Instruction Manual - Panasonic · Instruction Manual Compact AC Geared Motor International Standards Certified The user and operator should always refer to this manual. • Thank

Instruction ManualCompact AC Geared Motor

International Standards Certified

The user and operator should always refer to this manual.

•ThankyouforpurchasingthePanasonicproduct.

•Pleasereviewthematerialinthismanualthoroughlybeforeusingthemotor.

•It is especially important that you carefully read "Safety Precautions" (pp.2 to 4) so that you will properly and safely use the product.

•Thisproductisforindustrialequipment. Don'tusethisproductatgeneralhousehold.

Keepthismanualinasafelocationsoyoucanrefertoitasyouneed.

Safety Precautions ...................................21. Introduction ...........................................5

General..................................................................5Unpacking...............................................................5Modelidentification.................................................6Descriptionofmodelnumber..................................7Namesandfunctions..............................................8

2. Installation.............................................9Motor.......................................................................9Capacitor(single-phasemotoronly)..................... 11Gearhead............................................................. 11Verifyingloadandusecondition...........................15

3. Wiring ..................................................30

4. Operation.............................................345. Inspection and maintenance .............366. Troubleshooting .................................377. Specification .......................................378. Compatible with international standards ...38

Peripheralslayoutpractices..................................39Wiringperipherals.................................................39ConformancetoULandCSA................................39

9. After-Sale Service (Repair) ................40

page page• Contents

IMD24F

English

− 3−− 2−

EnglishPleaseobservesafetyprecautionsfully.Safety Precautions

Thefollowingexplanationsareforthingsthatmustbeobservedinordertopreventharmtopeopleanddamagetoproperty.• Misuses that could result in harm or damage are shown as follows, classified according to the degree of potential harm or damage.

Danger Indicatesgreatpossibilityofdeathorseriousinjury.

Caution Indicatesthepossibilityofinjuryorpropertydamage.

• The following indications show things that must be observed.

Indicatessomethingthatmustnotbedone.

Indicatessomethingthatmustbedone.

DangerDon't expose the equipment to water, corrosive environment or flammable gas or close to flam-mable material. Willcausefire.Don't place a flammable object close to the mo-tor.Don't damage leadwires or subject leadwires to excessive stress such as strong pressure, heavy object and clamping load.

Willcauseelectricshock,malfunctionordamage.

Don't use leadwires soaked in water or oil.Don't use the motor in a place subject to exces-sive vibration or shock.

Willcauseelectricshock,personalinjuryorfire.

Don't drive the 380/400 VAC three-phase motor from the inverter.

Willcauseelectricshock,personalinjury,fire,malfunctionordamage.

Don't touch rotating member of the motor. Willcausepersonalinjury.Don't touch potentially hot motor casing. Willcauseburninjury.Don't attempt to carry out wiring or manual operation with wet hand.

Willcauseelectricshock,personalinjuryorfire.

Wiring work should be done by a qualified electrician.

Wiringworkdonebyaninexperiencedpersonwillcauseelectricshock.

Use overcurrent protection device, ground-fault circuit interrupter, overtemperature protecting device, and emergency stop device.

Failuretoheedtheserequirementswillresultinelectricshock,personalinjuryorfire.

After an earthquake, first verify safety.

Before transferring, wiring or checking, discon-nect the power source from the motor system for safe isolation.

Energizedcircuitwillcauseelectricshock.

Securely install the equipment to prevent bodily injury or fire in case of earthquake. Failuretoheedthisrequirementwillresult

inelectricshock,personalinjury,fire,mal-functionordamage.

Provide emergency stop circuit externally for instantaneous interruption of operation and power supply.Install the unit to a nonflammable construction (e.g. metal).

Installationonaflammablematerialmaycausefire.

Installation area should be free from excessive dust, and from splashing water and oil.

Failuretoheedthisprecautionwillresultinelectricshock,personalinjury,fire,mal-functionordamage.

Correctly run wirings to the external speed set-ter and tacho-generator.

Incorrectwiringwillresultinshortcircuit,electricshock,personalinjury,etc.

Turn off power upon power interruption or acti-vation of overtemperature protecting device.

Unpredictablerestartingwillcauseper-sonalinjury.

After correctly connecting leadwires, insulate the live parts with insulator.

Incorrectwiringwillresultshortcircuit,electricshock,fireormalfunction.

Ground the motor to the earth. Floatinggroundcircuitwillcauseelectricshock.

CautionDon't move the motor by holding leadwires or motor shaft.

Failuretoheedtheseprecautionswillcausebodilyinjury.

Don't put the machine into unstable operation.Once power failure occurs, don't come close to the machine that will unexpectedly start upon recovery of the power.Provide secure mechanism so that the restarting of the machine will not cause personal injury.Don't apply excessive shock to the motor shaft.

Excessiveshockwillcausefailure.Don't apply excessive shock to the product.

Don't get on the product. Don't place heavy object on the product.

Failuretoheedthisinstructionwillresultinelectricshock,personalinjury,fire,malfunc-tionordamage.

Don't lock the motor shaft while the motor is running.

Lockedmotorwillcausefire,electricshock,ormalfunction.

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CautionDon't put an object or finger into the motor opening.

Failuretoheedthisinstructionwillresultinelectricshockorfire.

Don't turn off and on power so frequently. Failuretoheedthisinstructionwillresultinfire,personalinjury,malfunctionordamage.

Don't pull leadwires with an excessive force. Failuretoheedthisinstructionwillcausefire,electricshockorpersonalinjury.

Don't use the equipment in highly intensive electric field. Failuretoheedtheseinstructionswillcause

personalinjuryorfire.Don't use the equipment under direct sunshine.Don't use the equipment in an environment where electro-static voltage potentials may be produced.

Inducedmalfunctionwillcausemalfunctionorpersonalinjury.

Don't drop or cause topple over of something during transportation or installation.

Failuretoheedthisinstructionwillresultinpersonalinjuryormalfunction.

Never attempt to perform modification, disman-tle or repair.

Failuretoheedthisinstructionwillresultinfire,electricshock,personalinjuryormalfunction.

Perform installation by taking into consideration the mass of the body and rated output of the product.

Failuretoheedtheserequirementswillresultinpersonalinjuryormalfunction.

Adjust the motor ambient environmental condi-tion to match the motor operating temperature and humidity.Exactly follow the installing method and direc-tion specified.Connect a ground-fault interrupter, molded case circuit breaker and replay to the brake control relay in series so that they are turned off upon emergency stop.

Missingofoneofthesedeviceswillcausemalfunction.

Test-run the securely fixed motor without load-ing to verify normal operation, and then connect it to the mechanical system.

Operationusingawrongmodelorwrongwiringconnectionwillresultinpersonalinjury.

Level of input voltage to peripheral devices should correspond to the motor rated voltage.

Operationfromavoltageoutsidetheratedvoltagewillcauseelectricshock,personalinjuryorfire.

Provide protection device against idling of electro-magnetic brake or gear head, or grease leakage from gear head.

Noprotectionwillcausepersonalinjury,damage,pollutionorfire.

Don't place any obstacle object around the mo-tor and peripheral, which blocks air passage.

Temperaturerisewillcauseburninjuryorfire.

Correctly run and arrange wiring.Wrongwiringwillcausepersonalinjuryorelectricshock.Maintenance must be performed by an experi-

enced personnel.Always keep power disconnected when the power is not necessary for a long time.

Improperoperationwillcausepersonalinjury.

Scraps must be treated as industrial waste.

1. IntroductionGeneral

ThisisacompactACgeared-motorhavingmultipleinternationalstandardcertifications.Tousethisproductforaprolongedperiod,readthismanualthoroughly.Thisisdesignedforuseincorporationwithgeneralpurposeindustrialdevices.Theprod-uctmustbehandledbyexperiencedpersonnelfamiliarwiththeproduct.

<note>Whenexportthisproduct,followstatutoryprovisionsofthedestinationcountry.

