Installation system - Trinet Gruptrinetgrup.ro/cat_schneider/pdf/Conectica/conectica_sis... · 2007-05-26 · Dialfix and Dialmove suspension arms Installation system Tego Dial for

0121Q_Ver3.10-EN.fm/2 Schneider Electric

Selection guide

Functions Define Assemble

Type of product Software Dialboard Dialpackfront panels control panel

For HMI All types Special types Ø 16, 22 and 30units

No. of height H – 3 6 9 9 9 3 6 9 9 1 to 7 1 to 3modules(1) width W – 4 4 2 4 6 4 4 4 6 1 to 4 1 to 4

Type On CD-ROM –

Models – Steel or stainless –steel type 304

Setup accessories – Tool kit, cross-pieces, brackets, wiring guide, ducting clips

References APD-1C/ APD-1B// APD-1P/// APD-1V// APD-1D////

Pages 15002/5 15002/2 15002/3 15002/2 to 15002/4

(1) H = 50 mm, W = 75 mm.

Installation systemTego Dial for Human-Machine interfaces

0121Q_Ver3.10-EN.fm/3Schneider Electric

Connect Build into machines

Pre-assembled kits Connecting cables for Dialbase PLC or AS-i Dialfix fixed arms Dialmove moving armspushbutton controls bus interfaces

Display units Magelis XBT-P and Ø 16 and 22 –Terminals Ø 22 pushbuttonKeypads controls

1 to 7 6 –

1 to 6 4 –

Dialboard Dialpack – Complete kit Components to be assembled

DIN display units, – 2-pin connector - 8I/8O or 16I HE10 Straight fixed arm, Straight tubesMagelis terminals, connectors 500 or 1000 mm in Right-angled joints. XBL-C/ keypads, - 230V length. Pivoting or tilted joints.various display units - AS-i Elbowed fixed arm, Straight or elbowed

500 mm in length fixings, fixed or rotating

Insulation displacement connectors –

APD-1A/ APD-1ZB//P/ APE-1C/ APE-1B//1F/ APD-1F/ APD-1M/

15002/4 15004/2 15004/3 15005/3

f / S

H = 50 mm, L = 75 mm

4 L

4 L

4 L 2 L

9 H

6 H

3 H

9 H

6 L

9 H

6 L

3 H

The modular Tego Dial system is used to define human-machine interfaces. It facilitates the installation of Ø 22, Ø 16 and Ø 30 mm control and signalling units,DIN format display units, Magelis terminals and display units, XBL keypads and other products.Tego Dial simplifies an HMI application by :- definition of the application by Tego Dial Design software,- quick assembly of dialogue and display units, through the use of modular elements,- standard connections from the dialogue units to PLCs, bus and other products,- facilitates the integration of the dialogue application into the machine, control panel, enclosure, machine housing or intermediate suspension arm.

/ Tego Dial Design definition softwareThis software on CD-ROM facilitates graphical definition ofthe dialogue application in relation to the control units, pilotlights and display units necessary for the device.It selects the correct Tego Dial components that are requiredfor the application and also features a legend design andprinting function, both for the front panel and the connections.

/Dialboard front panels 1The front panels basically comprise a grey, RAL 7016,painted aluminium frame which is covered by a polycarbonatefilm.Six sizes are available based on a modular pattern of heightH = 50 mm and width W = 75 mm 2. The sizes are 3H x 4W,3H x 6W, 6H x 4W, 9H x 2W, 9H x 4W and 9H x 6W.

/Dialpack control console enclosers 3Four control consoles are available in the following modularsizes: 3H x 4W, 6H x 4W, 9H x 4W and 9H x 6W.The Dialpack console is an assembly comprising a Dialboardtype front panel and a sheet steel folded and welded enclosure,painted with textured grey RAL 7016.The front panel is hinged and can be opened to 120°. Closingis by a 1/4-turn device, with stop, and locking by Ronis keyno. 455. Double bar or CNOMO triangular key locks are alsoavailable. A customising component in 2 versions - yellow orunpainted - enhances the Dialpack unit and makes it moreergonomic. A Dialpack S version in stainless steel type 304is available for corrosive environments. This version conformsto enclosure standard EN 50298.

/Plates and cross-pieces 4A range of modular dimensioned plates facilitates theinstallation of all combinations of control and signalling units,operator dialogue terminals and other devices. These platesare attached directly to the framework of the front panel.The plates, made from sheet steel and painted grey RAL7016, are designed for the following product ranges :- Ø 22, Ø 16 and Ø 30 control and signalling units,- DIN format display units,- Electronic operator terminals and displays (Magelis andothers),- keypads,- other units: joystick controllers, cam switches, etc.Cross-pieces aid vertical mounting of several rows of plates.Cut-outs in the plates are dimensioned to suit the dialogue ordisplay units that are to be installed. Some plate versions for Ø22 units are available with knock-outs, which need to beremoved before mounting the unit. Other versions incorporatecut-outs for the transparent polycarbonate legend holders(included with the plate). Alternatively, solid plates are also available for mounting anyspecial equipment required.

/ Toolkit 5The installation of dialogue and display units requires cut-outsto be made through the polycarbonate film. To simplify thisoperation, the plate is marked with cut-out guides and a toolkitis available, comprising : a mallet, cutting tools and replacementblades.

/Pre-assembled kitsDialboard and Dialpack with pre-assembled plates andcross-pieces are available.

Presentation

Description

Presentation, description Installation systemTego Dial for Human-Machine interfaces

1 3

2

45

Characteristics :pages 15001/2 to 15001/5

References :pages 15002/2 to 15002/5

Dimensions, schemes :pages 15006/2 to 15006/7

fS

P O N M L K J I H G F E D C B A


APE1B230 Dialbase 16 points Ue = 230Vac

105108

104101

1

201301

204 205206

4Q1

Q4

Presentation

Tego Dial offers a range of interface components andcabling accessories that simplify connections betweencontrol and signalling units and PLCs, buses and otherproducts.The main components which make up this range are :- prefabricated connection cables and insulationdisplacement connectors 1, 5 mm pitch, for connectingcontrol and signalling units to Dialbase interfaces,- Dialbase 8I/8O or 16I interfaces 2 with integratedcommons, for connecting control and signalling units toPLCs via prefabricated Telefast connection cables 5,- an active splitter block 7 for connecting a Dialbase 8I/8Ointerface to PLCs with a connection modularity greater than8I/8O,- a Dialbase 230 V interface 3 for connecting control andsignalling units to any product up to 230V,- a Dialbase AS-i 4I/4O interface 4 with integrated commons,for connecting control and signalling units to the AS-i bus.

The selection guide on page 15003/2 indicates the typeand quantity of components (Dialbase interfaces, activesplitter block, Telefast connection cables) required toconnect the control and signalling units to the various typesof PLC. The most efficient connection is achieved using theDialbase 8I/8O interface and the Telemecanique TSXMicro PLC TSX DMZ16DTK card 6.

Dialpack control consoles can be fitted directly using 4adjustable lugs, ref. AE3-FX122. However, for improvedergonomy, they are usually mounted on a suspension arm.This can either be fixed (Dialfix) or moving (Dialmove).Dialfix fixed armsTwo versions are available :- a straight fixed arm kit, comprising a straight Ø 70 mmtube, 500 or 1000 mm in length, and a pair of clamps (onefor each end). Depending on the positioning of the clamps,an inclination of ±15° from the natural position can beachieved,- an elbowed (90°) fixed arm kit, 500 mm in length. This kitalso includes the pair of clamps described above.Arms for corrosive environmentsThese arms are in 304 type stainless steel and provide350° rotation on the Dialpack fixing side. Two models areavailable:- straight arm kit, length 1000 mm,- 90° elbowed arm kit, length 500 mm.Dialmove moving armThis arm enables an extensive choice of mountingconfigurations. The cabling runs through the elements,which have removable side covers for easy access.Numerous configuration possibilities can be achieved bycombining the following components:- straight tubes (100 to 1000 mm long),- fixed 90° joint,- wall fixing bracket (straight or elbowed, fixed or mobile),- straight fixing plates (one fixed, other rotating) for Dialpack, - 15° tilted joints,- pivoting joint (-90° to +90° in the same plane).

Standard connections

Dialfix and Dialmove suspension arms


Otherproducts

AS-i bus




2

3

7

5

5

5

1

1

4

6

15001_Ver7.00-EN.fm/2 Schneider Electric

Presentation :page 15000/2

References :page 15004/2

Dimensions :page 15006/2

Installation systemTego Dial for Human-Machine interfacesDialboard front panels and Dialpack control consoles

(1) Information given is typical. Special conditions (temperature, dilution rates, mixing of products, etc) may cause results to vary. Please consult your RegionalSales Office who will be happy to provide samples for your tests.

Product Dialboard APD-1B// Dialpack APD-1P// Dialpack APD-1P//S

Environment

Protective treatment “TC” "TH"

Ambient air Storage - 25° C...+ 55° Ctemperature Assembly - 5° C...+ 40° C

Operating condition For indoor use only

Vibration resistance 5…100 Hz to 0.7 gnconforming to Bureau VERITAS

Resistance to mechanical shock 11 ms (half sine wave) to 15 gn (acceleration)conforming to 68-2-27

Resistance to external mechanical IK9impact conforming to EN-50-102

Degree of IEC 529 - DIN40050 IP 55 (Dialboard mounted IP 65protection NFC 20-010 in cut-out)Incandescent wire test 960° Cconforming to IEC 695-2-1Maximum thermal resistance – APD1P34 : 50 W, APD1P64 : 100 W, APD1P94 : 160 WApprovals UL, CSA

BV (pending)

Mechanical characteristics

Material Front panel film Polycarbonate (Co-polymer Vinyl-acrylic protection)Frame Aluminium Aluminium (outside of Dialpack) Aluminium (inside of Dialpack)Door – Aluminium + polycarbonate Stainless steel type 304 + polycarbonateRear console – Sheet steel, folded and welded Stainless steel type 304

Paint finish Frame Textured 100 % polyester powder over chromate primer Clear anodising (inside of Dialpack)Rear console – Textured 100 % polyester –

over zinc phosphate primer

Colour Frame Grey RAL 7016 –Rear console – Grey RAL 7016 –

Door opening – Hinged, Hinged, 120° opening 120° opening (can be lifted off hinges)

Closing – 1/4-turn device with stop, 1/4-turn device with stop,Ronis key n° 455 double bar key

Plates/frame earth continuity Via construction + screw

Earth connection By screw on frame M6 studs + earth cable

Permissible load 25 kg uniformly distributedSealing gasket Polyurethane continuous seal

Fixing By clamps (included) Drilled (positions premarked) Drilled

Characteristics of front panel film: resistance to chemical products (1)

Chemical products Immersion in the product Depositing of dripsFamily Type Concentration/pH External panel Internal panel External panel Internal panel

Solvents Trichlo 100% Not resistant Not resistant Resistant Not resistantAcetone 100% Not resistant Not resistant Resistant Not resistantBalthane 100% Not resistant Not resistant Resistant Not resistant

Hydrocarbons Petrol 100% Resistant Resistant 24 H Resistant ResistantCutting oil 40R oil 100% Resistant Resistant Resistant ResistantAlcohol Methanol 100% Resistant Resistant 24 H Resistant Resistant

Ethanol 100% Resistant Resistant 24 H Resistant ResistantMiscellaneous White spirit 100% Resistant Resistant Resistant ResistantAcids Chlorine 30 % Resistant Resistant Resistant Resistant

Lactic acid pH4 Resistant Resistant Resistant ResistantOthers Sulphur pH13 Resistant Resistant Resistant Resistant

Industrial detergent pH10 Resistant Resistant Resistant Resistant

Characteristics

15001_Ver7.00-EN.fm/3Schneider Electric

Installation systemTego Dial for Human-Machine interfacesDialbase active splitters

Products APE-1B24/, APE-1R1628, APE-1FASI1 APE-1PAD21

Environment

Protective treatment “TC” –

Degree of protection Conforming to IEC 529 IP20 IP 20(against direct contact)

Approvals UL, CSA Yes YesBV Pending PendingASi (APE-1FASI1 only) No. 179 –

Resistance to hot wire test Conforming to IEC 695-2-1 °C 750: extinction < 30 s –

Resistance to mechanical shock Conforming to IEC 68-2-27 ms 11 (half sine wave) –gn 15 (acceleration) –

Vibration resistance Conforming to Bureau VERITAS Hz 5…100 –0.7 gn (acceleration) –

Resistance to electrostatic discharges Conforming to IEC 1000-4-2 Level 3 –

Resistance to radiated fields Conforming to IEC 1000-4-3 MHz Level 3 –

Resistance to fast transients Conforming to IEC 1000-4-4 Level 3 –

Resistance to electric shocks Conforming to IEC 1000-4-5 kV 1 at 2 Ω (series mode), 2 at 12 Ω (common mode) –

Ambient Operation Conforming to IEC 1131-2 °C - 5…+ 60 –airtemperature Conforming to IEC 998-2-3 °C – < 60

Storage Conforming to IEC 1131-2 °C - 40…+ 80 –

Insulation voltage Terminals/mounting rails kV 2 (duration 1 minute) –

Conforming to IEC 998-1 kV – 0.5

Permissible voltage Conforming to IEC 998-2-3 kV (c) – < 0.25

Permissible current Conforming to IEC 998-2 A – < 9

Resistance to withdrawal of cable N – 30

Installation category Conforming to IEC 664 II –

Degree of pollution Conforming to IEC 664 2 –Standard mounting rail

Mounting or support supplied mm Height of standard mounting rail 7.5 or 15 –

Connections

Base type APE-1B24M APE-1B24E APE-1B230 APE-1R1628 APE-1FASI1 APE-1PAD21

Number and functions of channels 8 inputs and 16 inputs – 16 I + 16 O in 4 inputs –8 outputs 2 x 8 I/8 O 4 solid state outputs

Number of active pins – – 16 zero potential – – 2pins

Connector type, component side 2-pin, 5 mm 2-pin, 5 mm Up to 16-pin, 2 x HE 10, 2-pin, 5 mm 2-pin, 5 mm pitch per channel pitch per channel 5 mm pitch 20 contacts pitch per channel pitch per channel

Connector type / number of pins, 1 x HE 10, 1 x HE 10, 2 x HE 10, – –PLC side 20-pin 20-pin – 20-pin

Connector type, AS-i bus side – – – – 2 x 2-pin, –5 mm pitch

Connection, cable side – – – – – Manual, cannot be disconnected

Compatible cable – – – – – AWG-18-1007 or HO5VK, 0.75 mm²

(1) Flexible cable, multicore, copper

Characteristics

Presentation :pages 15000/2 and 15000/3


Dimensions, schemes :pages 15006/4 and 15006/7


Installation systemTego Dial for Human-Machine interfacesDialbase active splitters

(1) “Quick-blow” fuse (5 x 20 or 10 x 38) not included.(2) Output channels auto-protected against short-circuits and overloads ≥ 0.75 A.(3) For n volts tolerance, multiply length by n.(4) AWG 22, c.s.a. 0.324 mm2, connection cables TSXCDP///3 and ABF-A///.(5) AWG 26, c.s.a. 0.13 mm2, connection cables ABF-///.(6) AWG 28, c.s.a. 0.008 mm2, connection cables TSXCDP///2 and ABF-H///.(7) Compatible with pitch of 5.08 mm.

