173100085 EN (Original instruction manual) Edition 07.2017 Instruction manual for rescue equipment Multifunction tools e100 and le100 replaces 10.2015 e100 le100 TM
173100085 EN
(Original instruction manual)
Edition 07.2017
Instruction manual for rescue equipment
Multifunction tools e100 and le100
replaces 10.2015
e100
le100
TM
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Contents Page1. Hazardclassifications 4
2. Productsafety 5
3. Intendeduse 8
4. Functionaldescription 10 4.1 Description 10 4.2 Structure and functions 11 4.3 Hydraulic circuit diagram 13 4.4 Operating movement controls 14
5.Operation 14 5.1 Battery for StrongArm™ e100/le100 14 5.2 Operating the star grip 15
6. Cutting,spreading,spreadopendoors,lifting 15 6.1 Safety notes 15 6.2 Cutting 16 6.3 Spreading 17 6.4 Spreading open doors 19 6.5 Lifting 21
7. Accessories 22 7.1 Battery 22 7.2 Battery charger 23 7.3 Attachment strap 23 7.4 Accessory rail 24
8. Dismantlingtheequipment/deactivationfollowingoperation 24
9.Maintenanceandservice 25 9.1 Oil change 25 9.2 Inspections StrongArm™ e100/le100 26 9.3 Protective equipment 26 9.4 Checkingandexchangingthefilterelement 27
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10.Repairs 28 10.1 General information 28 10.2 Preventive service 29 10.3 Repairs 29
11.Troubleshooting 32
12.Technicaldata 33 12.1 StrongArm™ e100/le100 34 12.2 Noise emission 35 12.3 Operating and storage temperature ranges 35 12.4 Oscillation / vibration 35 12.5 Torquespecificationandwrenchsizeforpivotbolt 35
13.ECDeclarationofConformity 36
14.Lightingunit(optionalexpansionpossibility) 37
15.Instructionsregardingdisposal 39
Contents Page
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1. Hazard classifications
Wearahelmetwithafaceguard.
Wearprotectivegloves.
Wearsafetyshoes
Properrecycling
Protecttheenvironment
Readandfollowtheoperatinginstructions.
Wedifferentiatebetweenvariouscategoriesofsafetyinstructions.Thetableshownbelowprovidesanoverviewof theassignmentofsymbols(pictograms)andsignalwords to thespecificdangerandthepossibleconsequences.
Pictogram Damage / injury to Keyword Definition Consequences
Persons
DANGER! Immediatedanger Deathorsevereinjury
WARNING!Potentiallydangeroussituation
Potentialdeathorseriousinjury
CAUTION! Lessdangeroussituation
Minororslightinjury
Property
ATTENTION!Riskofdamagetoproperty/environment
Damagetotheequipment,
damagetotheenvironment,damagetosurroundings
- NOTE
Handlingtipsandotherimportant/usefulinformation
andadvice
Noinjury/damagetopersons/environment/
device
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2. Product safetyLUKAS products are developed andmanufactured to ensure the best performance andqualitywhenusedasintended.Thesafetyoftheoperatoristhemostimportantconsiderationinproductdesign.Furthermore,theoperatinginstructionsareintendedtohelpyouuseLUKASproductssafely.Thegenerallyapplicablelegalandotherbindingregulationspertainingtothepreventionofaccidentsandprotectionoftheenvironmentapplyandaretobecompliedwithinadditiontotheoperatinginstructions.The equipmentmay only be operated by personswith appropriate training in the safetyaspectsofsuchequipment,otherwise,thereisariskofinjury.Wewouldliketopointouttoallusersthattheyshouldcarefullyreadtheoperatinginstructionsandtheinstructionstheycontainbeforetheyusetheequipmentandcarefullyfollowthem.Wefurtherrecommendthatyouhaveaqualifiedtrainershowyouhowtousetheproduct.
CAUTION!Theoperatinginstructionsforaccessoriesmustalsobetakenintoaccount!
Evenifyouhavealreadyreceivedinstructionsonhowtousetheequipment,youshouldstillreadthroughthefollowingsafetyinstructionsagain.
WARNING / CAUTION!Pleaseensurethattheaccessoriesyouuseareappropriateforthemaximumoperatingpressureandtheperformanceoftherescuedevice!
Pleaseensurethatnobodypartsorclothingarecaughtbetweenthevisiblymovingparts(e.g.bladearms).
Workingundersuspendedloadsisnotpermittedwheresuchloadsarebeingliftedonlybymeansofhydraulicorelectro-hydraulicdevices.Ifthisworkisunavoidable,suitablemechanicalsupportsarealsorequired.
Wearprotectiveclothing,asafetyhelmetwithvisor,protectivefootwearandgloves.
Inspectthedevicebeforeandafteruseforvisibledefectsordamage.
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Immediatelyreportanychangesthatoccur(includingchangesinoperatingbehavior)totheappropriatepersons/departments!Ifnecessary,theequipmentistobeshutdownimmediatelyand secured!
Allboltedconnectionsmustbecheckedforleaksandexternallyvisibledamage,whichmustberepairedimmediately!Escapinghydraulicfluidcancauseinjuriesandfires.
Intheeventofmalfunction,immediatelydeactivatethedeviceandsecureit.Repairthefaultimmediately.
Donotcarryoutanychanges(additionsorconversions)totheequipmentwithoutobtainingthepriorapprovalofLUKAS.
Observeallsafetyanddangerinformationonthedeviceandintheoperatinginstructions.
