Science and Technology Research Partnership for Sustainable Development (SATREPS) 1 Institute for Global Environmental Strategies Matching stakeholders to promote the application of Japanese low carbon technologies in India -Prof. Yutaka Suzuki (Director, IGES-KRC) Matching stakeholders to promote the application of Japanese low carbon technologies in India -Prof. Yutaka Suzuki (Director, IGES-KRC)
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Institute for Global Environmental Strategies is being used along with Ice bank and Boiler) EHP installed in Milkfed (Jun2013) EHP installed in Milkfed (Jun2013) EHP installed in Amul
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Science and Technology Research Partnership for Sustainable Development (SATREPS) 1
Institute for Global Environmental Strategies
Matching stakeholders to promote the application of Japanese low carbon
technologies in India
-Prof. Yutaka Suzuki (Director, IGES-KRC)
Matching stakeholders to promote the application of Japanese low carbon
technologies in India
-Prof. Yutaka Suzuki (Director, IGES-KRC)
Science and Technology Research Partnership for Sustainable Development (SATREPS) 2
Institute for Global Environmental Strategies
Science and Technology Research Partnership for Sustainable Development (SATREPS)
Institute for Global Environmental Strategies
The Energy and Resources Institute
IndianGovernment
(MoEF)Japan Intl. Coop. Agency
Supervision
Japan Science and Technology Agency
Japanese companies Indian SME
Japan‐India Environmental Technology Gateway
Joint research agreement
(MOU)
Government Agreement (RD)
Kyoto University (Graduate School of
Engineering)
Collaborators
Research stakeholdersResearch stakeholders
Funding Scheme
Collaborators
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To promote the application of Japanese low carbon technologies at small and medium sized enterprises (SMEs) in India.
Figure: Research components of ALCT project
1- Review of existing practices;2- Study and analyze technologies
and relevant conditions of Japaneseside;
3- Study and analyze needs of technologies and relevant conditionsof Indian side;
4- Select the appropriate Japanesetechnologies to be applied in India;
5- Analysis and verification through pilot projects implementation
6- Draw lessons learnt from the projectand provide suggestions and recommendations.
Overall Objective of Research ProjectOverall Objective of Research ProjectOverall Objective of Research Project
Research ComponentResearch ComponentResearch Component
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Technolog y
Japanese Companies
Total number of
investigated sites
Number of selected sites for
pilot projects
Location of pilot
projects
SME
Hard Technologies
Gas Heat Pump
Yanmar11 2 Rajkot -Delta Technocast
-Jagdish Technocast
Electric heat pump
Mayekawa
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Anand -Amul
Chandigarh -Milkfed
Best Practices
(Soft technologies)
Compressed air system
Hitachi (IES)13 4 3 in Pune;
1in Noida
-Sankalp-Trans Auto, -Mass Flange,-DIC (Noida)
Induction furnace
Expert from Kobe Steel 8 2 Kolhapur -Marvelous Metals
-Caspro metal
Summary of selected technologies and sites for pilot project implementationSummary of selected technologies and sites for pilot project implementation
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increased after original estimation. The values between brackets show
the impact using current prices
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EHP Pilot project implementationEHP Pilot project implementation
Schedule
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Existing and proposed technologies
Bef ore
Amul MilkfedPrimary energy saving 38% 42%CO2 emission reduction
47% 38%
Cost saving 64% 77%
Expected impact of EHP pilot project (initial estimation)
Before (-Ice bank and boiler are used forcooling and heating water)
After (EHP is being used along with Ice bank and Boiler)
EHP installed in Milkfed (Jun2013)
EHP installed in Milkfed (Jun2013)
EHP installed in Amul (Jul.2013)
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Compressed air system: Overview• Compressed air system consists of following components: Air compressor, Receiver, Dryer, Filters, Pipes and pneumatic actuators (nozzles, ejectors, etc, which are used at end use)