Unpacking• Proceed as follows:•Firstopenthetopofthepackingandchecktheunitsfordamageintransit.•Checkthemotornameplateforthemodelnumber,output,No.ofpoles,voltage,frequency,etc.Donotusetheproductifitdoesnotmeetyourspecification(ifyoudaretouseit,burninjuryorfiremayresult).

•Asingle-phasemotorcomeswithcapacitorandcapacitorcap.Checktheratedcapacitanceandvoltageonthenameplate.Donotusetheaccessorycapacitorifitdoesnotmeetyourspecification(ifyoudaretouseit,youmaybeinjuriedormayhavefire).

•Gearheadisoptional.•Checkagearratioonthenameplate.Donotuseitifitdoesnotmeetyourspecification(ifyoudaretouseit,youmaybeinjuriedormayhavefire).

Should you find any discrepancy in the product, consult your local dealer.

Pleaseobservesafetyprecautionsfully.Safety Precautions

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1. IntroductionModel identificationDesignation and rating information on the nameplate•Belowshowsasampleofnameplate,asingle-phaseinductionmotor(90W). Note:Formatofnameplateisnotcommontoallmodels.

Part number

Numberof poles

Rated power

Rated voltage

Rated current

Rated speed

Capacitor spec.(capacitor rated voltage)

Lot number

Weight

Motor type

SUD

AMB.40˚C 3.7kg

M9RZ90GB4LGModel No.V Hz A r/min

100 50 1.8 1250

BRAKE TORQUE 0.39N •m IP20

100 60 1.9 1575

SINGLE PHASEINDUCTION MOTOR4P 90W S2(30min)THERMAL130(B)G-BT.P. TE

Made in

μF32(250V)32(250V)

6721

* of "Made in " shows the production country.

<Type of motor>•SINGLEPHASEINDUCTIONMOTOR Capacitormotor:Inductionmotor,Reversiblemotor•THREEPHASEINDUCTIONMOTOR :ThreephaseInductionmotor

•BelowshowsasampleofgearheadSq.90mm1/18

Lot number

Gear head partnumber

* of "Made in " shows the production country.

Designation of lot number

Manufacturing day

Manufacturing year: the last digit of manufacturing year (e.g. 6 represents the last digit of 2006)

Manufacturing month: 1=Jan., 2=Feb., ..... 9= Sept., X=Oct., Y=Nov., Z= Dec.

6 7 21

Description of model numberMotor

M 9 R Z 9 0 G B 4 L GFrame size

M6: Sq.60 mmM7: Sq.70 mmM8: Sq.80 mmM9: Sq.90 mm

Output6 : 6 W

15 : 15 W25 : 25 W40 : 40 W60 : 60 W90 : 90 W

A5 : 150 W

TypeX : 40 W or lessZ : 60 W or more

Type1 : Induction motorR : Reversible motorM : Three phase Induction motor

OptionK : Seal connectorB : Electromagnetic brake V : Variable speed (with TG)

ClassificationG: International standards certified

ShaftG : PinionS : Round

Rated voltageL : 100 VY : 200 V (Single phase) 200/220/230 V (Three phase)C : 380/400 V (Three phase)D : 110/115 VG : 220/230 V (Single phase)

No. of poles2 : 24 : 4

1, 2 3 4 5,6 7 8 9 10 11

*Inductionmotorandreversiblemotoraresinglephasemotor.

Gear head

M Z 9 G 1 8 BType

MX

MZ

MY

MR

MP

Without hinge40 W or lessWithout hinge60 W or 90 WWith hinge60 W or 90 WWithout hingeHigh torque60 W or 90 WWith hingeHigh torque60 W or 90 W

Size6 : Sq.60 mm7 : Sq.70 mm8 : Sq.80 mm9 : Sq.90 mm

Reduction ratioExampleSymbol : 18Reduction ratio : 1/18

Thin gear headA : Sq.60 mm, Sq.70 mm if it is 1/25 or less. : Sq.80 mm, Sq.90 mm openApplicable only to reduction ratio 1/25 or less gear head.

Bearing B : Ball bearing M : Metal bearing XB : Intermediate gear head (reduction ratio 1/10) R : Right-angle gear headApplicable only to Sq.90 mm: MX and MZ

Gear head

1, 2 3 4 5, 6 7 8

<Note> Gearheadisoptional.Forfurtherinformationrefertoyourlocaldealer.

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1. Introduction 2. Installation

*Don'tremovethenameplate.

MotorInstallation locationInstallthemotorasdescribedtoprolongthemotorlifetimeinaplacewhere;(1)isfreefromrainanddirectsunlight.(2)isfreefromvibration4.9m/s2ormore;shock,dust,ironpowderoroilmist;splashof

water.oilandgrindingfluid;andawayfromflammablematerials,corrosivegas(H2S,SO2,NO2,Cl22,etc.)orflammablegas.

(3)isenoughventilateddryandcleankeepingoil,water,dustandheataway.(4)youcancheckandcleanthemotoreasily.(5)isnotinaclosedenvironmentwherethemotortemperaturemayincrease.Thismay

resultinthemotorlifeshortened.

Environmental condition

Item DescriptionAmbienttemperature –10˚Cto40˚C(nofreezing)*1

Ambienthumidity 85%RHorbelow(nodewing)Storagetemperature –10˚Cto60˚C(nofreezing)*2

Vibration 4.9m/s2orbelow(10to60Hz)Altitude Lowerthan1000m.

*1)Measurementtakenatapoint5cmfromthemotor.*2)Allowablerangeforarelativelyshortperiod,forexample,duringtransportation.

InstallationThemotorcanbeinstalledverticallyorhorizontallybutleadwiresshouldbedirecteddownward.

Keep the motor away from oil, water and dust(1)Don'trunthecableinwateroroil.(2)Don'texposethemotortosplashing

oilorwater.

Names and functions

Motor NameplateFrame O ring

Bracket

Oil seal

Oil seal

Motor accessories (only for single phase version)

Gear head accessories

Gear head nameplate

Screw NutFlat washer

Shaft

Output shaft

Earth ground terminalM4 x 6 stainless steel with spring and flat washer

Key

Quick connect tab (Faston)

#187

Capacitor

Capacitor cap

Wiringnameplate

Oil, water

Cable

Motor

− 11−− 10−

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2. InstallationStress on leadDonotstresswhereacablecomingoutonthemotorhousingandwherethecableisconnected.

Output shaft allowable load(1)Designthemechanicalsystemsothatitcanwithstandtheradialloadandthrustload

allowedtobeappliedtotheshaftofthespecifiedmodelduringinstallationandopera-tion.

(2)Wheninstallingarigidcoupling,payspecialattentiontominimizebendingloadthatmaycausedamagetotheshaftorshortenthelifeofbearings.

(3)Tokeeptheradialloadcausedbycenterrunoutwithinthetolerance,usehighstiff-nessflexiblecoupling.

Installation guidelines(1)Don'tdirectlyapplyshockstotheshaftbyahammer

duringinstallation/removalofthecoupling.(2)Performexactcentering:eccentricshaftrevolution

willcausevibrationanddamagebearing.(3)Keepthesurfacetemperatureoftheframeat90°C

orbelow(atambienttemperature40°C).•Amotorwithpinionshaftmustbeusedwithagearhead.•Amotorwithroundshaftmustbeusedbybeingattachedtoanapplicationtotakeaheatoutofthemotor.

<Remarks>Sizeofheatsink

Motor size (part No.) Size of heat sink Material of heat sinkSq.60mm (M6...) 100x100x5 AluminumSq.70mm (M7...) 120x120x5 AluminumSq.80mm (M8...) 135x135x5 AluminumSq.90mm (M9*X...) (M9*Z...)

165x165x5 Aluminum195x195x5 Aluminum

*Thewindingtemperaturemeasuredusingtheresistancemethodaftertheratedoperationwithaheatsinkshownaboveshouldbe80Korbelow.