Allsafetyanddangerinstructionsonthedevicemustalwaysbecompleteandinalegiblecondition.
Anymodeofoperationwhichcompromisesthesafetyand/orstabilityofthedeviceisforbidden!
Repairstotheequipmentmayonlybecarriedoutbyatrainedservicetechnicianwithspecificknowledgeofthedevice.
Safetydevicesmayneverbedisabled!
OnlygenuineLUKASaccessoriesandsparepartsaretobeusedforrepairs.
Beforeswitchingon/startingupthedeviceandduringitsoperation,makesurethatnobodywillbeendangeredbythis.
Observeallintervalsforrecurringtestsand/orinspectionsthatareprescribedorstatedintheoperatinginstructions.
Whenworkingclosetolivecomponentsandcables,suitablemeasuresmustbetakentoavoidcurrenttransfersorhigh-voltagetransferstotheequipment.
Pleasenotethatmaterialcouldfalldownorsuddenlybreakfreeduringspreading,cutting,liftingoperationsasaresultofshearing,tearingorbreaking;appropriatestepsmustbetakentoavoidthis.
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Pleaseensurethatyoudonotbecomeentangledincablesandtripwhenworkingwithortransportingthedevice.
Pleaseensurethatthebatterycontactsarenotshort-circuited.
Thebuild-upofstaticchargesandthereforepossiblesparkingmustbeavoidedwhenhandlingthedevice.
Onlytouchbroken-offorcut-offpartswhilewearingprotectivegloves,asthetorn/cutedgescanbeverysharp.
TheStrongArm™deviceshaveanIP54protectionclass.Theyaresuitableforuseinwetweatherconditionsandaresplashproof.
StrongArm™e100/le100isNOTsuitableforuseunderwater.
Theequipmentisfilledwithhydraulicfluid.Thishydraulicfluidcanbedetrimentaltohealthifitisswallowedoritsvaporisinhaled.Directcontactwiththeskinmustbeavoidedforthesamereason.Also,whenhandlinghydraulicfluid,notethatitcannegativelyaffectbiologicalsystems.
Whenworkingwithorstoringtheequipment,ensurethatthefunctionandthesafetyoftheequipmentarenotimpairedbytheeffectsofsevereexternaltemperaturesandthattheequipmentisnotdamagedinanyway.Pleasenotethattheequipmentcanalsoheatupoveralongperiodofuse.
Makesurethatthereisadequatelightingwhileworking.
Beforetransportingtheequipment,alwaysensurethattheaccessoriesarepositionedinsuchawaythattheycannotcauseanaccident.
Alwayskeeptheseoperatinginstructionseasilyaccessibleattheplaceofoperation.
Ensuretheproperdisposalofallremovedparts,left-overoilandhydraulicfluidaswellaspackagingmaterials!
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3. Intended useStrongArm™e100/le100hasbeenespeciallydesignedasalightweightpersonaltoolwithmanyuses.Itcancut,spreadandliftmakingitversatilefromaRIT(RapidInterventionTeam)situation,technicalrescue,druginterdictiontoaSWATscenario.TheStrongArm™toolwillliftdebris,cutthroughwires,cables,studsorbeusedasaforcibleentrytooltopryopendoors,cutlocksandspreadorcutsecuritybars.AlthoughtheStrongArm™toolisnotavehicleextricationtoolitcanbeusedtogainaccessthroughthehood,trunkordoorsinmostsituations.Itiscross-functionalandpropertrainingisrequired.
StrongArm™e100/le100isNOTsuitableforuseunderwater.
Thegenerallyapplicable,legal and other binding national and international regulations pertaining to the prevention of accidents and protection of the environment apply and aretobeimplementedinadditiontotheinstructionmanual.
WARNING / CAUTION / PLEASE NOTE!Thedeviceisintendedexclusively forthepurposestatedintheoperatinginstructions(seechapter“ProperUse”).Any other use is not in accordance with its designated purpose. Themanufacturer/supplierisnotliableforanydamageresultingfromimproperuse.Theuserbearssoleresponsibilityforsuchuse.Proper use includes observance of the operating instructions and compliance with theinspectionandmaintenanceconditions.
CAUTION / PLEASE NOTE!Alwaystakecareinkeepinganyobjectorloadproperlysecuredwhileworking.Whenlifting,alwaysusecribbingtoshoreandstabilizetheload.Liftaninch,cribaninch.Donotcutanythingthatisundertension(cables)orisalooseend.
WARNING / CAUTION!StrongArm™ e100/le100 may only be operated with the proper tool tips installed. Only use combi tips together OR only door opening tips together.NEVERinterchangetips!Iftipsaremixedandusedonthetoolanywarrantyorguaranteeclaimswillbevoided.
Never work in a fatigued or intoxicated state!
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WARNING / CAUTION / PLEASE NOTE!Thefollowingmaynotbecutorspread: - live cables - prestressed and hardened parts such as springs, spring steels, steeringcolumnsandrollers - pipesundergasorliquidpressure, - compoundmaterials(steel/concrete) - explosivebodiessuchasairbagcartridges
Theoperatingpressureplacedontherescuedevicemayonlybedirectlychangedafter consultationwith LUKAS.A change in settingsmay result in damage topropertyand/orinjuries.