Base type APE-1B24M APE-1B24E APE-1B230 APE-1R1628 APE-1FASI1

Supply characteristics

Connector type Accessory plug 2-pin, 2-pin, – – –

5 mm pitch (7) 5 mm pitch (7)

Supply plug – – – 4-pin, 2 x 4-pin, 5 mm pitch (7) 5 mm pitch (7)

inputs via the bus,outputs via external$ 24 V supply

Supply indicator Green LED on inputs – Green LED on inputs Green LED on inputsGreen LED on outputs (via the bus)

Green LED on outputs(external)

Supply voltage $ V Separate inputs and outputs 19 to 30 ≤ 250 " Inputs and outputs 19 Inputs : via the busconforming to DIN, to 30 conforming to Outputs : externalIEC 1131 (Un = 24) DIN, IEC 1131 (Un = 24) 19 to 30 (conf. to DIN)

Maximum permissible supply current Inputs $ A 1 2 – 0.9 < 0.25 (via the bus)

Outputs $ A 1 – – 1.8 4 (external)

Maximum current $ A 1 (less current 2 (less current – – –from accessory plug drawn by inputs) drawn by inputs)

Voltage drop at supply fuse $ V – – – 0.3 0.2

Supply overload andshort-circuit protection

Inputs $ A 1 upstream per 2 upstream per – 1 per “quick-blow” 0.2 via currentAPE-1R1628 or PLC supply (1) fuse (included) limiter (via the bus)PLC supply (1) or per accessory

plug

Outputs $ A 1 upstream per – – 2 per "quick- blow" 4 per HPC" quick-blow" APE-1R1628 or fuse (included) fuse (included)PLC supply (1) (external)

Input and output circuit characteristics (active side)

Maximum permissible current $ A 0.5 per channel 0.5 per channel 8 per pin 0.5 per channel Inputs : type II 1131-2(1 A max. per group Outputs : 0.5 per -channel,of 8 channels) (2) self-protected

Maximum length of supply connection cables, for 1 voltvoltage drop (3)

AWG 22 (4) m 17.5 (1 A) 35 (1 A) - 18 (2 A) – – –

AWG 26 (5) m 7.5 (1 A) 15 (1 A) - 10 (1.8 A) – – –

AWG 28 (6) m 5 (1 A) 10 (1 A) – – –

Characteristics



Dimensions, schemes :page 15006/4


Installation systemTego Dial for Human-Machine interfacesSuspension arms

(1) Total number in the two areas on either side of the arm.

Dialfix suspension arms APD-1F/// and APD-1S/K/

Reference APD-1F/K/ APD-1S/K/ APD-1FSF1

Part Tube Clamps Stainless steel arm Support foot

Material Aluminium 6060 treated CFA glass fibre reinforced Stainless steel type 304 Folded/welded sheet metalpolyamide

Paint finish 100 % polyester powder Tinted throughout – 100 % polyester powder

Colour Grey RAL 7016 Grey RAL 7016 Satin finish stainless steel Grey RAL 7016

Tube/clamp fixing By 2 screws, Ø 4,2 (included)+ 4 HCM6 screws (included) – By 2 screws (included) –

Dialpack or support clamp fixing – By 4 M6 screws (included) By 4 screws (included) –

Earth continuity and earth connection By cable (included) – By construction By construction

Permanent permissible load 8 kg at 1 m, 16 kg at 0.5 m 8 kg at 1 m, 16 kg at 0.5 m 12 kg at 1 m, 24 kg at 0.5 m 8 kg at 1 m, 16 kg at 0.5 m

Fleeting permissible overload 30 kg at 1 m, 60 kg at 0.5 m 30 kg at 1 m, 60 kg at 0.5 m 40 kg at 1 m, 80 kg at 0.5 m 30 kg at 1 m, 60 kg at 0.5 m

Degree of protection of mounted assembly conforming IEC 529 IP 55 IP 55 IP 65 IP 55to standards DIN 40050 IP 55 IP 55 IP 65 IP 55

NF C 20-010 IP 55 IP 55 IP 65 IP 55

Continuous sealing gasket Polychloroprene Polychloroprene Nitrile elastomer Polybutadiene nitrile acrylic

Protective treatment “TC” “TC” – “TC”

Approvals BV (pending) BV (pending) BV (pending) BV (pending)

Dialmove suspension arms APD-1M///

Part Tubes APD-1M///except Tubes APD-1M1FDR Tubes APD-1M1RDR Cover for APD-1M///APD-1M1FDR & APD-1M1RDR

Material Aluminium Aluminium Aluminium-bronze ABS

Paint finish 100 % polyester powder 100 % polyester powder 100 % polyester powder Tinted throughout

Colour Grey RAL 7016 Grey RAL 7016 Grey RAL 7016 Grey RAL 7016

Earth continuity By construction By construction By construction –

Earth connection By construction By construction By construction –

Maximum permissible distanceof load 1600 mm 600 mm 850 mm –

Permanent permissible load 30 kg 15 kg 15 kg –

Degree of protection of mountedassembly conforming to standards

IEC 529 IP 55 (assembly mounted) IP 55 (assembly mounted) IP 55 (assembly mounted) IP 44 (cover on tubes)

DIN 40050 IP 55 (assembly mounted) IP 55 (assembly mounted) IP 55 (assembly mounted) IP 44 (cover on tubes)

NF C 20-010 IP 55 (assembly mounted) IP 55 (assembly mounted) IP 55 (assembly mounted) IP 44 (cover on tubes)

Fixing components sealinggasket NBR 50-60 SHORE seal NBR 50-60 SHORE seal – –

Protective treatment “TC” “TC” “TC” “TC”

Maximum number of cables (1) 4 x Ø 13 mm 4 x Ø 13 mm 4 x Ø 13 mm –

Maximum room for connectors 60 x 25 mm 60 x 25 mm 60 x 25 mm –

Approvals BV (pending) BV (pending) BV (pending) BV (pending)

Characteristics


References :pages 15004/3 and 15005/3



APD-1D28220

(1) The plates are supplied either pre-drilled or with knock-outs. For the latter version, the required knock-outs are simplyremoved when mounting Ø 22 control and signalling units.(2) Legend holders included with plates.(3) Side covers included with plates.(4) The selector switches must be mounted horizontally.

Dialboard front panels

Number of modules Reference WeightH W kg

3 4 APD-1B34 0.600

6 APD-1B36 0.800

6 4 APD-1B64 1.200

9 2 APD-1B92 1.150

9 4 APD-1B94 1.500

6 APD-1B96 1.850

Dialpack control consoles (front panel included)

Number of modules Material Key supplied Reference WeightH L kg

3 4 Sheet steel Ronis n° 455 APD-1P34 3.300Stainless steel double-bar APD-1P34S 5.900type 304



6 Sheet steel Ronis n° 455 APD-1P96 8.500Stainless steel double-bar APD-1P96S 13.000type 304

Plates for Ø 22 control and signalling units

No. of Finish Number Pitch between Number Reference Weightmodules (1) of units units of legendH L Horiz. Vert. holders (2)

mm mm kg

3 1 Drilled 4 37.5 55.5 3 APD-1D24310 0.120

3 1 Knock-outs 4 37.5 55.5 3 APD-1D24311 0.130

3 1 Drilled 1 – – 0 APD-1D21310 0.130

2 1 Drilled 2 37.5 – 2 APD-1D22210 0.085

2 1 Knock-outs 2 37.5 – 2 APD-1D22211 0.095

2 1 Drilled 1 – – 0 APD-1D21210 0.095

2 2 Drilled (3) 8 30 40 0 APD-1D28220 0.160

1 4 Drilled (3)(4) 5 56.25 – 0 APD-1D25140 0.230

1 2 Drilled (3)(4) 3 57 – 0 APD-1D23120 0.120

References




Installation systemTego Dial for Human-Machine interfacesDialboard front panels and Dialpack control consolesPlates for Ø 22 control and signalling units

APD-1B//

APD-1P//

APD-1D2431/ APD-1D21310

APD-1D2221/ APD-1D21210

APD-1D23120

APD-1D25140


(1) Covers included with plates.(2) Legend holder(s) included with plates.(3) This plate must be mounted on the first row at the top of Dialboard unit APD-1B// or of the door of Dialpack unitAPD-1P//.

Plates for Ø 16 and Ø 30 control and signalling units

Units No. of Finish Pitch bet- No. of Reference Weightmodules ween units legend

Ø No. H L Hor. Vert. holders (2)mm mm kg

16 5 1 2 Drilled (1) 24 – – APD-1D15120 0.120

12 2 1 Drilled (1) 24 19 – APD-1D1X210 0.085

20 2 2 Drilled (1) 24 19 – APD-1D1X220 0.160

30 2 3 1 Drilled (1) – 60 1 APD-1D32310 0.120

Solid plates

Number of modules Reference WeightH L kg

1 1 APD-1V11 0.0642 APD-1V12 0.1304 APD-1V14 0.250

2 1 APD-1V21 0.1002 APD-1V22 0.1954 APD-1V24 (3) 0.565

3 1 APD-1V31 0.1352 APD-1V32 0.2554 APD-1V34 (3) 0.680

4 1 APD-1V41 0.2004 APD-1V44 (3) 0.8306 APD-1V46 (3) 1.320

5 1 APD-1V51 0.2354 APD-1V54 (3) 0.9506 APD-1V56 (3) 1.500

6 1 APD-1V61 0.2704 APD-1V64 (3) 1.1806 APD-1V66 (3) 1.670

7 4 APD-1V74 (3) 1.3106 APD-1V76 (3) 1.850

Plates for DIN format display units

Type of No. of Number Number of Reference WeightDIN products modules of legendHeight Width H L products holders (2)mm mm kg

24 48 1 2 2 (1) – APD-1A12D24 0.115

2 1 1 1 APD-1A21D24 0.085

2 1 1 1 APD-1A21D44 0.065

72 72 2 1 1 – APD-1A21D77 0.080

48 96 2 2 1 – APD-1A22D49 0.160

24 48 3 1 1 2 APD-1A31D24 0.120

48 48 3 1 2 (1) 1 APD-1A31D44 0.100

96 48 3 1 1 0 APD-1A31D94 0.100

Installation systemTego Dial for Human-Machine interfacesPlates for Ø 16 and Ø 30 control and signalling unitsSolid plates and plates for other units

References


Dimensions :pages 15006/3 and 15006/4

APD-1D1X220

APD-1D32310

APD-1V21

APD-1A21D44


Plates for Magelis operator terminals and display units (1)

(1) This plate must be mounted on the first row at the top of Dialboard unit APD-1B// or of the door of Dialpack unit APD-1P//.(2) Legend holders included with plates.(3) A TXBT cannot be fitted in Dialpack consoles APD-1P/4.(4) These plates are not compatible with Dialboard front panels and Dialpack APD-1//6 terminals.

Product No. of Number Number Reference Weighttype modules of of legend .

H L products holders (2) kg

XBT-H 3 4 1 – APD-1A34H00 0.550

XBT-HM 4 1 – APD-1A34HM0 0.545

XBT-P, XBT-PM 4 4 1 – APD-1A44P00 0.580

XBT-F022, XBT-F032 4 4 1 – APD-1A44F32 0.630

XBT-E 5 4 1 – APD-1A54E00 0.560

XBT-F033/034/FC044/FC064/FC084 5 4 1 – APD-1A54F33 (4) 0.560TXBT-F034 (3)

6 1 – APD-1A56F33 1.000

XBT-F01 6 4 1 – APD-1A64F1 0.778

XBT-F02, TXBT-F02 (3) 7 4 1 – APD-1A74F2 (4) 0.650

6 1 – APD-1A76F2 1.025

Plates for various operator terminals and display units (1)

T-CCX17/OL/ 5 4 1 – APD-1A5417L 0.730

Siemens OP3, PILZ PX 30 3 4 1 – APD-1A34S03 0.580

Siemens OP5, PILZ PXT 305 4 4 1 – APD-1A44S05 0.650

Siemens OP07 4 4 1 – APD-1A44S07 0.650

Siemens OP17 5 4 1 – APD-1A54S17 0.600

Siemens OP25 et OP27 5 4 1 – APD-1A54S25 0.600

Lauer PCS090 4 4 1 – APD-1A44L90 0.650

Lauer PCS095 5 4 1 – APD-1A54L95 0.600

Omron NT20S 3 4 1 – APD-1A34O20 0.560

Plates for keypads

XBL-C1012/C5012R581 3 2 1 – APD-1A32C12 0.215

XBL-C1016 3 2 1 – APD-1A32C16 0.205

XBL-C1020 3 2 1 – APD-1A32C20 0.195

Plates for various other units

Joystick controller XDA-/11 2 1 1 1 APD-1A21XDA 0.090Mini-vario VN12, VN20Vario V0 to V2, K cam switch

Joystick controller XDA-/11 3 1 1 1 APD-1A31XDA 0.130Mini-vario VN12, VN20Vario V0 to V2, K cam switch

Pre-assembled kits for Magelis XBT-P (Size 6H x 4L)Type Composition Reference Weight

Support Plate Cross-Display Buttons piece kg

Dialboard Dialboard APD- 1 x APD-1D21210 1 APD-1ZB64PA 2.180kit APD-1B64 1A44P00 3 x APD-1D22211

Dialpack Dialpack APD- 1 x APD-1D21210 1 APD-1ZP64PA 5.730kit APD-1P64 1A44P00 3 x APD-1D22211

Installation systemTego Dial for Human-Machine interfacesPlates for other units, pre-assembled units

References

APD-1A32C12

APD-1A21XDA

APD-1ZB64PA

APD-1ZP64PA


Characteristics :page 15001/2


APD-1A34H00


(1) Recommended ducting: AK2-GD2525 and AK2-GD2550 with cover AK2-CD25.

