Instrumentation

PROCHEM INSTRUMENTATION

Stainless Steel

SpecialistsA B S O L U T E P R E C I S I O N . . . A B S O L U T E R E L I A B I L I T Y

w w w. p r o c h e m . c o m . a u

Mission: To contribute to

the productivity and

growth of each customer’s

business with a range of

instrumentation products each

reflecting an uncompromising

commitment to excellence

and innovation, backed by a quality

of service second to none.

ContentsHOKE Gyrolok Twin Ferrule Tube Fittings 2

HOKE Gyrolok Features and Benefits 6

HOKE Instrumentation Valves 8

Circle Seal Valves 10

GO Regulator Inc. 12

HOKE Precision Pipe Fittings 14

Atkomatic Solenoid Valves 15

Anderson Greenwood Valves 16

Pacson Valves 19

Stainless Steel Tube 20

P.V.C./Copper Tube 20

Stainless Steel Tube Chart 21

Teflon Lined Braided Hoses 22

BuTech 24

Threaded Fittings 25

Tube Saddles 25

Leak Check 25

1

Prochem Pipeline Products Pty Ltd

is an Australian owned group of

companies specialising in the supply of

stainless steel to industry. With national

distribution supported by seven offices across

the country dedicated to supply Piping and

Instrumentation products.

The Instrumentation group is dedicated to providing a

comprehensive range of high quality instrument fittings,

valves, regulators, tubing and associated instrumentation

products to a broad cross section of industry.

After many years in the market place, Prochem has established a

sound reputation and has a proven track record of reliable service,

high quality products and people who not only understand the

business, but are highly focused on meeting customer’s needs.

Prochem provides the solution for all your instrumentation and

process control equipment applications. Our products are employed

around the world in a wide range of industries including oil, gas,

petrochemical, semiconductor, biotechnology, pharmaceutical and

shipbuilding. Each product principle is committed in the design,

development and manufacture of innovative, precision engineered

products for critical control applications.

Today’s business success is based on specialised knowledge

and on partnering with those organisations which can provide

the particular services you require in a manner that is

advantageous, accountable and cost effective.

We invite you to allow Prochem Pipeline Products

Pty Ltd to partner you company in achieving

these goals.

WARNING: Improper selection or use of products described herein can cause personal injury or property damage. Whilst every care has beentaken in preparation of the data contained in this handbook, Prochem accepts no liability for the accuracy of information supplied. It is solely theresponsibility of the system designer and user to select products suitable for their specific application requirements and to ensure proper installation,operation, and maintenance of these products. Material compatibility, product ratings, and application details should be considered in the selection.

2

HOKE has built a first-class reputation for designing andmanufacturing state-of-the-art products. In striving formaximum quality and value, HOKE has set the industrystandards for product safety, operability, durability and reliability.

HOKE Gyrolok fittings are available as standard in brass, 316 Stainless Steel and Monel. Also available for custom ordersin special shapes and materials:

Hastelloy™ C276 – HCDuplex 2205 – DX3Super Duplex 2507 – D50Inconel™ 600 – INCInconel™ 625 – 625Incolloy™ 825 – 825254 SMO – 6MOTitanium Grade 5 – Ti

Inconel, Incolloy, Hastelloy and Monel are registered tradenames.

Hoke GyrolokHOKE Gyrolok tube

fittings have been

carefully designed

and manufactured

to provide a wide

range of outstanding

leak-tight application

capabilities.

Gyrolok to Tube Union

Gyr

olok

to M

ale

Pip

e

3

Twin FerruleGyrolok to Female Pipe

Gyrolok S

tubC

onnectors/Adaptors

TUBE FITTINGS

Gyrolok to Welded Systems

HOKE GyrolokPressure Rating

HOKE Gyrolok fitting ends are rated for workingpressures higher than the tubing recommendedfor use with HOKE Gyrolok. Tubing should notbe utilised at pressures above its maximumallowable working pressures. Check the HOKETubing Data Charts for specific information. If nopressure is identified for a given size and wallthickness of turbine, that tubing is notconsidered suitable for use with tube fittings.Pressure ratings may vary for other fitting ends,such as NPT or O-Ring-Seal. Contact your localdistributor or HOKE directly for more information.

Vacuum Rating

HOKE Gyrolok offers deep vacuum capability.With good quality tubing, HOKE Gyrolok fittingswill be leak-tight at vacuum levels at 10-9 torr whiletested with a leakage sensitivity of 10-9 sccs.

Temperature

HOKE Gyrolok fittings provide safe, reliableperformance from cryogenic temperatures tohigh temperature bake out levels, dependingon material.• 316 Stainless Steel: -325°F to 800°F

(-200°C to 426°C)• Brass (copper tubing): -325°F to 400°F

(-200°C to 203°C)• Monel: -325°F to 800°F (-200°C to 426°C)• Nylon: -6°F to 150°F (-53°C to 65°C)

Training and Engineering Support

We train every one of your craftspeople tomake sure each understands how a HOKEGyrolok fitting functions. By teaching the propertubing preparation and installation procedures,we ensure maximum product performance.

We take the time to assist our customers infinding the HOKE Gyrolok fitting that is right fortheir specific needs. Contact Prochem for moreof our informative support materials andcatalogues.

4

Gyr

olok

Gyrolok to 37°Flare (AN)

Gyrolok Components

Gyrolok Cap and Plug

5

Gyr

olok

RT

&R

S

Gyrolok to O-RingSeal & Tube to SAE/MS

Gyrolok Specials

Count on HOKE Safety

We pride ourselves on our solid commitment tosafety. HOKE products are machined with totalprecision, for a long life and maximumperformance. Standard materials include 316Stainless Steel, Brass and Monel. Hastelloy C276,Inconel, Titanium, 254 SMO, Duplex 2205 andSuper Duplex 2507 are used to meet specialcustomer requirements. Each product ismanufactured to resist the detrimental effects ofcorrosives, and to withstand extreme pressures or vacuum conditions, as well as temperaturesranging from cryogenic -325˚F to 1200˚F (-198˚C to 648˚C).

