Instructions and user manual GC5

Instructions and user manual

GC5500

Millasur, SL. Rua Eduardo Pondal, No. 23 - Pol. Ind. Sigüeiro 15688 - Oroso - A Coruna 981 696 465 www.millasur.com

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ANOVA want to congratulate you for choosing one of our products and guarantees the assistance and cooperation that has always distinguished our brand over time. This machine is designed to last many years and to be very useful if used according to the instructions in the manual. We recommend, therefore, read this manual and follow all our recommendations. For more information or questions you can contact through our web media such as www.anovamaquinaria.com.

INFORMATION ON THIS MANUAL Pay attention to the information provided in this manual and on the machine for their safety and that of others.

This manual contains instructions for use and maintenance.

Take this manual with you when you go to work with the machine.

The contents are correct at the time of printing.

the right to make changes at any time without affecting our legalresponsibilities are reserved.

This manual is considered an integral part of the product and muststay with this in case of loan or resale.

Ask your dealer for a new manual in case of loss or damage.

READ THIS MANUAL BEFORE CAREFULLY USING THE MACHINE To ensure that your machine will provide the best results, read the rules of use and safety carefully before using.

OTHER WARNINGS: Improper use may cause damage to the machine or to other objects. Adapting the machine to new technical requirements could cause differences between the contents of this manual and the purchased product.

Read and follow all instructions in this manual. Breaching these instructions could result in serious personal injury.

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CONTENT

1. INDICATIONS AND GENERAL SAFETY REGULATIONS

2. GENERAL INFORMATION

3. INSTRUCTIONS

4. MAINTENANCE

5. STORAGE

6. TROUBLE

7. SPECIFICATIONS

8. Warranted

9. ENVIRONMENT

10. DESPIECE

11. STATEMENT EC

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1. INDICATIONS AND GENERAL SAFETY REGULATIONS

To ensure the best working conditions and safety, please read the following paragraphs: One of the basic factors of security is respect for the maintenance intervals (see

maintenance chart). Also, never attempt repairs or maintenance if you have no experience and / or tools required.

ELECTROCUTION - The generators supply electrical current during use.- Never touch damaged or disconnected cable connections.- Never operate a generator with wet hands feet.

- Never expose the equipment to liquid splashes or outdoors, or place it on awet floor.- Keep electrical cables and connections in good condition.- The use of material in poor condition can cause electrical shock or equipment damage.- Provide a differential protection device between the generator and the apparatus ifthe length or the cables used is greater than 1 meter.- Use flexible and resilient rubber sheathed cables in accordance with current regulations.- The generator must not be connected to other energy sources, such as public distributionnetwork. In the particular case a backup connection is foreseen to networkselectrical existing, should only perform this operation a qualified electrician.To do this you must take into account the differences in operating the equipment, according tothe public grid or generator is used.- The lightning protection breakers depends on a specifically provided in the generator. If thelatter should be replaced, it should be done by others with identical nominal values andcharacteristics.

FIRE Never refuel the fuel tank while the generator is running or the engine is hot. - Clean any traces of fuel with a clean cloth.

- Fuel is extremely flammable and explosive vapors. Do not smoke, approachinga flame or cause sparks when refueling the fuel tank.- Keep any flammable or explosive product (fuel, oil, rags, etc.) when the

group is underway. - Place the generator always on level ground, flat and level in order to prevent thefuel tank spills on the engine.- The storage of chemical / oil products and handling is carried out according to the

laws.

EXHAUST GASES - Exhaust gases contain highly toxic component: carbon dioxide. This componentcan cause death if present in very high concentrations in the air we breathe.- For this reason, always use your generator in a well ventilated place where thegases can not accumulate.

- In addition, good ventilation is required for the proper operation of your generator. Withoutthis ventilation, the engine quickly increase the temperature to values that produce accidentsor damage to the equipment or surrounding property.- However, if an operation must be performed within a building, provide for theappropriate ventilation so that persons or animals are not presentaffected.