Cross-pieces

Description Use Number of Reference WeightmodulesL kg

Plate support Dialboard 2 APD-1T2 0.045cross-piece Dialboard or 4 APD-1T4 0.085

Dialpack 6 APD-1T6 0.125

Tego Dial Design

Description Language Version Medium Reference Weightkg

Definition software English 02 CD-ROM APD-1C20M 0.100and French

Tools

Description Use Reference Weightkg

Tool Kit Ø 22, 16, 5 cut-outs APD-1KT1 1.130and others

Replacement blade Ø 22 cut-out tool APD-1KT22 0.009Ø 16 cut-out tool APD-1KT16 0.023

1 pack of replacement blades Stanley knife APD-1KTCU 0.050

Customising components for Dialpack

Description For Dialpack Finish Reference WeightReference kg

Customising APD-1P34 Yellow APD-1L34Y 0.820components/ Unpainted APD-1L34O 0.820gripping handles APD-1P64 Yellow APD-1L64Y 1.120

Unpainted APD-1L64O 1.120APD-1P94 Yellow APD-1L94Y 1.420

Unpainted APD-1L94O 1.420

Accessories

Description Use Material Sold in Unit Weightlots of reference kg

Wiring guide Dialboard Polyamide 10 APE-1G1 0.005and Dialpack black

Ducting clips (1) Dialboard Polyamide 10 APE-1G2 0.006and Dialpack black

Self-adhesive Ø 60 yellow Ø 22 plates – 10 APD-1YARJ 0.002sticker, Emergency Stop APD-1D21/1/

Replacement legend holder

Legend holder 1 function Plate – 10 APD-1S1P1 0.0452 functions Plate – 10 APD-1S1P2 0.045

Separate locks for Dialpack APD-1P//

Description Type Material Sold in Unit Weightlots of reference kg

Lock with double bar key – 1 XAP-P9110 0.100

Lock with triangular key CNOMO n° 8 – 1 XAP-P9111 0.100CNOMO n° 6.5 – 1 APD-1YST6 0.100

Fixing lugs for Dialpack APD-1P//

Rotatable fixing lugs Steel 4 AE3-FX122 0.080

Installation systemTego Dial for Human-Machine interfacesAccessories

References

APD-1T4

APD-1S1P1

AE3-FX122

APD-1KT1

APE-1G1


Dimensions, schemes :page 15006/2

APD-1S1P2

XAP-P9110

XAP-P9111/APD-1YST6

APD-1L///

5003 Ver5.00-EN.fm/2 Schneider Electric


PLCs Components required for connection to the PLCBrand Type Modularity PLC terminal block Compatible PLC cards Tego Dialbases Telefast Splitter block

of conn. cablesconnection APE- APE- ABF- APE-1R1628to the PLC 1B24M 1B24E H20Hpppp0 or

8 I/8 O 16 I TSXCDPpppp3

Modicon 8 I + 8 O – TSXDMZ16DTK 1Telemecanique Micro

16 I + 16 O – TSXDMZ64DTK 1 (1) 1 1

16 I – TSXDMZ64DTK/DMZ28DTK 1

Modicon 16 I + 16 O – TSXDEY16FK/32D2K/64D2K, 1 (1) 1Telemecanique Premium TSXDSY32T2K/64T2K

16 I – TSXDEY16FK/32D2K/64D2K 1

Telemecanique TSX 16 I + 16 O – TSXBLK71 + TSXDET32pp, 1 (1) 1 147-107 TSXBLK91 + TSXDST3292

16 I – TSXBLK71 + TSXDET32pp 1

Modicon Compact 16 I + 16 O – DA0216, DAP216/217, 1 (1) 1 1984/A120 DE0216, DEP217/220

16 I – DE0216, DEP217, DEP220 1

Modicon Quantum 32 I + 32 O – DDI353/853, DD0353 1 (1)

32 I – DDI353/853 1

April Series 1000 32 I + 32 O – IDB3224, QDB/QPA3205 1 (1) 1 1

32 I – IDB3224 1

Siemens 95U and 8 I + 8 O Included with cable 4218MA12, 4318MA11, 1 (1)100U 4418MA11, 4518MA11

16 I + 16 O 6EP5pppp1AA00 4828MA13 1 (1) 1 18 I + 8 I Included with cable 4218MA12, 4318MA11 116 I 6EP5pppp1AA00 4228MA11, 4828MA13 1

Siemens 115U 8 I + 8 O 6EP5pppp1AA00 4207LA11, 4307LA12, 1 4417LA11, 4517LA11/21

135/155U 8 I + 8 O 6EP5pppp1AA00 4204UA14, 4304UA14,4414UA14, 4514UA14

115U 8 I 6EP5pppp1AA00 4207LA11, 4307LA12, 4517LA21 1

135/155U 8 I 6EP5pppp1AA00 4204UA14

Siemens S7-300 8 I + 8 O 6ES79213AB00-0AA0 3211Bp0p-0AA0, 3221Bp0p-0AA0 1

S7-400 8 I + 8 O 6ES79214AB00 4211Bp0p-0AA0, 4221Bp0p-0AA0 1

S7-300 8 I 6ES79213AB00 3211Bp0p-0AA0 1

S7-400 8 I 6ES79214AB00 4211Bp0p-0AA0 1

Allen Bradley SLC500 16 I + 16 O 1746OB16, 1746IB16 1 (1) 1 132 I + 32 O 1746IB32, 1746OB32/V32 1 (1) 1 116 I 1746IB16 132 I 1746IB32 1

(1) For the connection of a second Dialbase APE-1B24M, use 2 x ABF-H20Hpp0 or TSXDPpp3 connecting cables.

Connections selection guide

15003 Ver5.00-EN.fm/Schneider Electric

Telefast cables for connection to the PLC

ABF- ABF- ABF- ABF- ABF- ABF- ABF- ABF- ABF- ABF-H20Hpppp0 or H20Hpppp1 H28Hpppp0 S16Hpppp0 H40Hpppp0 H40Hpppp1 R16Hpppp0 R16Hpppp1 M16Hpppp0 H16Hpppp0 H32Hpppp0 M32Hpppp0 A32Hpppp0TSX-CDPpppppp

1

2

1

2

1

2

1

2

1

2

1

2

1

1

11

1

1

1

1

1

1

1

1

1

1 11 1

11


105108

104101

1

201301

204 205206

4Q1

Q4



APE1B230 Dialbase 16 points Ue = 230Vac

Installation systemTego Dial for Human-Machine interfacesConnections

References

APE-1B24/

APE-1R1628

APE-1PAD21

APE-1B230

APE-1FASI1


Selection :pages 15003/2 and 15003/3

Characteristics :pages 150001/3 and 15001/4


Connectors and cables for control and signalling units

Description For Wire Cable Sold in Unit Weightunits c.s.a. length lots of reference

mm2 mm kg

Self-stripping Ø 22 0.75 – 16 APE-1PAD21 0.020connector2-pin, 5 mm pitch

Cable with 1 connector Ø 22 0.75 500 (1) 8 APE-1C2150 0.1202-pin, 5 mm pitch

Cable with 2 connectors Ø 22 0.75 500 (1) 8 APE-1C2250 0.1302-pin, 5 mm pitch

Cable with 2 connectors Ø 16 0.75 500 (1) 8 APE-1C1250 0.1302-pin, 5 mm pitchand 2-pin Faston connector

Active splitter

Description Voltage Output type Reference WeightUs kg

Active splitter HE10 24 V Ue Tungsten filament APE-1R1628 0.130of 16 I/16 O 30 V max. 2.6 W pilot lightin 2 x 8 I/8 O

Dialbase for PLC and AS-i bus connections

Description Connector type to Voltage Number Number Reference WeightComponents PLC Ue of inputs of outputs

or Bus$ V kg

Dialbase 2-pin, PLC 24 8 8 APE-1B24M 0.08024 V-8 I/8 O 5 mm pitch HE10, channels channels

per channel 20-pin

Dialbase 2-pin, PLC 24 16 – APE-1B24E 0.08024 V-16 I 5 mm pitch HE10, channels

per channel 20-pin

Dialbase 2-pin, AS-i bus 24 4 4 APE-1FASI1 0.240AS-i 5 mm pitch 2 x 2-pin, channels, solid state4 I/4 O per channel 5 mm pitch supplied channels,

via the bus external supply

Dialbase for connection to other products (operating part)

Description Connector type to Voltage Number Reference Weightcomponents and Ue of pinsother products

V kg

Dialbase 2 to 16-pin, 5 mm $ 5…130 16, APE-1B230 0,075230 V pitch, modular " 5…240 volt-free

(1) The length of the cable can be reduced if necessary.


Installation systemTego Dial for Human-Machine interfacesDialfix fixed and rotating suspension arms

References, mounting examples

(1) Cut to required length.(2) 360° mounting option, before fixing.(3) Compatible with Dialmove APD-1M1FDF.

Dialfix fixed suspension arms for normal industrial environments

Description Material Tube Dialpack Number Inclination Reference WeightMax. L (1) side of clamps per clampint. Ø rotation (included)mm mm kg

Fixed 90° Painted alu./ 60 500 (2) 2 0°, + 15°, APD-1F5KC 3.750elbowed arm kit polyamide - 15°

Fixed 500 mm Painted alu./ 60 500 (2) 2 0°, + 15°, APD-1F5KD 3.350straight arm kit polyamide - 15°

Fixed 1000 mm Painted alu./ 60 1000 (2) 2 0°, + 15°, APD-1F10KD 5.150straight arm kit polyamide - 15°

Floor fixing Painted 60 – (2) 0 – APD-1FSF1 1.550support foot sheet steel(3)

Dialfix rotating suspension arms for corrosive environments

90° elbowed Stainless 40 500 350° 2 APD- APD-1S5KC 6.550arm kit steel 304 1S1RIR

1000 mm Stainless 40 1000 350° 2 APD- APD-1S10KD 7.200straight arm kit steel 304 1S1RIR

Tilting joint Stainless 40 – – – – APD-1S1RIR 0.700steel 304

Mounting examples

APD-1FSF1APD-1F5KC APD-1F/KD Floor fixingDialfix, fixed 90° elbowed arm kit Dialfix, fixed straight arm kit support foot

APD-1S5KC APD-1S10KDwith APD-1S1RIR


By using combinable modular elements, the Dialmove moving suspension arms allow total configuration freedom. Theexploded view shown below details the modular elements, their connection, fixing method and cable covers.

Example of calculating load limitsp Examples A and B : the load is limited by component 7.

p Example C : the load is limited by component 3,

p Example D : the load is limited by component 9,

Presentation

1 Straight tube2 Fixed right-angled joint3 Straight pivoting joint4 Wall fixing bracket6 Straight rotating fixing plate for Dialpack

Mounting examples

1 Straight tube 5 Straight fixed fixing plate for Dialpack2 Fixed right-angled joint (can be fitted 6 Tilted joint for straight fixed fixing plate

either way up) 7 Straight rotating fixing plate for Dialpack3 Straight pivoting joint 8 Pivoting right-angled fixing plate4 Wall fixing bracket 9 Pivoting wall fixing bracket

Example A Example B Example C Example D

Maximum weight = 15 kg.

- if 1* = 750 mm and 1** = 250 mm, maximum weight = 15 kg - weight of (1* + 1** + 2 + 5) = 4.5 kg- if 1* = 100 mm and 1** = 250 mm, maximum weight = 15 kg - weight of (1* + 1** + 2 + 5) = 10 kg

- if 1 = 1000 mm, maximum weight = 30 kg - weight of (1 + 1 + 2 + 5 + 6) = 12 kg.

Presentation, mounting examples

Installation systemTego Dial for Human-Machine interfacesDialmove moving suspension arms


(1) Weight limit 15 kg at horizontal distance of 850 mm.(2) Weight limit 30 kg at horizontal distance of 1600 mm.(3) Weight limit 15 kg at horizontal distance of 600 mm.

Dialmove moving suspension arms

Designation Usable Effect on Angular Reference Weightlength angle movementmm from … to kg

Straight tube 100 – – APD-1M010L 0.900

250 – – APD-1M025L 2.240

500 – – APD-1M050L 4.370

750 – – APD-1M075L 6.320

1000 – – APD-1M100L 8.430

Fixed right-angled 102 90° – APD-1M1EF0 0.730joint

Pivoting straight 150 – + 90°…- 90° APD-1M1RDR 3.480joint (1) (when straight)

Pivoting wall 149 – + 160°… - 160° APD-1M1FMR 7.900fixing bracket (2)

Rotating right-angled 85 90° + 160°…- 160° APD-1M1FER 5.700fixing plate (2)

Wall fixing bracket (2) 133 – – APD-1M1FM0 1.700

Straight fixed fixing 130 – – APD-1M1FDF 1.070plate for Dialpack

Straight fixed 25 15° – APD-1M1RIF 0.296tilted joint

Straight rotating 155 – +160…-160° APD-1M1FDR 1.930fixing platefor Dialpack (3)

Straight rotating 20 15° – APD-1M1RIR 0.442tilted joint


References

APD-1M025L

APD-1M1EF0

APD-1M1FM0

APD-1M1FDF

APD-1M1FDR

APD-1M1RDR

APD-1M1FMR

APD-1M1FER

APD-1M1RIF

APD-1M1RIR





18

28

a

b

a1

b1

4xM6H12

b

a

4xM6H12

d

a

c135

102

b

8

d

a

c

α

b

8

d

a

c

α

b

15

9

26

300

(1)

A A

4xM6H12

b

a

c

b

a

4xM6H12

b -4

5

b +

62,5

d -44

d +63,5

Fixing accessories for mounting (Plates, tubes, etc…)

Detail A

APD-1B//Cut-out

a b a1 ±1 b1 ±1APD-1B34 359 201 334 175APD-1B36 509 201 484 175APD-1B64 359 351 334 325APD-1B92 209 501 184 475APD-1B94 359 501 334 475APD-1B96 509 501 484 475

APD-1P// APD-1P//S APD-1P// Fixing using lugs AE3-FX122 (rear view)

a b c d α no. of a b c d no. oflocks locks

APD-1P34 401 204 151 278 13° 1 APD-1P34S 440 250 177 400 1APD-1P64 401 354 151 278 13° 1 APD-1P64S 440 400 177 400 2APD-1P94 401 504 151 278 13° 1 APD-1P94S 440 550 177 400 2APD-1P96 551 504 200 428 8° 2 APD-1P96S 590 550 177 550 2