HOKE products meet the most stringent standardsfor safety, reliability and quality: AGA (AmericanGas Association), ANSI (American NationalStandards Institute), ASME (American Society ofMechanical Engineers), ASTM (American Societyfor Testing and Materials), MSS (ManufacturersStandardization Society) and NACE (NationalAssociation of Corrosion Engineers).

As a result, HOKE products are the choice ofOEMs, refiners, chemical manufacturers and allthose whose primary concern is safe, reliableperformance.

If you have any questions about the designspecifications of HOKE products, contactProchem.

6

THE HOKE GYROLOK DESIGN

HOKE Gyrolok Tube Fittings have beencarefully designed and manufactured toprovide a wide range of outstanding leak-tight application capabilities.

Materials

HOKE Gyrolok fittings are available asstandard in Brass, 316 Stainless Steel andMonel:316 Stainless Steel Forgings: ASTM A-182316 Stainless Steel Bar Stock: ASTM A-479Brass Forgings, Alloy 377: QQ-B-626Brass Bar Stock, Alloy 353: ASTM B-453Brass Bar Stock, Alloy 360: QQ-B-626Monel Forgings, Alloy 400: QQ-N-281Monel Bar Stock, Alloy 405: QQ-N-281Monel Bar Stock, Alloy K500: QQ-N-286

HOKE fittings are also available for customorders in special shapes and specialmaterials:HastelloyTM C276: HCDuplex 2205: DX3InconelTM 600: INCSuper Duplex 2507: D50InconelTM 625: 625Titanium: Ti254SMO: 6MOIncolloyTM 825: 825

Contact Prochem for further information.

Certified Material Test Reports(CMTRs)

Bodies and nuts of HOKE Gyrolok fittings inall materials other than Brass are heat codetraceable. To obtain CMTRs for thesecomponents, place separate orders for suchitems and specify “CMTRs required on allitems.”

Inconel, Incolloy, Hastelloy and Monel areregistered tradenames.

BodyNutFront Ferrule

Rear Ferrule

15°

15°

3

1,2 6 5

7 5

4

Hoke Gyrolok

Pressure Rating

HOKE Gyrolok fitting ends are rated for working pressures higher than the tubing recommended for use with HOKE Gyrolok. Tubing should not be utilised at pressures above its maximumallowable working pressures. Check the HOKE Tubing Data Charts for specific information. If no pressure is identified for a given size and wallthickness of tubing, that tubing is not consideredsuitable for use with tube fittings. Pressure ratings mayvary for other fitting ends, such as NPT or O-Ring-Seal.Contact Prochem for more information.

Vacuum Rating

HOKE Gyrolok offers deep vacuum capability. With goodquality tubing, HOKE Gyrolok fittings will be leak-tight atvacuum levels of 10.9 torr while tested with leakagesensitivity of 10.9 sccs.

Temperature

HOKE Gyrolok fittings provide safe, reliable performancefrom cryogenic temperatures to high temperature bakeout levels, depending on material.• 316 Stainless Steel:

-3250F to 8000F (-2000C to 4260C)• Brass (copper tubing):

-3250F to 4000F (-2000C to 2030C)• Monel: -3250F to 8000F (-2000C to 4260C)• Nylon: -650F to 1500F (-530C to 650C)

CAUTION (For Stainless Steel): Intermittent use to

12000F is possible, however prolonged exposure to

temperatures over 8000F is not recommended.

CAUTION (For Nylon): Material strength

decreases rapidly as temperature increases

(e.g.: allowable pressure at 2120F is

approximately 40% of allowable

pressure at 750F.)

HAND ASSEMBLED FULLY ASSEMBLED FITTING & TUBE

Roll-in locking action of rear ferrule:During fitting makeup, 15° angles close – between Provides maximum user safety under the rear ferrule and nut, and between the rear high pressure/vibration conditions. ferrule and front ferrule – thus preventing overstressing Prevents overstressing, which causes of tubing or excessively reducing tubing’s inside diameter. tubing failure and possible injury.

System efficiency is improved by maximising flow.

Front ferrule shoulder:Front ferrule shoulder prevents body expansion and Provides unmatched remake life.nut jamming, caused by overtightening. Maximises value and economy.

FeaturesANDBenefits

7

FEATURES BENEFITS

1 CONTROLLED FERRULE DRIVE

Controlled ferrule drive prevents end connection Long product life and maximum value.expansion, thus prolonging valve life and eliminating the Safety and economy.need to use female ended valves with separate fittings.Eliminates a possible leak path and extends valve life.

2HOKE VALVES WITH INTEGRALHOKE GYROLOK END FITTINGS

Front ferrules – no surface treatment in any size. Increased resistance to media and Rear ferrules – no surface treatment in sizes atmospheric corrosion extends product 1⁄2” (12 mm) and under. life and user safety.Sizes over 1⁄2” treated and plated.

3 STAINLESS STEELFERRULE MANUFACTURE

Provides a second, series seal and Maximises fitting leak integrity and eliminates dead space. user safety. Can seal with scratched

tubing. Increases accuracy in samplingapplications. Reduces pump-down timein vacuum applications.

4 BUTT SEAL

Slight taper in the tube socket’s base of the Less tube sticking during disassemblyfitting body reduces possibility of tube sticking. saves time and money.5 SIZING ANGLE

Bodies and nuts made of 316 Stainless Steel and Traceability provides added safety. Monel® and special materials are heat code Certified Material Test Reports are traceable to Certified Material Test Reports. available for review and verification.