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BURNS - Never touch the engine or muffler during operation of the generator set or for a fewminutes after his arrest and off.- Some conservation oils are flammable. In addition, some are dangerous if inhaled.

Make sure you have good ventilation. Use a protective mask during handling.- The hot oil may cause burns. Avoid direct skin contact with hot oil. Make sure thesystem is not under pressure before any intervention. Never start with the oil fillercap and / or fuel out of place.

ENVIRONMENTAL PROTECTION - A leaking exhaust can cause an increase in the noise level of the generator. Toensure its effectiveness, periodically examine the muffler of the machine.

- Never empty or spillage of the engine oil in the ground, but in a container providedfor the purpose. Service stations can regain their used oil.- Try to avoid, where possible, the reverberation of the sound walls or otherstructures: the volume would be amplified.

- If your generator exhaust is not equipped with a para-sparks and must usethe group in wooded areas, grassy or weedy uncultivated land, pay close attention and watchthe sparks do not cause fire. Clear a large enough area in the place where anticipated moveyour generator.

GENERAL SAFETY TIPS Before using the group need to know how to stop the group immediately and fully understand all the controls and maneuvers. - Never let other people use ei generator without having been previously giveninstructions.- Never let children touch the generating set, even standing. Avoid usingof the generator group in the presence of animals.- Never start the engine without air filter or without exhaust.- Never reverse the positive and negative terminals of the batteries during assembly. Polarityreversal may entail serious wear on electrical equipment.- Never cover the generating set with any material during operation or afterstop. Wait for it to cool.- Never cover the generating set with a thin layer of oil in order to protect therust attack.- In any case, respect the local regulations in force concerning generators before using yours.

WARNING! The engine must not operate in environments that are explosives. No electrical or mechanical component is shielded, so sparks could occur. Changing the fuel filter must be done with a cold engine to avoid any risk of

fire as a result of fuel sprays. Always cover the alternator if it is under the fuel filter.

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Throughout this manual other safety standards are described. Read them carefully. These generators are not designed to run continuously: IT IS RECOMMENDED THAT USE to be given to either domestic engines and special character (aluminum engines and side valves) and / or professional use (OHV and diesel engines).

2. GENERAL INFORMATION

This symbol indicates that you should pay special attention to the prompts beside him.

This manual has been specially prepared to acquaint with the use and maintenance applied in this generator. Manual Study this carefully to avoid problems caused as a result of use or poor maintenance. When you receive your generator check the good condition of the material and that you have all of your equipment. A group handling must be done carefully, prepared in advance having the intended displacement use or storage.

DESCRIPTION This generator includes an internal combustion engine 4-stroke, single cylinder, air cooled, directly spinning a generator. The speed load 3000 or 3600 rpm. At this speed, the frequencyof current supplied is 50Hz or 60Hz. These models incorporate a switch which is disconnected when protection intensity required by the electrical devices fed exceeds the possibilities of the machine.

IDENTIFICATION OF PARTIES

1. Plug fuel tank.2. Plug output current.3. Fuel tank.4. Escape5. Alternator

6. Oil plug7. Set wheels8. Manual Start (shooter)9. Voltmeter10. Ignition key

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3. INSTRUCTIONS FOR USE

3.1. PREPARATION START (STARTING PRE)

CHECKING THE OIL LEVEL AND FILLING

- Verification and the oil fill is performed with the group set on a horizontal surface.- Remove the oil filler cap and clean the rod oil level.- lnsert rod oil level in the oil filler neck unthreaded.- Remove and check the level indicated on the dipstick. If the level is too low, fillto the top of the oil filler neck with recommended oil (SAE10W-30). In responseto the temperatures of the work area, you can refer to the table below refer to the

most appropriate grade of oil. For any doubt consult with your sales center ..

Changing from oil after the first 25 hours of operation and after every 100 hours.

