INSTRUCTION 11ANUAL FORdoormanuals.co.uk/.../Daihatsu-Door-Operator-Models... · with this door operator. • Overload detection and automatic reset If the door stays overloaded for

INSTRUCTION 11ANUALFOR

DAlHA TSU .Ml CROPROCESSOR-CO NTROLLEDDOOR OPERATOR

MODEL: EDM18ZII I EDM30ZII

DAIHATSU DIESEL MFG. CO., LTD.

Daihatsu slide controlStart up settings

Alarm switch OFFClose speed 1Cushion 3Open speed 4TSTR 1Braking 02X Dip/Sw UPHO% 2Torque 4Open timer 9

8 X Dip/Sw:

12345678

UPDOWNDOWNDOWNDOWNUP unless electric lock fitted, then DOWNDOWNDOWN

These settings must be performed before initial power up.

For initial commissioning remove activation plug (3 pin; pink, blue & white).Unit can be cycled using Test button on panel. Unit should drive closed onpower up, and then it will require a signal to open. First open run should be atapproximately 70% of full speed. Control will assess door weight and set thecheck points accordingly.

Should any settings require altering, the unit should be powered down; thesettings adjusted and reapply power. A new set up run will be initiated toassess the new settings.

Sensors &c will require setting up, especially the ultrasonic safety sensors.

1. Features

High performance• The DC motor remains cold during continuous door operation.

• Quick opening and closing. Maximum speed is 500 mm per second .

• The brushless moulded motor and the completely enclosed reduction gear are

silent, durable, and maintenance-free.

Multiple functions• Half-openInstalling the half-open switch allows the door to open halfway. The half-open

stroke can be adjusted in 7 steps from 12.5% to 87.5% of the door stroke. The

Automatic/Oonstant selector permits selection between automatic full/half-open

opening and fixed half-opening. In the Automatic setting, the door is opened

fully if the traffic is heavy (in terms of frequency) and halfway if it is

(\light. In the Constant setting, the door is always opened halfway.

• Trouble detectionIf a problem occurs with the door or the door drive system--e.g. jammed door,

obstructed door, or broken drive belt, the door operator detects it, shuts off

power to the motor, and generates an alarm; there are different alarms for

different problems.

• Press-closingWhen fully closed, the door presses against the frame, permitting no gap.

• Emergency door operationUpon receipt of a signal from an emergency sensor (optional), the door operator

opens or closes the door to the full extent according to the setting. With a 24-

VDC battery pack (optional), this emergency door operation is available in the

event of a power failure.

Automatic adjustments• Braking positionThe braking position is automatically adjusted to provide a constant braking

force regardless of the door weight and door sliding resistance.

Safety• Safe operation

If the door encounters an obstacle on the opening stroke, the power supply to

the motor is shut off. When it is blocked on the closing stroke, it reverses to

the full-open position, then starts to close at low speed again. If the door is

blocked again, it stops and sounds an alarm.

• Emergency stopPressing an emergency stop switch (optional) stops the opening or closing door.

• Optical safety systemA safety beam switch which operates as long as the door is open, can be used

with this door operator.

• Overload detection and automatic resetIf the door stays overloaded for 15 seconds or longer, the power to the motor is

shut off and an alarm sounds. Door operation automatically resumes after 15

seconds.

5 Iy "wile for WJngdoor

~ ACIOOV 3A

rr==rSS~SB

123 1

(HO)

( 5)

(HS)

Itch (58)

5 nsor swlIch (55)

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len

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TVp DM18ZJ30Z)MICOM DOOR

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External switchesHalf-open selector switch

~O) Installed for double-sliding or long-stroke doors. Turning this

switch ON allows half-open door operation.

Panic switch (PS) Upon receipt of a signal from an emergency sensor (optional), this

switch turns on to open or close the door (when lOOV AC is supplied)

with an alarm. With an optional battery pack, this emergency

operation is available even if a power failure occurs.

Emergency stop

switch (ES) Self-holding switch. Turning this switch on stops an opening or

closing door. The door is released by turning this switch off. Push-

button type.

Half-open switch

(HS) Turning this switch on opens the door constantly half-way. For

large-sized, long-stroke doors.

