/low pressureOil levelFlowWith line filterWith reverse washing filter (separate)Oil skimmer

Solid chuck, hollow chuck

With confirmation

Area sensor, Safe tape switch

Please refer to the tooling system

MULTUS B200ø120 A2-6 5,000 min-1

High-power spindle motorPREX 22/15 kW included

MULTUS B300ø120 A2-8 3,800 min-1

High-power spindle motorVAC 22/15 kW included

MULTUS B400ø150 A2-11 2,800 min-1

High-power spindle motorVAC 30/22 kW includedMULTUS B200 PREX 15/11 kWMULTUS B300 VAC 22/15 kWMULTUS B400 VAC 30/22 kWMULTUS B20020,000 min-1 VAC 9/6 kW*MULTUS B30010,000 min-1 PREX 16/11 kWMULTUS B40010,000 min-1 PREX 20/14 kW

CAPTO C6

3.7 kW 7 MPa40, 60 tools (MULTUS B400 has 80 tools)Side discharge, drum filter typeSide discharge, hinge type

Touch setter M (Manual)Touch setter A (Auto)Renishaw radio transmission

*HSK-A63 only


� Output PREX 15/11 kW (20 min/cont)� Torque 202/148 N-m (15 min/cont)

� Spindle torque/output diagrams (Optional)

MULTUS B200 MUL TUS B300 MULTUS B400








� Output PREX 22/15 kW (20 min/cont)� Torque 350/239 N-m (15 min/cont)



High-power spindle

Big-bore specs

500

100

300

50

10

5

1,000 5,000500

Spindle speed min-1

10050

N-m

Torq

ue

1,000 5,00050010050

Spindle speed min-1

1,000 5,00050010050

Spindle speed min-1

1

5

10

50

30

710 1,900 6,000

202 N-m (15 min)148 N-m (cont)

75 N-m (20 min)55 N-m (cont)

15 kW (15 min) 15 kW (20 min)11 kW (cont)

kW

Out

put

500

100

300

50

10

5

1

5

10

50

30

51045 1,1004,500



N-m kW

Torq

ue

Out

put

500

100

300

50

10

5

N-m

Torq

ue

1

5

10

50

30

70031838 3,800

900 N-m (50%ED)660 N-m (cont)

408 N-m (50%ED)300 N-m (cont) 30 kW (50%ED)

22 kW (cont)

kWO

utp

ut

500

100

300

50

10

5

1,000 5,00050010050

N-m

Spindle speed min-1

Torq

ue

1,000 5,00050010050

Spindle speed min-1

1,000 5,00050010050

Spindle speed min-1

1

5

10

50

30

60045 1,4001,250

350 N-m (15 min)239 N-m (cont)

150 N-m (20 min)102 N-m (cont)

22 kW (20 min)22 kW (15 min)15 kW (cont)

kW

Out

put

500

100

300

50

10

5

N-m

Torq

ue

1

5

10

50

30

51038 1,100 3,800



kW

Out

put

500

100

300

50

10

5

N-m

Torq

ue

1

5

10

50

30

31830 700 2,800

30 kW (50%ED)22 kW (cont)

900 N-m (50%ED)660 N-m (cont)

408 N-m (50%ED)300 N-m (cont)

kW

Out

put

� Optional Specifications and AccessoriesTouch setter In-process work gaugingSteadyrest

By ATC-delivered, high-precision wireless touch sensor – for superb auto work gauging (dual dia/radius gauging).

For highly efficient turning/maching of long workpieces

Auto cutting-point measurement and tool offset/breakage detection

AbsoScale/DD encoderCAPTO C6Multiple tool ATC magazine

Sandvik quick-change tooling systemA large capacity tool magazine to handle a wider variety of workpieces

MULTUS B200 /B300 : 60-tool magazineMULTUS B400 : 80-tool magazine

High speed, high resolution optical positioner.Not affected by ball screw thermal expansion or backlash, for improved finishing accuracy.

High accuracy, high resolution rotary encoder for high accuracy C axis control.

[DD encoder]

[AbsoScale]

Hinged chip conveyor Chip conveyor with drum filter

Chip conveyor

� Chip conveyor types and applications

Various chip conveyors (Optional)

*The machine may need to be raised depending on the type of conveyor.

Application

Remarks

Features

Shape

Filter unit included with the selected conveyor (set).