TheStrongArm™e100/le100deviceisnotexplosion-protected!Whenusing thedevices in potentially explosiveenvironment, the following mustbeexcluded: - thatthedevicecouldtriggeranexplosion. - thatworkingwiththedevicecouldtriggeranexplosion;e.g.sparksmayresult
fromcuttinganobject.Theresponsibilityforexplosionpreventionorforrulingoutworkwiththedeviceiswiththeoperatorofthedeviceorwiththepersonresponsibleattheplaceofuse.When working in areas at risk of explosion, all applicable legal, national and international regulations, standards and safety rules for avoiding explosions must be observed without restriction!
Thedeviceshouldnotcomeintocontactwithacidsoralkalies.Ifthisisunavoidable,cleantheequipmentimmediatelyafterwardswithasuitablecleaningagent.
YoucanobtainreplacementpartsfortherescuetoolsfromyourauthorizedLUKASdealer!
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4. Functional description 4.1 DescriptionThecuttingandspreadingtoolStrongArm™e100/le100hasbeendesignedinsuchawaythat a hydraulically operated piston activatesmechanical joints symmetrically to openorcloseasetoftwoopposingtoolarms,thusenablingobjectstobecutorspread.Additionally,dooropenertooltipsespeciallydesignedforthatpurposecanbepositionedinverynarrowgapsorcrackstospreadthemapart.
Foralldevices,themovementisactivatedbymeansofavalveintheformofastargrip.Alldevicesemployadeadmanswitchandfullload-supportingfunctionwhenthestargripisreleased.
TheStrongArm™e100/le100devicedoesnotneedtobeconnectedtoanexternalhydraulicsource(e.g.amotorpump).Generationoftherequiredhydraulicpressuretakesplacewithinthebodyofthedevice.Arechargeablebatteryservesasdriveandenergysource.Theaccumulatorbatterycanbeinsertedintotheopeningprovidedinthebodyofthetool.Itisthenautomaticallylockedintoposition.Youcanextendtheoperatingtimeofyourdevicebyusingseveralbatteries.Thebatteriescanberechargedafteruse,usingtheexternalcharger.
AuniversalaccessoryrailismountedtothetopoftheStrongArm™toallowoptionalequip-menttobemountedtothetool.Forexample,aflashlightcanbemountedtofaciliteworkbeingdoneunderpoorlightingconditions.
Thereisanilluminatedringaroundtheswitchonthee100(blue)StrongArm™tooltoin-dicatethetoolisonandreadyforoperation.Thele100(black)StrongArm™tooldoesnothavethisfeatureinordertokeepvisibilitylow.Anotherindicatorthateithertoolisreadyforoperationisthatthattheswitchisrecessedwhenitis“on”.Thisalsopreventsaccidentalactivation.
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4.2 Structure and functions4.2.1 Illustration with combination tips
15
1 Stargrip 2 Mainswitch 3 Quickexchangebattery 4 Releasebuttonforbattery 5 Handle(rotates360°) 6 Lockingbolt,pulluptounlock 7 Ventilationslots 8 Tooltips
(combinationsnap-ontips) 9 Blade arms10 Pivotboltwithsecurednut11aFrontplastichousing11bRearplastichousing12 Toolbody13 Protectivecover14 Accessoryrail15 Lightingunit
(optionalexpansion)
2
34
5
7
8
10
11a
1
13
12
6
9 11b
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4.2.2 Blade arms without combi or door opening tips
Blade armCuttingedge
Blade arm
4.2.3 Combination tips (snap-on tips)
Combinationtip
Pushbuttontoreleaseandautomaticallylockthetooltip
Please note!Usecautioninstallingorremovingtips.Wearprotectiveglovestoavoidinjury.
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4.2.4 Door opening tips (snap-on tips)
4.3 Hydraulic circuit diagramBelowasimplifiedhydrauliccylinderrepresentingthetoolisdepicted.A=toolB=stargripvalve
A B
cutting/gripping/closing
spreading/opening
orextendingthepiston
orretractingthepiston
2-Fingerdooropeningtip
3-Fingerdooropeningtip
Pushbuttontoreleaseandautomaticallylockthetooltip
4.2.5 Rotatable handleThehandlecanberotatedabout360degreeswithfoursetpointsevery90degrees.Thisallowsforeasychangeofpositionofthetoolforthebestangleattack.Todothis,pullthelockingpinupwardswhileturningthehandletothedesiredposition.Letgoofthelockingpinanditwillautomaticallyengagethenextlockingposition,thussecuringthehandleagain.
Please note!Usecautioninstallingorremovingtips.Wearprotectiveglovestoavoidinjury.
CAUTION!
Use combination and dooropening tips only in pairs.Never combine a singlecombination tipwithasingledooropeningtip.
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4.4 Operating movement controlsThe pistonmovement is controlled by the star grip on the attached valve (see illustrationbelow).Thesymbolsshowtheturningdirectionforopeningandclosingthetooltips.
Stargrip
5.1 Battery for StrongArm™ e100/le100
5. Operation
CommissioningBefore initial operation, the battery of the rescue devicemust be fully loaded, using theexternalcharger.
Procedure: 1. Fullypressbacktheredreleasebuttonand
pullthebatterycarefullyoutofthebatterycradle.
Do not use force!
2. Thebatterycannowberechargedinthebatterychargerandreplacedagain (observealsotheseparateinstructionmanualforthebatterycharger).
3. Inserttherechargedornewbatteryintothecradlesothattheredreleasebuttonautomaticallyengages.Thus,thebatteryislockedagain.
Batterycradle
1
2
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Open the device ( ):
Turnthestargripinthedirectionofthecorrespondingsymbol(open)andholditinthisposition.