APD-1P64, APD-1P64S and APD-1P34S

APD- a b c Plates (2)1P64 225 171.6 105.5 –1P64S 325 225 62.5 AM3-PA431P34S 325 100 25 –

APD- a b1P34 225 109.6

APD-1P94, APD-1P94S and APD-1P96S APD-1P96

APD- a b Plates (2)1P94 225 321.6 –1P94S 325 325 AM3-PA441P96S 325 325 AM3-PA44

Plates (2) AM1-PA030AM1-PA130AM1-PA230AM1-PA330

(1) Ø 6.5 at intervals of 15 mm AM1-PA430(2) Compatible Telequick mounting

plates




Dimensions Installation systemTego Dial for Human-Machine interfacesDialboard, Dialpack


46

75

45,5

45,5

14,5

14,5

138,

5

46

75

45,5

18,5

14,5

21,5

46

75

14,5

22,6

21,8

76

21,8

22,6

46

75

21,8

14,5

22,6

ac

db

45,519,5

7,3

22,4

45,520

3

75

14,5

71,2

5

150

75

100

14,5

41,2

5

3

Installation systemTego Dial for Human-Machine interfacesPlates for other products

Plates for DIN 48 x 48 display unitsAPD-1A31D44

Plates for DIN 24 x 48 display units APD-1A31D24APD-1A21D44 APD-1A21D24

Plates for DIN 48 x 96 display unitsAPD-1A//// APD-1A12D24

APD- a b c d1A21D77 68.5 68.5 3.15 101A22D49 93 46 28.5 271A31D96 92.8 45.5 29.6 27.51A34H00 186 92 54.5 24.21A44P00 237 135 32 27.61A54E00 265.5 184 13.5 311A34HM0 191 94 55 23.21A64F1 209 243 46 23.71A74F2 285 309 8 23.41A76F2 285 309 83 231A44F32 187 137 57 26.71A54F33 285 211 8 21.41A56F33 285 211 83 211A5417L 209 135 46 77.71A44S07 134 170 83.5 10.21A54S17 231.5 195.5 34.8 22.51A34S03 138 68 81.5 36.2

1A44S05 110 158 95.5 16.21A44L90 194 128 53.5 31.21A54L95 204 188 48.5 26.21A54S25 283 179 9 30.71A34O20 178 100 61.5 16.9

Plates for joystick controllers XDA, Vario or K cam switchAPD-1A31XDA APD-1A21XDA

Dimensions

Presentation :pages 15000/2



88

48

57

90

3522

15

19

129

34,5

24

962

35

15

62

77 (

1)

90

G

G1

150

a

H1 b 150

H

Ø5,3

62

73

81

75

9250

Dialbase APE-1FASI1

Plates for keypads XBL-C1016 and XBL-C1020 Plates for keypads XBL-C1012, XBL-C5012R581 APD-1A32C16/APD-1A32C20 APD-1A32C12

APD- a b G G1 H H11A32C16 81 81 50 92 92 501A32C20 97.5 78.5 57 114 95 38

Dialbases APE-1B024/ and APE-1B230 Active splitter APE-1R1628

(1) Connector fitted.

Installation systemTego Dial for Human-Machine interfacesPlates for other productsDialbases and active splitter

Dimensions




19

129

34,5

24


Fixed suspension arms - Dialfix straight Available cross-section Dialfix elbowedAPD-1F/KD and APD-1S10KD for cable outlet APD-1F5KC and APD-1S5KC

APD-1F///

a ØAPD-1F5KD 500 (1) 70APD-1F10KD 1000 (1) 70 a b ØAPD-1S10KD 1000 (1) 48 APD-1F5KC 465 320 70(1) Cut to required length. APD-1S5KC 500 350 48Orientation of Dialpack in relation to positioning Mounting arm and clamps APD-1F5KC Fixing clamp cut-outof clamp parts (APD-1F/K/)

Rotary fixing clamp APD-1S5KC Fixing clamp cut-out Floor fixing support footand APD-1S10KD for Dialpack APD-1FSF1

(1) 4 cable ways, maximum Ø 13 mm.Wall and floor fixing clamp Fixing clamp cut-out Angled connector APD-1S1RIRAPD-1S5KC and APD-1S10KD

b

a

Installation system Tego Dial for Human-Machine interfacesDialfix fixed suspension arms, clamp

Dimensions, mounting




15

30

65

62

20

b

a

a > b

ab

c d90

b

d

a

c

b

d

a

c

a > bc > d

30

230

150

125

180

(1)

a

59

40

59,4

59,4

53

23


133

148 12

100

88

89

66

78

42

Ø9 or M8

85

126

45

64

236

45

85

149

122

13654

64

3595

112

34159

66

42

80

76 100

42

59,4

59,4

66

79

100

80

59,4

66

59,4

42130

99

62

90

150

102

102

62

90

a 62

90


Straight tubes APD-1M//// Fixed right-angled joint APD-1M1EFO

APD- a1M010L 1001M025L 2501M050L 5001M075L 7501M100L 1000

Wall fixing bracket APD-1M1FMO Rotating wall fixing bracket APD-1M1FMR

Rotating right-angled fixing plate APD-1M1FER Straight pivoting joint APD-1M1RDR

Straight fixed fixing plate APD-1M1FDF for Dialpack Tilted joint for straight fixed fixing plate APD-1M1RIF

Straight rotating fixing plate APD-1M1FDR for Dialpack Tilted joint for straight rotating fixing plate APD-1M1RIR

Dimensions, mounting


Specifications :page 15001/5



9 16 17 18 19 20

24 V

OU

T

1 8

0 V

OU

T

24 V

IN

0 V

IN X29 16 17 18 19 201 8X1

9 16 17 18 19 201 8

X4

9 16 17 18 19 201 8

X3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516 17 18 19 20 ON

a 0 V IN

NC

a 0 V OUT a 24 V IN

1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516

Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7I0 I1 I2 I3 I4 I5 I6 I7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516

X3X2

X1 X4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

X3

X2

201

205

204

208

7

101

105

104

108

4321

Bus

–

–

+I1 I4

–+

Q1 Q4

+

–

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516 17 18 19 20 ON

a 0 V a 24 V

1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1516

I8 I9 I10 I11 I12 I13 I14 I15I0 I1 I2 I3 I4 I5 I6 I7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

X3X2

X1 X4

Dialbase APE-1B24M Dialbase APE-1B24E

Dialbase APE-1B230 Dialbase APE-1FASI1

Active splitter APE-1R1628

Installation systemTego Dial for Human-Machine interfacesDialbases and active splitter

Schemes


Specifications :pages 15001/3 and 15001/4


22Q Ver3.00-EN.fm/2 Schneider Electric

Functions Assembly and connection of motor starters

Type Connecting blocks

For contactors D range K range

Starter type Direct Reversing Direct

Contactor coil a 24…240 V – 24…240 V – 12…240 V –voltage c – 12…250 V – 12…250 V – 12…250 V

Contactor references LC1-D09 LP1-D09 LP4-D09 LC1-D09 LP2-D09 LC1-K06 LP1/LP4-K06LC1-D12 LP1-D12 LP4-D12 LC1-D12 LP2-D12 LC1-K09 LP1/LP4-K09LC1-D18 LP1-D18 LP4-D18 LC1-D18 LP2-D18 LC1-K12 LP1/LP4-K12

Number of starters –per sub-base

Sub-base –

Connection by –

Types of connector –or Bus

Number of channels –

APP-1D1M

APP-1D1Bp

APP-1D1B4p

APP-1D2M

APP-1D2Bp

APP-1K1Bp

References

Pages 15014/2

System for aiding installationTego Power for starters

Selection guide

0122Q Ver3.00-EN.fmSchneider Electric

Assembly and connection of a group of starters Communication with the data processing section

Modular sub-bases Communication couplers

D and K range D range –

Reversing Direct D range Reversing –Direct and reversing K range

12…240 V – – –– 12…250 V – –

LC2-K06 LP2/LP5-K06 – –LC2-K09 LP2/LP5-K09LC2-K12 LP2/LP5-K12

4 Direct 2 Direct 1 Reversing –

Up to 8 motor starters with connecting kit –

– Connector to Terminal block BusPLCs

– HE 10 Screw or spring AS-i, Interbus S and optical S,Profibus DP andoptical DP, CanOpen, Device Net

8I/8O 16I/8O Depending on– coupler type

APP-1K2Bp

APP-1B4

APP-1B2

APP-1B1

APP-1CH

APP-1CV/1CE

APP-1Cpppp

15014/2 15014/3


Installation system Tego Power for motor power-starter components

Tego Power is a modular system which standardises and simplifies the implementation of motor power-starters with itsprewired control and power circuits.Hence, installation of a motor power-starter is quick, simple, safe and flexible with no wires needed for connection. Inaddition, this system enables the motor power-starter to be customised at a later date. The system reduces reducingmaintenance time and optimises panel space.The main components which make up this range are :- modular sub-bases - connection blocks- communication modulesThe motor power-starters concerned are those which combine :- Telemecanique GV2 circuit-breakers (mainly GV2-M and GV2-P) with an operating limit of 80% of maximum currentat an ambient temperature of 60¾C, up to 690 V (see page 15013/3),- with Telemecanique contactors, series K (LC1, LP1, LC2, LP2, LP4, LP5) from 6 to 12 A and series D (LC1, LP1, LP4) from 9 to 18 A.

p Tego Power Design definition software This software on CD-ROM enables the motor power-starter application to be graphically defined dependingon the circuit-breakers and contactors used. Itdetermines which Tego Power products are required forthe application. Referencing labels can also be createdfor the starters.

p Modular sub-bases There are 3 types of Tego Power modular sub-base : - sub-bases with 2 and 4 starters, APP-1B2 and APP-1B4, which can receive series K direct and -reversingcon-tactors, and series D direct contactors equipped with ana.c. or d.c. coil.- APP-1B1 sub-base, for a series D reversing starter.Sub-bases can be combined to form a variableconfigu-ration of 2, 4, 6 or 8 direct starters. One reversing starter occupies the same space on a -sub-base as two direct starters.Each sub-base comprises a prefabricated busbarsystemand a control-command circuit.Busbar systemA 3-phase prefabricated busbar system is integratedinto the sub-base and can be used to connect thecircuit-breaker to the power supply without the need forwiring simply by tightening the power screw terminals.The maximum operating currents are as follows :- 18 A per starter,- 32 A per sub-base,- 63 A per power supply 1.Protective covers 3 for power terminals, for the unusedstarter slots, are supplied with the sub-bases.Control-command circuit For each motor starter, a prefabricated control circuit isintegrated into the sub-base and is used to send dataof the following 3 types to the PLC :- circuit-breaker auxiliary contact,- contactor auxiliary contact, - contactor coil control. This I/O data is grouped on an HE 10 connector.

pp Sub-base interconnection kitThe APP-1EL connection kit is necessary for the inter-connection of the control and power circuits on two sub-bases.It contains the following accessories :- commoning link for the power,- commoning link for the coil control voltage,- ribbon cable with HE 10 connectors for connecting thesub-base I/O,- mechanical locking clips.

p AccessoriesMounting clips 4 for mounting and dismantling thesub-base fitted with motor power-starters. 2 mountingclips should be used for sub-bases with 2 starters or in-verter and 4 for sub-bases with 4 starters.Fixing bracket for earth wires of motor cables. Up to 4cables can be connected and linked in order to provideearth continuity.

Presentation

Description

Presentation, description





1 Power connection2 Contactor coil power supply3 Protective cover4 Mounting clips

214 3


Installation systemTego Power for motor power-starter components

p Connection blocks

Connection blocks perform the following 3 functions :- ensure the mechanical fixing of the motor starter tothe modular sub-base- connect the power terminals of the contactor 3 andcircuit-breaker 4- connect the auxiliary contact and A1-A2 coilterminals to the modular sub-base

These connection blocks comprise two sub-assem-blies :- an upper part 1 for connecting the circuit-breaker andcontactor- a lower part 2 under the contactor. It is available for 2types of configuration :

- without interface cassette for direct connection ofthe contactor coil control output,- with interface cassette 6 for relaying control of thecontactor coil.

All lower parts of the connection block 2 integrate :- the phase wiring guide 2b,- an external shunt 2a for connecting an external con-tact in series with the contactor coil or forced local con-trol (according to scheme, see page 15016/2).

A set of connection blocks adapted to each contactoror reversing contactor used is available (see the selec-tion guide on page 15011/2).

An additional GV2 auxiliary contact block must bemounted on each circuit-breaker, reference GV2-AE20or GV2-AE11 5.

p Interface cassettes 6

Some connection blocks have an interface cassette.Its role is to provide the interface between the lowvoltage PLC output (c 24 V) and the contactor coil(a 24 to 240 V).

These interface cassettes comprise an electro-mechanical relay. They can be ordered as a replace-ment part under the reference APP-1ER.

p Communication modules 7

Communication modules are used to send I/O datafrom a Tego Power motor power-starter configurationto the PLC.

The communication module is selected depending onthe type of connection required (see page 15011/3) : - in parallel mode (modules, terminal blocks or HE 10connector) - or in series mode on the bus (AS-i bus, Interbus S,Profibus DP, CAN Open or Device Net modules).

The connection between the modular sub-base andthe communication module is made using an HE 10connector 8.

Description (continued)

Description (continued)

2a

4

3

1

6

8





7

5

2b

2

Selection

Presentation, description :pages 15010/2 and 15010/3



Selection of the sub-base depends on several parameters :/ The type of contactor

The sub-bases are compatible with series D direct starter contactors and series K direct and reversing startercontactors. Series K and D contactors can be installed together on a single sub-base. A special sub-base is availablefor a series D reversing starter. Important : 2 direct contactors (LC1 or LP1) must be used with the integratedmechanical and electrical interlocks (LA9-D0902) to create a series D reversing starter. LC2 or LP2 reversingcontactors are not suitable.

/ The number of starters to be installedFor a single configuration, combinations of 2, 4, 6 and 8 starters are possible by joining sub-bases together.