Magnet

Type Hinge Scraper Magnet scraper Hinge scraper (w/drum filter)

� For steel, castings,nonferrous metal

� For castings� For castings

� Easy for maintenance� Blade scraper� General use

� For steel

–

� Suitable for sludge� Not suitable for nonferrous

metals

� Filtration of long and shortchips and coolant

23 24

� Dimensional/Installation Drawings

� 550 with drum filter conveyor

� 550 with hinge scraper conveyor






MULTUS B200 MULTUS B300

MULTUS B400


Power inlet (side)(2,110 from floor)

40-toolATC magazine

(Opt)

(Opt)

H1 turret

Lube unit

Chip bucket

Drum filter chip conveyor

(Opt)

2,56

9 (1

01.1

4)1,

050

875

309

335

480

Tool magazineoperation panel

1,900750 2,755

170 580 1,2062,650 (104.33)

4,115 (162.00)

2,030 (79.92)1,010

2,58

2 (1

01.6

5)

Coolant tank

Headstock

Power inlet:(2,260 from floor)

60

Hydraulic unit

2,85

5 (1

12.4

1)2,

030

180

645 50

0

Front doorFront door

TailstockTailstock

828

2,650 (104.33) 855 350

CNCcabinet

Spindlecenter

Oil controller


40-toolATC magazine


(Opt)

(Opt)


(chip conveyor removal space)

Lube unit

(Opt)Chip bucket

Chip conveyor

1,900750 2,330

170 5802,650 (104.33) 1,141 350

4,141 (163.03)

H1 turret

2,58

2 (1

01.6

5)

2,56

9 (1

01.1

4)1,

050

875

309

335

480

2,030 (79.92)1,010

TailstockTailstock

60

Hydraulic unit

2,85

5 (1

12.4

1)

2,03

018

064

5 500

Front doorSpindlecenter

Front door

8282,650 (104.33) 430 350

3,385 (133.27)

700(door opening)700(door opening)

Coolant tank

HeadstockCNC

cabinet

Spindlecenter

Tool mag(bed mounted)

Oil controller

Separate filterunit


40-toolATC magazine


(Opt)


60

1,028

3,190 (125.59) 855 350

500

Hydraulic unit

2,85

5 (1

12.4

1)2,

030

180

645

900(door opening)900(door opening)

CNCcabinet

SpindlecenterSpindlecenter


Oil controller


Opposingheadstock

(Opt)Lube unit

Chip bucket

2,240950 3,095

370 580 1,2063,190 (125.60)

4,655 (183.27)

2,58

2 (1

01.6

5)

2,56

9 (1

01.1

4)

1,05

087

530

933

5

480

2,030 (79.92)1,010

H1 turret

Coolant tank(Opt)

(Opt)Headstock

Drum filter chipconveyor

Mist lube unit

40-toolATC magazine

(Opt)

2,56

9 (1

01.1

4)1,

050

875

309

335

2,030 (79.92)1,010

480

Coolant tank


2,240950 2,670

370 580 1,151 3503,190 (125.59)

4,691 (184.69)

2,58

2 (1

01.6

5)

Chip conveyorH1 turretHeadstock

Chip bucket


Lube unit

(Opt)

(Opt)

(Opt)Mist lube unit


3,190 (125.59)

1,02860

985430

500

350

3,925 (154.53)

900(door opening)(door opening)

2,03

018

064

5

Power inlet:(2,260 from floor)Separate filter unit


Spindlecenter

CNCcabinet

Opposingheadstock


Hydraulic unit Oil controller

2,85

5 (1

12.4

1)

(Drum filter chip conveyor removal space)

2,63

7 (1

03.8

2)

40-tool ATC magazine

1,10

087

532

733

5

500

2,050 (80.71)1,080

400(tank removalspace)

Hydraulic unit

(Opt)

(Opt)H1 turretLube unit

2,3601,105 3,393591 1,094799 400

3,7505,244 (206.46)376

2,63

2 (1

03.6

2)

Coolant tank


(Opt)

CNCcabinet

Chip bucket(Opt)





Oil controller

Mist lube unitAir inlet

(Height: 1,380)

58

(tank

rem

oval

spac

e)

1,1863,750 (147.64) 748 346

500

2,87

5 (1

13.1

9)

2,05

020

761

8 Front doorOperationpanel


Opposingheadstock

(tank removalspace)

1,030(door opening)(door opening)

2,87

5 (1

13.1

9)2,

050

618

207

4,3403,750 (147.64)376 350285

1,186

58

Power inlet(2,260 from floor)