Ratchet switch

(RS)

~

Controlled by pulse signals. Opens with an ON pulse, and then closes

with the next ON pulse. Available in kick, foot, and push-button

types.

Safety beam switch

(SB) Light controlled sensor switch. When an object blocks the beam

running in front of the door, this switch turns on to stop the

closing door "and opens it again. This switch does not operate when

the door is closed.

Sensor switch

(SS) When turned on, the door opens. When turned off, the door closes.

Available in heat, radar, or mat types.

3. Drive unitTo prevent slippage, the drive belt has teeth which engage with the reduction gear output

pulley. The connector between the drive belt and the door is made of galvanized iron

plate.

4. DoorhanginghracketsThe door hanging brackets are made of iron and are connected to the door with bolts. Eachpulley has a greased, sealed ball bearing and a plastic tire. The rail is extrudedaluminum.

For installation on fire doors, the pulley tires and rail are made of iron (EDM-30Z)

BOilary opon

.~I Panic switch

5. Sensor switchSensor switches are available invarious types: heat, radar, infrared,ultrasonic, electronic mat, rubbermat, touch, loop coil, push-button,etc. Choose the one the most suited tothe installation site.

6. Optional systems Battery-open system(BOZ)The door opens fully with an alarmwhen a power failure occurs. (Powersupply to the motor continues for 25seconds.

l00V IICCon1rOl box, DC_

M

BatIOry pad<(0Cz4V )

I-----7'-->IOpen

r

Battery-close system (BCZ)The door closes fully with an alarmwhen a power failure OCCUrS. The dooris then press-closed until the batteryis exhausted (approx. 30 minutes) .This system is useful for fire doors.

Ba,." -.. <--~._._.-Close

loc~control bo.•lOOV IIC

DC molar

Electromagnetic lock system (Li Z)(unlocking upon receipt of power supply)When the sensor switch turns on andpower is supplied, the door isunlocked. The door is automaticallylocked when fully closed. When thereis no power supply or when a powerfailure occurs, the door is locked.

Electromagnetic lock system (L2Z) (lockingupon receipt of power supply)When sensorswitchturnson andpoweriscutoffthedoorisunlocked. The door is automaticallylockedwhen fullyclosed. When there is nopower supply or when a power failureoccurs, the door is unlocked.

,.-• (L1) I

lO<ll convol boo

~ed ••hen Of.oII

&onal llom s.eflsorIWlld> (10050( lamp)

Open Dmer

Doorh"",

PI u.•••• ed

low.Br. ing 'peed CUlhion","I, •

IHigh'lpeed

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Pros•.opened

IDoor~ame

c..stooning

low.Br king .peed,

CUIhionong ",eke 50 • 70 nvn

0001 &lloko

Cuohaontog siroN> 50 • 70 mm

--t-j--000J .troll.u _~

3. Half-open operationFor half-open door operation.

1) With the half-open adjuster, select one of the seven steps available within therange 12.5% to 87.5% of the full door stroke;

" 2) select between automatic full/half-open switching and constantly half-open withthe Automatic/Constant switch; then

3) turn the external half-open selector switch ON.

Opening:

Closing:

When an ON signal is triggered by the sensor switch, the

door opens at high speed and is braked to a halt to reach the half-openposition. Power to the motor is shut off.The door closes in the same manner as for normal closing.

With the Automatic/Constant switch in Automatic:

If the ON signal from the sensor switch continues for 7 seconds or longer, the Door

Operator opens the door to the fully open position. If an ON signal is triggered on

the closing stroke from the half-open position, the door reverses to the half-open

position. But if another ON signal is received again on the next closing stroke, thedoor reverses and travels to the fully open position.

The above problems are just temporary. Remove the obstacle or repair. The door resumes

normal operation automatically after about 15 seconds or after the sensor switch is turned

ON then OFF.

