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Integrated Safety Management Best Practice: Automating Corrective Action Management Systems September 13, 2006
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Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

Jan 21, 2016

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Integrated Safety Management Best Practice: Automating Corrective Action Management Systems. September 13, 2006. Key Initiatives. President’s Management Agenda to expand Electronic Government - PowerPoint PPT Presentation
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Page 1: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

1

Integrated Safety Management Best Practice:

Automating Corrective Action Management Systems

September 13, 2006

Page 2: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

2

Key Initiatives• President’s Management Agenda to

expand Electronic Government

• E-Gov to leverage greater management efficiencies through the modernization and integration of corporate business systems

• ISM implementation and continuous improvement

• Improve DOE safety performance

Page 3: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

3

The Goal

“The goal is to become predominantly assessment driven, finding underlying problems before they result in adverse events - by FY 2008”

Stephen Sohinki, Director Office of Price-Anderson Enforcement

Page 4: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

4

Why a Best Practice?• Enhances productivity through

web-based technologies• Optimizes processing time through

system automation• Maximizes return on government

investment• Demonstrates proven performance• Provides real time feedback for

continual improvement

Page 5: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

Working in cooperation with prime contractors to the U.S. Department of Energy

Page 6: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

6

Enhancing Productivity Through Web-Based Technologies

• Single point of entry for timely identification and evaluation of conditions and the correction of deficiencies adverse to:– Quality – Safety – Health – Operability – Environment 

• Graded approach application to corrective action management

Page 7: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

7

Worker Level Assessment• Enables personnel the ability to: 

– Identify quality and safety-related deficiencies– Request process improvement evaluation– Request clarification of requirements– Evaluate lessons learned reports– Manage concerns, findings, or observations from

surveillances, audits, or inspections, and– Manage action items, overall

Page 8: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

8

Real Time Feedback for Continual Improvement

• Originator defined feedback

• Automated e-mail notification system– @ key process steps– @ closure

• Real time trend coding and reporting• Process Improvement Initiative tracking

Page 9: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

9

Proven Performance• Providing visibility and accountability of all

critical corrective actions to senior management

• Retired several legacy action tracking systems – single system reporting

• Reduced corrective action delinquency rate to single digits; improved timeliness of resolution

• Reduced number of significant issues through low level reporting

Page 10: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

10

Charted Results• Contractor

delinquency rate reduced

• Contractor injury case rate reduced

0.00.51.01.52.02.53.03.54.04.55.0

0.0

2.0

4.0

6.0

Cas

es p

er 2

00,0

00 h

rs.

Aug-05 Sp-05 Oct-05 Nov-05 De-05 Jan-06 Feb-06 Mar-06 Apr-06 May-06 Jun-06 Jul-06

Page 11: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

11

Corrective Action Management (CAM) Process Flow

PER Initiation and Shift Office Screening

PER Screening and Senior Management Review

PER Resolution

PER Closure

Problem Identification

PERScreening

SeniorManagement

Review

PERResolution

PERClosure

NOTE: System sends e-mail to originator

NOTE: Responsible Manager contacts Originator

Shift OfficeScreening

2

3

4

56

Problem EvaluationRequest (PER)

Initiation 1

Page 12: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

12

Step 1 – PER Initiation

Identify deficiency or process improvement

Originator fills out and submit PER

A

• Employee Creates PER

• System Assigns unique tracking number

Page 13: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

13

CAM - Process FlowPER Initiation and Shift Office Screening

PER Screening and Senior Management Review

PER Resolution

PER Closure

Problem Identification

NOTE: System sends e-mail to originator

NOTE: Responsible Manager contacts Originator

PERScreening

3

SeniorManagement

Review 4

PERResolution

5

PERClosure 6

Problem EvaluationRequest (PER)

Initiation 1

Shift OfficeScreening

2

Page 14: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

14

Step 2 – Shift Office ScreeningA

Confirm immediate actions and safe

condition

Fill out SO screening tab

Make notifications iaw Occurrence

Reporting procedure

Implement required actions iaw

TFC-ENG-FACSUP-C-02

Submit SOScreening tab

Contact Nuclear Safety & Licensing

representative

Reportable?