Capacitor (single-phase motor only)Mounting

SecurethecapacitorusingM4screw(Notcomewiththemotor).(Recommendedtorquetotihgten:0.74to1.0N·m)

ø4.3

Gear headGear head setting to a motor

• Preparation(1)Prepareagearheadthatmatchesamotordescribedinthismanual.Useofincom-

patiblegearheadwillcausemalfunction.(2)CheckO-ringbeingcorrectlyplacedinarightplace.Ifitisnot,thismayresultin

greaseinthegearheadcomingout.(3)Wipeoffanygreaseonthegearheadflangesurface.

Motor

O ring

Motor flange

Gear head flange

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2. Installation• Assembling(1)Placetheunitsothatthemotorshaftfacesup.

Directionofthemotorleadandoutputshaftofgearheadmustmatchanapplication.

(2)Donotcontactatoothtipofpinionshafttoatoothtipofgearhead.

Seteachtoothesofmotorandgearheadcor-rectlyandgentlypressandturnthegearheadincounterandcounter-clockwise.

(3)Toattachthegearheadtoanapplication,use the "attaching screws" supplied with the gear headandtightenthescrewswithappro-priatetorqueandwithcarenottopinchtheOring,sothatthethereisnogapbetweenmotorflangeandgearflange.

Therecommendedtorqueisshownbelow.

Flange size(mm) Screw size Tightening torque

60 M4 2to2.5N·m70 M5 2.5to3N·m80 M5 2.5to3N·m90 M6 3.5to4.5N·m

(4)Tightenthescrewscorrectly.

Correct Wrong

<Note> Do not forcedly assemble the motor and gear head. Do not damage the tooth

of the motor pinion and gear head. Incorrect assembly results in abnormal noise generation or shortened unit life.

DON'T

Don't touch screws on the output shaft of gear head.

Willcausemalfunction.

• Assembling intermediate gear head Followthesamestepsdescribedtoinstallagearheadonpage-12. Screwstosettheintermediategeardonotcomewiththegearhead.Thescrewsareavailableasanoptionalaccessoriesatyourlocaldealer.

Intermediate gear head

<Intermediate gear head>

• Assembling gear head with 90 mm hinge (MY, MP type) Whenattachingagearheadwith90mmhinge,followthestepsdescribedpreviouslybutusethescrewsassociatedwiththegearhead.Toinstallthegearheadtoanapplication,thecustomerisresponsibleforpreparingnecessarybolts,nutsandflatwashers.(M8,hingemountingpitch36mmx110mm,tighteningtorque10N·m)

Hinge

Hinge

<Gear head with hinge>

Assemble the motor shaft facing up.

O ringMotor pinion

Leadwires

Flange face

Output shaft

Screws

− 15−− 14−

English

2. Installation

Considerations for installation of gear headYoumayexperienceaslipinggearcontactduetobrokenpiniontooth,lockedgearorleakedgreaseasthegearheadlifecomescloser.Placeasafetydevicetokeepsafeoperationatanytimeevenifsuchproblemstakeplace.•Placeadrop-proofdeviceinanverticllymotionedapplicationlikealifter.•Placeadevicetoopenthedoorinadoorapplicationjustincasethegearheadislocked.

•Placeanoilpantopreventoilfromcomingoutinanapplicationlikefood/textileetc.•Donotplaceanencoder,sensor,contact,etcnearagearheadwherethegreasemayleakingout.Ifnot,pleasehaveaprotectionfromgrease.

•Havearoutaincheckofthegearheadtoavoidunexpectedaccident.

<Precautions>Keepthegearheadattachedtothemotor.Otherwise,theOringmaybecomedistortedordamaged,causinggreaseleakage.•Whenreassembling,firstreplacetheOringwithanewone.•Wheninstallingamotorassociatedwiththegearheadtotheapplicationdevice,temporarilysecurethemotorandgearheadwithatapeuntilassemblycompletes.

*FortheOring(sparepart),refertothecatalogorthemotortechnicalinformationavailableviaInternetasdescribedonthelastpageofthisdocument.

Motor

Gear head

Tape

Considerations for storage of gear headWhenstoringthegearheadasasingleunit,placeitwiththeoutputshaftfacingdown.(Topreventgreaseleakage)

Verifying load and use conditionTouseyourequipmentforalongperiod,checktheusecondition.Somespecificcondi-tionswillcauseheatriseordamage.Checktheconditionsandusetheunitswithintheallowablerange.

• Standard life Thetablerightshowsthestandardlifeofmotorwithagearhead.Thetypicallifeofamotor(roundshaft)is10000hours.Standardlifeofoilseal(pinionshafttype)performanceis5000hours.

Thestandardlifeiscalculatedunderconditions;8hoursoperationperday(servicefactor:Sf=1.0)AmbienttemperatureandhumidityConstantload(allowablegearheadshafttorque).

• Service factor (Sf)

Life expectancy =

Standard lifeService factor (Sf)

Theservicefactor(Sf)variesdependingontheintensityofloadshockandoperatinghours.Thetablebelowshowstheloadingconditionsandcorrespondingservicefactors.

Type of load Example of loadService factor

5 hours/day 8 hours/day 24 hours/dayUniformload Continuesonewayoperation 0.8 1.0 1.5Lightimpact Start,stop,camimpact 1.2 1.5 2.0

Mediumimpact InstantCW/CCW,instantstop 1.5 2.0 2.5Highimpact Frequentrepetitionofmediumimpact 2.5 3.0 3.5

• Allowable shaft torque TherequiredallowableshafttorqueTAofthegearheadcanbedeterminedbasedontheservicefactorandactualloadtorqueT1:

TA=T1xSf Selectagearheadandmotorsothattherequiredtorque(continuousvalue)iswithintherangeshowninthetablebelow.NotethattorqueT1isnotallowedtoexceedtheallowableshafttorqueTAregardlessofSf.

Gear head type Standard lifeMX6G*B(A)thruMX9G*BMZ9G*B,MY9G*BMR9G*B,MP9G*B

10000hours

MX9G*RMZ9G*R

5000hours

MX6G*M(A)thruMX9G*M 2000hours“*”inmodelnumberrepresentsgearratio.

− 17−− 16−

English

2. InstallationAllowable shaft torque with gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).

Usually, actual speed is slow by 2 to 20% the value shown in the table, depending on load condition.

•Sq.60 mm/6 W

•When intermediate gear head is usedApplicable gear head

Bearing Intermediate gear head


MX6G10XBAllowable

shaft torque

50 Hz60 HzN •m

(kgf •cm)Rotation direction Same as on the motor Opposite to that of the motor

Speed reduction ratio

2.45(25)

2.45(25)

2.45(25)

2.45(25)

2.45(25)

2.45(25)

2.45(25)

2.45(25)

2.45(25)

6002.53

5003

3.6

2506

7.2

30056

3604.25

2007.59

7502

2.4

9001.72

10001.51.8

2.45(25)

12001.31.5

2.45(25)

15001

1.2

2.45(25)

18000.81

MX6G*BA (Ball bearing)MX6G*B (Ball bearing)MX6G*MA (Metal bearing)MX6G*M (Metal bearing)

3500600

3.6416.7500

5300360

6250300

7.5200240

9166.7200

10150180

12.5120144

15100120

1883.3100

207590

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1501012

1808.310

Same as on the motor Opposite to that of the motor

0.098(1.0)

0.12(1.2)

0.16(1.6)

0.19(1.9)

0.25(2.6)

0.29(3.0)

0.33(3.4)

0.40(4.1)

0.49(5.0)

0.59(6.0)

0.66(6.7)

0.79(8.1)

0.95(9.7)

1.18(12)

1.57(16)

1.86(19)

2.25(23)

2.45(25)

2.45(25)

0.081(0.83)

0.098(1.0)

0.13(1.3)

0.16(1.6)

0.21(2.1)

0.25(2.6)

0.26(2.7)

0.33(3.4)

0.40(4.1)

0.49(5.0)

0.53(5.4)

0.66(6.7)

0.79(8.1)

0.95(9.7)

1.27(13)

1.57(16)

1.86(19)

2.25(23)

2.45(25)

50 Hz60 Hz

50 Hz

60 Hz


Rotation direction

Rotating speed (r/min)