Close the device ( ):
Turnthestargripinthedirectionofthecorrespondingsymbol(close)andholditinthisposition.
Deadman function: Followingrelease,thestargripautomaticallyreturnstothepivotposition,fullyguaranteeingloadretention.
5.2 Operating the star grip
6. Cutting, spreading, spread open doors, lifting 6.1 Safety notesBefore rescuework cancommence, theobjectmustbe stabilized in its current position.Ensure that theobjects tobeworkedonareadequatelystabilized/shored toensure thatthereisnoriskofslidingorshifting.Worldwide safety guidelines pertaining to the specific country must be observed andcompliedwith.
WARNING / CAUTION / PLEASE NOTE!TheStrongArm™e100/le100deviceisnotexplosion-protected!Whenusing thedevice in potentially explosiveenvironments, the following mustbeexcluded: - thatthedevicecouldtriggeranexplosion. - thatworkingwiththedevicecouldtriggeranexplosion;e.g.sparksmayresult
fromcuttinganobject.Theresponsibilityforexplosionpreventionorforrulingoutworkwiththedevicelieswiththeoperatorofthedeviceorwiththepersonresponsibleattheplaceofuse.When working in areas at risk of explosion, all applicable legal, national and international regulations, standards and safety rules for avoiding explosions must be observed without restriction!
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It is strictly prohibited to reach into the path of the device (e.g. between the blades/spreader arms and the material/object to which the force is to be applied)!
CAUTION / PLEASE NOTE!Thestrongeffect of the forceof the rescueequipment duringoperation couldcausepiecesof thevehicle tobreakofforflyoff,posingadanger topersons.Thosenotinvolvedintheemergencyoperationshouldthereforekeepatasafe distance appropriate to the situation.Anytrappedorenclosedpersonsmustbeprotected.
Thefollowingaretobewornwhenworkingwiththerescueequipment:- protectiveclothing,- safetyhelmetwithvisororprotectivegoggles,- protectivegloves- safetyshoes- and,ifnecessary,earprotection- wearspecialprotectiveclothingincaseofextremely high temperatures
Beforeoperatingthedevice,youshouldensurethatnoparticipantsorbystandersareatriskfromthemovementsofthedeviceorfromflyingfragments!Avoidunnecessarydamagetopropertybelongingtoothersortoobjectsnotinvolvedintherescueordamagecausedbyflyingfragments.
6.2 CuttingThebladesshouldbepositionedata90°angletotheobjecttobecut,ifpossible.
RIGHT
WRONG
12
9 3
15° 15°
90°
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During cutting, the gap between the blade tips (in the transverse direction)must not beexceeded,otherwisethebladeisindangerofbreaking:
ATTENTION!Wherepossible,avoidcuttingthroughhigh-strengthpartsofthevehiclebody(e.g.side impactprotection).Thismay result indamage to thebladesor toincreasedwearandtear!
StrongArm™ max.gapbetweenthebladetipsEinheit [mm] / [in.]e100 / le100 2 / 0.08
Highercuttingcapacitiescanbeachievedbycuttingascloseaspossibletotheblade’spivotpoint.
RIGHT
WRONG
6.3 SpreadingUsethefrontofthetipsonlytoincreaseanexistinggap.Toincreasegripandtoavoidhavingthetipssliporbreakoutoftheparttobeprocessed,thegripshouldbereappliedatanearlystage.Thehighestforcedevelopsintherearareaofthecuttingtiporintherearspreadingareaofthespreadingtip.
WARNING / CAUTION / PLEASE NOTE! The steel tool arms may not be damaged.
Spreading Enlargingagap
approx.30mmapprox. 1.2 in.
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Workingsurfaceistoosmall,tipsslipoff.
Onlyforincreasingthesizeofagap(notsuitablefor
spreading)
Tipsgetasafegrip. Workwiththetipsonly.Donotdamagethetool
arms!
(Illustration of the spreader tips as an example.)
Everyeffortshouldbemadetofullyengagethewidthofthetipduringaspreading/liftingmaneuver(seepicturebelow).Failuretodoso,couldresultindebrisflying.
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6.4 Spreading open doorsThedooropenertipsareespeciallydesignedforusingthemforforcedopeningoflockeddoors.
6.4.1 Points of application:Doorswithsingleprotection:lockingfurnitureandhingeplates.Doorswithmultipleprotection:lockingfurniture,hingeplatesandateachlockingbolt,ifrequired.
6.4.2 ProcedureWhenapplyingtheunit,theclawsmustbepressedorbeatenintothedoorcrackashardanddeepaspossible(refertoapplicationexamples).Whenworkinginanenvironmentwhichinvolvestheriskofexplosions,sparksmustbeavoidedwhentheclawsarepushedintothedoorgap!
WARNING / CAUTION / ATTENTION! -Thereistheriskofsparks,ifthedevicegetsincontactwithmetalorstone! -Thereisthedangerofinjuriesintheareadoorsbreakingopen.
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6.4.3 Operating safety instructions and application examplesWhenoperatingrescuedevices,wear•protectiveclothing•helmetwithvisororgoggles•protectivegloves.
Application example - office door
Application example - steel door
WARNING / CAUTION / ATTENTION! Duringoperationofthisrescuedevice,partsoftheobjectworkedonwiththisdevicemaybreakawayandendangerpeoplestandingnearby.Onlookersmustbekeptatasafety clearance(ofatleast5m/16ft.).