6MATERIAL TRACEABILITY ON FITTING BODY AND NUT

Silver plating extends fitting life by Extended product life at extreme preventing galling, up to 1200°C. temperatures.7 SILVER-PLATED

NUT THREADS

Regardless of material, line size or pressure, Safe, consistent correct assembly.only one set of Assembly Instructions Every time.is required.

8ONE SET OF ASSEMBLY INSTRUCTIONS

Nut and ferrule sets supplied on rods, Safest, simplest device for already correctly oriented. (Not necessary to handle component replacement.ferrules when replacing components.)

9GYROLOK SAFETY CHANGER® NUT & FERRULE SETS

Marks tubing to show that tubing has Maximum safety resulting from ability been properly inserted into fitting, and that to verify correct tube insertion and fitting has been properly tightened. proper tightening.

10 GYROGAGE®

8Hok

e In

stru

men

tatio

n

HOKE manufactures a completeline of precision needle valves forboth general purpose and severeservice applications.

A variety of user benefitsincluding reduced fugitiveemissions and extended productlife, are provided by featuressuch as HOKE’s Dyna-Pak®

packing and positive handwheeldrive. HOKE’s specialised needlevalves, called metering valves,provide extremely precise fluidcontrol in four different sizes.

The extensive HOKE

product range includes

a wide variety of needle

valves, ball valves,

pneumatic actuated valves,

check valves, bleed valves,

filters and gauge valves.

Needle

Sev

ere

Ser

vice

Metering

Valves

9

Selected HOKE valves can be remotely actuated.

Pneumatic or electric operators provide flexibility andconvenience. HOKE’s pneumatic actuators feature aunique space saving concept and the ability to operatetwo valves at the same time. electric actuators are offeredboth as weather-proof or explosion-proof units in 115 Volt AC or 24 Volt DC versions.

HOKE’s extensive product range includes a wide variety offluid control products such as check valves, filters, bleedvalves and gauge valves.

Check valves come in two types: ball or poppet with fourdifferent cracking pressures offered as standard. Filters aremanufactured in 3 styles: in-line, by-pass and removablewith five micron ranges available.

Bleed valves are available indifferent configurationsincluding a popularnew bleed union.

HOKE ball valves areavailable in 2, 3, 4

and 5 way designs.

Outstanding featuresinclude floating ball design,

check seal, and pressureassisted sealing. These

combined attributes giveHOKE’s ball valves the

higher temperature andpressure capabilities

needed for demandingapplications.

HOKE’s Ultramite series ballvalves offer the added

safety of fixed endconnections. Quarter turnvalves are also available in

a rotary plug design.

Com

ponents

Actuated

Bal

l Val

ves

Forged 2-Way Flo-mite®

Check Valves

Bleed Valves and Safety ReleaseDevices

Micron Filters

3-Piece Bolted

3-Way Selecto-mite®

Roto-ball® Bar Stock

Fixed End 2-Way UltramiteTM

4/5-Way Multimite®

Excess Flow

Che

ck V

alve

s

10

CircleSeal

Circle Seal Controls Inc.

is a manufacturer of

reliable solutions in

valves and controls for

hydraulic, pneumatic,

and cryogenic systems.

We offer the industry’s widest choice of qualityprecision valves and controls for industrial andaerospace/military applications. Our products includecheck valves, relief valves, shutoff valves, solenoidvalves, cryogenic valves, sampling and bleed valves,electro-mechanical valves, float, vacuum, and pilotoperated valves; pressure regulators; tire fill valvegauges; gauge savers; temperature compensatingpressure regulation systems.

Stop uncontrolled discharge ofsystem media in the eventualityof a downstream line rupture.• Safety shut-off• Surge protection• Variety of end connections• Variety of seals• Automatic reset

A wide selection of check valvesfor liquid and gas service.• Connections from 1/8” to 2”

in compression, female pipe,US and British threaded ends.

• Various body materials ie. stainless steel, brass, carbon steel, aluminium

• Pressure ratings to 20,000 psig

• Zero leakage at low back pressure

• Various seat materials

Inline and right angledadjustable pressure relief valves.• Connections from 1⁄8” to 11⁄2”

(sizes vary for different models)

• Stainless steel, brass, steel and aluminium

• Operating range 0-10,500 psig

• Zero leakage• 0.5 to 10,500 psig

cracking pressure• Positive resealRelief Valves

A selection of needle and plug valvesdesigned for various isolation applications.• Globe and angle needle valves, suitable

for throttling, metering or isolating• Pressure ratings to 12,000 psig• 2/3 way Plug valves• Stainless steel and brass

2/3 way Solenoid Valves suitable for gas or fluids.• Bi-directional flow• Balanced poppet design• Explosion proof per

MIL-STD-810B• High flow capacity

11

Shutoff Valves Solenoid ValvesR

egulators

Industrial Ball Valvesand Actuators

A comprehensive range of two piece ballvalves which can also be provided with a fullline of Pneumatic and Electric actuators to fityour automation needs.• 1/4” to 2” NPT• 316 stainless steel, bronze and carbon steel• Pressure ratings to 2,000 psig WOG• Full range of options available• Fully machined mounting pad standard

A selection of manually adjustable anddome loaded pressure reducing regulators.• Liquid and gas service• Pressure rating 0 to

10,000 psig• Various seat and seal

material options• Stainless steel

and brass

Cryogenic ValvesFor liquid and gas industrial applications.• Vacuum jacketed globe and angle valves• Check and relief valves• Vacuum seal-off valves• Extended stem valves

Controls

12

GO Regulator Inc. provide a comprehensive range of

high purity, industrial and analyser products which

include pressure reducing regulators – single stage, two

stage, back pressure, vaporising as well as a range of

relief valves, filters and automatic changeover systems

to complement their range of control components.