Air inlet(Height: 1,330) Separate filter unit

Front door

Spindlecenter

(tank

rem

oval

spac

e)(ta

nk r

emov

alsp

ace)

500

CNCcabinet

Front door

Oil controllerOil controller



Hydraulic unit


1,1302,050 (80.71)

2,58

7 (1

01.8

5)1,

050

875

335

327

500

Coolant tank

40-toolATC magazine

591 2,360 799 1,1462,9301,105

3503,750 (147.64)

5,246 (206.54)376

Chip conveyor

Chip bucket

H1 turret

2,58

2 (1

01.6

5)

15


(Opt)Mist lube unit

Lube unit

(Opt)

(Opt)

(Opt)

3,05

0 (1

20.0

8)1,

250

1,03

543

033

5

550

2,300 (90.55)1,230

2,693 (106.02)

2,75

0 (1

08.2

7)

ATC

571,753 1,665

4,950 (194.88) 1,610 (63.39)

Operation panelOperation panel3,320

1,660 4,290980 650

4,950 (194.88) 1,346 6506,946 (273.46)480


Hydraulic unitTool magazineoperation panel

Spindle center


Air inlet(Height: 1,395)


Hyd oil controller

Main spindle

CNCcabinet

(tank removal space)

Lube unit

(Opt)


40-toolATC magazine

Coolant tank

Mist lube unit

H1 turretOpposingheadstock

Chip bucket(Opt)

(Opt)(Opt)

(Opt)

600

3,19

3 (1

25.7

1)21

368

0 (t

ank

rem

oval

spac

e)

FrontdoorFrontdoor

2,30

0

(tank removalspace)

H1 turretLube unit

Chip conveyor

3,00

0 (1

18.1

1)

40-toolATC magazine

Coolant tank

1,20

01,

035

430

335

550

2,300 (90.55)1,230

2,693 (106.02)

ATC

2,70

0 (1

06.3

0)Opposingheadstock

Mist lube unit

3,3201,660 4,090980 650

4,950 (194.88) 1,551 6507,151 (281.54)480


Hydraulic unitTool magazineoperation panel

Air inlet(Height: 1,395)


Hyd oil controller

(Opt)

(Opt) (Opt)

571,753 1,665

4,950 (194.88)

600

3,19

3 (1

25.7

1)2,

300

213

680 Spindle center

Operation panelOperation panel


Main spindle

CNCcabinet

(Opt)

Operationpanel

Headstock

1,030(door opening)

(tank removalspace)

(tank

rem

oval

spac

e)

Operationpanel

(tank removalspace)(ta

nk r

emov

alsp

ace)

OperationpanelOperationpanel

(tankremovalspace)

(tank

rem

oval

spac

e)

Operationpanel

(tank removalspace)

(tank

rem

oval

spac

e)

Operation panel


700 (door opening)

(tan

k re

mov

alsp

ace)

FrontdoorFrontdoor

25


� Standard SpecificationsBasic Specs

Operations

High speed/accuracy

Energy saving

Control

Position feedback

Min / Max inputs

Feed

Spindle control

Tool commands

Tool compensation

Display

Self-diagnostics

Program capacity

Suite apps

Suite touch

Easy to operate

Collision Avoidance

System (CAS)

Programing

Machine operations

MacMan

Com / Net

TAS-C

TAS-S

High speed/accuracy

ECO suite

Turning: X, Z simultaneous 2-axis, Multitasking: X, Y, Z, C simultaneous 4-axis, B-axis (H1) 0.001˚ degree indexing

OSP full range absolute position feedback (zero point return not required)

8-digit decimal, ±99999.999 to 0.001 mm, 0.001˚, Decimal:1 µm, 10 µm, 1 mm (1˚, 0.01˚, 0.001˚)

Override: 0 to 200%

Direct spindle speed commands (S5) override 50 to 200%, Constant cutting speed, max turning speed designate

2-digit tool no. + 4-digit tool no. (max tool registration: 1000 sets)

Tool offset, Tool wear comp, Nose R comp: 20 sets per tool

15-inch color display operational panel, touch panel

Automatic diagnostics and display of program, operation, machine, and NC system problems

Program storage: 2 GB, operation buffer: 2 MB

Applications to visualize and digitize information needed on the shop floor

Highly reliable touch panel suited to shop floors. One-touch access to suite apps.

“Single-mode operation” for a series of operations from a single screen.

