' <?> (A) >>< = =< >= (. F?< 1), ><<> > =>< >= < = = ?= ?= >=. F< , > = >> ?< < ?=, < < <=, > => > < > >< <? ><<> > < =< ><> < =>. '= > < < > = < > < > ?= < > = > < > > < >?< =. #>< >= ?< > >>< ? < >< >=, ?>< <<=, => = < > => >= < =<>= > > => > >=. A > = > = > > >> < J = < < > ( >= > ) = = >? > = << > >>< > =< < <?=. '< < =< >, = > =>= < < > A >> < > = =?< >= > < > =< > . * > = > =>= > >< < ==?< > >><J= >? >, > > < <> < > << > >=>. <?= <= > ><> >=>= << ?: 1. # C<?> > ' => 2. # -C < C?<< > A> ' => 3. #-C< F> > ' => 4. !>< ' => IntegrIty testIng F!g #1 - VRLABa))e', C%&%$e$)( 41-7264 TECHNICAL BULLETIN 41-7264/0512/CD .>. C< I>< * C> $=. $=> $> &>< . >= < AG! &<>< ". $=> $> A G< C><
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8/13/2019 Integrity Testing
http://slidepdf.com/reader/full/integrity-testing 1/8
' <?> (A) >>< ==< >= (. F?< 1), ><<> > =>< >= < = = ?= ?= >=. F< ,> = >> ?< < ?=, < < <=, > => > < > >< <? ><<> > < =< ><> < =>. '=><<> = <> <> ?= < >= > <> ><>?<=.#>< >= ?< > >>< ? < >< >=,?>< <<=, => = < > => >= < =<>= > > => > >=.
A >= >= > > >><J= << > (>= >) = =>?>= << > >>< > =< < <?=. '< < =< >, =>=>= << > A >>< > ==?< >= ><> =<>. * >= >=>= > >< < ==?< > >><J= >? >, > > < <> <
> << > >=>.
<?= <= > ><> >=>= << ?:
1. # C<?> > '=>2. #-C< C?<<> A> '=>3. #-C< F> > '=>4. !>< '=>
IntegrItytestIng
F!g #1 - VRLABa))e', C%&%$e$)(
41-7264TECHNICAL BULLETIN
41-7264/0512/CD .>.
C< I>< *
C>
$=. $=>
$>
&><
>= <
AG! &<><
". $=> $>
A G<
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8/13/2019 Integrity Testing
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OPen CIrCUIt VOLtAge test
' <?> > , 24 < < ?<= >< <, = <> > > J=><> = <> = > > =>> <. ' #C = <>? > > = <> ?= > ?< 0.84. F< , ? < > =<> 1.300 ? #C 2.14 DC (1.300 + 0.84). A <> = > ?
< = <> 1.280 ? #C 2.12 DC (1.280 + 0.84).
D?< =><, > A >>< < <? ><> = <> ==??< > ><> = =? > =?> <= > >= ? > = =<.
A= >= ?<=, > #C = <<>. A= <=?>, > #C > <?> >>< = > >= =>> <.
F< , > AG! >>< > = ? < ><> = <> 1.300 #C 2.14 /C (6.42 12.84 DC < 3 6 >><= <=>). A= > >><>?= =><, > <?> > = > :
%
Charged
AGMElectrolyte
S.G.Cell OCV 3 Cell OCV 6 Cell OCV
100 1.300 2.14 6.42 12.84
80 1.260 2.10 6.30 12.60
75 1.250 2.09 6.27 12.54
50 1.200 2.04 6.12 12.24
25 1.150 1.99 5.97 11.94
0 1.100 1.94 5.82 11.64
' ><> A >><= > ? < ><> = <> 1.280 <=?> #C 2.12 /C (6.36 12.72 DC < 3 6 >><= <=>).'< #C ? = = ?< =><:
%Charged
GelledElectrolyte
S.G.Cell OCV 3 Cell OCV 6 Cell OCV
100 1.280 2.12 6.36 12.72
80 1.240 2.08 6.24 12.48
75 1.230 2.07 6.21 12.42
50 1.180 2.02 6.06 12.12
25 1.130 1.97 5.91 11.82
0 1.080 1.92 5.76 11.52
* >><= =><, < ><= > > > <<, > =? <= < > => 20% >< > ? > = =<. '= ==?<
> <= =< =>. * >><= < > = =< > #C < > <= <, > >? < =<> = < ><= <<<= == >.
B>><= =< #C == > 5.7 < 11.5 DC < 3 6 >><= <=> =? ==? > =<> . " 3 6 >><= >#CJ= == > 6 12 >= <=> =? = =< > < <=<> =. B>><= > >= < #CJ= =? > < < ?<>< >=> > .I > =<> =? ?<<> > >><, =< ? <> ?> > < === > =.
41-7264/0512/CD 2 .>.