Single and dual stage precisionpressure reducing regulators for allcylinder gas, instrumentation industryapplications where precision pressuresupply is required.• Stainless steel, brass and exotic

alloys• CGA, BS and DIN outlet and

connection accessories• Various porting configurations• Pressure gauges 2” dual scale• Maximum inlet pressure: 3,600 psig• Low internal volumes

Similar in design to pressure reducing regulators, which regulateoutlet pressures, back pressure regulators control the inletpressures. Standard features allow service in many variedapplications including corrosive fluids and with the optionalfeatures available, the user can tailor these units to suit virtuallyany application.• Subatmospheric or positive back pressure control• Stainless steel or brass• Optional wetted materials of construction Monel,

Hastelloy or Titanium• Liquid or gas service• Bubble tight shutoff

Single Stage

Bac

k P

ress

ure

Cylinder Gas

Selection features include:• Gas or liquid service• Various seat materials• Various orifice sizes• Operating temperatures of -40˚ to 537˚• Material selection Stainless Steel 316L,

Brass, Monel, Hastelloy or Titanium• Pressures to 10,000 PSI

A versatile range of pressurereducing regulators designed to fulfila wide range of needs ininstrumentation, sample systemsand other applications such assemiconductor processing gases.

13

Designed to heat and/or vaporize a gas or liquid samplebefore entering the analyzer system. A steam or electricallyheated inlet heat exchanger is utilized to vaporize the sample stream to ensure the flow media stays a gas.• Steam or electrically heated• CSA and ISSeP (Cenelec) approved• 316L stainless steel or Monel• Low internal volume

Heated/ Vaporizing

Cross Over System

GO

Regulators

A selection of automatic changeover systems are available to deliver a continuous supply of gas from alternate sources.• Available in stainless steel and

brass (other materials on request)• 0.01% pressure control accuracy• Allows changing of cylinders during operation• Complete panel system including gauges

and vent valves for easy installation

The DV Series Diaphragm Valves are totallyfree of springs, bellows, packing, o-ringsand lubricants in the process wetted area.Metal to metal seals to atmosphere ensurethat there is no absorption of undesirableelements into the flow stream. Eligiloy®

diaphragms insure the utmost in corrosionresistance and life span.

Diaphragm Valves

Hok

e Pi

pe F

ittin

gs

14

HOKE Precision Instrument Pipe

Fittings are manufactured with high

quality NPT tapered threads in

a wide variety of configurations to

provide broad application capabilities.

Ratings and specifications are as follows:

Threads utilized on HOKE PrecisionInstrument Pipe Fittings are National PipeTaper (NPT) which exceed the requirementsof ANSI B1.20.1.

Pressure Ratings for temperatures up to100˚F are identified for each individual pipefitting in the dimensional data charts.

Temperatures noted below apply to basicfitting capabilities. In all cases considerationmust also be given to the type of threadsealant used. For example, teflon tape has a maximum temperature rating of 450˚F.

316 Stainless Steel: -325˚F to 1200˚F (-198˚C to 648˚C)

Note: Prolonged exposure to temperatureover 800˚F is not recommended.

Brass: -325˚F to 400˚F (-198˚C to 204˚C)

Materials: HOKE Precision Instrument PipeFittings are available as standard in Brass and 316 Stainless Steel. HOKE Pipe Fittingscan also be supplied in other materialsincluding Monel, Hastelloy C, Inconel, Incolloy,Duplex, Super Duplex and Titanium, and inspecial shapes. Specifications for standardmaterials are:316 Stainless Steel Forgings: ASTM A-182316 Stainless Steel Bar Stock: ASTM A-479Brass Forgings, Alloy 377: QQ-B-626Brass Bar Stock, Alloy 353: ASTM B-453or Alloy 360: QQ-B-626

Heat Traceability: HOKE PrecisionInstrument Pipe Fittings in all alloys exceptbrass are heat code traceable. To obtaincertified material test reports (CMTR’s) forthese components, place separate orders forsuch items and specify “CMTR’S required.”

15

AtkomaticSolenoid Valves

Efficient Design

• Packless – no stem packing except on manualopening/throttle device.

• Tight closing – resilient seats on most valves toassure positive shutoff.

• Minimum number of moving parts – a piston andplunger assembly.

• Easy maintenance – coil replacement withoutopening pressure containment. Internal parts can bereplaced without removing the entire valve from thepipe line (on most valves).

Rugged Construction Features

• Highest quality materials – for maximum corrosionresistance, stainless steel valves are 316 stainlessand bronze valves are Naval M bronze.

• Full ported flow capacities – able to withstand fullpressure drop to rated pressures.

• Continuous duty coils – hermetically sealed coils onmost valves.

Extensive Product Testing

• All valves are operationally tested at the maximumand minimum operational pressures.

• Fully ported valves (pilot operated and semi-direct lift)are tested on full flow systems to assure properpiston operation.

• All valves are tested on oil, air and/or water tosimulate the fluid for which the valve is ordered.

• Each valve is tested against exact factory standardsfor internal and external leakage.

Atkomatic has 60 years experience in designing andmanufacturing quality solenoid valves. Many of ourvalves have been in service more than 40 years andare still providing valuable service to our customers.

Heavy-duty process solenoid valves

for clean air, gases, liquids, steam,

corrosive fluids and cryogenic fluids.

1/8" to 3" fnpt or BSPT, pressures to

10,000 psi, fluid temperatures from

-420˚ to +750˚F, bronze or stainless

steel construction.

16

Anderson Greenwood supply the idealvalve for each application, be it simpleisolation or manifolds for pressure, flowand level measurement instruments.

In addition to its comprehensive range ofstandard valves and manifolds,Anderson Greenwood has alsodeveloped a number of products forprimary isolation applications.

Keyblok double block and bleed integralmanifolds, Anderson Greenwood has

overcome the weight and spacerestrictions associated with

many of these traditionalinstallations comparedwith traditional pipingvalves.