Prevents interference during manual, automatic operationEasy modeling of shape data(there are limits in interference prevention unit, unit movement)

Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation,slope machining, M-spindle synchronized tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions,variables, branch statements, auto programming (LAP4), programming helpMDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence return,manual interrupt & auto return, threading slide hold, data I/O, spindle orientation (electric)

Machining Management: machining results, machine utilization, fault data compile & report, external output

USB ports, EthernetThermo Active Stabilizer–Construction. Corrects thermal deformation generated during shop temperature changes affecting machine construction

Milling tool Thermo Active Stabilizer–Spindle. Corrects thermal deformation during milling tool spindle rotation

Hi-G control, B-axis rotation compensation

ECO Idling Stop, ECO Power Monitor

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� Kit Specifications

Item

Advanced One-Touch IGF L(*)

Circular threading

Program notes (MSG)

Coordinate system selection 10 sets

Coordinate convert

Profile generate

Coordinate calculate (W/NCYL commands)

Moving, rotating and copying coordinates

Real 3-D simulation

Cycle time over check

Load monitor (spindle, feed axes)

Tool life management

NC operation monitor

Status indicator; triple lamp Type C

Hi-Cut Pro

Harmonic spindle speed control (HSSC)

Operation time reduction

NML: normal, 3D: Real 3-D, E: economy, D: deluxe* Multitasking machine specs

ADMAC-Parts3D machine simulation

3D Virtual Monitor

Accurate machine model and NC function recreates operation just like actual machine operation

� Accurate interference check� Create Collision Avoidance System data at the desk

� Optional SpecificationsSpecificationsMeasuringIn-process work gaugingZ-axis automatic zero offset

C-axis zero offset

Gauging data output, file output

Post-process work gauging

Touch setter

Y-axis gaugingExternal Input/Output and Communication FunctionsAdditional RS-232-C channelsUSB (additional)DNC links

Automation / Untended OperationHarmonic spindle speed control(HSSC)

Auto power shutoff M02, alarmWarmup function(by calendar timer)Tool retract cycleExternal program selections

Okuma loader (OGL) interfacesThird party robot andloader interface *

BarfeedersCycle timereduction

High-Speed /High-Accuracy FunctionsB axis NC controlSimultaneous 5-Axis kit

AbsoScale detection (X-Y-Z) *0.1 µm control *Hi-Cut Pro

Pitch error compensation (X-Y-Z)Super-NURBS

Tool center point control II

Tool tilt command

Gear machining packageOther FunctionsY-axis alignment compensationHobbingSynchronized C axis controlSpindle power peak cutting functionShort circuit breakerExternal M signalsOSP-VPS (virus protection system)

DNC–T3

DNC–C / Ethernet *DNC–DT

FL–net *

Bar feederInterface onlyOperation time reductionChuck open/close *Advance/retract

3 straight line axes

3 straight line axes +rotational axis

SpecificationsInteractive ProgrammingAdvanced One-Touch IGF L(Multitasking machine specs)

ProgrammingProgram notes (MSG)

Coordinate system selection

Circular threadingUser Task 2Common variablesThread matching(spindle orientation required)Threading slide hold

Variable spindle speed threadingInverse time feedSpindle synchro tappingSpindle dead-slow cuttingHelical cuttingMillingmachinespecs

MonitoringOne-Touch SpreadsheetMachining NaviReal 3-D simulation

Cycle time over check

Load monitor (spindle feed axis)

Load monitor no-load detectionTool life management

Tool life alertOperation end buzzerChucking miss detectionWork counters

Hour meters

NC operation monitor

NC work counterOperation end lampAlarm lampStatus indicatorEnergy saving ECO suite

ECO operation

ECO Hydraulics

Coordinate convert

Profile generate

Flat turningSlope machiningCoordinate calculateW/NCYL commands)

Moving, rotatingand copyingcoordinates

3D coordinateconversion

Note: * Requires technical consultation and confirmation with machine specifications

26

Description

Integrated single-screen operationsInputting a machining shape with one stroke will allow CNC to automatically decide cutting conditions.Realistic 3D simulated test cutsSimple operations for trial cutsOperate machine directly from sequence tables(w/o G/M codes)