FILLING FUEL TANK

- Clean the contour of the filler neck of the tank.- Check the fuel level in the level indicator and, if necessary, refuel with recommended fuel.- Check before each start fuel level of the engine.- Use only approved fuel.- Do not start the engine when it contains an insufficient amount of fuel.Never use oil / fuel or dirty fuel. the use of alternative fuel unauthorized recommendednot recommended.

AIR FILTER

- Check the cleanliness of the air filter regularly machine.- Remove the cover from the air filter and check that the filter isin good condition and completely clean. If you notice damagereplace it immediately.- If there is too much dirt clean with pressurized air and soak itin a cleaning solvent, dry it and add a few drops of engine oil.Drain excess oil and replace the filter in its initial location.

Starter battery (optional)

grasp filter

Air filter

Indoor air filter

grasp filter

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- Check the charge status regularly, at the least 1 every 6 months. In sealed-type batteriesmake a charger recharges a battery or replace appropriate if the load is not adequate.- In acid battery type, remove blocking devices if necessary, and plugs.- Fill vessels electrolyte (top level: 10 to 15 mm below the plates).- Let stand for 30 minutes battery.- Readjust the level with the electrolyte.Advice: to check electrolyte levels, use a stick Iimpio.- Check the status of battery charge with the help of a tester.- Record the concentration levels of the acidómetro read and compare with those given intable. For the average concentration level of the electrolyte, add the values read in theacidómetro and divide the number of punctures.- The calculated value will indicate the charge status of your battery. Recharge if necessary.

POSITIONING FOR USE

- Place the generator on a flat, horizontal surface.- The slope of the group should not exceed in any case 20 ° in each direction.- Provide supply oil and fuel in a place near the utilization of thegroup, respecting a minimum safety distance.- Choose a location Iimpio, airy and shelter from the weather.- Provide good ventilation if used within a local (even if that use is not exceptional).- lnstall the generator set in a place that does not hinder the passage of people oranimals.

OVERLOAD GENERATOR

Never exceed the capacity (Amps and / or Watts) of the rated power of the generator during continuous operation. Before connecting and starting the generator, calculates the electric power required for electrical appliances (in watts or amps).

The value of this electrical power (in watts or amps) can usually be found in the nameplate bulbs, electrical appliances, motors, etc. The sum of the powers of all devices to be used shall not exceed the nominal power of your group.

Note: an electrical device (jig saw, cut, etc.) consume more watts or amps that indicated on the plate when the motor is subjected to overstrain. For example, a saw cut to be an extremely hard material requires 3 to 4 times more watts or amps that indicated in plate builder.

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Article type watios Examples

Switched on average

use Watios Article Switched on average use

incandescent lamps Heat resistance

X1 X1

100W lamp

100W (W) 100 VA (W)

fluorescent lamp x 2 X 1.5

40W lamp

80VA (W) 60 VA (W)

Powered devices X 3-5 x 2

refrigerator 150W

450-750VA(W)

300 VA (W)

3.2. STARTUP, OPERATION AND OFF THE GENSET

STARTING THE GENSET

- Check oil levels and gasoline.- Put the fuel cock in the "OPEN" [OPEN].- Put the throttle lever position "CLOSED"- Turn the ignition of the engine in the "ON / I"

MANUAL START - Pull the starter grip lightly until you feel that resists and then pull giving athud.

WARNING: Do not allow the starter grip Ia snapped back into position, but should accompany her hand slowly to avoid damage the pitcher.

ELECTRIC START -optional- - Turn the ignition key (1) to the "START" position "and hold it in this position until the enginestarts.

WARNING: If the engine fails to start at the end of 5 seconds cease try and wait 10 seconds before starting any other attempt. - Once the engine is running again to turn

the ignition key to the "ON" position.

NOTE: WARNING SYSTEM OIL: Blinking switch on / off during starting of the engine indicates a level insufficient oil. The engine will not start or stop without being able to restart until the oil reservoir (contact the engine will remain in the ON position, "open) to refill.

OPERATION OF THE GENSET When the temperature of the engine start up, return the choke lever to Position "CLOSED" gradually. - Once the system has stabilized motor (3 minutes), or connect the outletsmale or their devices in the sockets of the female generator.