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6.5 Lifting
WARNING / CAUTION / ATTENTION! TheloadmustNEVERexceedthreadingforceofthemultifunctiontool.
CAUTION / ATTENTION! Theloadtobeliftedmustbesecuredagainstslippingasprescribedintherespectiveapplicableguidelinesandregulations.
WARNING / CAUTION / ATTENTION! Beforedismantlingtheusedequipment,youmustensurethattheloadbeingmovedisinstable,non-sliplocation!
-Workonlywiththemiddleareaofthetips.-Donotdamagethetoolarms.
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7.1 BatteryOnlyLUKASlithium-ionrechargeablebatteriesmaybeusedtooperatethedevice.Theseguaranteeoptimumperformanceandmaximizetheoperatingtimeofthedevice.
Chargingstatedisplay
Querybutton(I)
Technical Data nom.Voltage Capacity Energy WeightUnit V DC Ah Wh kg lbBattery 25.2 3.9 98.3 1.2 2.6
NOTE: Toensuremaximumoperatingtimeandmaximumuptime,youmustmakesurethatthebatteryisalwaysfullychargedbeforeconnectingittoarescuedevice.
Releasebutton
7. Accessories
NOTE: IndicatorlightsarethesameasfoundonSCBAsystems(Self-ContainedBreathingApparatus-SymbolsG,G,Y,R).
Thechargestatusdisplayisactivatedeitherbypressingaswitchoractivatesautomaticallywhenreachingacertainchargelevel(seetablebelow).
Constantlight Constantlight
Flashingyellow,redcontinuouslight
Flashingredtillbatteryisdischarged
Automatic activationActivated by switchCapacityNo
No
Yes 15secondsactivatedand45secondsoff.After8hourstheactivationcyclewillterminateautomatically.
YesAfter8hourstheactivationcyclewillterminateautomatically.
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7.2 Battery chargerOnlythebatterychargerfromtheLUKASaccessorieslistmaybeusedforthelithium-ionbatteries.Thisguaranteesoptimumchargingandoperatingtimeforthebattery.
NOTE:Paystrictattentiontotheseparateoperatinginstructionsforthebatterycharger.
7.3 Attachment strapThesinglepointattachmentstrapwillbeplacedonthetoolbeforethepumphousingandtoolheadareassembled.ItistheONLYrecommendedwaytocarrythistoolusingaharness.Itwillspinfreelytoalloweasyrepositioningofthetool.Theattachmentstrapwillneedtobereplacedbyanauthorizeddealer.LUKASoffersthisattachmentstripasaccessory.FormoreinformationpleaseturntoyourauthorizedLUKASdealer!
Singlepointattachmentstrap
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7.4 Accessory railTheaccessoryrailallowstheattachmentandvariablepositioningofvariouslightingunits.ThelightingunitisoptionalandnotofferedbyLUKAS.
Fixingscrews(hexsockethead)
Accessoryrail
8. Dismantling the equipment / deactivation following operationOnceworkhasbeencompleted,thedevicearmsshouldbecloseduntilthetipsareonlyafewmillimetersapart.Thisrelievesthehydraulicandmechanicalstrainontheequipment.
Cleanthedeviceaftereachoperationandgreaseallmetalsurfacesaswellasallmovingparts.Thelockpin(button)oftheplug-ontipsshouldalsobegreasedfromtimetotime.Greasingprovidesprotectionagainstexcessivewearandtearaswellascorrosion.Avoidstoringtheequipmentinadampenvironment.
NOTE:Neverstorethedevicewithfullyclosedarms!Byfullyclosingthearms,hydraulicpressureandmechanicaltensionmaydevelopinthedevice.
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9. Maintenance and serviceThedeviceissubjecttoveryhighmechanicalstresses.Avisualinspectionmustthereforebecarriedoutaftereveryuseandamorein-depthinspectionmustbecarriedouteverysixmonths.Theseinspectionsenabletheearlydetectionofwearandtear,whichmeansthatpunctualreplacementofthesewearingpartspreventsbreakage.Regularlycheckthetorqueof thepivotbolt. (Youwillfindthe torquespecification for thepivotbolt in thechapteron“TechnicalData”.)Anannualinspectionofthetoolisdueonceayear.Thisinspectionmustbeperformedbyapersonwiththenecessaryexpertise.Thismeansthatthepersonmustpossessadequatespecialistknowledgeandexperienceinthefieldsofelectricalengineeringandhydraulics,sothattheycanobjectivelyassesstheconditionofthetool.Everythreeyearsacracktestofthebladesisalsoessential.Aspecialcracktestingkitisavailableforthispurpose.Every3yearsorwhentheremightbedoubtsregardingthesafetyorreliabilityoftheunit,an additional function check is to be carried out (complyingwith the applicable nationaland international regulations for themaintenance intervals of rescue equipment). In theFederalRepublicofGermany,regularsafetyinspectionsaccordingtotheregulationsoftheGesetzlichenUnfallversicherung(GUV;‘Legalaccidentinsurance’)aremandatory.
ATTENTION!Cleanoffanydirtbeforecheckingtheequipment!
WARNING / CAUTION / PLEASE NOTE!Toperformmaintenanceandrepairs,personalsafetyequipmentappropriatefortheworkisamandatoryrequirement.Themaintenanceandrepairstaffmusthaveadequatetechnicalandspecializedknowledge.LUKAS offers appropriate training courses for this.
