Intelligent Batch Solutions.........designed for you Presentation Batching Master © 2010 IBS BatchControl GmbH Page 1 IBS BatchControl GmbH Custody transfer batch- and loading systems with the Batching Master 110i/210i:
Intelligent Batch Solutions.........designed for you
Presentation Batching Master © 2010 IBS BatchControl GmbH Page 1
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Custody transfer batch- and loading systems with the Batching Master 110i/210i:
Intelligent Batch Solutions.........designed for you
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- Field housing IP 65
- Installation local tothe loading station
- Backlight optional
Batching Master 110i (intrinsically safe)
Batching Master 110 (Non-Ex unit)
Intelligent Batch Solutions.........designed for you
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- Panel mount
- Front IP 65
- Backlight optional
Batching Master 210i (intrinsically safe)
Batching Master 210 (Non-Ex unit)
Intelligent Batch Solutions.........designed for you
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Loading system for tankers and railway tank wagons
Batch system for basic products in the
pharmaceutical production
The Batching Master controls your batching process
Intelligent Batch Solutions.........designed for you
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Indication in the field:
- pre-set value- batched quantity - Actual flow rate, grand total- LCD backlight optional
Safe operation in the field
The operator has all the
information that he needs for a safe batching process local to the plant.
In case of a failure in the system, the user is able to stop the batch immediately by the
emergency stop switch.
Intelligent Batch Solutions.........designed for you
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Flow meters:
All types of flow meters can be connected to the Batching Master via pulses or the 4-20 mA inputs. The converter MFC 010 of the flow meter Optimasscan also be connected to the 2. Modbus interface of the Batching Master.
Precise Batch:
The batching valve will be opened
In a soft start-ramp and will be closed
with a 5-step shut down ramp.These ramps allow to fill also smallquantities in higher sized systems.
No pressure ”hammer” in high flow rate systems:
This is eliminated because of the soft start ramp and the shut down ramp of the 4 - 20 mA signal.
4
20
I [mA]
Start Batchedquantity [kg]
Batch completed
0510152025
4
20
I [mA]
Start Batchedquantity [kg]
Batch completed!
051015
Output ramp for large quantities:
Output ramp for small quantities:
Intelligent Batch Solutions.........designed for you
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Error messages in clear text
The Batching Master has many safety- and monitoring functions. In case of a failure message the batch will be stopped immediately. After resetting the
message, the batch can be continued via the start button.
Emergency stop switch
The Batching Master 110i has a proofed emergency stop switch at the front side, which can be delivered optional with a key inside.
The emergency stop switches off the 4-20 mA output signal and the digital outputs 1-3. The batch process will be stopped by it’s software and a failure message will be indicated.
One digital input for the connection of an additional emergency stop signal.
One digital output for the message “emergency stop pressed”.
Intelligent Batch Solutions.........designed for you
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Low flow rate monitoring
If the flow rate during the batch is to low, the Batching Masterstops the batch after a programmed time. This function prevent an uncontrolled filling during a failure in the measuring system.
Sensor break- and measuring range overrun monitoring
The Batching Master monitors the 4/20 mA input and the NAMUR contact input circuit. In case of a sensor break or a measuring range overrun the batch will be stopped with a failure message.
Error at the flow meterThe error output of the flow meter can be connected to a digitalinput of the Batching Master. A failure of the flow meter will stop the batch immediately.
Intelligent Batch Solutions.........designed for you
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PID Controller function (Option)
The Batching Master has 2 separate controllers which can work parallel during the batch.
1. The flow controller that makes it possible to batch a product with a pre-programmable flow rate.
2. The override controller is able to control a second physical value during the batch. E.g. the temperature or the pressure of the product.
Intelligent Batch Solutions.........designed for you
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Automatic and manual filling/purge functions for the measuring system
For the emptying, cleaning or filling of the pipe system it could be necessary to open the batching valve. This can be done by a digital input, or by the function key F1. During this time the flow rate signal will not be counted.
It is also possible to fill or purge the system automatically before each batching process for a programmed time, or until a contact at a digital input indicates liquid in the pipe.
Intelligent Batch Solutions.........designed for you
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Product way selection via the function keys F1 - F3
Before the start of the batch, it is possible to chose a product way via the function keys F1 – F3. It is possible to program one question text and three product way texts.