/ The maximum currentThe following maximum current restrictions must be observed :- 18 A per starter (a reverser is counted as 1 starter),- 32 A per sub-base, with either 2 or 4 starters,- 63 A per power supply.For example : a configuration with 3 sub-bases, sub-base A (4 starters), sub-bases B and C (2 starters each) :- IA, IB and IC, the current for each sub-base must not exceed 32 A,- IA + IB + IC must not exceed 63 A. Otherwise, a second power supply is required on sub-base C.

Modular sub-base selection table

Selection of the breaker-contactor connection block depends on the type of contactor to be installed and, if required, onthe interfacing of the contactor coil control.

Connection block selection table

(1) To create a D reverser, 2 LC1-D or LP1-D direct contactors must be used with the integrated mechanical and electricalinterlocks (LA9-D0902).(2) Complete the reference with the compatible voltage code.

Selecting Tego Power sub-bases

Type of sub-base Modular sub-base forSeries D contactor Series K contactordirect reversing (1) direct reversing

Sub-base with 4 starters APP-1B4 – APP-1B4 APP-1B4

Sub-base with 2 starters APP-1B2 – APP-1B2 APP-1B2

Sub-base with D reverser – APP-1B1 – –

Selecting connection blocks and contactors

Adaptable contactor Coil control Connection block for

interfacing Series D contactor Series K contactorVoltage Reference (2) direct reversing (1) direct reversing

" 12…240 V LC1-D0910// Relay APP-1D1M APP-1D2M – –

LC1-D1210//LC1-D1810//

$ 12...250 V LP1-D0910// Relay APP-1D1B APP-1D2B – –

LP1-D1210// – APP-1D1BD APP-1D2BD – –LP1-D1810//

Low LP4-D0910// Relay APP-1D1B4 – – –consumption LP4-D1210// – APP-1D1B4D – – –

$ 12...250 V LP4-D1810//

" 12…240 V LC1-K0610// Relay – – APP-1K1M –LC1-K0910//LC1-K1210//

$ 12...250 V LP1-K0610// Relay – – APP-1K1B –LP1-K0910//LP1-K1210// – – – APP-1K1BD

" 12…240 V LC2-K0610// Relay – – – APP-1K2MLC2-K0910//LC2-K1210//

$ 12...250 V LP2-K0610// Relay – – – APP-1K2BLP2-K0910//LP2-K1210// –



Selection (continued)




Selection of the communication modules depends on the type of connection required :- by removable screw or spring terminal blocks,- parallel via HE 10 connector and Telefast cable,- serial via Bus (AS-i bus, Interbus S and optical S, Profibus DP and optical DP, CAN Open or Device Net modules)

/ Terminal block connectionAPP-1CV and APP-1CE modules are 16 input/8 output - screw or spring - removable terminal block modules which canbe used for wire-to-wire connection of data from the circuit-breaker and contactor contacts as well as the coil controloutputs from each motor starter. The removable terminals are included with the modules.

/ Parallel connection via HE 10 connectorThe APP-1CH 1 module is an 8 input/8 output module, fitted with an HE 10 connector for fast connection to PLCs usinga prefabricated Telefast cable (see selection guide, page 15012/2).Connection to a TSX Micro is direct, using the 8 input/8 output module TSX DMZ16DTK 2 and the ABF-H20H//0 or TSXCDP//3 3 Telefast cable.

/ Serial connection via BusThe APP-1CAS2 AS-i module is an 8 input/8 output module on AS-i Bus (2 addresses).The Interbus S APP-1CIB0 and optical S APP-1CIB3 , Profibus DP APP-1CPF0 and optical DP APP-1CPF3, CAN OpenAPP-1CCO0 and Device Net APP-1CDN0 modules are 16I/8O modules for connecting APP-1B/ sub-bases.The Interbus S APP-1CIB2 and optical S APP-1CIB5, Profibus DP APP-1CPF2 and optical DP APP-1CPF5, CAN OpenAPP-1CCO2 and Device Net APP-1CDN2 modules are 32I/24O modules in total, ie. :- 16I/8O for connecting APP-1B/ sub-bases with up to 8 starters,- an additional 2 x 8I/8O available on 2 HE 10 connectors 4 compatible with the Telefast cables, and therefore with theHE 10 APP-1CH module.All the optical modules (Interbus S and Profibus DP) enable connection by fibre optic.

/ Comments on the 8I/8O modulesThe APP-1CH (HE10 connector) and APP-1CAS2 (AS-i 8I/8O) modules are fitted with a 4-switch system providing thefollowing selections :- switches C and D : option to feed back to the PLC, either data from the circuit-breaker contact or from the contactor oneach of the 8 starters- switch E : an external input can be selected for each of the 4 end starters (no. 5 to 8), if the starter is not being used,- switch F : an external input can be selected for each of the 4 end starters (no. 5 to 8), if the starter is not being used.The position of switches C, D, E, F can be defined using Tego Power Design software.

Communication module selection table

(1) HE 10 connector for connecting either Telefast sub-bases, APP-1CH module, or APE-1B24M Tego Dial Dialbaseinterface.

Selecting Tego Power communication modules

Type of connection Number of I/O Number of Number Referenceavailable for HE 10 (1) of I/O moduleAPP-1B/ sub-base connectors per HE 10

HE 10 connector 8I/8O – – APP-1CH

Removable screw terminal block 16I/8O – – APP-1CV

Removable spring terminal block 16I/8O – – APP-1CE

AS-i bus 8I/8O – – APP-1CAS2

Interbus S bus 16I/8O 0 – APP-1CIB02 8I/8O APP-1CIB2

Interbus optical S bus 16I/8O 0 – APP-1CIB32 8I/8O APP-1CIB5

Profibus DP bus 16I/8O 0 – APP-1CPF02 8I/8O APP-1CPF2

Profibus optical DP bus 16I/8O 0 – APP-1CPF32 8I/8O APP-1CPF5

CAN Open bus 16I/8O 0 – APP-1CCO02 8I/8O APP-1CCO2

Device Net bus 16I/8O 0 – APP-1CDN02 8I/8O APP-1CDN2

1

3

2

APP-1CIB2

4



Choice of connection between the APP-1CH communication module and the PLC

Installation systemTego power for motor power-starter components

PLC Components necessary for the connection of the PLC

Brand Type Connection Terminal block Compatible PLC cards Communication Telefast Splitter blockmodularity module cables

APP-1CH ABF-H20H//0 or APE-1R16288 I/8 O TSX CDP//3

Telemecanique TSX 8 In + 8 Out – TSXDMZ16DTK 1 1Micro

16 In + 16 Out – TSXDMZ64DTK 1 1 1

Telemecanique TSX 16 In + 16 Out – TSXDEY32D2K/64D2K, 1 1 1Premium TSXDSY32T2K/64T2K,

TSXDEY16FK

Telemecanique TSX 16 In + 16 Out – TSXBLK71 + TSXDET32//, 1 1 147-107 TSXBLK91 + TSXDST3292

Modicon Compact 16 In + 16 Out – DA0216, DAP216/217, 1 1 1984/A120 DE0216, DEP217/220

Modicon Quantum 32 In + 32 Out – DDI353/853, DD0353 1 1 1

April 32 In + 32 Out – IDB3224, QDB3205, 1 1 1QPA3205

Siemens 95U/100U 8 In + 8 Out (included in Telefast 4218MA12/4318MA11 1cable) 4418MA11/4518MA11

16 In + 16 Out 6EP5////1AA00 4828MA13 1 1 1

Siemens 115U 8 In + 8 Out 6EP5////1AA00 4207LA11, 4307LA12, 14417LA11, 4517LA11/21

135/ 8 In + 8 Out 6EP5////1AA00 4204UA14, 4304UA14, 1155U 4414UA14, 451-UA14

Siemens S7-300 8 In + 8 Out 6ES79213AB000AA0 3211B/0/-0AA0, 13221B/0/-0AA0

S7-400 8 In + 8 Out 6ES79213AB000AA0 4211BL00-0AA0 14221BL00-0AA0

16 In + 16 Out – 1746OB16/1746IB16 1 1 1

Allen SLC500 32 In + 32 Out – 1746IB32, 1746OV32, 1 1 1Bradley 1746OB32

Telefast cables for connection to the PLC

ABF-H20H//0 ABF- ABF- ABF- ABF- ABF- ABF- ABF- ABF- or H20H//1 H28H//0 S16//H0 H40H//0 H40H//1 R16H//0 R16H//1 M16H//0 H32H//0 M32H//0 A32H//0TSX-CDP///

2

2

2

2

2

2

1

2

1

1

1

1

1 1

1 1

Characteristics

pages 15010/2 and 15010/3 pages 15011/2 and 15011/3


Type of sub-base APP-1B1, APP-1B2, APP-1B4

General environment

Standard IEC 439-1

Certifications UL, CSA

Degree of protection Conforming to IEC 529 IP 20

Resistance to incandescent wire Conforming to IEC 695-2-1 °C 960

Shock resistance Conforming to IEC 68-2-27 11 ms and 15 gn (half sinewave)

Vibration resistance Conforming to IEC 68-2-6 and BV/LR gn 5…300 Hz : 4 and 3…100 Hz : 0.7

Withstand to electrostatic discharge Conforming to IEC 1000-4-2 Level 3

Withstand to radiated fields Conforming to IEC 1000-4-3 V/m 10 (26…1000 MHz)

Immunity to rapid transients Conforming to IEC 1000-4-4 Level 3Wave form :

Surge withstand Conforming to IEC 1000-4-5 kV 2 in common mode, 0.6 in differential mode 1.2/50 µs - 8/20 µsImmunity to radio electrical fields Conforming to IEC 1000-4-6 V 10 (0.15...80 MHz)

Ambient air temperature Operation in floor-standing enclosure °C -5…+60Operation in wall-mounted enclosure °C -5…+40Storage °C -40…+70

Space required around sub-base For cable access and heat dissipation mm > 30Degree of pollution 3

Mounting of sub-base using 4 screws Diameter Ø mm 5

Suitable wire Voltage supply Number of wires 3cross-sections for power

Tightening torque Nm 2.2

Flexible cable with end mm2 16

Flexible cable without end mm2 25

Solid cable mm2 25

Voltage supply Number of wires 2for control Tightening torque Nm 0.8coil contactor Flexible cable with end mm2 1.5

Flexible cable without end mm2 2.5

Solid cable mm2 2.5

Connection of pins to the circuit Tightening torque control Nm 1.2breaker or contactor terminals power Nm 1.7

3-phase power circuit characteristics

Maximum current per power supply Conforming to IEC 439-1 A 63 (single power supply to one or more sub-bases)per sub-base Conforming to IEC 439-1 A 32

GV2 operating limit 80% of Imax at 60° C ambient temp. (see table on opposite page)Maximum current per starter A 18Insulation voltage V 750Operating voltage V 690U imp kV 6Rated frequency Hz 50-60Conditional nominal short-circuitcurrent Isc at 415 V Conforming to IEC 439-1 kA 50Permissible nominal short timecurrent Conforming to IEC 439-1 kA 9.1 (for 70 ms)

Control circuit characteristics

Contactor coil control voltage V " 5…250V $ 24...48

Presentation, description : Selection : References : Dimensions, schemes :
pages 15014/2 and 15014/3 pages 15015/2 to 15016/3

Characteristics (continued)



Table of GV2 circuit-breaker current limitation at 60 °C ambient temperature with Tego Power

Circuit-breaker reference GV2 ratings (1) Maximum current of GV2 with Tego PowerGV2-M06 and GV2-P06 1 - 1.6 A 1.28 AGV2-M07 and GV2-P07 1.6 - 2.5 A 2 AGV2-M08 and GV2-P08 2.5 - 4 A 3.2 AGV2-M10 and GV2-P10 4 - 6.3 A 5 AGV2-M14 and GV2-P14 6 - 10 A 8 AGV2-M16 and GV2-P16 9 - 14 A 11.2 AGV2-M20 and GV2-P20 13 - 18 A 14.4 AGV2-M21 and GV2-P21 17 - 23 A 18 A(1) Thermal release adjustment range.

Characteristics of the interface cassette electromechanical relays

Connection block type APP-1D1/, APP-1D2/, APP-1K1B, APP-1K2B, APP-1ER

Characteristics of the electromechanical relay control circuit (PLC end)

Rated voltage at Us $ V 24

Energisation threshold at 40 °C $ V 19.2

Drop-out voltage at 20 °C $ V 2.4

Maximum operating voltage $ V 30

Maximum current at Us mA 15

Drop-out current at 20 °C mA 1

Maximum power dissipated at Us W 0.36

Disappearance of voltage ms 5

Characteristics of the electromechanical relay output circuit

Type of contact 1 N/O

Maximum switching voltage " V 250

$ V 250

Operating current frequency Hz 50/60

Maximum current of the contact A 4

Other characteristics of the electromechanical relay

Maximum operating Between coil energisation ms 10time at Us (including bounce) and closing of the contact

Between coil de-energisationand opening of the contact ms 5

Maximum switching At no-load Hz 10frequency

At Ie Hz 0.5

Mechanical durability In millions of operating cycles 20

Dielectric strength V 1000 (50/60 Hz) - 1 min.

Rated impulse withstand voltage kV 2.5

Primary/secondary rated V 300insulation voltage

Maximum current for 24 V - DC 13 A 0.6500 000 operations

230 V - AC 15 A 0.9





Characteristics of parallel link communication modules

Type of module APP-1CH APP-1CV, APP-1CE

Number of channels

Inputs 8 16

Outputs 8 8

Display of supply voltages By LED By LED(V In, V Out)

Input characteristics

Supply voltage $ V 24 24

Max. current per channel mA 20 20

Total max. current mA 160 320

Output characteristics

Operating voltage $ V 24 24

Max. current per channel mA 100 100

Total max. current A 1 1

Connection to the sub-base By 30-way, HE 10 connector By 30-way, HE 10 connector

Connection to the PLC By 20-way, HE 10 connector –and Telefast cable

Connection to the 24 V supply, By removable connector at intervals of 5.08 mmconnection of external I/O Cable cross-section : 2.5 mm2 without cable end, 1.5 mm2 with cable end

Tightening torque : 0.8 Nm





Characteristics of communication via bus modules

APP-1CIB0/3, APP-1CCO0 APP-1CIB2/5, APP-1CCO2Type of module APP-1CAS2 APP-1CPF0/3, APP-1CDN0 APP-1CPF2/5, APP-1CDN2

Ambient air temperature °C 0 °C to + 55 °C 0 °C to + 55 °C 0 °C to + 55 °C

Number of channels

Inputs 8 16 16 + (2 x 8 external on HE 10) = 32

Outputs 8 8 8 + (2 x 8 external on HE 10) = 24

Power supply Via the AS-i bus External by removable connector at intervals of 5.08 mm

Display By LED (I/O and power supply) By LED (I/O communication and faults)

Current drawn on the Bus mA < 280 x 2 – –

Inputs V 24

mA 5 per input

Outputs V 24

mA 50 per output relay 500 per output(relay compulsory)

AS-i profile S7.0 x 2 –

Connection to the sub-base By 30-way, HE 10 connector By 30-way, HE 10 connector

Connection of external I/Os – – By 2 20-way HE 10connectors

Connection to the bus By 2-way removable connector, APP-1CIB0, AAP-1CIB2 : 2 shielded SUB-D 9 connectors : at intervals of 5.08 mm - male for signal input,

- female for signal output.APP-1CPF0, AAP-1CPF2 : Shielded SUB-D 9 connector.APP-1CC0/, AAP-1CDN/ : 5-way connector, at intervals of 5.08 mm.APP-1CIB3, AAP-1CIB5 : Fibre optic connector F-SMA.APP-1CPF3, AAP-1CPF5 : Fibre optic connector HP-SIMPLEX.