Continuing along the lineof meeting space savings,

the Monoflange manifold is designed tomount directly to process flanges,providing maximum safety and minimumvibration. The Monoflange alsocombines compactness with easyaccess in the field since its versatiledesign allows for horizontal or verticalmounting.

Anderson Greenwood hand valve andgauge valves include multi-port andblock and bleed styles suitable forgauge isolation, calibration and ventingwith a choice of either globe pattern orthrough-bore designs. A wide choice ofend connections and comprehensiverange of standard gauge accessoriesallows complete flexibility for individualinstallations.

SpecificationsMaterials: CS, SS, Duplex and otherexotic materialsSeats: Metal (globe and plug)Soft (globe and plug)Orrifice Size: 1/8 inch (3mm) to 5/8 inch (16mm).Pressure (max): 10,000 psig [690barg]Temperature (max): 1,000˚F [538˚C]

Hand Valve

Rising Plug

Mul

ti-P

ort G

auge

Pressure Manifold

INSTRUMENTATION PRODUCTS

Anderson Greenwood offer

the complete range of

instrument valve product.

17

Manifold Valves

SaddleM

ount

Dis

tribu

tion

Man

ifold

Modular MountingSystem

Anderson Greenwood has the largest and most innovativerange of ‘differential pressure’ flow manifolds available in theworld with models available for every kind of D/P instrument.These include conventional three and five valve manifolds aswell as purpose designed models for special applications.

The range of pressure manifolds is suitable for all types ofstatic pressure instruments from gauges to ‘smart’ pressuretransmitters. Available for direct or remote mounting, thepressure manifolds enable isolation, calibration and ventingin a single unit.

Integral manifolds are those uniquely connected to thetransmitter of a specific manufacturer’s model and cannotbe used on a different transmitter brand. This section ispresently characterized by manifolds designed specificallyfor Rosemount® Transmitter Models 3051, 2024 and 3095.

The SaddleMount™ system is designed for close couplingDP transmitters to orifice flange unions. The system can beused on DP measurement for gas, liquids and steam. TheSaddleMount™ is totally self draining and can be mountedhorizontally or vertically. The system features a straight-through 3/8 inch [10mm] bore directly from the orifice tapsto the transmitter sensing module which reduces pulsationinduced error. Pulsation error is one of the leading causesof inaccurate transmitter measurement. The system allowsmounting of traditional DP or co-planer style (Rosemount3051) DP transmitters with a choice of 3 or 5 valveinstrument manifolds for power, process or natural gasmeasurement. The system does not require impulse lines,thereby considerably reducing installation andmaintenance costs.

The Modular Mounting System for instrument impulse lineinstallations has been developed in conjunction with ShellInternational (SIPM) and has particular applications in thepetrochemical and refining industries. Based on astandard mounting plate, it allows components to beeither pre-assembled in the workshop or assembled at alater stage, providing maximum flexibility withoutcompromising quality and safety.

The Modular Mounting System has a full range ofmanifolds for differential pressure, pressure and gaugeapplications and accessories including GRP enclosures,heating blocks, seal pots, purge blocks and testconnection boxes.

Anderson Greenw

oodDistribution Manifolds designed to distribute air for panel andcabinet instrumentation and can easily be wall or pipestandmounted.

This distribution manifold is manufactured from barstockmaterial in stainless steel and is available with needle valveswith hard seats. Valves are suitable for pressures to 6000 psig[414 bard].

The manifold body has 1/2 inch to 1 inch NPT endconnections and 1/4, 3/8 inch and 1/2 inch NPT side outlets.

Available with any of number of bonnet/outlet connections to 12 way. Outlets are equally spaced.

Root Valves are an integrally forgedone-piece double block and bleedassembly for primary isolation ofpressure take-offs where the valve iseither screwed or welded directly intothe vessel or process pipe withoutthe need for a flanged connection.Instruments may be directly mountedto the valve outlet or alternativelyremotely mounted with gaugelines/impulse pipe work. Bore size is0.2 inch (5mm) to 3/8 inch (10mm).

18

Key

blok

Monoflange

Root Valve

The range of primary isolation doubleblock and bleed valves meets bothinstrument and piping engineers’specifications, offering significantsavings on space, weight, installationand cost. Suitable for line isolation,sample connectors and chemicalinjection service, Keyblok manifoldsuse ball valves, outside screw and yoke(OS&Y) bonnets and threaded bonnetinstrument valves, and are available

with a full range of threaded andflanged connections up

to API 10K. Bore sizeis 3/8 inch (10mm)to 2 inch (50mm).

PRIMARY ISOLATION VALVESAnderson Greenwood

SpecificationsMaterials: CS, SS, Duplex & other exotic materialsSeat: Needle Valve = Metal

Ball Valve = PTFE, Devlon or Peek Instrument Connections: Threaded, 360˚ swivelconnection and flangedProcess Connections: Flanged 1/2” to 2” ANSI,DIN and API 10K, ThreadedPressure (max): 10,000 psig [690 barg]Temperature (max): 1,000˚F [538˚C]

The Monoflange manifolds can bemounted directly onto vertical orhorizontal flanged connections,allowing a gauge to be kept in anupright position. Suitable for bothprimary isolation (double block andbleed) and instrument (block andbleed) duties, Monoflange providesisolation, venting and instrumentmounting in a single compact unit.The designs incorporate safetyfeatures that limit vibration andreduce the overall height of a gaugeinstallation. Bore size is 0.2 inch(5mm).