Appli

cable

gea

r hea

d MX6G3BA–MX6G180B(Ball bearing)MX6G3MA–MX6G180M(Metal bearing)

•Sq.70 mm/15 W

•When intermediate gear head is usedApplicable gear head

Bearing

MX7G10XB



Allowable shaft torque

50 Hz60 HzN •m

(kgf •cm)Rotation direction Same as on the motor Opposite to that of the motor


4.90(50)

4.90(50)

4.90(50)

4.90(50)

4.90(50)

4.90(50)

4.90(50)

4.90(50)

4.90(50)

4.90(50)

4.90(50)

4.90(50)

6002.53

5003

3.6

2506

7.2

30056

3604.25

2007.59

7502

2.4

9001.72

10001.51.8

12001.31.5

15001

1.2

18000.81

MX7G*BA (Ball bearing)MX7G*B (Ball bearing)MX7G*MA (Metal bearing)MX7G*M (Metal bearing)


3500600

3.6416.7500

5300360

6250300

7.5200240

9166.7200

10150180

12.5120144

15100120

1883.3100

207590

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1501012

1808.310

0.20(2.0)

0.24(2.5)

0.32(3.3)

0.39(4.0)

0.49(5.0)

0.59(6.0)

0.66(6.7)

0.81(8.3)

0.98(10)

1.18(12)

1.27(13)

1.57(16)

1.86(19)

2.25(23)

3.23(33)

3.82(39)

4.80(49)

0.24(2.5)

0.28(2.9)

0.39(4.0)

0.47(4.8)

0.59(6.0)

0.71(7.2)

0.80(8.2)

0.98(10)

1.18(12)

1.37(14)

1.57(16)

1.86(19)

2.25(23)

2.74(28)

3.82(39)

4.61(47)

4.90(50)

4.90(50)

4.90(50)

50 Hz60 Hz

50 Hz

60 Hz


Rotation direction


MX7G3BA–MX7G180B(Ball bearing)MX7G3MA–MX7G180M(Metal bearing)Ap

plica

ble g

ear h

ead

Allowable shaft torque: upper line = N •m, lower line = kgf •cm


− 19−− 18−

English

2. Installation

•Sq.80 mm/25 W

•Sq.90 mm/40 W

MX8G10XBAllowable

shaft torque

50 Hz60 HzN •m

(kgf •cm)7.84(80)

7.84(80)

7.84(80)

7.84(80)

7.84(80)

7.84(80)

7.84(80)

7.84(80)

7.84(80)

7.84(80)

7.84(80)

7.84(80)

6002.53

5003

3.6

2506

7.2

30056

3604.25

2007.59

7502

2.4

9001.72

10001.51.8

12001.31.5

15001

1.2

18000.81

MX8G*B(Ball bearing)MX8G*M

(Metal bearing)

0.39(4.0)

0.47(4.8)

0.66(6.7)

0.78(8.0)

0.98(10)

1.18(12)

1.27(13)

1.57(16)

1.96(20)

2.35(24)

2.55(26)

3.14(32)

3.82(39)

4.61(47)

6.37(65)

7.64(78)

7.84(80)

0.32(3.3)

0.39(4.0)

0.55(5.6)

0.66(6.7)

0.81(8.3)

0.98(10)

1.08(11)

1.27(13)

1.57(16)

1.96(20)

2.06(21)

2.65(27)

3.14(32)

3.82(39)

5.29(54)

6.37(65)

7.84(80)

3500600

3.6416.7500

5300360

6250300

7.5200240

9166.7200

10150180

12.5120144

15100120

1883.3100

207590

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1501012

1808.310

50 Hz60 Hz

50 Hz

60 Hz

MX8G3B–MX8G180B(Ball bearing)MX8G3M–MX8G180M(Metal bearing)

Bearing

MX9G10XB

50 Hz60 HzN •m

(kgf •cm)9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

6002.53

5003

3.6

2506

7.2

30056

3604.25

2007.59

7502

2.4

9001.72

10001.51.8

12001.31.5

15001

1.2

18000.81

MX9G*B(Ball bearing)MX9G*M

(Metal bearing)

0.66(6.7)

0.78(8.0)

1.08(11)

1.27(13)

1.57(16)

1.86(19)

2.25(23)

2.74(28)

3.23(33)

3.92(40)

4.41(45)

5.29(54)

6.37(65)

7.94(81)

9.80(100)

9.80(100)

0.55(5.6)

0.66(6.7)

0.90(9.2)

1.08(11)

1.27(13)

1.57(16)

1.76(18)

2.25(23)

2.74(28)

3.23(33)

3.53(36)

4.41(45)

5.29(54)

6.37(65)

8.82(90)

9.80(100)

3500600

3.6416.7500

5300360

6250300

7.5200240

9166.7200

10150180

12.5120144

15100120

1883.3100

207590

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1501012

1808.310

50 Hz60 Hz

50 Hz

60 Hz

MX9G3B–MX9G180B(Ball bearing)MX9G3M–MX9G180M(Metal bearing)

Allowable shaft torque with gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).


Applicable gear head



Rotation direction Same as on the motor Opposite to that of the motor





Appli

cable

gea

r hea

d

Applicable gear headRotating speed (r/min)



Rotation direction Same as on the motor Opposite to that of the motor




Rotation direction


Appli

cable

gea

r hea

d



Rotation direction

•When intermediate gear head is used


− 21−− 20−

English

2. Installation

Bearing

Allowable shaft torque with gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).





Rotation direction




Appli

cable

gea

r hea

d




Rotation direction



Rotation direction


Appli

cable

gea

r hea

d

Rotation direction



•Sq.90 mm/60 W

•Sq.90 mm/90 W

MZ9G10XBAllowable

shaft torque

50 Hz60 HzN •m

(kgf •cm)Opposite to that

of the motor

Opposite to that of the motor

Same as on the motor

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

6002.53

5003

3.6

2506

7.2

30056

3604.25

7502

2.4

9001.72

10001.51.8

12001.31.5

19.6(200)

15001

1.2

18000.83

1

20000.750.9

MZ9G*B(Ball bearing, without hinge)

MY9G*B(Ball bearing, with hinge)

0.98(9.99)

1.18(12)

1.57(16)

1.96(20)

2.35(24)

2.94(30)

3.14(32)

3.92(40)

4.70(48)

5.59(57)

6.27(64)

7.55(77)

9.11(93)

11.0(112)

15.2(155)

17.8(182)

19.6(200)

0.78(8.0)

0.98(9.99)

1.37(14)

1.57(16)

1.96(20)

2.35(24)

2.65(27)

3.33(34)

3.92(40)

4.70(48)

5.29(54)

6.47(66)

7.55(77)

9.11(93)

12.6(129)

15.2(155)

19.6(200)

3500600

3.6416.7500

5300360

6250300

7.5200240

9166.7200

10150180

12.5120144

15100120

1883.3100

207590

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1808.310

2007.59

1501012

Same as on the motor Same as on the motorOpposite to that of the motor

50 Hz60 Hz

50 Hz

60 Hz

MZ9G3B–MZ9G200B

MY9G3B–MY9G200B

MZ9G10XB

50 Hz60 HzN •m

(kgf •cm)Same as on the motor

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

6002.53

5003

3.6

2506

7.2

30056

3604.25

7502

2.4

9001.72

10001.51.8

12001.31.5

15001

1.2

18000.83

1

19.6(200)

20000.750.9

MZ9G*B(Ball bearing, without hinge)

MY9G*B(Ball bearing, with hinge)

Same as on the motor Same as on the motorOpposite to that of the motor

1.18(12)

1.37(14)

1.86(19)

2.25(23)

2.84(29)

3.43(35)

3.72(38)

4.70(48)

5.68(58)

6.76(69)

7.55(77)

9.21(94)

10.9(111)

13.0(133)

18.3(187)

19.6(200)

1.37(14)

1.67(17)

2.25(23)

2.74(28)

3.43(35)

4.12(42)

4.51(46)

5.68(58)

6.76(69)

8.04(82)

9.02(92)

10.9(111)

13.0(133)

15.7(160)

19.6(200)

19.6(200)