8/13/2019 Integrity Testing
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On CHArge CUrrent ACCePtAnCe tests
' ? > ?<<> > >>< > = < >, ><>?< <=? =>> < < <> <> <> > > > > >><. F< , > < ?<<> > ? < AG! ><> >><=, >1.300 1.280 = <> <=>, = = F?< 2 < < >= < 2.25 >2.50 /C > 25C.
F< , 6 AG! >>< = ? < > < 2.30 /C (13.8 DC) >=? > > ?<<> > 0.75 1.75 <= < <-?< <>>. '> =, < < >><= <> > 90 <-?<= > =<= =?< > > 67 158 <= > 25C.
I > ?<<> > = => < > >> (3 > 4 >=) > = >
>><= < ? <, >< = ==> >> < < > >><= =<> =.'= < #C > =<> >>< < < > < <?>.* > >>< = =< =<= > =><, < < > < <== > =<> = < > > >< >><= > =><. B>><= >> <=?=> =<> =? > ?<>< < < >=> =? < < =< < => <==.
I > ?<<> > = => == > > < <>? =>>, > >><= < < < > 48 ?<=, <?> > >>< =? =?=>.
A, > =?=> >>< =? > ?<>< < < >=> =? < <=< < => <==.
'< < > =>?>= >>< < > < > >< <?>:
1. * A >>< = =< =<, < > 0 < > 1 /C, => >=??< > ><> =? > = > > < ?<<> <<<= > > => < ?<<>. A>?, >< = < = <?<<> ><? > >><, <= < > > ==>> > >< ?<<>><, > <, =?< < ?<<> > > >><. I > ?<<> > = > <= > < < > 24 ?<= >< >>> <, > >>< =? < < =<. I > >>< = > < > << < >= ?= > >= < < ?<<>, > =? = >< < == >? =<> =.
41-7264/0512/CD 3 .>.
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8/13/2019 Integrity Testing
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LOW VOLtAge CeLLs
I? = =?< 2.16 DC < 3 6 >><= =?< 6.6 13.3 DC <=> =? ==? > =<> <. ' => =<> ?=? < > > =?<> > > =?=> >>< = <?> < 12 > 24 ?<=.
I =<> <= > <?> <> = > > >> >><, >< = <=>> > >< =<> ? ?= , <> =< ? > > === > > .
A=, =<> < >>< = > < < > ?= > > ?<<> ><? > =<= > =>< = > <= <=?> >< <<, ==, < ?> == <> >< <?.
& >< = > <== > =>< =<= > = >><=, = >= >><= > => > <, ><= > = => > > >> > <= = > < > = > F?< 4. * > = =?< <== < >>< > = >> >< < >< = <>><= > =>< >> < =<> = > F?< 5. ' > = =? <=> < > >>< >= <=?< < > <?=
> .
F!g #4 - Ba))e', Ca'g!$g V%")age T,&!ca" D!()'!b*)!%$
F!g #5 - Ca'g!$g V%")age D!()'!b*)!%$ +!) a S%')ed Ce""
41-7264/0512/CD 5 .>.
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HIgH VOLtAge CeLLs
I ><= < =>< >><= < > > < > >, >=? 2.47 DC. '< = >><= =? > 7.4 14.8 DC <=>.&? >= ?>- >>< >= , > >< >><= > =>< <=?< > < <?> >, <?> > > =? =?=>.
F< , > F?< 6. ' 48 > >>< = < > 54 DC 3 > >><= > < > 12.9 15.3 DC = =?< <== > ?<> >><. '= ?> >> > ?<<> = ><? > ==> > >< > >><= <> >< <?> > > ?<> > >>< = >< <?>. I> = === >> < <==> =>= > (> > ) = ?> ?>> ?<<> =>=. I >= = > 3 >><= > > > => < > <?> > > > ? => > ?> ==< > > >>> =.
I >< =, = ?> > ?<<> = , > >< >><= = =<. ' > >>< > > <?> <> > ==> < < < ?> < <>>,=? > > >>< ==>, =< <> > >>< >
=== > ? >.
MOMentAry LOAD test
' >< <> >=> ==?<= > ?> > (><=, > <=, > >=><, >< >= > > ><) < >> << ?<<> > => ? >> <> > >=>. '= >=> = > < ><? << > >=> ?> = > >> > >>< = ?>.
' >= >=> = = > >< (3 > 10 =) > <==> > > >><, <=?> <> =< ?<<>. ' >< > > >>< = > =?<> >< > = < ?. =? >= >=> ?<<> = ? 2.5 >= > <>< > > >>< (.. 25 <= < 10 < ?< > >><) ?> =< <> < << > A >><=. ' >< <> >=> =? << = >><= > < <?> < >>. I> ? <?= > << >= >=> < >>< >> = =?=> = =<> < .
*A"I"G: I> ? <?= > << >= >=> < >>< >> = =?=> = =<> < . &<= <> <== =<> < >= > >< ==.