Intelligent Batch Solutions.........designed for you
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Two release signals
These two custom specific release
signals works via digital inputs. When they are activated, then the batch will be stopped with a failure message which can be changed in the programming menu.
Terminal function:
It is possible to use the Batching Master
via the MODBUS interface as a HMI (human machine interface).
The supervisory system is able to show texts, and the user can make selections or can enter information, like order numbers or access codes.
Intelligent Batch Solutions.........designed for you
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API Flow conversion function
- for crude oil, refined- and special products
- between mass, volume and standard volume
- Via temperature, pressure and density
The base density at standard temperature can be calculated or can be programmed.
Batch dimension can be mass volume or standard volume fix for each batch. Also it is possible to select between this dimensions before the pre-set input at each batch process.
All physical values and counters can be indicated via a special menu at the Batching Master.
These values are also shown at the Modbusinterface. Some selection- and indication examples are shown on the right side of this page.
Intelligent Batch Solutions.........designed for you
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Loading and Batching of Liquefied Gas
Liquefied Petroleum Gas demonstrates out gassing effects as soon as the pressure falls below the vaporization pressure of the LPG. These vapour
locks would cause fail-measurements in the flow meter.
The override control function of the Batching Master works as a pressure controller which keeps the pressure during the batch.
The 25 - step linearization func-tion of the Batching Master deliver the right pressure set point depending on thetemperature signal.
The batching- and the controller function work parallel. The lowest of the two output signals will be transmitted to the valve.
Intelligent Batch Solutions.........designed for you
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Complete batch systems:
IBS BatchControl offers complete batch systems packages (turn key projects) Consisting of: engineering support, control
panels, pumps, flow meters, valves, batch controllers, Exi-interfaces, Exd-housings, printers and loading software.
Batch systems for ultra pure water:
For the pharma- and cosmetic industries
The water flows continuously in a circulatory system to prevent the formation of germs.
The Batching Master controls the circle valve and different time functions take care, that only the batched quantity during the batch will be counted.
Intelligent Batch Solutions.........designed for you
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Custody transfer batch and loading systems
- National PTB approval for Germany 5.531/03.20
- European MID approval as a part of the Optimass loading system
from Krohne Messtechnik GmbH. (DE-10-MI005-PTB-010)
Applications:
- Filling of tank ships, trucks, railway wagons, containers und barrels
- Continuous metering systems in pipelines and between companies in a chemical park
Printer communication controller PCC 400 for the Optimassloading system
- Storage of the loading bill and printout after selection via the menu
- Data base for the storage of the data and export function as Excel-file
- Automatic storage of the batch date in an external MySQL- data base system (optional)
Intelligent Batch Solutions.........designed for you
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Typical connection of non-Ex applications
Intelligent Batch Solutions.........designed for you
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Typical connection of Ex-applications
Intelligent Batch Solutions.........designed for you
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Visualisation of up to 3 batch processes in the control room
Monitor - Batching Master in the control room
- Visualisation of up to 3 batch processes- Selection of the station via function keys F1-F3- Indication of the station name of the indicated unit- Transmitting of the pre-set values is possible- Start and stop of the batch is possible
- Indication of the error messages from the field units- Via the digital outputs it is possible to give the status like
“batch stopped by an error” or “batch process active”
RS485 Modbus
Intelligent Batch Solutions.........designed for you
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Pipeline Master the flow computer
The Pipeline Master is used in metering skidsin pipelines or at continuous flow measuringpoints in chemical parks between companies.
Flow signal: Pulses, double pulses, 4-20 mA or RS485 Modbus.
Via API flow conversion functions the Pipeline Master is able to calculate the volume flow at 15°C out of the actual flow-, temperature-, pressure- and density signals.
6 counter blocks are available, 5 of them are reset able automatic in a time period or by a digital input or a Modbus register.
Each counter block provides counters for mass, volume, standard volume, in positive and reverse direction and also a failure counters, when Pipeline Master detect a failure measuring system
The printer multiplexer PCC 400 is able to store the printouts of the counter values in a file or to print them via a CT proofed printer.