50 Hz60 Hz

50 Hz

60 Hz

3500600

3.6416.7500

5300360

6250300

7.5200240

9166.7200

10150180

12.5120144

15100120

1883.3100

207590

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1808.310

2007.59

1501012

MZ9G3B–MZ9G200B

MY9G3B–MY9G200B



(Ball bearing,without hinge)

(Ball bearing,with hinge)



− 23−− 22−

English

2. Installation

•Without hinge Sq.90 mm/60 W

15.2(155)

18.2(186)

22.1(225)

26.5(270)

29.4(300)

12.7(130)

15.2(155)

18.6(190)

22.1(225)

24.6(251)

29.4(300)

503036

602530

752024

9016.720

1001518

12012.515

1501012

1808.310

2007.59


50 Hz60 Hz

50 Hz

60 Hz

MR9G50B–MR9G200B


•With hinge Sq.90 mm/60 W Allowable shaft torque: upper line = N •m, lower line = kgf •cm

•Without hinge Sq.90 mm/90 W

21.2(216)

25.5(260)

29.4(300)

17.6(180)

21.2(216)

26.7(272)

29.4(300)

503036

602530

752024

9016.720

1001518

12012.515

1501012

1808.310

2007.59


50 Hz60 Hz

50 Hz

60 Hz

MR9G50B–MR9G200B

15.2(155)

18.2(186)

22.1(225)

26.5(270)

29.4(300)

12.7(130)

15.2(155)

18.6(190)

22.1(225)

24.6(251)

29.4(300)

503036

602530

752024

9016.720

1001518

12012.515

1501012

1808.310

2007.59


50 Hz60 Hz

50 Hz

60 Hz

MP9G50B–MP9G200B

21.2(216)

25.5(260)

29.4(300)

17.6(180)

21.2(216)

26.7(272)

29.4(300)

503036

602530

752024

9016.720

1001518

12012.515

1501012

1808.310

2007.59


50 Hz60 Hz

50 Hz

60 Hz

MP9G50B–MP9G200B


•With hinge Sq.90 mm/90 W Allowable shaft torque: upper line = N •m, lower line = kgf •cm

MZ9G10XB

50 Hz60 HzN •m

(kgf •cm)29.4(300)

29.4(300)

29.4(300)

29.4(300)

29.4(300)

29.4(300)

29.4(300)

29.4(300)

10001.51.8

9001.72

5003

3.6

6002.53

7502

2.4

12001.31.5

15001

1.2

18000.83

1

29.4(300)

20000.750.9

MR9G*B(Ball bearing, without hinge)

MZ9G10XB

50 Hz60 HzN •m

(kgf •cm)



29.4(300)

29.4(300)

29.4(300)

29.4(300)

29.4(300)

29.4(300)

29.4(300)

29.4(300)

10001.51.8

9001.72

5003

3.6

6002.53

7502

2.4

12001.31.5

15001

1.2

18000.83

1

29.4(300)

20000.750.9

MP9G*B((Ball bearing, with hinge)

Bearing

Allowable shaft torque with High torque gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).





Rotation direction




Appli

cable

gea

r hea

d




Rotation direction



Rotation direction


Appli

cable

gea

r hea

d


Rotation direction


Appli

cable

gea

r hea

d

Rotation direction



Appli

cable

gea

r hea

d

Rotation direction








− 25−− 24−

English

2. Installation

•Sq.90 mm/40 W

•Sq.90 mm/60 W

0.60(6.1)

0.72(7.3)

0.98(10)

1.18(12)

1.47(15)

1.76(18)

2.45(25)

2.94(30)

3.53(36)

5.00(51)

6.00(61)

7.18(73)

9.80(100)

0.50(5.1)

0.60(6.1)

0.82(8.4)

0.98(10)

1.23(13)

1.47(15)

2.04(21)

2.45(25)

2.94(30)

4.17(43)

5.00(51)

5.98(61)

8.17(83)

9.80(100)

3500600

3.6416.7500

5300360

6250300

7.5200240

9166.7200

12.5120144

15100120

1883.3100

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1808.310

1501012


50 Hz60 Hz

50 Hz

60 Hz

MX9G3R–MX9G180R


0.90(9.2)

1.15(12)

1.50(15)

1.92(20)

2.20(22)

2.81(29)

3.70(38)

4.40(45)

5.62(57)

7.40(75)

8.80(90)

11.2(114)

14.8(151)

18.9(193)

19.6(200)

0.70(7.1)

0.90(9.2)

1.17(12)

1.50(15)

1.72(18)

2.20(22)

2.90(30)

3.44(35)

4.40(45)

5.79(59)

7.40(75)

8.80(90)

11.6(118)

14.8(151)

15.3(156)

19.6(200)

3500600

3.6416.7500

5300360

6250300

7.5200240

9166.7200

12.5120144

15100120

1883.3100

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1808.310

2007.59

1501012


50 Hz60 Hz

50 Hz

60 Hz

MZ9G3R–MZ9G200R


Rotation direction

MX9G10XB

50 Hz60 HzN •m



9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

9.80(100)

5003

3.6

3604.25

2506

7.2

30056

6002.53

7502

2.4

9001.72

10001.51.8

12001.31.5

15001

1.2

18000.83

1

MX9G*R(Ball bearing, without hinge)

MZ9G10XB

50 Hz60 HzN •m

(kgf •cm)19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

5003

3.6

3604.25

2506

7.2

30056

7502

2.4

9001.72

10001.51.8

12001.31.5

15001

1.2

18000.83

1

19.6(200)

20000.750.9

MZ9G*R(Ball bearing, without hinge)

6002.53Bearing

Allowable shaft torque with Right-angle type gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).





Rotation direction




Appli

cable

gea

r hea

d




Rotation direction



Rotation direction


Appli

cable

gea

r hea

d






− 27−− 26−

English

2. Installation

1.30(13)

1.59(16)

2.30(24)

2.82(29)

3.30(34)

4.05(41)

5.60(57)

6.80(69)

8.34(85)

10.6(108)

12.7(130)

15.6(159)

19.6(200)

1.06(11)

1.30(13)

1.88(19)

2.30(23)

2.69(27)

3.30(34)

4.56(47)

5.54(57)

6.80(69)

8.15(83)

10.6(108)

12.7(130)

16.0(163)

19.6(200)

3500600

3.6416.7500


5300360

6250300

7.5200240

9166.7200

12.5120144

15100120

1883.3100

256072

305060

3641.750

503036

602530

752024

9016.720

1001518

12012.515

1808.310

2007.59

1501012


50 Hz60 Hz

50 Hz

60 Hz

MZ9G3R–MZ9G200R

•Sq.90 mm/90 W Allowable shaft torque: upper line = N •m, lower line = kgf •cm

MZ9G10XB

50 Hz60 HzN •m


19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

19.6(200)

5003

3.6

3604.25

2506

7.2

30056

7502

2.4

9001.72

10001.51.8

12001.31.5

15001

1.2

18000.83

1

19.6(200)

20000.750.9

MZ9G*R(Ball bearing, without hinge)

6002.53

Rotation direction

Allowable shaft torque with Right-angle type gear head directly connected* The number of revolutions is calculated based on the synchronous rotating speed (1500 r/min, 1800 r/min).




Rotation direction




Appli

cable

gea

r hea

d




− 29−− 28−

English

• Allowable load of shaft Observetheallowableloadingrangeshownbelow.

2. Installation

<Note>“*”inmodelnumberrepresentsgearratio.

• Allowable inertia moment of load•Whenusingagearedmotorwithelectromagneticbrakeoradirect-currentbrake(optionalbrakeunitorbrakingfunctionofaspeedcontroller),considerthemomentofinertiainadditiontotheloadtorque.

•Thetablebelowshowstheallowableinertiamomentofloadofvarioustypesofmotors(equivalentmotorshaftmomentofinertia).Ifthegearedmotorisusedunderamomentofinertiaexceedingthesevalues,itslifewillbeshortened.