Characteristics of the connection kit

Type of kit APP-1EL

Commoning link for the power

Operating voltage Ue V 690

Max. current per phase A 32

Commoning link for the coil control

Operating voltage Ue V 250

Commoning link for the I/O control

Operating voltage $ V 24




(1) Protective covers, supplied with the sub-bases, for power terminals of unused starter slots.(2) To create a D reverser, 2 LC1-D or LP1-D direct contactors must be used with the integrated mechanical andelectrical interlocks (LA9-D0902).(3) A connection block comprises an upper block and a lower block. Some lower blocks have an interface cassette witha electromechanical or solid state relay.(4) Electrical locking is possible by adding front attachments to the connectors, connected to external links.

Modular sub-bases

Description Number of protective Reference Weightcovers supplied (1) kg

Sub-bases with 4 starters 2 APP-1B4 1.125

Sub-base with 2 starters 1 APP-1B2 0.663

Sub-base with D reverser (2) – APP-1B1 0.690

Connection blocks (3)

Description For Voltage Type of Coil Reference Weightcontactors starter interfacing

V kg

Connection blocks LC1-D0910 a 12…240 Direct Relay APP-1D1M 0.120LC1-D1210LC1-D1810

LP1-D0910 c 12...250 Direct Relay APP-1D1B 0.120LP1-D1210LP1-D1810 – APP-1D1BD 0.110

LP4-D1210 c 12...250 Direct Relay APP-1D1B4 0.120LP4-D1810

– APP-1D1B4D 0.110

LC1-D0910 a 12…240 Reversing Relay APP-1D2M 0.320LC1-D1210 (2)LC1-D1810

LP1-D0910 c 12...250 Reversing Relay APP-1D2B 0.350LP1-D1210 (2)LP1-D1810 – APP-1D2BD 0.340

LC1-K0610 a 12…240 Direct Relay APP-1K1M 0.100LC1-K0910LC1-K1210

LP1-K0610 c 12...250 Direct Relay APP-1K1B 0.100LP1-K0910LP1-K1210

LC2-K0610 a 12…240 Reversing Relay APP-1K2M 0.290LC2-K0910 (4)LC2-K1210

LP2-K0610 c 12...250 Reversing Relay APP-1K2B 0.290LP2-K0910 (4)LP2-K1210

Accessories

Description Type Sold in Unit Weightof relay lots of reference kg

Replacement Electro- 1 APP-1ER 0.017interface cassettes mechanical

Inter sub-base connection kit – 1 APP-1EL 0.055

Mounting clips for sub-base – 2 APP-1YF1 0.160

Fixing bracket for earth cables – 1 APP-1YM1 0.158

References





APP-1B4

APP-1pppppp

APP-1Epp

APP-1YF1

APP-1YM1



(1) For the connection of additional external I/O.(2) Not compatible with APP-1DppD connection blocks without relays.(3) With integrated electrical interlocking, for LC1-D and LP1-D contactors.

Communication modules

Description Type of connection No. of HE 10 Reference Weightor Bus connectors (1) kg

Terminal block Screw APP-1CV 0.390communicationmodules Spring APP-1CE 0.356

Communication HE 10 – APP-1CH 0.343modules withconnector

Communication AS-i (2) – APP-1CAS2 0.416modules via bus

Interbus S – APP-1CIB0 0.5302 APP-1CIB2 0.530

Interbus optical S – APP-1CIB3 0.5302 APP-1CIB5 0.530

Profibus DP – APP-1CPF0 0.5302 APP-1CPF2 0.530

Profibus optical DP – APP-1CPF3 0.5302 APP-1CPF5 0.530

CAN Open – APP-1CCO0 0.5302 APP-1CCO2 0.530

Device Net – APP-1CDN0 0.5302 APP-1CDN2 0.530

Accessories for communication module

Description Characteristics Sold in Reference Weightlots of kg

Intelligent HE10 splitter Voltage : 24 V Ue/30 V max. 1 APE-1R1628 0.130box (16I/16O in 2 x 8I/8O) Type of output : 2.6 W tungsten

filament pilot light

Self-stripping connector 2-pin, on 5 mm pitch 16 APE-1PAD21 0.020(for Ø 22 units) Wire c.s.a. : 0.75 mm2

Insulation Displacement Colour : yellow 5 LA9-Z32825 0.100Connector (IDC) for AS-ibus

Contact blocks for GV2 motor-circuit breaker

Description Mounting Type of Sold in Unit Weightcontact lots of reference kg

Instantaneous Front N/O + N/C 10 GV2-AE11 0.020auxiliary contacts

N/O + N/O 10 GV2-AE20 0.020

Accessory for creating a D reverser

Description Mounting Type of Reference Weightcontact kg

Mechanical Side, between N/C + N/C LA9-D0902 0.060interlock (3) 2 contactors

Tego Power Design definition software

Description Language Support Version Reference Weightkg

Definition software English and CD-Rom 01 APP-1C10M 0.100French

References





APP-1CH

APE-1R1628

APE-1PAD21

Dimensions



38

8

102,

7

254

50

62

124,2

46,75

185,59,25

9271

,213

253,95

a9,25

71,2

132

a128,7

8

102,

7

254

50

Modular sub-bases

Communication moduleAPP-1C/

Common side view APP-1B4 APP-1B/

APP- a1B1 1081B2 931B4 185.5

APP- a1CH 351CV 351CE 351CAS2 351CIB/ 451CPF/ 451CC0/ 451CDN/ 45

Presentation, description : Selection : Characteristics : References :
pages 15013/2 to 15013/5 pages 15014/2 and 15014/3

Dimensions



b1 (2)

b

a

254

(1)

300

(3)

284

50

100

89 30 17,75

52

12

12

65,5

Mounted assembly (sub-base, connection blocks, communication module)

(1) Allow 25 mm of free space on each side to reduce overheating and to allow starters to be disconnected.(2) Add 10 mm for modules APP-1CIB/, APP-1CPF/, APP-1CCO/, APP-1CDN/.(3) Distance between fixing screws. The mounting clips (optional) allow the sub-base, fitted with motor power-starters, to be dismantled. AAP-14M1 fixing bracket for earth cables

Depth a b b1 (2)With contactor LC/-D/// 135 2 starters 93 128With contactor LP1-D/// 135 D reverser 108 143With contactor LP4-D/// 170 4 starters 185.5 220.5With contactor L//-K/// 135 8 starters 371 406

Presentation, description : Selection : Characteristics : References :
pages 15013/2 to 15013/5 pages 15014/2 and 15014/3



Control-command circuit diagrams for a direct starter

3 - With forced local start, cable on shunt (3) - (without APP-1ppppD connection blocks and with frontal auxiliary contact GV2-AE20). The cabling of the shunt for a forced local start is equally possible with connection blocks APP-1ppppD

(1) Km1 : APP-1ER or APP-1ES interface relay(2) KM1 : contactor coil(3) External shunt on the lower connection block. It can be used to connect an external input.(4) To communication module(5) Maximum control voltage of contactor coils c 48 V/a 240 V(6) Control unit (option) for forced local start(7) 2-position “Auto-Manual” selector switch (option)

APP-1CE and APP-1CV communication modules

(conforming to standards "Low voltage installation regulations" C 15-100 and "Machine safety" NF EN 60205-1 standards)

1 - Without APP-1DppppD connection blocks and with frontal auxiliary contact 2 - With APP-1DppppD connection blocks and frontal auxiliary contactGV2-AE20 GV2-AE20

A Tego Power sub-baseB Communication moduleX1, X4 HE 10 connector, removable terminal block (see below)Q1 Thermal-magnetic motor circuit-breaker

A Tego Power sub-baseB Communication moduleX1 Removable terminal block for connection of circuit-breaker contacts 1 to 8 (terminals QI.1 to QI.8)X2 Removable terminal block for connection of contactor contacts 1 to 8 (terminals KMI.1 to KMI.8)X3 Removable terminal block for connection of interface relays 1 to 8 (terminals KmO.1 to KmO.8)X4 Removable terminal block for the I/O 24 V supply

Schemes





24 V power supply :V In : inputs

V Out : outputs



Can Open APP-1CCO2 and Device Net APP-1CDN2 communication modules

(1) Can Open or Device Net bus A Tego Power sub-base.B Communication module.X1 Removable terminal block, 5 pins, for the bus connection.X2, Address switch.X3, X4 20-way HE 10 connectors, for the connection of 8 external inputs and 8 external outputs.X5 Removable terminal block, 4 pins, at intervals of 5.08 mm, for the 24 V IN and 24 V OUT module supply.

Interbus S, APP-1CIB2 communication module Profibus DP, APP-1CPF2 communication moduleWith the exception of X1 and X2, the scheme is identical to the one shown With the exception of X1 and X2, the scheme is identical to the one shown above. above.

X1 Male SUB-D connector for the Interbus S input. X1 Female SUB-D connector for the Profibus DP connection.X2 Female SUB-D connector for the Interbus S output. X2 Address switches.

Intelligent splitter box APE-1R1628

Schemes





8 inputs 8 inputs 8 outputs

8 inputs 8 outputs 8 inputs 8 outputs

addr

ess

8 inputs 8 inputsaddress



APP-1CH communication module, diagram and operating principleSwitches C and D are used to select feedback from the contactor or circuit-breaker contact (pins 1 to 8 on the HE10 connector) for each starter. In addition, onthe last 4 starters, it is possible to choose between feedback from the contactor or circuit-breaker contacts, and an external input (switch E and pins 5 to 8 onthe HE10 connector). External inputs are connected to terminals I.4 to I.7.Interface relays are connected to pins 9 to 16 on the HE10 connector. For the last 4 starters, it is possible to choose either coil control (Km5 to Km8), orconnection of local external outputs (terminals Q.4 to Q.7) using switch F.

APP-1CAS2 communication module, diagram and operating principleSame operating principle as the APP-1CH module : switches E and F are used to select the local I/O and switches C and D are used to select the contactor orcircuit-breaker contact. In the case of this module, data is fed back to the PLC via the AS-i bus.

A Tego Power sub-baseB Communication moduleX1 20-way HE10 connectorX2, X3 Removable terminal blocks, 8 pins, at intervals of 5.08 mm, for the connection of 4 external inputs and 4 external outputsX4 Removable terminal blocks, 4 pins, at intervals of 5.08 mm, for the I/O 24 V power supply (APP-1CH) or the AS-i bus (APP-1CAS2).C, D Selector switches for feedback from the contactor or circuit-breaker contact for each of the 8 starters.E Selector switch for each of the last 4 starters (5 to 8), between feedback to the PLC of the state of the circuit-breaker or contactor (result of switch D)

or of an internal input (if the starterisnot used)F Selector switch for each of the last 4 starters (5 to 8), between controlling the contactor coil or an external output (if the starter is not used).

Schemes





Local inputs Local outputs

Option of connecting 4 local external inputs and 4 localexternal outputs : selection via switches F and E

24 V supply :VIn : inputsVOut : outputs

Local inputs Local outputs

Option of connecting 4 local external inputs and 4 localexternal outputs : selection via switches F and E


Installation systemTego Power for motor power-starter componentsCommunication modules

Schemes (switch functions)

APP1-CH and APP-1AS2 communication modules : procedure for configuring input switches C, D and E, and output switch FThe table below can be used to set the position of the switches on the front panels of the modules.

Example of the procedure to be used to set the display for input switches C, D and E, and output switch F

Switch C Switch D Switch E Switch FPower-starter components 1 to 4 Power-starter components 5 to 8 Power-starter components 5 to 8 Control of power-starter components

or external inputs 5 to 8 or external outputsDP No. 1 DP No. 2 DP No.3 DP No. 4 DP No. 5 DP No. 6 DP No. 7 DP No. 8 DP W DP X DP Y DP Z DP No. 5 DP No. 6 DP No. 7 DP No. 8

or W or X or Y or Z or I5 or I6 or I7 or I8 or Q5 or Q6 or Q7 or Q8CB Cont CB Cont CB Cont CB Cont CB Cont CB Cont CB Cont CB Cont W I5 X I6 Y I7 Z I8 Coil 5 Q5 Coil 6 Q6 Coil 7 Q7 Coil 8 Q8

0 v v v v v v v v v v v v v v v v 01 v v v v v v v v v v v v v v v v 12 v v v v v v v v v v v v v v v v 23 v v v v v v v v v v v v v v v v 34 v v v v v v v v v v v v v v v v 45 v v v v v v v v v v v v v v v v 56 v v v v v v v v v v v v v v v v 67 v v v v v v v v v v v v v v v v 78 v v v v v v v v v v v v v v v v 89 v v v v v v v v v v v v v v v v 910 v v v v v v v v v v v v v v v v 1011 v v v v v v v v v v v v v v v v 1112 v v v v v v v v v v v v v v v v 1213 v v v v v v v v v v v v v v v v 1314 v v v v v v v v v v v v v v v v 1415 v v v v v v v v v v v v v v v v 15

Switch positions corresponding to configuration selectedInput Switches C D E Output Switch FData on the state of : Control of :8 circuit-breakers (1 to 8) 0 0 0 4 motor power-starters 08 contactors (1 to 8) 15 15 0 4 external outputs 154 circuit-breakers and 4 external inputs 0 Insignificant from 0 to 15154 circuit-breakers and 4 external inputs 15 Insignificant from 0 to 1515

1 Select the required data on the 8 input channels and 4 output channelsInput Output

Channel 1 2 3 4 5 6 7 8 5 6 7 8Data CB CB CB Cont. Cont. CB Ext. Ext. Coil Ext. Coil Ext. Then, in the table below :

2 Select the display for switch C, which is reserved for motor power-starter components 1 to 4 onlyShade in the 4 columns corresponding to the circuit-breaker for channels 1, 2 and 3, and to the contactor for channel 4.The horizontal line containing the four shaded v indicates the number of switch C to be displayed : 8.

