Page 1 Institute of Production Engineering and Laser Technology Vienna University of Technology Institute of Production Engineering and Laser Technology Univ. Prof. DI. Dr. F. Bleicher 16. Sept. 2010 Future technologies and new machine tool research activities
27
Embed
Institute of Production Engineering and Laser Technology · Institute of Production Engineering and Laser Technology ... technology and processes production systems and ... upper
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Institute of Production Engineeringand Laser Technology
Univ. Prof. DI. Dr. F. Bleicher 16. Sept. 2010
Future technologies and new machine tool research activities
Page 2
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Outline
1 Profile of the IFT
2 New technologies
3 Innovative machine tool concepts
4 Model based system design
5 Eco-design of machine tools
6 Overall efficiency
Page 3
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Main topics at the IFT
Institute of Production Engineering and Laser Technology
Head: Univ. Prof. Dr. F. Bleicher
Area of Research Cutting TechnologyUniv.Prof.Dr. F. Bleicher
Area of ResearchLaser- und Forming Technology
N.N.
Laboratory for Precision Measuring
Univ. Prof. Dr. N. Durakbasa
Computer IntegratedManufacturing
Univ. Prof. Dr. B. Kittl
ProductionEngineering
Univ. Prof. Dr. F. Bleicher
Industrial MetrologyUniv. Prof. Dr. N. Durakbasa
IntelligentManufacturing
SystemsUniv.Prof. Dr. B. Katalinic
Laser and FormingTechnology
Univ.Prof. Dr. G. Liedl
NC-Controls Mechatronics Production Control MES ERP
Quality Management Production Metrology Nano-Metrology GPS - Geometrical
Product Specification
Laser Manufacturing Laser supported Forming Laser development Laser optic development
Production Automation Process Technology Cutting Technologies Machine tool Industrial robotics
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Machine control concepts Optimisation of control
systems NC programming and
simulation, CAM Software technology for
mechanical engineering Flexible automation Machinery system integration Robotics in building
constructoion Production metrology Research of static, dynamic
and thermal behaviour of machine tools
Research work at the IFT
Production EngineeringUniv. Prof.Dr. F. Bleicher
Production Automation Cutting technologies with
geometrically defined and undefined cutting edges
Forming technologies Assembly methods Basic research in processes Process analysis and
optimisation Analysis of tool wear Application of cooling
lubricants Dry machining Metrological process analysis
and assessment
Technology Development of standard
and new machine tools concepts
Design, calculation and simulation of machine tools (CAD-FEM)
Metrological analysis and assessment of machine tool behaviour
Optimisation of mechanical components by use of: Simulation (FEM) Static and dynamic
analysis Energy efficiency
Machine Tool
Page 5
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Research and experimental development
IT-basedproductionmanagement and quality assurance O
ptim
izat
ion
and
enha
ncem
ents
of i
ndus
trial
appl
icat
ions
model based description and simulation
experimental development
technology and processes
productionsystems and controltechnology
main topics
Page 6
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Outline
1 Profile of the IFT
2 New technologies
3 Innovative machine tool concepts
4 Model based system design
5 Eco-design of machine tools
6 Overall efficiency
Page 7
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Hybrid machining – US-assisted machining Machining of brittle hard or difficult to machine materials Piezo element driven vibrating systems Single axis system: amplitude max. 11µm at 13,44 kHz up to 21kHz Dual axes system: amplitude max. 20µm at up to 500 Hz
Single axis system
Dual axes system
Page 8
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Machining brittle hard materials - fly wheel test
entry zone B1
Page 9
Institute of Production Engineering and Laser TechnologyVienna University of Technology
High performance deep-hole drilling
PCD - Position controlled drillingPFA - Pulsative feeding actuator
Page 10
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Electrochemical milling
gap
dist
ance
in [µ
m]
pulse width in [µm]
Process precision defined by width of electric pulse
Source:
Page 11
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Robotics Flexible Automation
Robot Aided Reconfiguration
RAR
Rai
lway
indu
stry
Veh
icle
Indu
stry
Flexible automation
Page 12
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Outline
1 Profile of the IFT
2 New technologies
3 Innovative machine tool concepts
4 Model based system design
5 Eco-design of machine tools
6 Overall efficiency
Page 13
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Machine tool concepts – since 2000
prod
uctiv
ity[p
arts
/yea
r]
flexibility
300.000
transfer line
flexible transfer line flexible
manufacturingsystem
flexible manufacturing
cell
machiningcenter
NC-machine
effici
ency
costs
required spaceenergy consumption
overall lifecycle costs
prec
ision
relia
bility
total cost of ownership
transfermachining center
double spindlemachining center
Page 14
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Transfer machining centerInline transfer technology Inverse machining technology
Page 15
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Design of new machine tool concepts
Parallel kinematics: X-CUT
Robot machining
ExechonTricept
Quickstep (Tripod)
Page 16
Institute of Production Engineering and Laser TechnologyVienna University of Technology
Outline
1 Profile of the IFT
2 New technologies
3 Innovative machine tool concepts
4 Model based system design
5 Eco-design of machine tools
6 Overall efficiency
Page 17
Institute of Production Engineering and Laser TechnologyVienna University of Technology