Intelligent Batch Solutions.........designed for you
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PSC 300i power supply
- Approval: ATEX [EEx ib] IIC
- DIN Rail housing, power supply: 24 V DC
- Installation in the safe area
- One intrinsically safe power supply output for the Batching Master 110i/210i
IPC 300i power supply and interface module
- Approval: ATEX [EEx ib] IIC
- DIN Rail housing, power supply: 24 V DC
- Installation in the safe area
- One intrinsically safe power supply output for the Batching Master 110i/210i
- Interface barrier (MODBUS Protocol):Exi TTY interface to the Batching Master 110i/210iRS 485, in the safe area to the supervisory system
Intelligent Batch Solutions.........designed for you
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Batch control and visualization:
Software system for visualization and order management
Functions:
- Customers and product data bases
- Forwarder and truck data base
- Order management and the creation
of loading orders
- Batch control and visualization of
the batch process
- Printout of delivery papers and statistics
- Direct loading without order
- Data exchange to SAP R/3 (optional)
- Access authorization via card readers
- OPC-Server for the connection to supervisory systems
- User access management and audit trail
- Multi user systems with client- / server architecture
Intelligent Batch Solutions.........designed for you
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Trucks
Forwarders
Customers
Products
Software system for visualisation and order management
Data bases:
Order management:
Communication to the user via the terminal
function of the Batching Master:
Intelligent Batch Solutions.........designed for you
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Order code for the Batching Master 110i/210i:
120-0110 Batching Master 110i, ATEX, Exi, IP65 field housing
120-0120 Batching Master 110, non-Ex, IP65 field housing
120-0130 Batching Master 210i, ATEX, Exi, panel mount housing
120-0140 Batching Master 210, non-Ex, panel mount housing
120-0145 Back light for the LCD
120-0150 Modbus interface
120-0160 Terminal function, price includes the option „Modbus interface“
120-0165 Custody transfer version
120-0170 PID controller function
120-0175 Flow conversion function between mass, volume and standard volume
120-0180 Special function „Automatic filling or empting of the measuring system“
120-0191 Selection of three product ways via the function keys F1-F3
120-0200 Emergency stop switch as a key switch
Exi-interface modules:
A-120-0210 PSC 300i, power supply module, one channel
A-120-0220 IPC 300i, power supply and interface module
Intelligent Batch Solutions.........designed for you
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Some main customers:3M, France, Germany
Abbot, USA, Germany
Air Liquide, France, Germany,
Aker Kvaerner, The Netherlands
Akzo Nobel, China, The Netherlands, Germany
Arkema, France, Germany
Astra Zeneca, England
Arvand Petrocemical Company, Iran
BASF, Belgium, Mexico, China, Germany
Bayer, Malaysia, Spain, Vietnam, Germany
Basell, Germany
British American Tobacco, Germany
Butagaz, France
Clariant, Greece, Switzerland, Germany
Ciba, Italy, France, Switzerland, Germany
Christ Water Technology, Germany
Cognis, Germany
Degussa, Belgium, Germany
Dupont, Germany
DSM, The Netherlands, Austria, Germany
Exxon, France, The Netherlands
GlaxoSmithKline, Great Britain, Italy
Kraus Global, Canada, Korea
KANEX, Russia, Ukraine
Krohne Messtechnik, worldwide
Lanxess, Germany
Linde, Germany
Lukoil, Ukraine
Lurgi, Germany
Merck, Germany
Novartis, Switzerland, Germany
Oiltanking, Belgium
Petroleos de Venezuela, Cuba
Petrobras, Brazil
Rhodia, France, Germany
Roche, Switzerland, Germany
Sanofi-Aventis, France, Germany
Sipchem, Saudi Arabia
Shell, Germany
Symrise, Germany
Tecnicas Reunidas, Spain
Total, France
Toyo Engineering, Japan
Uhde, China, Iran, Egypt, Ukraine, Germany
Vopak Banyan Terminals, Singapore
Wacker Chemie, China, Germany
Intelligent Batch Solutions.........designed for you
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IndicatorsPID Controllers
Batch Controllers
Process Recorders Flow Computer
Exi Interfaces
IBS BatchControl GmbH 50170 Kerpen /Germany
www.ibs-batchcontrol.de