Structures, systems, and components

operable?

PISA?

Yes

Yes

No

No

Yes

No or Degraded

BLEGEND

IAW In Accordance WithPISA Potential Inadequacy in the Safety AnalysisSO Shift Office

• Shift Manager Screening– Reportability– Operability– Safety

Page 15: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

15

CAM - Process FlowPER Initiation and Shift Office Screening

PER Screening and Senior Management Review

PER Resolution

PER Closure

Problem Identification

NOTE: System sends e-mail to originator

NOTE: Responsible Manager contacts Originator

SeniorManagement

Review 4

PERResolution

5

PERClosure 6

Problem EvaluationRequest (PER)

Initiation 1

Shift OfficeScreening

2

PERScreening

3

Page 16: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

16

Step 3 - PER Screening

B

Review immediate actions and

compensatory measures

Combine similar problems, identify repeat

issues and potential trends

Record PAAA screening results

Assign Significance category*

Assign Responsible Manager

Populate PERScreening tab

* Further EvaluationTrend OnlyInvalidTrack Until FixedPIE/CIMPER with ResolutionSignificant PER

C

• Screening Team– Significance– Ownership– Trend Codes– PAAA

Page 17: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

17

CAM - Process FlowPER Initiation and Shift Office Screening

PER Screening and Senior Management Review

PER Resolution

PER Closure

Problem Identification

NOTE: System sends e-mail to originator

NOTE: Responsible Manager contacts Originator

SeniorManagement

Review 4

PERResolution

5

PERClosure 6

Problem EvaluationRequest (PER)

Initiation 1

Shift OfficeScreening

2

PERScreening

3

Page 18: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

18

Step 4 – Senior Management Review

C

Review PER for concurrence

D

• Senior Management Concurrence– Significance– Ownership

Page 19: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

19

CAM - Process FlowPER Initiation and Shift Office Screening

PER Screening and Senior Management Review

PER Resolution

PER Closure

Problem Identification

NOTE: System sends e-mail to originator

NOTE: Responsible Manager contacts Originator

SeniorManagement

Review 4

PERClosure 6

Problem EvaluationRequest (PER)

Initiation 1

Shift OfficeScreening

2

PERScreening

3PER

Resolution5

Page 20: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

20

Step 5 – PER Resolution by Responsible Manager

D

Evaluate the PER

Resolve PER and submit to CAG

ELEGEND

CAG Corrective Action Group

• Resolution by Responsible Manager– Graded approach analysis– Develop Corrective Action

Plan

Page 21: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

21

CAM - Process FlowPER Initiation and Shift Office Screening

PER Screening and Senior Management Review

PER Resolution

PER Closure

Problem Identification

NOTE: System sends e-mail to originator

NOTE: Responsible Manager contacts Originator

SeniorManagement

Review 4

Problem EvaluationRequest (PER)

Initiation 1

Shift OfficeScreening

2

PERScreening

3PER

Resolution5

PERClosure 6

Page 22: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

22

Step 6 – PER Closure

E

CAG Review Closure

Revise evidenceand resubmit to CAG

Closure evidence sufficient?

Close PERYes

No

LEGEND

CAG Corrective Action Group

• Final review and closure– Graded

approach review/approval

– Closure evidence

– Records management

Page 23: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

23

PER Initiation and Shift Office Screening

PER Screening and Senior Management Review

PER Resolution

PER Closure

Problem EvaluationRequest (PER)

Initiation

Problem Identification

Shift OfficeScreening

PERScreening

SeniorManagement

Review

PERResolution

PERClosure

NOTE: System sends e-mail to originator

NOTE: Responsible Manager contacts Originator

1

2

3

4

56

CAM – Process Flow

Page 24: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

24

Maximizing Return on Government Investment

• Developed an enterprise-level desktop tool to provide workflow management and reporting

• Single system to interface with external and legacy systems

• Cornerstone to any Enterprise Information Management initiative

Page 25: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

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ISM in Action

Page 26: Integrated Safety Management Best Practice: Automating Corrective Action Management Systems

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Systems Integration