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- Option: Check the switch located between the two female sockets or the side of aof them is on. From that moment you can now use your electrical appliances.During operation of the engine, check:1- if vibrations occur or abnormal noises;2- backfiring or engine if running with difficulty;3- color exhaust gases (if they are black or too white).If you notice one of the points above, stop the march of theengine and contact your local distributor.

If two or more elements requiring electrical power and which have to be connected to the generator, ensure these are connected one by one and the maximum power first, followed by the second element of higher power.

In the case of power supply in a home or circuit, NEVER connect the generator to the main supply line and clear the electric connection to the outside line, breaking the circuit in the main differential input.

WARNING: Damage and / or fire in the generator. When it is necessary to connect the generator to a power supply in a building, make sure you have a qualified electrician to do the job. Incorrect connection between the generator and loads may

cause damage to the generator, even a fire and serious damage to the system.

Familiar with the parameters in the control panel to ensure proper use of the rated output of the group electrógeno.PRECAUCIÓN group generator can operate at its rated output only under temperature, pressure and humidity constant. The temperature variation, pressure and humidity may influence the output power of the generator.

The temperature range in which the unit can start to 15C -40ºC.Las standard conditions are: - Ambient temperature: 25ºC.- Atmospheric Pressure: 100kPa- Relative humidity: 30% .-height above sea level: 1000 m

Pay special attention to the connection of the positive and negative poles in the generator.

RIGHT INCORRECT RIGHT

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CAUTION The current output of the generator should not be used as a power source for charging the battery.

STOPPING THE ENGINE

IN AN EMERGENCY: 1- To stop the engine in an emergency, turn the switch to OFF / OFF

IN NORMAL USE: 1- Turn the power off to the position OFF / OFF.2- Disconnect all sockets that are in the panel. Disconnect the battery charging cables.3- Turn the switch to the OFF position / OFF.4- Turn fuel valve to the CLOSED position.

4. GENERAL MAINTENANCE GENERATOR

Remove the high voltage cable from the spark plug before performing any maintenance

4.1. TABLE OF GENERAL MAINTENANCE

* Check the oil level every day and add more if necessary.** Clean the filter more often when using the generator set in a dusty environment.*** These operations must be carried out in one of our dealers.

Game rockers with the engine cold. Intake and exhaust: 0.06 ~ 0.10

Maintenance program:

Although periodicity is provided in the maintenance schedule for maintenance, you must remember that it is the environment in which the engine determines the maintenance program works. Therefore, if the engine works under extreme conditions, should take shorter intervals between operations. Use the program provided to establish their own program tailored to the particular conditions of use. * These maintenance periods apply only to engines working with fuel and oil according to the specificationsprovided in this handbook.

4.2. CHANGE ENGINE OIL

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- Hot engine, remove the cap of the oil filler opening and unscrewdrain plug.- Drain the oil and dispose of in an authorized recycling. NEVER discard the engine oil directlyinto the environment.- Screw and over-tighten the drain plug and fill the sump with oil through the filling hole of thetank until the oil level reaches the upper level gauge.

4.3. CLEANING THE SPARK PLUG

- Remove the spark plug with a proper tool and adapted to the type of thread. Check the levelof carbon buildup and discoloration.- Remove the remains carbonization. Adjust the distance between the electrodes (0.7 to 0.8mm).- Check that the washer spark plug is in good condition and thread the spark plug by hand toavoid damaging the thread.- When you have put the plug in place, tighten with the help of a spark plug wrench tocompress the washer.

NOTE: If colocase a new spark plug, tighten 1/2 turn with a wrench spark plug, once the previously placed by hand to compress the washer. In the case of placing a plug already used, tighten only 1/8 to 1/4 turn after it is placed by hand, to compress the washer.