Allowable inertia moment of load and inertia moment of motor

Size(mm)

Output

Allowable inertia moment of load(kg•cm2)

Inertia moment of motor(kg•cm2) (for reference)

With DC brakeMotor w/

electromagnetic brake

Induction ReversibleW/

electromagnetic brake

60 6W 0.125 0.080 0.163 0.173 0.20170 15W 0.125 0.158 0.322 0.336 0.32980 25W 0.138 0.178 0.578 0.600 0.603

9040W 0.400 0.735 1.287 1.341 1.36260W 0.650 0.875 1.787 1.841 1.86290W 0.650 1.000 2.211 2.265 2.353

Life expectancy of geared motor depends on braking method

Condition Life expectancyDCbrakeisused 2000000brakingcyclesMotorw/electromagneticbrakeisused 1000000brakingcycles

• Considerations for using reversible motor•Brakingmechanismofareversiblemotorcannotbeusedforpositioningapplication.•Brakingmechanismofareversiblemotorcannotbeusedforholdingapplication.

• Precautions on operating condition•Avariablespeedmotorshouldbeusedincombinationwithaspeedcontroller(option).•Motorstart-stopoperationmustnotexceed6-cyclesperminuteordamagemayoccur.

*ControlproductssuchasspeedcontrollersandbrakeunitsarenotlistedasproductrequiringbyChinaCompulsoryCertification(CCC).

Output

6 W15 W25 W40 W60 W, 90 W

Motor unit

(round shaft)

Allowable overhang load (W)

[N]4949

108157255

Allowable thrust load (F)

[N]77

122020

L

Mounting surface

Thrust load(F)

Overhang load (W)

Motor and gear head

X = Motor : L/2Gear head : L/2

MX*G, MZ9G, MY9G, MR9G, MP9G type

MX6G*BA (B)MX6G*MA (M)MX7G*BA (B)MX7G*MA (M)MX8G*BMX8G*MMX9G*BMX9G*MMZ9G*BMY9G*BMR9G*BMP9G*BMX9G*RMZ9G*R

98 (10) 49 (5) 196 (20) 98 (10) 294 (30) 196 (20) 392 (40) 294 (30)

588 (60)

784 (80)

392 (40) 588 (60)

29 (3)

39 (4)

49 (5)

98 (10)

147 (15)

147 (15)

98 (10) 147 (15)

Sq.60

Sq.70

Sq.80

Sq.90

Sq.90High torque

Sq.90Right-angle

Size(mm) Model Allowable overhang load (W)

[N (kgf)]Allowable thrust load (F)

[N (kgf)]

− 31−− 30−

English

3. Wiring•Wiringworkshouldbeperformedbyqualifiedelectrician.•Turnoffpowerandremainoffuntilthewiringiscompleted.

Grounding (earth ground)•Positivelyconnecttheequipmenttotheground.•Useonlythegroundingscrewprovidedontheproduct. Tightenthescrewwithatoqueof1.2to1.5N·m(recommended).

•Forgroundingamotorwithsealconnector,connecttheconnectorinternalgroundterminaltotheearth.

•Usescrew,springwasherandflatwashermadeofstainlesssteelorcopperalloyinthegroundingcircuit.

•Useroundterminalasgroundingterminal.DonotuseU-shapedterminal. <Precautions> Roundgroundterminalandgroundingleadwire,andgroundingscrew,springwasherandflatwasheronthegroundreturncircuitshouldbepreparedbythecustomer.

Earthgroundingleadwireshouldbeofsizeø1.6mm(2mm2)ormore.

LeadwireDon'tforciblybend,pullorpinchmotorleadwires.

Connection•Connectionsorjointsofmotorleadwires,powercableandcapacitorshouldbemadeusingsoldering,connectororcrimpingterminal,whicheversuitable,andshouldbecoveredwithappropriateinsulatingmaterial.

•Clampthemotorleadwiresontheequipmentatstableareasothattheleadwiresarekeptstressfree.

•Whenconnectingtheleadwiretotheterminalblockonthemotorwithsealconnector,tightentheclampingscrewwithrecommendedtorqueof0.39to0.49N·m.

Don'tsqueezetheinsulationoftheleadwirewiththeclamp. Theleadwireshouldnothavefrayingconductors.Don'tsolderconductoroftheleadwire.

•Tightentheterminalscrewwithrecommendedtorqueof0.78to0.98N·m.•Tightenthescrewoncapofthesealconnector.Therecommendedtorqueis3.75to4N·mandsizeofapplicablecabtirecableisø8toø12.Adequatetighteningtorquevariesdependingonthesizeandmaterialofthecabtirecable.Findthetorquevalueconsideredbestsuitableforthecabtirecable,butwithintherecommendedrange.

•Connectthepowercablebyreferringtothefiguresshownonthenextpage.

•Rotationdirectiondescribedinthefiguresreferstothedirectionwhenviewedfromthemotoroutputshaft.

Thedirectiononthegearheaddependsonthereductionratio.Referto"Allowableshafttorque"onpp.16to27.

Earth terminal screw

Clampingscrew Screw

for cap

Motor

Terminalblock

LeadwiresLoosely bundle leadwires.

CCW(counterclockwise) CW (clockwise)

Sq.60 mm 4-poleInduction motorReversible motor

2-poleInduction motor

Sq.70 –Sq.90 mm4-poleInduction motorReversible motor

CW (clockwise) CCW (counterclockwise)

Placing CW/CCW switchover switch shown left to the CCW position causes the motor to turn counterclockwise.



Interchanging connecting point of brown and gray leads shown left causes the motor to turn counterclockwise.

2-/4-pole3-phase motor(380/400 V)

Sq.60 mm4-poleElectromagnetic brake type single-phase motor

2-/4-pole3-phase motor(200/220/ 230 V)

Interchanging connecting point of 2 wires among white, gray and black leads shown left causes the motor to turn counterclockwise.


Single phasepow

er supply

MCCB

Motor

CW

Ry

RyCCW

White (U1)

Grey (U2)Black (Z2)

Capacitor

SW ASW B Relay (Ry)

Ry

Single phasepow

er supplySingle phasepow

er supply

MCCB

Motor

Thermalprotector

CW

Ry

RyCCW

White (U1)

Grey (U2)Black (Z2)

Capacitor

Capacitor

Blue (P)

Blue (P)

SW ASW B Relay (Ry)

Ry

MCCB

Motor

Brown (U1)

Grey (U2)Black (Z2)

Blue (P)

White (Z1)Thermalprotector

SW B

Ry

SW A

Ry

Relay (Ry)

R

ST

Motor

ThermalprotectorRy

Ry

Grey (V)

White (U)Black (W)

Blue (P)

Blue (P)

Ry

SW ASW B

RyThree phasepow

er supply

MCCB

Relay (Ry)

R

N

ST

Motor

ThermalprotectorRy

Ry

Grey (V)

White (U)Black (W)

Blue (P)

Blue (P)

Ry

SW ASW B

Ry

Three phasepow

er supply

MCCB

Relay (Ry)

Ry YellowYellow

Ry

CW

Ry

RyCCW

Capacitor

SW A SW B

Ry

Motor

Single phasepow

er supply

MCCB White (U1)

Grey (U2)Black (Z2)

Electromagneticbrake

Relay (Ry)

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3. Wiring

*Colorinthefiguresaboveindicatesthecolorofleadwireandasymbolin()indicatestheterminal.*Forthewiringprocedureonthevariablespeedmodel,refertothespeedcontrollerinstructionmanual.

<Note>MotorsofSq.70,Sq.80andSq.90mmareprovidedwithathermalprotectorasanover-temperatureprotectingdevice.•Thethermalprotector(250VAC,3A)isconnectedtoblueleads.•Thethermalprotectorisfixedtostatorwindingofthemotor.•Thethermalprotectorisanautomaticresettype.Topreventhazardousunintentionalrestart,itmustbewiredasshowninthefigureabove.

(Connectasparkkillertotheelectromagneticcontactor.) Donotconnectthethermalprotectordirectlytothepowersource.Instead,connectittothesourcethroughtheswitchSWAandSWBandrelay(Ry).