•Huge energy saving, hence CO2 emission reduction, could be achieved by reducing pressures loss which occurs at various points between supply side (compressor) and Demand side (end use)
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Proposed measures and expected impact
SME Mass Flange DIC India Sankalp Trans. AutoPrimary energy saving (KWh/year) 17,856 41,760 52,080 66,216CO2 emission reduction (ton/year) 17 39 48 61Cost saving (Rs/year) 116,064 271,440 338,000 417,160Aproximate pay back period Immediat Immediat Immediat Immediat
SME Trans. Auto Sankalp Mass Flange DIC IndiaPrimary energy saving (KWh/year) 37,000 40,920 59,520 68,400CO2 emission reduction (ton/year) 35 38 55 64Cost saving (Rs/year) 233,100 265,980 386,880 444,600Approxiamte pay back period 10 months 9 months 6 months 5 months
SME DIC India KansalPrimary energy saving (MWh/year) 17,280 From 96 to 300CO2 emission reduction (ton/year) 16 From 90 to 280Cost saving (1000Rs/year) 112,320 From 625 to 1,953Approximate pay bac period 2 years 1 year and 6 months
SME Trans Auto Iceburg “DIC” India Kansal SankalpPrimary ene rgy saving
Overall 13 sites have been investigated. Report about how to improve compressed air system has been provided to each site. Example of estimated impact of selected activites are below:
4) Estimated impact of installing inverter type air compressor (high cost required
1) Estimated impact of adjusting pressure of compressors (Zero cost required)
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Examples of measures which have been taken by SME
Transauto Pvt. Ltd M/s Sankalp Pvt.Ltd Mass falnge Pvt. Ltd
Primary energy saving (%) 30% 30% 25%
Primary energy saving (kWh/year) 177,341 139,690 92,385
CO2 emission reduction (ton/year) 165 130 86
Cost saving (Rs/year) 1,117,248 907,985 600,502
Pay back period Less then 1 year Less then 1 year Less then 6 months
Summary of impacts at three forging SME in Pune Notes:
-SME have taken almost all the proposed measures in PS
reports, except the installation of inveter type air
compressor. Additional 10%-20% could be achived by installing inverter
type air compressor.
Installation of new receiver and new air compressors (not inverter type) Adjusting pressure setting
Reduce air leakage through installing foot switch Reconsider pipe size and design Start the use of efficient air gun
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Case1 Case2Primary energy saving Percentage 19% 17%
(KWh/year) 84,230 79,076CO2 emission reduction (ton/year) 78 73Approximate pay back period 3years 3 years
• Estimated impact of installing inverter type air compressor at textile industry (large industry)
Annual Over 15 years
Primary energy saving(KWh)
341Million 5,119million
CO2 emission reduction (ton) 314,000 4.7 Million
• Estimated impact of improving compressed air system at forging industry in India (1200 units)
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Way forwards
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Examples of measures which could be taken by Indian side
• BEE can introduce these technologies to the designated consumers (DCs), who are identified under PAT scheme.
• BEE can alleviate or exempt these technologies from import tax under the FEEED program.
• Financial support through SIDBI -Technology Upgradation Fund for textile (TUFS)-Technology and Quality Up gradation Support to MSMS (TEQUP)-Credit Linked Capital Subsidies Scheme (CLCSS)-FPTUFS-scheme for food processing industries
• ESCO
Examples of measures that can be taken by Japanese side
By Japanese governmentConsider to use the bilateral offset crediting mechanism between Japan and India (JCM).
By Japanese technology makers-Manufacture the technologies in India, whether through FDI, Joint venture, Licensing, etc. This could be the major activities to bring cost down.
Examples of measures that can be taken by other funding agencies
JBIC may promote the deployment of these technologies through their crediting J-MRV program.
ADB-UNEP-GEF through Climate technology Network and Finance (CTNF)
Others SAMEEEKSHA, LCS-RNet, LoCAR-Net, UNEP (CTCN), are important channels through which these technologies could be deployed in India, whether through their funding options or through their information and knowledge dissemination activities to a wide range of stakeholders.
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