4.4. CLEANING THE FILTER ELEMENT AIR

- Remove the lid of the air filter.- Remove the cartridge cover and support.- Clean the prefilter with a liquid detergent and water. Allow to dry on a clean tissue.Impregnate the prefilter with the new oil and escúrraIo Iimpio engine on a tissue to removeexcess oil. Replace if too dirty or damaged.- Tap the cartridge of the filter gently on a flat surface to the powder off. Replace if too dirty ordamaged.- Refit the prefilter on the stand and place it at the top.

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- Reassemble the cartridge in the holder and reassemble the lid on the body.

4.5. CLEANING THE FUEL FILTER

- Turn the fuel valve to the closed position.- Remove cap sediment, o-ring and filter.- Clean the parts with non-flammable liquid.- Re-install the components.- Turn the valve to the open position, and check for possible losses.

4.6. TIGHT CONTROL THE BOLTS AND NUTS

- Check the screws and nuts around the generator they are tight.- Tighten them if necessary.

4.7. MAINTENANCE BATTERY STARTING (ELECTRIC START)

- Check and maintain the starter battery every month. Check the electrolyte level and fill withdistilled water only if necessary.- Check the charging status with the help of a acidómetro and recharge in the event thatnecessary (see also paragraph ELECTRIC START).

If your drive can be started with manual start, but can not start with the starter, operate the unit with manual start and charge the battery for 20 minutes. If the unit can not be started with the starter, replace the battery as follows. - Disconnect the positive and negative poles of the battery cables.- Remove the clamping plate of the battery.- Install a new battery and the clamping plate.- Connect the relevant cables with positive and negative poles.

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5. STORAGE INSTRUCTIONS

Generating sets that must be stored for more than 30 days must undergo a series of operations to achieve good conservation.

1. Pour the additive in the fuel tank or a storage tank. Start the engine for a few moments tocirculate the additive through the carburetor. The engine and fuel can be stored for 24 sincemonths.

2. Change the crankcase oil with the hot engine. Replace with new oil qualityappropriate.

3. Remove the spark plug and add about 15 ml of oil in the engine and cylinder. Replace theplug in place and start the engine to distribute the oil.

4. Remove dirt from the cylinder, the fins of the cylinder head, the crankcase of refrigerating,grid steering wheel and exhaust.

5. Clean the generator.

6. Tape inlets and air outlets alternator plastic adhesive tape.

7. Store the generator in a clean, dry place.

* If emplease the additive, drain all fuel from the tank and start the engineuntil it stops.

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6. TROUBLESHOOTING

SYMPTOM The engine will not start using the manual start PROBABLE CAUSES 1- Is the engine switch in the ON position?2- The flashing warning light of oil when the starter is operated?3- Is the tap open fuel (ON)?4- Is there enough fuel?5- fuel reaches the carburetor?To check, loosen the drain with tap on the ON (open) position (Figure M)6- Is sparking at the height of the spark plug?CORRECTIVE ACTIONSA. Remove the cap from the spark plug. Clean the outline of the plug base and then remove it.B. Replace the spark plug in his cap.C. Switch on the engineD. Place the plug on the engine in order to ground the side electrode and pull the caster to see if sparks betweenthe electrodes.E. If there is no spark, replace the spark plug.

SYMPTOM overheating PROBABLE CAUSES 1- The ventilation air intakes are clogged?Likely overheating 2-CORRECTIVE ACTIONS1- Clean protective suction and expulsion of air.2- Check the charge.

SYMPTOM There is no current at the output PROBABLE CAUSES 1- switch offlineDefective switch 2-3- female socket defective4- Power Cord defective units5- defective AlternatorCORRECTIVE ACTIONS1- Connect the switch2- Replace switch3- Change the female socketReplace cord 4-5- Check, repair or replace the alternator

SYMPTOM noisy machine PROBABLE CAUSES 1- bearings Spoiled2- defective EscapeCORRECTIVE ACTIONSCheck and replace 1-Check and replace 2-

SYMPTOM The switch disconnects PROBABLE CAUSES 1- overload the generator2- cord or faulty equipmentCORRECTIVE ACTIONS1- Reduce loadCheck and replace 2-