•Operatingtemperature:130±5°C;recoverytemperature:90±15°C;on-offdurability:5000cycles.

•Automaticresetprotector,whenleftactive(undermotorlockedoroverloadingcondition),cyclespoweronandoff.Ifthecyclesexceeds5000cycles,itwillfailtoworkcorrectly,causingheatdamagetothemotor.

•Whentheprotectoroperates,immediatelyturnoffthemotorandremovethecauseoffailure.Installanovercurrentprotectorandground-faultcircuitinterruptertothepowersupply.

<Important>Don't connect 2 or more leads to a single terminal.

<Precautions>•Theratedpowersupplyvoltageofthethermalprotectoris250VAC.Whenusingamotoroperatingfrom380/400VAC3-phasesupply,provideameanstofeed100to250VAC:byeither1)usingastep-downtransformeror2)connectingittoacrossneutralRandN.

•Thecustomerisresponsibletoprepareandinstallswitches(symbolSWA,SWB,etc.,inthefigure),relay(symbolRy)ormoldedcasecircuitbreaker(symbolMCCB)asnecessary.

•Toprotectthecontactsofswitches(symbolSWA,SWB,etc.,inthefigure)andrelay(symbolRy),connectsparkkilleracrossthem.OptionalprotectorDV0P008Aisavailablethroughoursalesdistributors.Notethatthisprotectorisnotformotorsratedat380/400VAC.

Ifyouwanttouseasparkkillercapableofprotectingat380/400VAC,prepareaprotectorratedat450VACorhigher(resistance:10to200Ω,1/4Wormore,capacitance:0.1to0.33µF).

Connecting capacitor (for single-phase only)Capacitorhas4terminals.TheterminalsAandB,andterminalsCandDareinternallyconnectedtogetherasshowninthefiguresbelow(theseterminalshavenoidentifica-tionmarkssuchasA,B,C,D).Thismeansthatthecapacitorhas2electricalterminals.Whenusingacrimpcontact,itisrecommendedtouseFaston187seriesterminal.Whilethemotorisoperating,avoltageabout2timesthevoltageofthesuppliedpowerisappliedacrossthecapacitorterminals.Forthepurposeofsafety,useacapacitorcapasshownbelow.Thecapacitorcapshouldhaveameanstopreventitandleadwiresfrombecomingloose,asshownbelow:e.g.tiestrap.

*Capacitorterminalsdon'thavedesignation.

CW (clockwise) CCW (counterclockwise)



Sq.70 – Sq.90 mm4-poleElectromagnetic brake type single-phase motor

4-poleElectromagnetic brake type three-phasemotor(380/400 V)

4-poleElectromagnetic brake type three-phasemotor(200/220/ 230 V)


Ry YellowYellow

Ry

Thermalprotector

CW

Ry

RyCCW

Capacitor

Blue (P)

Blue (P)

SW A SW B

Ry

Motor

Single phasepow

er supply

MCCB White (U1)

Grey (U2)Black (Z2)


Relay (Ry)

R

ST

ThermalprotectorThree phase

power supply

Ry

Ry

Grey (V)

White (U)Black (W)

Blue (P)

Blue (P)

Ry

SW ASW B

Ry

Ry YellowYellow

Ry

Motor

MCCB

Relay (Ry)


R

N

ST

ThermalprotectorThree phase

power supply

Ry

Ry

Grey (V)

White (U)Black (W)

Blue (P)

Blue (P)

Ry

SW ASW B

Ry

Ry YellowYellow

Ry

Motor

MCCB


Relay (Ry)

A CB D

Capacitor cap

Capacitor

187 series tab

Tie strap, banding tape,etc.Insert the

lead into one of pair terminals

<Capacitor pinout diagram>

Faston tab

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4. Operation

Upon occurrence of power interruption• Turn off power switch Ifthepowerswitchislefton,themachinewilloperatedisorderlyaspowerisfedagain,causingpossiblepersonalinjury,damagetoproperty.Oritcannotstartduetotooheavyload,causingheatdamagetothemotor.

During operation• Do not touch your body or hand to the unit to avoid burn injury.• If a failure occurs, immediately stop the operation. Check the system and consult your local dealer.

Other precautions• Checking starting voltage Usingavoltmeterandavariabletransformer,measurethestartingvoltageoftheassemblyincorporatingthegearedmotor.Makesurethatthevoltageislowerthanthevalueshownbelow.(1)Reversiblemotor:70%theratedvoltage(2)Inductionmotor:80%theratedvoltage•Variablevoltagecausesstartingerror.•Holdingtorqueofthereversiblemotorvariesdependingonproducts,ageddeteriorationandtemperature,whichcausestartingerror.

Prepare for operation• Verify the following: •Poweriscorrectlyconnected•Groundcircuitisconnectedtotheearthreturn•Fusesandmoldedcasecircuitbreakerareattheratedcapacity•Terminalsofcapacitorarepositivelyisolatedwithasuitablemateriale.g.thecapacitorcap.

•Noloosenjoints,connections,fasteners•Nosignofleakageofoil,grease,etc.

Trial run • Following the successive checking, start the trial run:(1)Withoutconnectingload,operatethesystemwiththemotorandgearhead.Check

directionandspeedofturning,andforunusualvibrationandnoise.Then,incorpo-ratetheunitintotheapplicationsystem.

Do

Verify turning direction

Wrongmodelorwrongwiringwillcausepersonalinjury.

(2)Turnonpower.Verifysmoothrunningofthemotorandnousualsoundfrombearingandgearhead.

During operation • Checking the load •Checktheamountofthecurrentandadjusttheloadsothatthemagnitudeoftheconductedcurrentdoesnotexceedthenameplaterating.

•Whenthereductionratiooftheinstalledgearheadis1/50ormore,thetorquemayexceedtheallowableshafttorqueofthegearheadevenifthecurrentflowrateisbelowtheratedcurrent.Checkifthetorqueisbelowtheallowableshafttorqueandadjusttheloadasnecessary.

• Check the motor temperature rise •Themotortemperaturereachesastablevalueby2or3hours(by30minuteswhenreversiblemotororsingle-phaseelectromagneticbrakemotor)afterstartup.

Takeintoconsiderationthetimerating.•Keeptheframesurfacetemperatureat90°Corbelowduringoperationatambienttemperature40°C.

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Periodically perform check and maintenance to assure safe and reliable operation.

Practical considerations for maintenance• To secure safety during maintenance operation, turning off/on of power supply must

be done by the personnel who is responsible for the current maintenance work.• Do not touch the motor while it is still running or immediately after it stops. (Motor

is hot.)• Before starting the megger testing of the motor (to measure the insulation

resistance), completely disconnect it from associated devices and components. Otherwise, the megger tester will damage the devices under test.

Daily check• Perform the daily check to prevent potential problems.• Perform appropriate corrective actions upon finding any failure or defective.

Item to be checked Checking method Description

Changeinvoltage VoltmeterRatedvoltage±2to3%.Althoughthespecificationassuresnormaloperationwithin±10%deviation,themotorperformanceandlifearenotsecured.

Loadcurrent Ammeter AsindicatedonthenameplateAmbienttemperature Thermometer –10°Cto+40°C

Temperaturerise Thermometer 90°Corbelowonframesurface(ambienttemperature40°C)

Noise Auditoryperception NoincreaseinabnormalsoundornoiselevelVibration Vibrometer/feeling NoabnormalvibrationDepositionofpowderdust Visual Floworcoolingairisnotdisturbedbydustandpowder.

Oilleakage Visual Nooilorgreasefromjointtogearheadorfromoutputshaft

Insulationresistance Insulating-resistancetester

Connectthe500Vmeggeracrossmotorleadandearthterminal.Thereadingshouldbe50MΩormore.

Greaseleakage VisualCheckexteriorandperipheralofmotorandgearheadforcoatofgreaseoroil.Iftheleakagewillaffecttheapplication,usecoverasnecessary.

Foundationbolt Torquewrench Checkboltsforlooseningandretightenasnecessary.

Standard life expectancy• For typical life expectancy, refer to p. 15 and p. 29 (section 2. Installation).