INSTRUMENTATION PRODUCTS

ConventionalDouble Block

and Bleed

Keyblok Monoflange Root Valve

Root Valve

19

Ball Valves

Sub

seaP

acsonValves

Check Valves, G

ate Valves, Globe Valves, N

eedle Valves, Actuated, M

anual and RO

V Options

OFFSHORE OIL AND GAS SPECIALITY VALVES

Servicing the high standards demanded by the oil industry, from ocean floor to refinery gate,Pacson Valves has built up a considerablereputation and track record.

Valves have been supplied to many of the mosttechnically challenging projects undertaken, bothon the surface and subsea, demonstrating theirstrength and reliability in the most severeapplications around the world.

Pacson Valves is involved in

the design and manufacture of

reduced and full bore pipeline

valves for the Oil, Gas and

Petrochemical industries.

Surface and subsea, standardvalve designs, Single isolationvalves, Double block andbleed, Common applications –process isolation, chemicalinjection, isolation of controlinstrumentation from process,sight glass isolation, bleedand drain line isolation.

Ball Valves – MultipleConfigurations• Double block and bleed• Multi-valve manifolds• Block and bleed• 15 NB to 150 NB• Carbon steel, stainless steel

and exotic alloys

20

PVC Sheathed Copper

Tube

StainlessSteel

Tube

Ideally suited for instrumentation and control lineinstallations, the PVC sheathed tubing combines the formability and strength of metal with thecorrosion resistance of plastic. Withstands corrosiveatmospheres found in many plants with the PVC jacket protecting the tube from externalchemical attack.

Seamless copper tube is supplied in accordancewith ASTM B75, copper No. C12200 and available inboth metric 6, 8, 10, 12mm and imperial sizes 1/4",3/8", 1/2". The PVC sheathed tubing is continuallymarked, coiled and supplied on a wooden drum.

Seamless Tube – Prochem leads the field in thesupply of high quality instrument tube stocked inAustralia specifically for use with compression fittings.The tube is dual graded, 316/316L and dual specifiedA269/A213 to not only cover instrumentationapplications, but boiler, superheater and heatexchanger applications as well. All tube in sizes4.76mm (3/16") to 25.40mm (1") OD inclusive are dualspecified, contain 2.5% minimum molybdenum toprovide maximum corrosion protection and areproduced to a maximum hardness of RB 80.

Sizes from 1" through 2" are supplied to ASTMA269/213 TP 316. High quality seamless tube fromProchem is fully certifiable and available in standard6m lengths although 1/8" OD tube is supplied in coils.Other sizes maybe supplied in coils if required.

21

APPROXIMATE WEIGHT AND THEORETICAL WORKING PRESSURE FOR SEAMLESS TUBE

1. Figures shown in shaded arethe Theoretical Weight of tube,calculated using the nominaloutside diameter and wallthickness as in the formula:W = C(d-t)t

Where: W = Weight (kg/m)C = 0.02466d = Specified O.D. (mm)t = Specified W.T. (mm)

2. Figures shown are the Theoretical WorkingPressure (MPa) of Grade 316, 304 and 321seamless tube, calculated using the ASMEB31.3 formula. Where P = 2tSE

D-2tYP = Internal gauge pressure; S = Stress value formaterial (ie: 137.89 MPa); E = Quality factor = 1; D = Outside Diameter of the tube; Y = Coefficient = 0.4; t = Wall Thickness (Where ‘D’ is 3.18 to 12.7inclusive, t x 0.85 and ‘D’>12.7, t x 0.9 to makeallowances for Wall Thickness Tolerance allowablein accordance with Standard ASTM A269

3. Figures shown are the Theoretical WorkingPressure (PSI) of Grade 316, 304, and 321seamless tube, calculated using the ASMEB31.3 formula.Where P = 2tSE

D-2tYP = Internal gauge pressure; S = Stress value formaterial (ie: 20000 PSI); E = Quality factor = 1; D = Outside Diameter of the Tube; Y =Coefficient = 0.4; t = Wall Thickness (Where ‘D’ is3.18 to 12.7 inclusive, t x 0.85 and ‘D’ > 12.7, tx 0.9 to make allowances for Wall ThicknessTolerance allowable in accordance with theStandard ASTM A269

TUBE O.D. TUBE WALL THICKNESS0.45 mm 0.51 mm 0.61 mm 0.71 mm 0.91 mm 1.22 mm 1.63 mm 2.03 mm 2.64 mm 3.25 mm

O.D. mm O.D. inch 26 SWG 25 SWG 23 SWG 22 SWG 20 SWG 18 SWG 16 SWG 14 SWG 12 SWG 10 SWG

3.18 1/8 0.030 0.034 0.039 0.043 0.05136.70 42.20 51.71 61.71 83.295324 6120 7500 8950 12080

4.76 3/16 0.034 0.053 0.073 0.093 0.11323.68 27.09 32.91 38.91 51.513435 3929 4773 5644 7471

6.35 1/4 0.065 0.073 0.086 0.099 0.122 0.154 0.19017.45 19.91 24.09 28.37 37.22 51.80 72.902531 2888 3494 4114 5399 7514 10573

7.94 5/16 0.083 0.093 0.110 0.127 0.158 0.202 0.25413.82 15.74 19.00 22.32 29.14 40.22 55.932004 2284 2756 3237 4226 5834 8112

9.53 3/8 0.101 0.113 0.134 0.154 0.193 0.250 0.31811.44 13.02 15.69 18.40 23.94 32.87 45.371659 1888 2275 2668 3472 4768 6581

12.70 1/2 0.136 0.153 0.182 0.210 0.265 0.345 0.445 0.5498.51 9.68 11.64 13.62 17.66 24.09 32.96 43.671234 1404 1688 1976 2561 3494 4781 6334

15.88 5/8 0.193 0.230 0.266 0.336 0.441 0.573 0.7148.16 9.81 11.47 14.84 20.18 27.51 36.281184 1422 1663 2152 2928 3990 5262