9.1 Oil change
UndernormalworkingconditionsroutineoilchangesarenotnecessarywithStrongArm™tools.Theprerequisiteisthat:• thetoolsarealwaysproperlyhandledandstowedaspertheapplicableoperatingmanual• thetoolsaretestedonaregularbasisasperourinstructionsonpreventivemaintenance• after10yearsservicelifeanoilchangeisrecommendedRegular tests, oil change and/or repairsmust be carried out by repair andmaintenancepersonnelthatistrainedandauthorizedbythemanufacturer.
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9.2 Inspections StrongArm™ e100/le100
9.3 Protective equipment• Checktheprotectiveequipmentusedon/inthevicinityoftherescuedevice.Payparticular
attentiontotheprotectivecoverforthemovableparts(thereshouldbenocracks!).
Inspections to be carried out:
Visual Inspection
StrongArm™e100/le100withcuttingandspreadingfunction• Openingwidthofthebladearmsonthetips(seechapter"Technicaldata"),• Generaltightness(leaks),• Operabilityofthestargrip-checktheautomaticreturnintomiddlepositionafterrelease
(deadmanfunction),• Existenceandstabilityofhandleandrotationfunction,• Labelscompleteandlegible,• Coversinperfectcondition,• Checkthetorqueofthepivotbolt(fortorqueMA,see"TechnicalData").• Bladearmsfreeofcracksandnicksordeformationsonthecuttingsurfaces,• Cuttingsurfacesfitontopofeachotherwithoutmakingcontact,• Boltsandretainingringsofthebladearmsareinplaceandingoodcondition,• Illuminationofmainswitch(bluedevice),(workareaoptionally)fullyfunctional.• Openingwidthofarmsatthetips(seechapter"TechnicalData"),• Toolarms/tipsnotcracked,• Pinsandretainingringsonthetooltipsarepresentandinapropercondition,• Corrugationofthetipscleanandwell-edged,notears.• Thetipsmustbeinplaceandlocked(LockandReleasefunction).
Batteryandpowersupply• Casingundamaged,• Electricalcontactsurfacescleanandundamaged• Battery(-ies)fullycharged(whenused)• Chargingstatedisplayoflithium-ionbatteryorbatteriesfullyfunctional• Batterylockandreleasefunction
Functional test• Easyopeningandclosingorextension/retractionofstargripcontrols,• Nounusualnoises• Nofurthermovementoftoolarmswheninterruptingthevalvefunctionduringtheprocess
(deadmanswitch).
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Attachmentscrews(torxTX15)
Filtercover
Filterelement
Theairsuctionfilteristobecheckedatleastonceayearorafteruseinadustyenvironment.Thefiltercanbecheckedfromtheoutsideifthebatteryisremoved(seeillustrationsbelow).Ifthefilterisseverelycontaminated,itwillneedtobereplaced.Theremovablefiltercoverislocatedontheoutsideattherearhousingwhereitisfixedwithtwoscrews.
Procedure:1.Unscrewthetwoattachmentscrewsatthecoverwithatorxwrench/screwdriver(TX15)andtakethecoveroff(seeillustrationbelow).2.Nowyoucantakeoutthefilterelementandreplaceitbyanewone.3.Reassemblingwillbecarriedinreverseorder.Donotexceedthetorque of 1.5 Nm (13 lbf·in.),toavoiddamagingthethreadorhousing.
9.4 Checking and exchanging the filter element
Filterelement
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ATTENTION!Whencleaningunitsandequipment,notethatnocleaningagentmaybeusedthathasapHvalueoutsidetherange5-8!
10.1 General information10. Repairs
ServiceworkmayonlybeperformedbythedevicemanufacturerorbypersonneltrainedbythedevicemanufacturerandauthorizedLUKASdealers.OnlyLUKASsparepartsmaybeusedtoreplaceallcomponents(seesparepartslist),asspecialtoolsandcompliancewith,assemblyinstructions,safetyaspectsandinspectionsarerequired(seealsochapter“MaintenanceandServicing”).During assembly, ensure that all components are particularly clean, as dirt can damage the equipment!
ATTENTION!BecauseLUKASdevicesaredesignedforhighestperformance,onlycomponentsspecifiedinthesparepartslistfortheappropriateequipmentmaybereplaced.Othercomponentsinthedevicemayonlybereplacedif:- YouhaveparticipatedinanappropriateLUKASservicetrainingcourse.- You have been explicitly granted permission by LUKASCustomer Service
(validLUKAScertificaterequired!)
NOTE:Always registeryour toolon theLUKAS internetsite.This is theonlyway toguaranteeextendedwarrantycover.
WARNING / CAUTION / PLEASE NOTE!Toavoidinjuries,takeoutthebatteryeachtimebeforeyoudoanyrepairs.Thisavoidsanunwantedstartupormovementinthecuttingandspreadingareaofthedevice.Asthedevicesmayalsobepressurizedwhennotinoperation,protectiveclothesmustbewornwhenrepairsarebeingcarriedout.
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10.2 Preventive service
10.3 Repairs10.3.1 Replacing the protective cover
CAUTION / PLEASE NOTE!When operating the device with the protective covers removed, there is anincreasedriskofinjurycausedbytheexposed,movingelements.
1.Removehandleasdescribedin10.3.2.2.Unscrewthetwoattachmentscrewswithahexkey.3.Pulltheroundedearedgescarefullyoutwardsandthenbackwardsoutoftheguidegrooveskeepingtheminplace.4.Pushnewprotectivecoversintotheguidegroovesproceedinginreverseorder.Reinstallattachmentscrews.