Guideline for replacement• No reference established since components and parts should be replaced

based on operating condition and method. However, defective or malfunctioning parts should be replaced or repaired.

DON'T Consult us when it is necessary to overhaul the assembly.

Incorrectdisassemblywillcausemalfunction.

6. Troubleshooting5. Inspection and maintenance

7. SpecificationGeneral specification

Item Specification

Time ratingInductionmotor Reversiblemotor 3-phasemotorContinuous 30minutes Continuous

Basic

specification

Supply voltage permissible variable range ±10%(nameplaterating)*

Power supply frequency 50/60Hz(nameplaterating)Ambient conditions Seesection2.Installation(p.9).

Cooling method Naturalair-cooling(variablespeed90W:forcedcooling)Heat resistance class 130(B)

*±10%doesnotmeanlevelofcontinuouslyapplicablevoltage.

Symptom Possible cause Corrective actionMotordoesnotrun.

Wrongwiring Correctthewiring.Appliedvoltageisoutofspecification. Applycorrectvoltage.Notspecifiedcapacitororthecapacitorisnotcorrectlyconnected.

Checkthecapacitoragainstthename-plate.Connectthespecifiedcapacitoraccord-ingtothewiringdiagram.

Loadistoolarge. Reducetheload,orusehigheroutputmotor.

Motorrunsinreversedirection.

Wrongwiring Correctthewiring.Wiringdoesnotmatchthereductionratioofthegearhead.

Correctthewiringtomatchtherotatingdirectionoftheoutputshaft.

Thecapacitorisnotconnectedasspecifiedinthewiringdiagram.

Correctlyconnectthecapacitor.

Viewingthemotorfromwrongside. Whencheckingthedirectionoftheshaft,viewthemotorfromitsoutputshaftside.

Motortemperatureistoohigh.

Thevoltageofthesupplyisoutofspec. Applythespecifiedvoltage.Thecapacitanceofthecapacitorisoutofspec.

Useacapacitorofthespecifiedcapaci-tance.

Framesurfacetemperatureofthemotordependsontheambienttemperature,loadingandstart/stopcycles.Ifthetem-peratureisover90˚C,themotormaybecomedefective.

Ifthetemperatureontheframesurfaceexceeds90˚C,useahigheroutputmo-tor.Otherwise,reducetheload.

− 39−− 38−

English

8. Compatible with international standardsPeripherals layout practices

Power supply Voltage,frequency:NameplateratingsSizeofconductormustmeetEN60204-1.

Molded case circuit breaker/

fuse

Connectbetweenpowersourceandthemotor:IECapprovedandULap-provedmoldedcasecircuitbreakerorULapprovedfuse.

GroundTopreventelectricshock,connectthegroundterminal(withscrew)totheprotectiveearth(PE).DonotconnecttwoormoreprotectivegroundingconductorstoasinglePE.

Wiring peripherals

Powersource

Protectiveearth (PE)

Molded casecircuit breaker

or fuse

Conformance to UL and CSA

• UL1004-1• CSA C22.2 No.100

Allproductsconformtothesestandards.

• UL1004-2• CSA C22.2 No.77

6Wmotorsconformtothesestandards.

• UL1004-3• CSA C22.2 No.77

·Single-phase2-polemotorsconformtothesestandards.·Thesestandardsdonotapplytosingle-phase15to90W4-polemotorswiredasshowninwiringdiagramsonpp.31to32.

Forexample,whenthethermalprotectorisconnectedinseriesbetweenpowerlineandmotorwhiteterminal(U1),thiscircuitbecomescompatible.

·Thesestandardsdonotapplyto3-phasemotors.

EC directivesECdirectivescoverallgeneralconsumerelectronicshavingspecificfunctionsandtobedirectlydeliveredtoEuropeanUnion(EU).TheseelectronicproductsmustmeetsafetystandardscommonlyapplicabletoallEUmembernations,andmustbearCEmarking.OurproductsarecompatiblewithstandardsreferencedbyLowVoltageDirectivesothatthemachinesanddevicesincorporatingourproductswillmeetrequirementsofECdirec-tives.

Compatible standards

Standard Accreditationorganization File No.

UL

UL1004-1 Standardformotors

UL

E305791(6W)E171872(single-phase15to150W)E166557(3-phase25to150W)

UL1004-2 Standardforimpedanceprotectedmotors(6W)

UL1004-3Standardforthermallyprotectedmotors(single-phase15to150W)

CSA(c-UL)

C22.2No.100 Standardformotors

C22.2No.77Standardforinherentoverheatingprotectionofmotors

CE

EN60034-1 Standardformotors

TÜVSÜD

Pleaseconfirmthevalidationnumberonourhomepagewhenitisnecessary.

EN60034-5 Standardforprotectionmethodofmotors

EN60034-11 Standardforoverheatingprotectionofmotors

CCC GB12350 Standardforsafetyoflowpowermotors CQC

Pleaseconfirmthevalidationnumberonourhomepagewhenitisnecessary.

Homepagehttp://industrial.panasonic.com/ww/products/motors-compressors/fa-motors Single-phase power source

MCCB

Motor

Thermal protectorWhite (U1)

Gray (U2)Black (Z2)

Capacitor

Blue (P)

Blue (P)

− 41−− 40−

English

After-Sale Service (Repair)RepairConsulttoadealerfromwhomyouhavepurchasedtheproductfordetailsofrepair.Whentheproductisincorporatedtothemachineorequipmentyouhavepurchased,con-sulttothemanufacuterorthedealerofthemachineorequipment.

Cautions for Proper Use•Thisproductisintendedtobeusedwithageneralindustrialproduct,butnotdesignedormanufacturedtobeusedinamachineorsystemthatmaycausepersonaldeathwhenitisfailed.

•Installasafetyequipmentsorapparatusinyourapplication,whenaseriousaccidentorlossofpropertyisexpectedduetothefailureofthisproduct.

•Consultusiftheapplicationofthisproductisundersuchspecialconditionsandenvironmentsasnuclearenergycontrol,aerospace,transportation,medicalequipment,varioussafetyequipmentsorequipmentswhichrequirealesseraircontamination.

•Wehavebeenmakingthebestefforttoensurethehighestqualityoftheproducts,however,applicationofexceptionallylargerexternalnoisedisturbanceandstaticelectricity,orfailureininputpower,wiringandcomponentsmayresultinunexpectedaction.Itishighlyrecommendedthatyoumakeafail-safedesignandsecurethesafetyintheoperativerange.

•Ifthemotorshaftisnotelectricallygrounded,itmaycauseanelectrolyticcorrosiontothebearing,dependingontheconditionofthemachineanditsmountingenvironment,andmayresultinthebearingnoise.Checkingandverificationbycustomerisrequired.

•Failureofthisproductdependingonitscontent,maygeneratesmokeofaboutonecigarette.Takethisintoconsiderationwhentheapplicationofthemachineiscleanroomrelated.

•Pleasebecarefulwhenusinginanenvironmentwithhighconcentrationsofsulphurorsulphuricgases,assulphurationcanleadtodisconnectionfromthechipresistororapoorcontactconnection.

•Takecaretoavoidinputtingasupplyvoltagewhichsignificantlyexceedstheratedrangetothepowersupplyofthisproduct.Failuretoheedthiscautionmayresultindamagetotheinternalparts,causingsmokingand/orafireandothertrouble.

Technical informationTechnicalinformationofthisproduct(InstructionManual,CADdata)canbedownloadedfromthefollowingwebsite.http://industrial.panasonic.com/ww/products/motors-compressors/fa-motors

MEMO(Fillintheblanksforreferenceincaseofinquiryorrepair.)

Date of purchase Model No.

Dealer

Tel:()-

Motor Business Unit, Panasonic Corporation7-1-1Morofuku,Daito,Osaka,574-0044,JapanPhone:+81-72-871-1212

− 42−

MEMO

Instruction Manual - Panasonic · Instruction Manual Compact AC Geared Motor International Standards Certified The user and operator should always refer to this manual. • Thank

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