19.05 3/4 0.233 0.277 0.321 0.407 0.536 0.700 0.878 1.068 1.2666.78 8.14 9.51 12.28 16.66 22.63 29.72 38.21 48.27983 1180 1379 1781 2417 3283 4311 5542 7002

22.23 7/8 0.273 0.325 0.377 0.478 0.632 0.828 1.042 1.275 1.5215.79 6.95 8.11 10.47 14.18 19.21 25.16 32.23 40.56840 1008 1177 1518 2057 2787 3649 4675 5882

25.40 1 0.313 0.373 0.432 0.550 0.727 0.955 1.207 1.482 1.7755.06 6.07 7.08 9.13 12.35 16.70 21.82 27.88 34.98733 880 1027 1324 1791 2422 3165 4044 5074

28.58 1 1/8 0.488 0.621 0.823 1.083 1.371 1.689 2.0306.28 8.09 10.93 14.76 19.26 24.56 30.74911 1173 1585 2141 2793 3562 4459

31.75 1 1/4 0.543 0.692 0.919 1.211 1.535 1.895 2.2845.64 7.26 9.81 13,23 17.24 21.95 27.43818 1054 1423 1919 2500 3184 3978

38.10 1 1/2 0.835 1.110 1.466 1.864 2.309 2.7936.03 8.14 10.96 14.25 18.10 22.56875 1180 1589 2066 2625 3272

44.45 1 3/4 0.977 1.301 1.721 2.193 2.722 3.3025.16 6.95 9.35 12.14 15.40 19.16748 1008 1356 1761 2234 2778

50.80 2 1.120 1.492 1.976 2.522 3.135 3.8114.50 6.07 8.15 10.58 13.40 16.65653 880 1182 1534 1944 2414

63.50 2 1/2 1.874 2.487 3.180 3.962 4.8294.84 6.49 8.41 10.64 13.19701 941 1220 1543 1913

76.20 3 2.256 2.997 3.837 4.789 5.8474.02 5.39 6.98 8.82 10.92583 782 1012 1279 1584

88.90 3 1/2 3.508 4.495 5.616 6.8644.61 5.96 7.53 9.32669 865 1092 1352

101.60 4 4.018 5.153 6.443 7.8824.03 5.21 6.57 8.13584 755 953 1179

127.00 5 5.039 6.468 8.096 9.9183.22 4.15 5.24 6.47466 602 760 939

152.40 6 6.060 7.783 9.750 11.9542.68 3.45 4.35 5.38388 501 631 780

203.20 8 8.102 10.414 13.057 16.0252.00 2.58 3.26 4.02290 375 472 582

Tube Weights andWorking Pressures MPA & PSI

STAINLESSSTEEL

22

Teflon linedSTAINLESS STEEL

*Note: Add standard Gyrolok fitting designatorto complete your selection if required, pleaserefer to the Gyrolok catalogue for completefitting selection. If sizes other than the tubesize are required on the outer end of theGyrolok fitting, full Gyrolok fitting part numberis required.

Examples: 1, BH 316-4-0500-CC*CM-LM =1/4” Hose 500mm long c/w GyrolokConnector Male x Gyrolok Male Elbow 2, BH316-6-0300-AC*CF= 3/8” Hose 300mm longc/w Stand Pipe x Gyrolok Connector Female.

Prochem offers 316

Stainless Steel Braided

Hose with 316 Stainless

Steel Hose Ends featuring

Carbon-Impregnated Teflon.

TECHNICAL DATATube Minimum Wall Hose Hose Operation Room End

Dash O.D. Bend Thickness I.D. O.D. Pressure Temp Burst Braid ConnectSize (Stand Radius (inches)

in mm in mm PSI BAR PSI BARMaterial Material

Pipe) Static

-4 1/4” 1.5 .040 3/16 4.8 5/16 7.9 3000 207 12000 827 316 316

-6 3/8” 3.5 .040 5/16 7.9 7/16 11.11 2500 172 10000 689 316 316

-8 1/2” 4.5 .043 13/32 10.4 9/16 14.28 2000 138 8000 552 316 316

-12 3/4” 6.0 .047 5/8 15.8 13/16 20.63 1500 103 6000 413 304 304

-16 1” 9.0 .047 7/8 22 1 1/32 26.19 1000 69 4000 276 304 304

HOSE CODING

BH – – ❉

Series Material316 SS304 SS

Tube Size-4 = 1/4”-6 = 3/8”-8 = 1/2”-12 = 3/4”-16 = 1”

Overall Length0300 = 300mm0500 = 500mm0750 = 750mm

1000 = 1000mm1500 = 1500mm

Note: Custom made length option

ODConnectionsA = Stand PipeB = Gyrolok Nut

& FerruleC = Fitting* NoteD = J.I.C. FemaleSwivel (304 only)

GyrolokDesignator if required

OVERALL LENGTH

23

Braidedhoses

Prochem Smooth Bore Hose of Teflon® is specified inmany of the most difficult applications in industry.The extruded tube has excellent flex life, hightemperature resistance and chemical resistance.

Additionally, since teflon is steam compatible and non-adhesive, Prochem hose is an excellent choice inapplications requiring steam cleaning of an assemblyused in the transfer of a highly viscous media, such asadhesives, paints or food products.

The 316 stainless steel wire reinforcement/outer coverprovides the strength necessary to carry the workingpressure and has the durability to withstand harshenvironments.

High temperature hydraulic and pneumatic systems, likethose found in steel mills, foundries, transit buses and aircompressors, are ideal locations to offer Prochem hoseas a problem solver.

Additionally Prochem has incorporated the S.C. hosewhich is identical to the S hose (Virgin Teflon) with oneexception. SC hose has an internal conductive staticdissipating liner that provides a path to the hose endfittings for applications where flow induced electrostaticcharges can occur.

A selection of optional end connections that are available.Please refer to the Gyrolok catalogue for complete fittingselection.