Attachmentscrew (hexsockethead)
KeywayProtectivecover
10.2.1 Care instructionsTheoutsideof thedeviceshouldbecleanedwithadampcloth fromtimeto time(not the electrical contacts in the connection slot, and on the battery). In addition, themetalsurfacesare to coatedwitha suitablemedium to counteract corrosion (not the electrical contacts in the connection slot, on the battery).(Incaseofdoubt,contactyourauthorizedLUKASdealerorLUKASdirectly!)
10.2.2 Function and load test Ifthereisanydoubtregardingthesafetyorreliabilityofadevice,afunctionandstresstestmustalsobeperformedbyanauthorizedLUKASdealerorLUKASdirectly.
Blade arm
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10.3.2 Replacing the handle
Attachmentscrew
1.UnscrewthetwoattachmentscrewswithanAllenkey.2.Removethelowerpartofthehandlewhileholdingtheupperpart.Thentakeofftheupperpart.3.Positionthenewhandleandholdit,whilemountingthelowerpartwiththeattachmentscrews(usemediumstrengththreadlocke.g.LOXEAL®54-03orLoctite243).
10.3.3 Replacing the blade arms1.Closethebladearmssothatthetipsarealmosttouchingandremovethebattery.2.Removeprotectivecoverasdescribedbefore.
Attachment screw(hexsockethead)
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NOTE:Thetorquesspecificationsrequiredcanbetakenfromthesparepartslistofyourparticularunit.
ATTENTION!Don’tforgettoapplyLUKASspecialgreasetoallslidingsurfaces.
3.RemovelockscrewwithanAllenkey(2mm/0.08in.).4.Unscrewnutofpivotbolt(wrenchsize30)andremovebolt.5.Removeretainingringsonbothbladearmboltsandremovethem.6.Removebladearmsandreplacewithnewones.7.Reassemblyiscarriedoutinreverseorder.
Bladearmbolt
Blade arm
RetainingringPivotbolt
Lockscrew
Locknut
10.3.4 DecalsAlldamagedand/orillegibledecals(safetynotices,typeplateetc.)mustbereplaced.
Procedure:1.Removedamagedand/orillegibledecals.2.Cleansurfaceswithindustrialalcohol.3. Affixnewdecals.Takecaretoaffixthelabelsinthecorrectpositions.Ifthisisnolongerknown,youshouldaskyourauthorizedLUKASdealerorcontactLUKASdirectly.
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11. TroubleshootingFault Check Cause Solution
Blades,spreaderarmsmoveslowlyorjerkilywhenoperated
Batteryfullycharged?
Batteryweek ChargebatteryBatterydefective ReplacebatteryAirinthehydraulicsystem
Repairbyanauthorizeddealer,bypersonnelspeciallytrainedbyLUKAS,orbyLUKASitself
Blades,spreaderarmsdonotmovewhenoperated
Batteryfullycharged?
Batteryweek Chargebattery
Batterydefective Replacebattery
Devicedoesn’tperformatitsgivenpower
Devicedefective Repairbyanauthorizeddealer,bypersonnelspeciallytrainedbyLUKAS,orbyLUKASitself
Followingrelease,thestargripdoesnotreturntothecentralposition
Casingdamagedorstargripoperationnotworkingsmoothly?
Damagetothetorsionspringforreset
Repairbyanauthorizeddealer,bypersonnelspeciallytrainedbyLUKAS,orbyLUKASitself
SoiledvalveorstargripDefectivevalveOthermechanicaldamage(e.g.stargrip)
Hydraulicfluidleakingfromthepistonrod
Defectiverodseal Repairbyanauthorizeddealer,bypersonnelspeciallytrainedbyLUKAS,orbyLUKASitself
Damagetothepiston
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ContactanauthorizedLUKASdealerortheLUKASCustomerServiceDepartmentdirectlyifthemalfunctionscannotberectified.TheaddressfortheLUKASCustomerServiceDepartmentis:
LUKAS Hydraulik GmbHA Unit of IDEX Corporation
Weinstrasse39, D-91058ErlangenTel.: (+49)09131/698-348Fax.: (+49)09131/698-353http://www.lukas.com
Fault Check Cause Solution
12. Technical data
NOTE:Thefollowingtablescontainonlythetechnicaldatanecessaryforoperationandstorage.FurtherinformationaboutyourdeviceisavailabledirectlyfromLUKAS.
Sinceallvaluesaresubjecttotolerances,minordifferencesmayoccurbetweenthedataonyourequipmentandthedatainthefollowingtables.The values may also differ because of reading inaccuracies and/or tolerances in themeasuringequipmentused.Ifthegivenvaluesinthetablesarere-convertedintodifferentunits,minorinaccuraciesmayoccurwhenroundedvalueswereused.
Operating pressure: StrongArm™e100/le100:70MPa/10000psi
Theusefuloperatingtimebetweentheindividualchargingcyclesislessthan5minutes,despitechargingthebatteriesaccordingtotheinstructions.