F!g #6 - Ca'g!$g V%")age D!()'!b*)!%$ +!) a$ O&e$ Ce""
41-7264/0512/CD 6 .>.
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! ".
BBA-160'
BBG-165'
BBG-180'
DC&-33
!$&-33
!$&-50
!$&-75
!$&-88
!$&-100
DC&-50
DC&-75
DC&-88
DC&-100
$&12-95
$&12-100
$&12-100!
$&12-135
$&12-140
$&12-200
$&12-210!
$&12-225
'E12-30
'E12-45
'E12-70
'E12-80
'E12-90
'E12-125
&GC12-30
&GC12-45
&GC12-70
&GC12-80
&GC12-90
&GC12-125
'E6-180
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
100
100
100
100
100
100
100
100
100
100
100
100
100
11.6
11.3
11.2
11.3
11.3
11.4
11.5
11.6
11.7
11.4
11.5
11.6
11.7
&12-33 12.8 100 11.3
&12-50 12.8 100 11.4
&12-75 12.8 100 11.5
&12-88 12.8 100 11.6
&12-100 12.8 100 11.7
&12-155F 12.8 100 11.8
&12-175F 12.8 100 11.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
6.4
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
11.4
11.4
11.4
11.5
11.5
11.5
11.5
11.6
$&12-275 12.8 100 11.6
$&12-270 12.8 100 11.6
$&12-300! 12.8 100 11.6
$&12-310 12.8 100 11.6$&12-300 12.8 100 11.7
$&12-350! 12.8 100 11.7
$&12-370 12.8 100 11.8
$&12-400! 12.8 100 11.8
$&12-490! 12.8 100 11.8
$&12-540!
$&12-615!F
12.8 100 11.8
12.8 100 11.8
$&12-700!F 12.8 100 11.8
$&6-600 6.4 100 5.9
$&6-620 6.4 100 5.9
$&6-620! 6.4 100 5.9
11.2
11.5
11.7
11.8
11.8
11.8
11.2
11.5
11.7
11.8
11.8
11.8
5.9
'E12-105F 12.8 100 11.8
'E12-160F* 12.8 100 11.8
'E12-160F 12.8 100 11.8
'E12-180F 12.8 100 11.8
! ".!. #C !. #C A<='=>
A<='=>
10 &!. DC
10 &!. DC
tAbLe 1
41-7264/0512/CD 7 .>.
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' 1 > > ? > > > ? < >><= > >< 30 > 190 <-?<= > =< > 100 <= < 10 ==. ' 100< = < = = >>< >=><= < >= =< <> < <.
F< ?<, > > =? =?< > > >><. ' < <> >=> =? > <? ?== > >>< = ? < = > > #C > ? < <?>.&? > >>< >< > >> > ' 1 > = > <<==> > >><J= ?> > > >>< =? ?<>< ?> < << < = ==, ?= <. ' ?= > <= > <==> > ?>> < < < >< < <<= == => > > ><= ?<< > < < ?> > ><> < ?> <=?> < > ><>?<= <<.
I > > > >>< >=> = == > 0.1 >= > > > > >, >>>< =? << <>=> > << > >=>. I > >=> >= == > 80% > >>< = < > >= ?=? =? <. I >> = < > 0.5 DC >> >, > >>< =? < < =< <.
A8 +>+, =<3:>398= 9< =:33+>398= :<=8> <38 +< =?4> >9 <@3=398 C&D '89693=, I8. 3>9?>89>3. *36 =? 389<7+>398 3= 63@ >9 +?<+> += 383+> <38, C&D '89693=, I8. 7+= 89+<<+8> +8 < 3=6+37= +66 +<<+8>3=, B:<== 9< 37:63, 3> <+< >9 > +?<+ 9< 97:6>8== 9 =? 389<7+>398. F?<><, +?= > :<9?>(=) +>?< <38 7+ ?= ?8< 983>398= 98 3>= 98><96,C&D '89693=, I8. < 3=6+37= +66 +<<+8>3=, 3>< B:<== 9< 37:63, 98<838 > 3>8== 9< =?3>+36-3> 9 =? :<9?>(=) 9< +8 :+<>3?6+< ?= 9< 38 +8 =:33 +::63+>398 9< +<3=38 <97 +8 9?<= 9+638 9< ?=+ 9 ><+. ' ?=< 3= =966 <=:98=36 9< ><73838 > =?3>+363> 9 > :<9?>(=)+>?< <38 9< ?=<J= 38>8 :?<:9= +8 38 ?=<J= =:33 +::63+>398.
C9:<3> 2012 C&D 'ECH"##GIE, I"C. $<38> 38 ..A. 41-7264 0512/CD
1400 !> $.#. B 3053 B? B, $A 19422-0858(215) 619-2700 F (215) 619-7899 (800) 543-8630?=><=@>..>.
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