Timor " rm OWOfF P""""" ,m ~ '.. '~'- v@ 'f!j_

'\.. _ Gteen: l00v•• ) ••ON OFF Red: Alarm

o-ss Ic'I "

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Short ton. r. long tonQ<i>-'.-'-

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I

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TOOle Is a con1101lurtaull

@~();elwd •J•••• -cr.- .A~":or:J- •.•-"'.,ta-

(i)--t •••• -- ••••

I Q:"":':.t::O I=, ="r'~V.beh .hppong (bell .1acI-)--- ---

II

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Oponing .and clos.W1gItrONlI d.ffor.

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On dOSing • uoko. doD<satufy.lovOIWS, opons andlO-dOSOSal 'ow 5pqed, andevCfltuall~ ~.IO.,.

,----~,(3)--- •••••• --.-cr-- li-O-..

~'

V.beI1 lIt_n. ondmotor" pi tufnwtg(3 minuklS)

tor IUln,'~'k;~y'bCcauSQ'.01wgo doof .hongI.~••~~!..(.~.~h~! ..

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n'1 I•.1_ I .•..-I 1, ,I •, .~..

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Battery open/close system coupled withan electromagnetic lockFour combinations are possible:

BOLIZ, BOL2Z, BCLIZ, and BCL2Z.

1COV ACConuol be.,

DC mo""

100v AC

aOECE

5V

~ Ful-opoo.1~a.c105. r I ys

FuI."P"". hAldow_S'llD.E C.E

4. Door Operation Principles

Full-close/full-open relayThese relays provide check signals when the

door is fully closed or fully opened. These

signals operate indicators or buzzers.

Conventional electrically-driven door operators

detect the door stroke or braking position with position sensor switches. The Daihatsu

Microprocessor-controlled Door Operator counts the number of pulses from the motor, and

memorizes it as the door stroke. Based on this, the operator adjusts the braking position

and half-open position. This eliminates the necessity of position sensor switches and

manual of braking adjustments, etc.

Operating principles of the Daihatsu Microprocessor-controlled Door Operator.

".. Teaching (determining door stroke)a. About 3 seconds after the power switch is turned ON, the open door starts to close at low

speed and finally presses against. the door frame to close completely. If the door is fully-closed when the power switch is turned on, the door is press-closed 3 seconds after

the power ON.b. Upon receipt of the first ON signal from the sensor switch, the Operator opens the

door to about 70% of the door stroke at high speed, then brakes it to low speed

until the door reaches the fully open position.

c. After the time preset on the open timer has expired, the operator closes the door at

high speed, brakes it just before the fully closed position, and runs it at low

speed until the door closes completely.

This is one cycle of the door stroke teaching process. Now the door stroke is stored

in memory. This memory is cleared every time the power switch is turned OFF.

2. Normal door operationWhen the teaching process is completed, the door starts to operate

in the normal manner.

Opening:

Closing:

As soon as the sensor switch triggers an ON signal, the door starts to open at

high speed. It then slows to low speed until it reaches the full open

position, where it is held in position.

After the sensor switch triggers an OFF signal and the preset door-open time

is complete, the door closes at high speed. At the end of the closing stroke,

the door slows to low speed and stops in the completely closed position where

pressure is applied to keep the door pressed against the frame.

The braking position is adjusted automatically so that the low-speed zone is

between 50 and 70 ffiffi.

-If an ON signal is triggered while the door is closing, it quickly reverses

open.

5. Adjustments

'on1. Drive belt tensl becomes slackdrive belt 1

If the "t can foutlon 1 , e'ng opera the drlvdurl ts Keepnen . tother compo the lock nu

' t" loosenbelt tlgh , nut (see

the clampand tightenright)

V boll

. tment (for both'" 2 Stopper adJus. ). . g and closingopenln

.. resistance3 Door sliding sliding. h' gh doorCheck for a 1

resistance.

Spanner-

0'00110 for boll SIOPpe' (rubber)

Door 51nkos homwhen II tS lulyapenod Q( tlowd

MolOt .ode

IS,apptlf

I I " I,, . \boItcl~p2 Fi. bell WIth

- __"-0\

loolhed bolt

"ong roslstancO'>- Door 'If

( (

4. Adjustment on control box

1. Switches and adjusters

Op4n1n9 speed adjuster

I;uvoe :

•••••.• I'M' r;;l~

'-NO-. --I~o.,tAli,,,.