3 Select the display for switch D, for the motor power-starter components and external inputs 5 to 8 .Shade in the 4 columns corresponding to the contactor for channel 5, to the circuit-breaker for channel 6, and the 2 columns for channels 7 and 8 (external inputs).The horizontal line containing the four shaded v indicates the four display options for switch D : 1, 5, 9 or 13.

4 Select the display for switch E, for the last 4 inputs.Shade in columns W and X for channels 5 and 6, and columns E7 and E8 for external inputs 7 and 8.The horizontal line containing the four shaded v indicates the number of switch E to be displayed : 12.

5 Select the display for switch F, for the 4 outputs.Shade in the 4 coil columns for channel 5, Q6 channel 6, coil channel 7, Q8 channel 8.The horizontal line containing the four shaded v indicates the number of switch F to be displayed: 10.

Switch C Switch D Switch E Switch FPower-starter components 1 to 4 Power-starter components 5 to 8 Power-starter components 5 to 8 Control of power-starter components

or external inputs 5 to 8 or external outputsDP No. 1 DP No. 2 DP No. 3DP No. 4 DP No. 5 DP No. 6 DP No. 7 DP No. 8DP W DP X DP Y DP Z DP No. 5 DP No. 6 DP No. 7 DP No. 8

or W or X or Y or Z or I5 or I6 or I7 or I8 or Q5 or Q6 or Q7 or Q8CB Cont.CB Cont.CB Cont.CB Cont.CB Cont.CB Cont.CB Cont.CB Cont.W I5 X I6 Y I7 Z I8 Bob.5Q5 Bob.6 Q6 Bob.7Q7 Bob.8Q8

0 v v v v v v v v v v v v v v v v 01 v v v v v v v v v v v v v v v v 12 v v v v v v v v v v v v v v v v 23 v v v v v v v v v v v v v v v v 34 v v v v v v v v v v v v v v v v 45 v v v v v v v v v v v v v v v v 56 v v v v v v v v v v v v v v v v 67 v v v v v v v v v v v v v v v v 78 v v v v v v v v v v v v v v v v 89 v v v v v v v v v v v v v v v v 910 v v v v v v v v v v v v v v v v 1011 v v v v v v v v v v v v v v v v 1112 v v v v v v v v v v v v v v v v 1213 v v v v v v v v v v v v v v v v 1314 v v v v v v v v v v v v v v v v 1415 v v v v v v v v v v v v v v v v 15

01Q Ver2.00-EN.fm/2 Schneider Electric

Application Single pole splitter block Horizontal busbar system

Type Single-pole splitter block Complete busbar system for the distribution of current using removable- 1 upstream cable connection (35 mm2 tap-off units or component mounting plates incorporating an electrical tap-off.

solid or 25 mm2 flexible cable).- 6 downstream cable connections (up

to 6 mm2 solid or 4 mm2 flexiblecables).

Composition Single-pole splitter blockes. incorpo - 1 set of prefabricated 4-pole busbars comprising 12 to 54 tap-offrating universal fixing for 1, 6, 7, 4, outlets (depending on model) and incorporating an incoming supply mounting rails and Telequick pre-slotted terminal block.mounting plates - Prefabricated removable 16 and 32 A tap-offs, either 2-pole, 3-pole, 4-pole

or 3-pole + common.- Mounting plates for 1 or 2 components providing both electrical supply

(25 and 50 A ratings) and support for all types of equipment.- Width extension plates for use with the above mounting plates for

building more complex equipment.

Features - Compact size. - Prefabricated busbar system suitable for all types of equipment, with- Suitable for control circuits. possibility of adding or modifying outgoing loads, quite safely, under - Can be referenced using AB1 clip-in live circuit conditions.

markers. - Degree of protection IP 20.- Degree of protection IP 20.

Rating 90 A 160 A

AB3 AK5Type references

Pages 13211/3 13221/2

Power distribution in control panels

Selection guide

0101Q Ver2.00-EN.fmSchneider Electric

Horizontal and vertical distribution system Vertical and horizontal distribution system

Sub-assemblies and accessories for mounting and cabling to copper Complete prefabricated plug-in busbar system for supply of power to severalbusbar sets (thickness 5 mm, height 12 to 60 mm). partitioned individual motor starters, etc..

- Insulated busbar supports for 3 or 4-pole systems (busbars not supplied). - 1 set of 3 or 4-pole busbars, height 1800 mm, comprising 32 tap-off outlets- Screw clamp connectors that clamp directly onto the copper busbars (16 on each side).

(no drilling required). - Disconnect blocks rated at 125 and 250 A, 3-pole + N + PE.- Connector plates and associated screw terminal clamps. - Pre-slotted mounting plates for components.- Protective cover. - Operating key ensuring operation of stab connectors incorporated in the- Single-pole adaptor block that clamps directly onto the copper busbar disconnect block.

(no drilling required) enabling up to 6 cables to be tapped off. - Available as option: partitioning accessories and extra lateral supports formounting plates.

- Sub-assemblies enabling variable composition by the customer to suit - Self-supporting 1800 mm high metal cased busbar system (for other sizes,individual application needs. please consult your Regional Sales Office).

- Screw clamp connectors and adaptor blocks clamp directly onto the - Each tap-off can be isolated by means of a visible break disconnect block copper busbars; no drilling required. without having to switch off the mains supply, thus allowing continuous operation

- Degree of protection IP 20.

200 to 690 A 400 and 800 A

AK2 AK3

13211/2 13221/2

2

Control panel power distributionFor horizontal and vertical power distribution

(2) To withstand the peak currents indicated, the cables must be securely clamped within a maximum distance of 250mmfrom the busbar centres.

Busbar system characteristics

Copper busbars Dimensions mm 12 x 5 20 x 5 30 x 5 40 x 5 50 x 5 60 x 5

Busbar current Conforming to DIN 43671 at ambient A 200 270 380 480 580 690carrying capacity (1) temperature 35 °C

(1) Coefficient K to be applied for other °C 20 25 35 45 55 65ambient temperatures

K 1.14 1.1 1 0.9 0.7 0.6

Maximum let-through A2s 70.106 180.106 370.106 560.106 780.106 1000.106

energy : I2t

Permissible peak currents in thebusbars depending on thedistance between supports (2)

Screw clamp connector characteristics

Rated insulation voltage a 750 V conforming to NF C 20-040 and VDE 0-110

Vibration resistance 10…55 Hz, amplitude 1 mm conforming to NF C 63-065

Flame resistance 960 °C conforming to NF C 20-455 VO for all plastic components conforming to UL 94

Electric shock protection Insulated housing to protect against accidental contact with live parts, markable with 5 AB1-R or G markers

3-phase short-circuit withstand 1 terminal : 25 kA (peak)2 associated terminals : 50 kA (peak)

Characteristics

Spacing between busbar supports

References : pages 13211/5 and 13211/4


Per

mis

sibl

e pe

ak c

urre

nts

Recommended operating zone

Control panel power distribution For horizontal and vertical power distribution

Characteristics of single-pole splitter blocks AK2 and AB3

Rated insulation voltage (Ui) a 750 V conforming to NF C 20-040a 600 V conforming to CSA

Vibration resistance 10…55 Hz, amplitude 1 mm, conforming to NF C 63-065

Flame resistance VO conforming to UL 94

Enclosure material and colour Polyamide 6.6, grey RAL 7032

Mounting AB3-RV162U : clip-on mounting on 1, 5, 4 mounting rails and on Telequick pre-slotted mounting plates

Upstream connection

AK2-BA162U On 5 or 6 mm thick copper bar by means of screw clamp connectorTightening torque : 10 N.m

AB3-RV162U For flexible copper cable with cable end, from 4 to 25 mm2 For solid cable from 6 to 35 mm2

Downstream connection 6 screw connectors, size 4 conforming to NF C 63-062Connector capacity (conforming to § 8.2.4.3 IEC Recommendation 947.1) :- Solid conductor : 1 to 6 mm2

- Flexible conductor with cable end : 0.34 to 1 mm2 (1 or 2 wires) – 1.5 to 2.5 mm2 (1 wire)Rated current : Ie = 25 A x 6Screw heads protected by removable markable cover.

Marking By 6 AB1-R or AB1-G clip-in markers upstream and/or 4 AB1-R or AB1-G clip-in markers for each tap-off outlet.

Assembly recommendations

Screw clamp connector AK2-BA01 On copper bar only.Connection of copper cables fitted with cable ends.

Connector plates AK2-SP Chamfered face in contact with the clamp of the screw clamp connector.

Terminal clamp AK2-SEwith screws, washers and nuts

Terminal clamp AK2-SE For two cables of similar c.s.a. c.s.a. mm2 Type of clamp requiredmin. max.6 16 AK2-SE2016 35 AK2-SE2516 50 AK2-SE3025 95 AK2-SE40

Cable c.s.a. adaptor AK2-SC01 For two cables of substantially different c.s.a. c.s.a. mm2 with adaptorfor use under terminal clamp min. max.

1…4 6…161…6 16…351…10 16…501…16 25…95

Characteristics and assembly recommendations

References : pages 13211/3 and 13211/4





Insulated busbar supports

Application Busbar dimensions Kit Weightmm reference kg

For 3 or 4-pole busbar 12 x 5 or 20 x 5 AK2-SB31 0.250systems

30 x 5 or 40 x 5 AK2-SB32 0.265

50 x 5 or 60 x 5 AK2-SB33 0.270

The pre-assembled kit comprises 2 insulated supports, 3 insulated tubes, 2 Allen head screws, 2 H6 nuts. Suitable formounting on AM1-P pre-slotted plates or 1, 7 or 4 mounting rails using M6 screws.

Copper bars (for use with insulated supports)

Dimensions mm 12 x 5 20 x 5 30 x 5 40 x 5 50 x 5 60 x 5Current carrying capacityconforming to DIN 43671 A 200 270 380 480 580 690

Associated screw clamp connector

Application Sold in Unit Weightlots of reference kg

For clamping onto 5 mm thick copper bar, without 12 AK2-BA01 0.050drilling and with maximum capacity of 2 x 10 mm2 cables with cable ends.Markable with 5 AB1-R or AB1-G clip-in markers.

Connector plates

Width Maximum Fixing Sold in Unit Weighttap-off current lots of reference kg

mm A

20 200 on 1 screw 10 AK2-SP20 0.020clamp connector

30 600 on 2 associated screw 10 AK2-SP30 0.050clamp connectors

40 700 on 2 associated screw 10 AK2-SP40 0.090clamp connectors

Terminal clamps

Application Fixing Sold in Unit Weightlots of reference kg

For 2 cables from 6 to 16 mm2 on 20 mm connector plate 20 AK2-SE20 0.005using M8 screws (not supplied)




Single-pole splitter blocks

Cabling Sold in Unit WeightUpstream Downstream lots of reference kg

6 flexible cables up to 2.5 mm2 Clamping onto 10 AK2-BA162U 0.095with cable ends 5 or 6 mm thick copper

bar, without drilling

4 to 25 mm2 flexible cable 10 AB3-RV162U 0.095or 6 to 35 mm2 solid cable

Mounting and cabling accessory references

AB3-RV162U



(2) Can be secured with ≤ M5 screw.

Protective cover

Application Fixing Length Sold in Unit Weightmm lots of reference kg

For 3 and 4-pole Clips onto 2000 1 AK2-CB200 0.960busbar systems AK2-SB

busbar supports (1).

Cover extension

For 3 and 4-pole Clips or slides 2000 1 AK2-CP200 0.210busbar systems onto AK2-CB

protectivecover (2)

End partition

For insulating the ends of Screw fixing with 1 AK2-CE01 0.085the busbar run from other AF1-BA1 universalmetal components clamps on the busbar

system insulated supports

End stop

To keep the Screw fixing onto 1 AK2-XB01 0.170busbars in the the busbar systemvertical position insulated supports

Cable c.s.a. adaptor

For clamping cables Used under 20 AK2-SC01 0.006of varying c.s.a. AK2-SE (cables from 1 to 16 mm2 cable clampswith cables up to 95 mm2)

Cable support

For cables from 10 to 95 mm2 Clips onto 1 and 7 10 AK2-FC01 0.010Each cable is clamped mounting railsbetween 2 cable supports width : 35 mmExample : 3 cables require then held by 4 supports screw pressure

(1) Can be secured with M5 screw.

Mounting and cable accessory references



AK2-CP200

AK2-CE01

AK2-XB01

AK2-SC01

AK2-FC01

AK2-CB200


Busbar system supports + protective coversAK2-SB3p + AK2-CBppp + AK2-CPppp

AK2-SEpp

AK2- bar size b HSB31 12 x 5 98 57 ± 3

20 x 5 106 65 ± 3SB32 30 x 5 116 75 ± 3

40 x 5 126 85 ± 3SB33 50 x 5 136 95 ± 3

60 x 5 146 105 ± 3

(1) Protective cover AK2-CB.(2) Protective cover AK2-CP mounted on AK2-CB.

Connector plates Associated screw clamp connectorAK2-SP20 AK2-SP30 AK2-SP40 AK2-BA01

Thickness : 3 mm Thickness : 4 mm Thickness : 5 mm (1) CHc M6 screw.

Terminal clamps

AK2- a b c d e ØSE20 20 13 5 2.5 8 8.8SE25 25 15 6.5 3 9.5 10.8SE30 30 15 6.5 3 11 10.8SE40 40 19 9 3 12 12.8

Single-pole splitter blocksAK2-BA162U, AB3-RV162U

Mounting

(1) CHc M6 screw.

Dimensions

(1)




Control panel power distributionCMD® prefabricated plug-in busbar system

The design and manufacture of automation and distribution systems often requires the use of a busbar system to supplypower to several individual motor starters, etc.The Telemecanique CMD® prefabricated busbar system enables panel builders to minimise mounting and wiring timefor both open type and enclosed equipment. Only 4 fixing points are needed to install the prefabricated busbar system,which fits easily into all standard 2 metre high enclosures. The self-supporting busbar can provide mechanical supportfor up to 32 tap-offs.