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ELECTRIC CABLE SECTION

7. TECHNICAL SPECIFICATIONS

Model GC5500E

Moto

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AN

OV

A M

A389

Power 13HPdisplacement 389 ccType 4-stroke OHV - Petrolrpm media 3000-3600 voltage adjustment automatic AVR Switched on CDI type on Manual / Electric fuel capacity 25 LConsumption 313 g / Kwh

oil capacity 1.1 L Oil sensor YES

Ge

ne

rato

r

average frequency 50-60hzVoltage 120/240V - 230/400VRated power 5200WMaximum power 5500WNet weight 91 kgTotal weight 95 kg

Dimensions 695 x 535 x 575 mm

8.WARRANTY

This warranty covers all defects in material production defects does not include normal wear parts such as bearings, brushes, wires, plugs or fittings for the machine, damage or defects resulting from abuse, or alterations suffered; or transport costs. Reserves the right to refuse any claim where the purchase can not be verified or when it is clear that the product was not properly maintained. (Clean ventilation slots, lubrication, cleaning, storage, etc. ...) Your purchase receipt must be kept as proof of purchase date. Your tool should be returned to your dealer in an acceptable clean condition and in its original box, if applicable, accompanied by the proof of purchase.

Noise (dB) ≤74

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13.1. WARRANTY PERIOD - The warranty period (1999-1944 CE Act) under the terms described below is 2 years from thedate of purchase on parts and labor against defects in workmanship and material.

13.2. EXCLUSIONS Not Covered: - Natural wear and tear.- misuse, neglect, careless operation or lack of maintenance.- Defects caused by misuse, damage due to manipulations by unauthorized personnel byAnova or use of non-original spare parts.

RINSE AND INFORMED IS EXPRESSLY EXCLUDED FROM THAT WARRANTY COVERAGE DEFECTS CAUSED BY: 1. Using inappropriate, abusive or outside the capabilities of the machine.2.Instalaciones deficient or inadequate power.3.CONNECTING machine in incorrect voltages.4.Desgaste natural parts.5.The damage hard or sewage and damage from dry running in hidrolavadoras and waterpumps.6.Daños stroke, entry of foreign materials inside the equipment, crushing or abrasion.7. In cycle engines 2 times, the damage caused by incorrect fuel-oil mixtures, inappropriatelubricants, fuel inappropriate, bad fuel or contaminated.8. engines 4 cycle gasoline or diesel times as appropriate, the damages caused by improperfuel, poor fuel quality or contaminated, and total or partial lack of lubrication and the use ofinappropriate lubricants.

13.4. IN THE EVENT OF IMPACT - The guarantee must be properly completed with all requested data, and accompanied by thepurchase invoice.

9.ENVIRONMENT

Protect the environment. Recycle oil used for this taking it to a recycling machine. Do not pour used oil into drains, earth, rivers, lakes or seas.

Get rid of your machine organically. We should not get rid of the machines together with household garbage. Plastic components and metal can be classified according to their nature and recycled.

The materials used for packaging this machine are recyclable. Please do not throw packaging in the household rubbish. Pull these packages in an official waste collection point.

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10. EXPLODED VIEW

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10. EXPLODED VIEW

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11. CE CERTIFICATION

DISTRIBUTION COMPANY

Millasur, SL RUA EDUARDO PONDAL, No. 23 PISIGÜEIRO 15688 OROSO - A CORUNA SPAIN

DECLARATION OF CONFORMITY CE

In compliance with the different EC directives, hereby confirms, because of its design and construction, and according to CE mark printed by the manufacturer on it, the identified machine that complies document with the relevant requirements and basic safety and health of the directives EC. This statement validates the product to display the CE symbol.

In the event that the machine is modified and this modification is not approved by the manufacturer and communicated to the distributor, this declaration loses its value and effect.

Name of machine: ELECTRIC GENERATOR

Model: GC5500

Recognized and approved standard which fits:

Directive 2006/42 / EC

Tested according to standards:

EN ISO 12601:2010

Company seal

14/01/2012