CU.hlonlr.q adjuster

Ir"kinq ad 'ulter

CIa.inq .peed ad'u.ter

ad,u.ter

Al.r~ ON/OFr switchPOwer indicator -__Alink. when an abnormAlity occur.

Open t1

Safety ,witch L1a.: indicator

DAIHATSU DIESEL MFG.CO ••LTD.

Satety switch tlm4t tor a .vinq door

til10i

••-t.-o•••••••••••••••

••••••••, I 'I)00 • , I ,.

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•• I••••• ...,. Tetl~ ••• $.1.2.1_.5,'.1.1 ::.•••000•• _ T Illl _

~Mm~~~;~QlW"

Halt-open operatlon adjusterHlqh ••peed Ion •• tro~. adjusterefor tne t •• ehlnq proc ••• '

Door dieectlon •• lector

Auto~.tlc/con.t."t halt-open •• lector

External ,witch CHS. I'S 5S1 indicators

DIP switches Rl - R8

Open t.lt push-button .witch

Satrty be.~switch 1591 indicator

0- M.., ••• '.u

I~II.' • • ••• I ••• I. I • •• -I;' I ,.

• • 'oo ••••• -.. ••••••• c- O" 00 1:<..- ••••I •.••. ; i. LaoI" • • ,oo •• • e- o, 0'1_• • ••• ...~ •_w •••• - ,........, 1."'''"'''1 •••• " •• , •• "'. I.ec"""t , •••_. ,.70'110 •• I••••• , •••••••• " •••• 101'

2. Setting up before Initial stroke determining sequenceSet the following before turning on the 100V AC

power source.

1) Door direction selectorShift this selector depending on the

door direction.

• Single-sliding, left-opening: Set to"Left

•Single-sliding,right--{)pening:Setto"Right"

7 8 1t.1I O' ." Op~n l,eclloo T.STR

MI@!)~+ C++A .•.•

L R.D./ .

:IJO:JflDouble-sliding: Set to "Double"

Too. S.Ll.3.&.5.6.Usa@@J.:::l M••••... f'I ." •....•.• Mod, •• I.c;,- 0-s., • • 12. •••• S-4 s., I I s., Sl

"-' • • 100 '•..• 0 u_ -t.- O•• 10 DC• .- ,. ~".••••• ~• • 300 30 • c..o- OC.'-.. I.•.•• • • ••• ••••• ._.. 0•• - ,.... oc •••••

"2) DIP switchess-l-s-8 Factory-set.TO change the

DIP switch setting, follow the in-

structions below.

8-1 If the door is equipped with an

electromagnetic lock system, set 8-1 to the lower position.

" f.. II . r-

"'= .....1__ Bra)yng PQInL 300 mm

i==::;::==::J1

e. •••.•

120-

••

2.3_t Bt

_ 2.3

t ~tl •

5-2, 5-3: Braking stroke adjustment

Light-weight or short-stroke door

$-2: Lower, 8-3: down Braking point: 120 romaway from the fully-closed position Door starts

to close or open slowly (with 2 steps) Standard

door

8-2: Lower, 8-3: Upper Braking point: 200 rom~way from the fully-closed position Heavy or

long-stroke door

8-2: Upper, S-3: down Braking point: 300 mm

away from the fully-closed position

-Fire protection door

S-2: Upper, S-3: Lower Braking point: 500 mm

away from the fully-closed position

8-4 Press-opening ON/OFF

Factory-set to ON (upper position) .

For a swing door, set this switch to

the upper position.

I-"'---. "-, ," "

••

-----I-1>I.e-.,..d .•..

••••

Con1ulnt Aulo 01 12.5TeAChino 1"o~.(mml 2 250 All .Iow 5 1500 3 31.51 300 0 1800 4 .02 000 7 2100 5 62.53 900 8 3000 , '54 1200 9 4000 , 81.5

S.8DCSwing8.0.

_ .....•.- .

00' Illok.IDS).

I S.l

I B.C. Slidi"t

5.1.2.3.4.5.6.7.8 ~~ 00",,,,,, UTR HO.l'J'I.S!