MATERIALS

316 Stainless Steel For sizes -4 -6 -8304 Stainless Steel For sizes -12 -16

316 Stainless Steel For sizes -4 -6 -8304 Stainless Steel For sizes -12 -16

Smooth bore virgin teflon carbon impregnated

65°F to + 400°F (-54°C to + 204°C)Temperature Range

Inner Core

End Connections

Braid

WARNING: Improper selection or use of productsdescribed herein can cause personal injury or propertydamage.

Product information described herein is offered for useby the system designer and user. It is solely theresponsibility of the system designer and user toselect products suitable for their specific applicationrequirements and to ensure proper installation,operation, and maintenance of these products.Material compatibility, product ratings, and applicationdetails should be considered in the selection.

24

BuTech has maintained ISO-9001 certification for guaranteed quality andreliability. BuTech Pressure Systems is a leading supplier to the oil, natural gas,compressed gas, chemical and petrochemical industries as well as aerospace,marine, government and niche industrial markets.

System components are available in every imaginable alloy to handle pressuresform vacuum to 150,000 PSI (10,000 bar) in tube and pipe sizes from 1/8" to 1"and temperatures from -423˚F (-253˚C) to over 1200˚F (649˚C). Any extremeapplication of erosive or corrosive solids, liquids or gases is where BuTechproducts feel right at home.

The following components are available to satisfy your high pressure pipingrequirements:Sub-Sea Valves Needle ValvesBall Valves Relief ValvesMetering Valves Check ValvesElbows, Tees, Crosses Quick Disconnect CouplingsAdapters & Couplings BulkheadsSafety Head Assemblies Rupture DiscsTube Nipples FiltersAnti-Vibration Assemblies Pressure Gauges and SnubbersThermocouples Assembly ToolsTubing High-Pressure Hose

Tube

s &

Fitti

ngs

Sub-Sea

Valves

BuTech Pressure Systems

is the world’s leading

supplier of high pressure

piping components.

BuTechPRESSURE SYSTEMS

25

CUSTOMISEDMANUFACTURING

The Prochem solution to your fitting needs inexotic materials and special stainless steels.

• Tired of paying exorbitant prices for thoseExotic materials and Special Stainless Steels?

• Tired of lengthy delays for those imported fittingsin Exotic materials and Special Stainless Steels?

• Frustrated with the inferior standard of importedfittings in Exotic materials and Special StainlessSteels?

Prochem has expanded its manufacturing base toinclude pipe fittings in Exotic materials and SpecialStainless Steels. Produced from forgings, pipe or barstock, these fittings are manufactured to the exactinginternational standards governing Butt Weld, NPT, BSPand Socket Weld, or may be designed andmanufactured in accordance with customersrequirements.

SCREWED PRODUCTSCovering the complete size range (from 6 (1/8") - 80(3") NPT), in stainless steel, Prochem offers the highestquality fittings, with substantial stocks.

Our NPT fittings are designed for high-pressure (class3000 – class 6000) applications that are alsocomplimented with a complete range of 10,000 psithreaded pipe fittings. All fittings are fully certified andmanufactured to have a distinctive profile for maximumstrength.

As with our BSP range, all NPT products are checkedwith calibrated gauges during the manufacturingprocess and each batch is further confirmed as beingin compliance with the international thread standard.Before they are released into the market, each item issubject to a final visual and dimensional inspection bythread profiling. Materials used comply with ASTMA403 or A182.

Fittings can be specially manufactured to suitcustomers’ requirements in a variety of stainless

and special alloys. Forward us your applicationdata now for a prompt quotation.

LeakCheck

Prochem offer a complete range of stainless steel

saddles fabricated from the highest quality

316 marine grade stainless steel.

Complete Tubing Control with Stainless Steel Saddles• 316 Marine Grade Stainless Steel• Weather and corrosion resistant• 18g reinforced rib for added strength

for sizes up to and including 12.7mm (1/2”)• Manufactured to precision tube tolerances

Prochem offer a complete range of stainless steel(316) single saddles ranging from 6.35mm (1/4”) to50.8mm (2”). Saddles for two, three and fourtube capacity are available in sizes 6.35mm(1/4”), 9.52mm (3/8”) and 12.7mm (1/2”) only.Fabricated from the highest quality 316marine grade stainless steel, these saddlesare specifically designed for corrosiveenvironments such as the marine,petrochemical, food processing andchemical industries.

Leak-Check is chemically formulated

to be used for the detection of leaks

in compressed air and gas systems.

Leak-Check is a non-toxic non-corrosive and non-flammable liquid effective over a wide temperaturerange from 0˚C to 76˚C.

Leak-Check can detect the smallest of leaks in anycompressed air, gas, or oxygen systems as well as in vacuumlines undergoing pressure testing. The scientifically formulatedliquid can check for escaping gases in piping, inflated

equipment. It finds use in bothindustrial and residential application.

Outstanding Characteristics• Non-breakable, pocket sized

container.• Big, long-lasting bubble from a few

drops.• Bubble size indicative of size of leak.

SaddlesThreaded Fittings

ADELAIDEPhone: (08) 8241 7633Fax: (08) 8241 7644Email: [email protected]

BRISBANEPhone: (07) 3265 2711Fax: (07) 3265 7430Email: [email protected]

SYDNEYPhone: (02) 9727 0044Fax: (02) 9728 6766 Email: [email protected]

HOBARTPhone: (03) 6272 8828Fax: (03) 6272 8688Email: [email protected]

MELBOURNEPhone: (03) 9543 6777Fax: (03) 9543 7739Email: [email protected]

PERTHPhone: (08) 9458 7777Fax: (08) 9351 8170Email: [email protected]

To complete your material selection please contact Prochem Pipeline Products

for your set of comprehensive manufacturer’s catalogues.