Batterydefective Replacebattery
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12.1 StrongArm™ e100/le100
Device type StrongArm™ e100 / le100
Item number 95-10-10(e100blue)95-10-11(le100black)
Dimensions (excluding battery) LxWxH
[mm] 796x195x210[in.] 31.3 x 7.7 x 8.3
Opening width (at the tips) with combi tips
[mm] 215 mm[in.] 8.5
Opening width cutting(endofcuttingareaw/combitips
[mm] 207 mm[in.] 8.15
Max. cutting force[kN] 155[lbf.] 34845
LSF spreading force (accordingtoNFPA)
[kN] 24[lbf.] 53
HSF spreading force (accordingtoNFPA)
[kN] 30[lbf.] 6744
Force spreading min.[kN] 28[lbf.] 6295
Maximum spreading path[mm] 212[in.] 8.3
Mass net (without battery, without tool tips, incl. oil)
[kg] 9,8[lbs.] 21.6
Mass (with battery, without tool tips, incl. oil)
[kg] 11,1[lbs.] 24.4
Mass (excl. battery, with combi tips)
[kg] 11,2
[lbs.] 24.6
Mass (excl. battery with door opening tips)
[kg] 11,8[lbs.] 26.0
Nominal electrical voltage (withlithium-ionbattery) [V DC] 25,2
Protection category IP54Battery type used for device Lithium-ionSpecification (NFPA 1936) A5/B3/C5/D6/E6
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12.2 Noise emission
12.3 Operating and storage temperature ranges
12.4 Oscillation / vibrationThetotaloscillationvalue/vibrationvaluetowhichtheupperlimbsareexposed,isusuallybelow2.5m/s².Highervaluesmaybemeasuredforshortperiodsasaresultofinteractionwiththematerialstobeprocessed.(Theoscillations/vibrationsweredeterminedinaccordancewithDINENISO20643.)
12.5 Torque specification and wrench size for pivot bolt
Device including rechargeable battery
Device type e100 / le100Idling(measuredatadistanceof1m,accordingtoEN) [dB(A)] -
Full load(measuredatadistanceof1m,accordingtoEN) [dB(A)] -
Idling(measuredatadistanceof4m,accordingtoNFPA) [dB(A)] 67
Full load(measuredatadistanceof4m,accordingtoNFPA) [dB(A)] 70
Operating temperature, standard [°C]/[°F] -20 … +55 -4 … +131Operating temperature extreme range for 9 min., cyclical (device operational)
[°C]/[°F] -20 … +120 -4 … +250
Storage temperature, standard (device not operational) [°C]/[°F] -25 … +45 -13 … +113
Ambient temperature extreme range for 7 min. (device not operational) [°C]/[°F] -30 … +150 -22 … +300
Device type e100 / le100Pivot bolt M20x1.5
Wrench size[mm] 30[in.] 1.18
Torque[Nm] 100+10
[lbf∙in] 885+89
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13. EC Declaration of Conformity
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Short description TLRSeries:
Mounting the light to the device:1.Opentherailclamptensioningboltandpositiontheilluminationunitattheouterbottomedgeoftheaccessoryrail,sothattherailkeymatchestherailgroove(seeillustrationbelow).Nowsnaptheunitintoplacebypressingitdownuntilyoudetectorhearitclearlyengaging.2.Closerailclamptensioningboltuntilitistight.Thelightisfixednow.3.Fordemountingproceedinreverseorder.
Operating the light:1.Taptheleftsideofthepaddleswitchdown=constantlightaslongasyouholditdown.Afterreleasethelightgoesout.2.Taptheleftsideofthepaddleswitchdownandimmediatelyre-presswithin0.4sandhold=strobemodeaslongasyouholditdown.3.Tapdowntherightsideofthepaddleswitch=constantlight.Tapagaintostopillumination.4.Tapdowntherightsideofthepaddleswitchandimmediatelyre-presswithin0.4s=constantstrobemode.Tapagaintostopillumination.
14. Lighting unit (optional expansion possibility)ThelightingunitisoptionalandnotofferedbyLUKAS.Theillustrationshowsatypicalinstallationofaflashlightasanoverview.
Pay always attention to the separate instruction manual provided from the supplier ormanufacturertomountandoperateyourflashlightunitasintended.Thelightmustbeseparatelyorderedbythecustomeratadeliberatesupplier.LUKASrecommendstheTLRSeriesofferedbySTREAMLIGHT.
WARNING / CAUTION / PLEASE NOTE!ThelightorLASERbeamofthelightingunitcancauseseriousinjuriesorleadtoblindness.Any accessories attached to the accessory rail are used at the risk of the user.
Railgroove
Railkey Accessoryrail
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Attachmentscrews(hexsockethead)
Paddleswitch Railclamptensioningbolt
Accessoryrail(imageasasample)
Railgroove
Railkey
NOTE:Payalsostrictattentiontotheseparateoperatinginstructionsforthelightandtakefurtherdetailsfromit.
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15. Instructions regarding disposal
Electrical equipment, accessories and packaging should always be disposed of in anenvironmentallycompatibleway.
OnlyforEUcountries:Donotdisposeofelectricalequipmentwithyourhouseholdwaste!AccordingtotheEuropeanDirective2002/96/ECgoverningelectricalandelectronicwasteand their application in national legislation, old electrical equipment must be separatelycollected and recycled in an environmentally compatible manner.Please also take into account the notes in the separate operating instructions for the battery chargers.
Pleasedulydisposeofallpackagingmaterialsandremoveditems.
e100_le100_manual_173100085_EN.indd
Please duly dispose of all packaging materials and removed items.
Subj
ect t
o ch
ange
LUKAS Hydraulik GmbHA Unit of IDEX Corporation
Weinstrasse 39, D-91058 ErlangenTel.: (+49) 0 91 31 / 698 - 0Fax.: (+49) 0 91 31 / 698 - 394E-mail: [email protected]
Made in USA
© Copyright 2017 LUKAS Hydraulik GmbH