::t@MMMI~~ %i~e•.•l .•...•. tI IL R O. J H.II w","C'J<l

high speed and, after a brake is applied,

"

t~9"-..-.<-_ I

I' IH(--!\"'r•• " a.••.•--

3. Automatic stroke teaching1. Turn the power supply ON. Three seconds

later, the open door starts to close at low

speed and finally presses against the door

frame to close completely.

2. The power indicator (green) is lit.

3. Check door operation by pressing the test

key.

Press the test. key: stroke teaching

process starts. The door opens through the

specified zone at high speed, then, after a

brake is applied, completes its opening at

low speed. Next, the door starts to close at

it presses against the door frame to close completely.

3) High-speed zone stroke adjusterThis adjusts the door high-speed range during

the teaching process. Keep the high speed

range to 70% or less of the door stroke.

Otherwise, the door may hit the door frame at

high speed.

8-5 "Fixed"/"Auto" cushioning Factory-set to Auto (lower position). For a swing door, set this switch to F,xed (upper positIOn)8-6 Press-closing: OFF when an abnormality is detected/constantly

ONFactory-set to ON (lower position)

5-7: Battery open/close selector

Upper: The door opens when power is cut off.

Lower: The door closes when power is cut off.

S-8: Selector: swing door with spring/sliding

door or swing door without spring

....,

I

r •(~.~~

I1.00

I

Povver supply Braking Cushion Closing Opening

@-~-Green:100V Min.Max. S F 5 F S Fned: Alarm Speed

10050-70

• Aft!!r adjusting any 0' the speed adjusl-menl knobs. always lurn the povver OFFthen ON to check the !!Hl!cl.

4. Pressing the test button lights the sensorindicator (red)

5. Brake force adj ustrnent Adjust the brake force so thatthe low-speed zone is set to 50-l00rnrn. If braking isexcessively weak, the door hits the door frame athigh speed, or, when the door stops moving in the reversedirection, it goes beyond the proper stopping point. If thebraking is excessively strong, the door judders to stop ..If the cushion mode is set to Auto (factory-setting), the slowspeed zone is automatically adjusted to 50 _60 mIDregardless ofthe slow-speed zone setting.

6, 7. High-speed adjusters (6: for opening speed, 7:for closing speed)

(\ For proper adjustment, start with a low speed, thengradually increase the setting so that the

slow-speed zone is at least 50mm. The

closing speed must be slower than the

opening speed, for the safety reasons.

8. Cushioning speed (low-speed) adjusterThis adjusts the door speed after a brake is applied. Use ifthe cushioning mode is "Fixed". Normally adjust to 50 -60mm/sec. An excessively slow set ting results in poor dooroperation. See the slow speed section in the teachingprocess.

9. Open timer

This adjusts the door-open time, from when

the sensor turns OFF to when the door

actually starts to close. The adjustment

range is between 0.5 and 10 seconds. Normally

set it to 1 -2 seconds.

.~LSD;;

T.STR HO.I%I+S:

(%)

, H.II O' .;;l open iftcllon

...-r.~

/••••

this switch

if an alarm is not necessary. Even

in this case, the power indicator

turns from green to red and starts blinking,

providing a visual a 1 arm.

Sensor switch operation indicator

This indicator lights red when the sensor

switch turns on. It is useful for checking

Set to the "short" side for a ratchet or push-

button switch system door.

Half-open operation switch The half-open stroke can be chosen from the sevensteps programmed between 12.5% to

87.5% of the door stroke. Selectionbetween automatic switching of full and half openingshould depend on the traffic, and fixed

half-opening is also possible.

Before making these selections, itis necessary to set the half-open

selector switch that is installedexternally.Alarm ON/OFF switch Turn off

sensor switch operation.

Safety beam switch indicator This indicator

lights red when the safety beam switch turns

on. If an object blocks the beam when the door

is closing, the safety beam switch stops the

door and opens it again. This switch does not

function when the door is fully closed. Check

the switch using this indicator.

11.

12.

13.

10.

SB.I.mp T.,. bun••• 5.1,2,3.4,5,6.1,8 :::.•• 0;,,,,,,,, T.STR HO l'l'IHS.I ••••p

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