Displays messages on the screen using part program commandsSelects 10 sets, 50 sets or 100 sets as the coordinate system using the part program commandsAlong an arcInput/output variables (each 8 points)1000 sets (Std: 200 sets)Possible to re-cut threads for threaded partsonce removedTemporary stop during threading, excluding G34/G35Temporary stop during threading for G34/G35VSST: spindle override while threadingCommands the feedrate using the cutting timeSpindle to Z axis (rigid tapping)Cutting at extremely slow spindle speedsCircular + helical axis interpolationDesignates X-C coordinate through X-Y coordinateStraight line command on X-C plane, circular commandFlat turning with spindle and M-axis synchronizedB-axis slope programming made simpleCalculates the point sequence on a straight line, the point sequence on a grid and the point sequence on a circumference using a single commandMoves the coordinate system in parallel or byrotating Machines while moving the same pattern in parallel or by rotatingCan command parallel or rotational movement inthe X, Y, Z-axes up to 3 times

Excel® files assist machining setupsOptimun cutting conditions search L-g, M-g +, M-iReal time simulation of all machining modes(auto, MDI, manual operation)Solids, sections, transparent displaysColored tool-linked machining surface displaysMain program lists displayedVarious tool draw elementsWith cycle time calculatorWith 2D simulationActivates an alarm and stops when prescribedcycle time is exceededCNC monitors and displays load conditions of feed axis and spindle in a graph (machining stops when overloaded)When load monitor orderedTotals no. of workpieces or cutting time,automatically tool changes at preset conditionsGraphs tool life data per tool

Included in machine specsCount only, ( ) pcsCycle stop, ( ) pcsStart disabled, ( ) pcsPower ONSpindle rotationNC operatingTime totals (cutting, operation, spindle rotation,external input, etc) and 4 workpiece countersStops at full count with alarmYellowRedTriple lamp Type C [Type A, Type B]

Chip conveyor, mist collectors intermittentcontinuous operation

Energy-saving hydraulic unit using servo technology

Description

By touch sensor and compensates for tool offsetAutomatically measures workpiece by touch sensor and compensates for Z-axis zero point offsetAutomatically measures workpiece by touch sensor and compensates for C-axis zero point offset

Measures workpiece outside machine, and compensates for tool offset based on measurement resultsQuantitative compensation method (five level,seven level)/BCD/RS-232-CTool brought to touch setter, tool offsetcompensation (A, M specs)For machines with Y-axis specs

2 channels optional (1 channel is standard)2 additional ports possibleOnline machining management (results, etc)Simple NC monitor (machine utilization)Host computer and FMS link per InternetEthernet remote operation: Download partprograms from PC, select operation

Periodically varies the spindle speed, controls chatter when cutting large-dia thin or small-dia long workpiecesM02, alarmAutomatic power ON and machine warmup atpreset timePer interrupt signalA (pushbutton), 8 typesB (rotary switch), 8 stagesC1 (digital switch), 2-digit BCDC2 (external input), 4-digit BCD

Type B (machine)Type C (robot and loader)Type DType EIncluded in machine specsMaker Type“Answer ignore” in auxiliary movementsSpindle rotating check open/closeSpindle rotating tailstock advance/retract

Super-NURBS, tool center point control ,Inverse time feed, DNC-DT, tool tilt command,Herical cutting, Slope machiningPositioning detection by AbsoScale0.1 µm (0.01 µin.) command incrementsHigh speed and high accuracy machining through speed control and acceleration control suitable for the machining shapeCompensates for ball screw pitch errorHigh speed and high accuracy machining through the shape compensation function and shape adaption controlHigh speed and high accuracy machining through the shape compensation function and shape adaption control, available for up to 2 rotational axesOperates with the commanded path as the tool center path (including tool tilt compensation)Commands the tilt direction of the tool using toolcenter point controlHigh accuracy gear machining

Cuts the peak power of the spindle

Oguchi-cho, Niwa-gun,Aichi 480-0193, JapanTEL: +81-587-95-7825 FAX: +81-587-95-6074

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

When using O

kuma p

roducts, alw

ays read the safety p

recautionsm

entioned in the instruction m

anual and attached

to the prod

uct.

�The sp

ecifications, illustrations, and d

escriptions in this b

rochure vary in different m

arkets andare sub

ject to change without notice.

Pub

No. M

ULTU

S B

II series-E-(6a)-400 (O

ct 2015)

Intelligent Multitasking Machines - bulmakmetal.combulmakmetal.com/wp-content/uploads/2016/10/MULTUS_BII_series-E-6… · Okuma’s “multitasking wizard” has evolved and multiplied

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