The CMD® busbar system provides 4 main functions :

carrying electric current

By means of 3 or 4-pole busbar systems.2 ratings are available : 400 and 800 A.The factory assembled busbar system is fully protected by a metal casing.

distribution of electric current

The busbar system has 32 tap-off outlets, 16 on each side, at 100 mm centres.Each tap-off outlet hooks easily onto the front of the busbar system.The tap-off system is fast and safe.Electrical connection is made automatically by means of stab connectors,operated from the front by means of a removable key.

isolation of individual tap-offs

Each tap-off outlet can be isolated by means of a visible break disconnectblock, without having to switch off the mains supply, thus allowing continuousoperation.There is a padlocking facility for up to 3 padlocks in the isolate position.

support of the equipment

Mounting plates (1, 2 or 3 x 100 mm modules) are simply and automaticallypositioned on the support block by means of 3 screws.Their depth is adjustable.Each plate is pre-drilled to allow easy fixing of contactor breakers.Telequick type slots are provided for all other products which can be clipped onfrom the front.

Further accessories allow panels to be adapted to suit specific applications and operating requirements :- mechanical interlocking device to prevent on-load disconnection,- early break auxiliary contact block,- partitioning elements, enabling physical separation of the tap-off outlets,- mounting rail supports, for rail mounting of terminal blocks,- end fixing bracket (for use on panels subject to vibration),- front plate (can be used to mount control and signalling units),- special protective conductor, to increase the c.s.a. of the earth.

General




Control panel power distributionCMD® prefabricated plug-in busbar system

Characteristics

Conforming to standards Components for building low voltage equipment conforming to NF EN 60439.1, (C63-421). NF C 63412, IEC 439-1,BS 5486.Visible break disconnect block : AC-20 conforming to IEC 947-3.

Approvals CMD 400 A : BV, DNV, GL, OVE, LROS, NKK, CSA, , RINA.CMD 800 A : OVE, LROS, NKK, CSA, , RINA.IMPORTANT : If the CMD busbar system is used for building UL equipment.The system builder must :- install an overvoltage protection device recognised by UL, upstream of the installation,example : Square D reference SP3650.- carry out assembly to AK3-LK1 (drawing file), in installations where incoming powersupply is by means of cables with Isc > 35 kA.- provide all necessary markings (tightening torque, temperature class of conductors,hort-circuit current, etc.).

Protective treatment “TC”

Degree of protection Busbar tap-off outlets : IP 40Conforming to IEC 529 Bare disconnect blocks : IP XXB (against access to live parts)

Resistance to external 2 joules. Code IK 07 conforming to NF EN 50102impacts

Fixing Busbars :- from the front by 4 Ø 10 mm holes, one of which is a button-hole type to facilitate positioning.Tap-off outlet :- positioning from the front by 4 locating pins,- manual locking by applying pressure,- unlocking by 1/4 turn using screwdriver.

Material Metal casing for busbars : 1.5 mm galvanised sheet steelDisconnect block support : 1.5 mm galvanised sheet steelEquipment mounting plate : 2 mm sheet steel treated with zinc chromate

Busbars 3-pole or 4-pole : 33 x 8 silver plated copper (400 A)66 x 8 silver plated copper (800 A)

Rated insulation voltage 690 V

Rated current Busbars : 400 A and 800 A (see table below)Disconnect block : 125 A and 250 A

Short-circuit withstand Nominal short time rating (1 s) : 50 kA rmsNominal peak current : 105 kA (cos ϕ : 0.25)

Earthing Earthing continuity between the busbars and the starter modules by a copper pressure contact mounted on the disconnect block support.

Protective conductor Provided by the busbar metal casing(copper equivalent : 70 mm2, resistance 0.248 mΩ/m).As an option : special 25 x 2 mm copper conductor(total copper equivalent : 120 mm2, resistance 0.155 mΩ/m).

Disconnect block cable capacity 2.5 to 16 mm2 cable with cable end (using clamp)50 mm2 cable with lug (using M6 screw)

Permissible peak current Isc-kA-Peak Ambient temperature 35 °Cin a horizontally mounted busbar Derating Rated current (A)system, depending on distance factors CMD 400 CMD 800between disconnect blocks In enclosure 0.75 400 –

0.8 – 800 1 300 630

In open air 1 400 800

1 or 2 busbars50 x 5/Ph or50 x 10/Ph

Fixing centres betweenisolators in mm

Characteristics





Control panel power distributionCMD® prefabricated plug-in busbar systemHorizontal and vertical power distribution

Supplied fitted with AK3-SBp supports for mounting AK3-PLp pre-slotted plates

Supplied with screws for fixing onto AK3-SBp supports (included with AK3-BSppp disconnect block or to be usedwithout disconnect block - see page 13221/4). This corresponds to one tap-off outlet module.

(1) The protective conductor PE is normally provided by the metal busbar casing.(2) Visible break isolation.Padlocking facility for up to 3 padlocks in the disconnected position.A test device incorporated in the disconnect blocks allows testing of the control circuit in the isolated position (when earlybreak auxiliary contact blocks have been fitted).(3) The 250 A disconnect blocks are made up using two 125 A disconnect blocks, mechanically interlocked with a singleoperator.(4) Marine specification : add the letter V to the end of the reference; it is then essential to use extra lateral support forthe mounting plate (see page 13221/5).

Busbar system with metal casing (1)

Rating Number of Polarity Reference Weighttap-off outlets(100 mm pitch) kg

400 A 32 (16 on each side) 3-pole AK3-JB43 25.000

3-pole + N AK3-JB44 30.000

800 A 32 (16 on each side) 3-pole AK3-JB83 40.000

3-pole + N AK3-JB84 50.000

Disconnect blocks (2)

Rated Polarity Number of Reference (4) Weightthermal 100 mmcurrent modules kg

125 A 3-pole + N + PE 1 AK3-BS141 1.500

2 AK3-BS142 2.000

3 AK3-BS143 2.500

250 A (3) 3-pole + N + PE 2 AK3-BS242 3.000

3 AK3-BS243 3.500

Pre-slotted mounting plates

Application Suitable Number of Reference Weightfor fixing 100 mmon modules kg

For mounting AK3-BS141 or AK3-SB1 1 AK3-PL1 0.350equipment

AK3-BS142 or AK3-SB2 2 AK3-PL2 0.800

AK3-BS242 2 AK3-PL2M 0.680

AK3-BSp43 or AK3-SB3 3 AK3-PL3 1.250

Operating key


Ensures operation of the 5 AK3-DM1 0.028disconnect block stabconnectors (key can onlybe withdrawn in position“O” or “I”).

References

Illustrations :page 13221/2



p For signalling either the “On” or the “Off” state of the

(1) The mounting plate support can accommodate the AK3-CF2C additional front plate (see page 13221/7).(2) This device does not exist for eitheir GV2 or integral LD4 : for these products, use a contact block reference XC1-ZP2005.(3) These are compatible with AK2-CB200 and CP200 protective covers (see page 13211/4), clip-on fixing or clip-on +Ø 6 screw (not supplied).(4) Permissible peak current according to distance between the disconnect blocks.

Mounting plate supports (1) without disconnect block

Application Number of Reference Weight100 mmmodules kg

For mounting pre-slotted 1 AK3-SB1 0.700plate AK3-PLpwith depth adjustment.Supplied with necessary 2 AK3-SB2 1.200accessories for fittingonto the busbar system.

3 AK3-SB3 1.700

Mechanical interlock device (2)

Application Can be used Reference Weightwith kg

Prevents on-load disconnection Integral 18, 32, GV3 AK3-DV1 0.080when associated with :- an Integral 18, 32 or 63contactor breaker or- a GV3 motor circuit breaker Integral 63 AK3-DV2 0.180

Auxiliary contact

p For early breaking of the control circuit and ensuring XC1-ZP2005 0.040off-load disconnection (1 or 2 contacts may be fitted)

disconnect block (1 contact only may be fitted)

Protective cover for busbar head

Description Application Reference Weightkg

Cover consisting of 2 identical CMD 400 A, CMD 800 A AK3-XCP 0.630parts. The distance betweenthese parts can be adjustedaccording to the busbar rating.

Special protective earth conductor

25 x 2 mm copper bar with rounded edges for fixing by rivets AK3-XT4 0.730or nuts and bolts at the appropriate positions along the busbar run

Insulated busbar support blocks (3)

Description Permissible Number and c.s.a. Sub-assembly WeightApplication current of copper bars reference

(4) per phaseA mm kg

Sub-assembly comprising 600 1 x 50 x 5 AK3-XS05 1.6003 identical insulated busbarsupport blocks and fixingscrews for the assembly ofa horizontal busbar system 880 1 x 50 x 10 AK3-XS10 1.450by the user (busbars notsupplied)

1080 2 x 50 x 5 AK3-XS05 1.600

1580 2 x 50 x 10 AK3-XS10 1.450

References Control panel power distributionCMD® prefabricated plug-in busbar systemAccessories for assembly by user (to be ordered separately)



(1) For use when increased mechanical rigidity is required : panels subjected to vibration, transport of completed panels,tap-offs incorporating heavy products.(2) Mounting rails (to be ordered separately) for installing terminal blocks or components of varying depths.Mounting rail fixed on support by means of Ø 4 x 15 mm self-tapping screws, fixing centres : 82.5 mm (1 module),182.5 mm (2 modules), 282.5 mm (3 modules).Maximum length of mounting rail : 93 mm (1 module), 193 mm (2 modules), 293 mm (3 modules).(3) Support fixed on mounting plate by rivets or Ø 4 mm nuts/bolts (not supplied).

For extra lateral support of mounting plate (1)

Description Sold Unit Weightin lots referenceof kg

Vertical support for use 1 TA5-XB02 3.450with end fixing bracket

End fixing brackets 1 x 100 mm 2 AK3-XF1C 0.100(adjustable depth) modulefor use on pre-slottedmounting plates

2 x 100 mm 1 AK3-XF2C 0.200modules

3 x 100 mm 1 AK3-XF3C 0.300modules

1/4 turn screw + clip-in clasp 10 AK3-XM1T 0.085for fixing bracket AK3-XFpC onthe vertical support

Locating peg for vertical 10 AK3-XM1P 0.095positioning of the tap-off outlet

Supply to control circuits

Description Reference Weightkg

Lot of 4 busway supports TB5-XB03 0.750(designed to take 1 to 3, 2-pole busways)

2-pole busway TA5-XB05 0.400(length 2 m, for cutting to length by the user)

For fixing 1, 5, 4 mounting rails (2)


Support (3) for 1 mounting rail 20 AK3-XS01 0.050(adjustable depth)

Support (3) for 3 mounting rails 10 AK3-XS02 0.120

Partition fixing accessories (horizontal and rear)


Self-tapping screws Ø 4 x 8 mm 100 AK3-XV48 0.002pushing waste materialtowards the outside(avoids getting swarfinside the equipment) Ø 4 x 15 mm 100 AK3-XV415 0.002

Control panel power distributionCMD® prefabricated plug-in busbar systemAccessories (to be ordered separately)

References




Control panel power distributionCMD® prefabricated plug-in busbar systemPartitioning accessories for assembly by user (to be ordered separately)

(1) Prevents access from the front to the inside of the assembly.Can be used to mount control and signalling units.Front plates with cut-out (width 45 mm) are designed to accommodate the operating knob of flush-mounting products.Fixed to the front plate support by 2 Ø 4 x 15 mm self-tapping screws (see page 13221/5) and 1 Ø 5 mm nut/bolt (notsupplied).(2) Pre-fitted with AK3-XFpC fixing bracket.For use with front plate or horizontal partitioning.Fixed by rivets or Ø 4 mm nut/bolts (not supplied).(3) Fixing screws supplied.(4) Fixed by Ø 4 x 8 mm self-tapping screws (see page 13221/5).(5) Can be used to mount components. Pre-fitted with end brackets. Fixed by Ø 4 x 8 mm self-tapping screws (see page13221/5).

Front plates (1) colour beige RAL 7032

For use Cut-out Sold in Unit Weighton lots of reference kg

1 x 100 mm module without 2 AK3-CF1P 0.430

with 2 AK3-CF1D 0.390

2 x 100 mm modules without 1 AK3-CF2P 0.840

with (for 1 AK3-CF2D 0.740Integral 18 and 32)

with (for 1 AK3-CF2D6 0.740Integral 63)

3 x 100 mm modules without 1 AK3-CF3P 1.230

with (for 1 AK3-CF3D 1.110Integral 18 and 32)

with (for 1 AK3-CF3D6 1.110Integral 63)

with (for 1 AK3-CF3D66 1.110Integral 63 reverser)

Front plate supports (2)

1 x 100 mm module – 2 AK3-XS1CF 0.230

2 x 100 mm modules – 1 AK3-XS2CF 0.450

3 x 100 mm modules – 1 AK3-XS3CF 0.670

Additional front plate (3)

Description Sold in Unit Weightlots of reference kg

For use with AK3-SBp mounting plate supports, or 1 AK3-CF2C 0.060disconnect blocks AK3-BS142, BS143 or BS243

Horizontal partitioning (4)

Can be mounted at top or bottom, by inverting 2 AK3-CH1 0.720

Rear partitioning (5)

For use Sold in Unit Weighton lots of reference kg

1 x 100 mm module 2 AK3-CA1 0.520

2 x 100 mm modules 1 AK3-CA2 1.000

3 x 100 mm modules 1 AK3-CA3 1.480

References

Illustrations :page 13221/6



Busbars with metal casing 1, 2 or 3 module starter with pre-slotted plate attachedAK3-JBpp AK3-BSppp + AK3-PLp

AK3- a a1 Starter b b1 g Usable length forJB4p 503 443 1 module 94 82 mounting componentsJB8p 536 459.5 2 modules 194 182

3 modules 294 2821, 2 or 3 module starter with accessories :AK3-CA1 + AK3-XS1CF + AK3-CF1P + AK3-XS02 (viewed from above)Operating key fitted : AK3-DM1

AK3- a G Starter H (1) Interlock for a1JB4p 54 466 1 module 52 1 x Ø 6.6 integral 18/32 (1 way)33JB8p 70.5 482.5 2 modules 152 2 x Ø 6.6 integral 18/32 (2 way)30

3 modules 252 2 x Ø 6.6 integral 63 (1 way) 79AK3- a a1 a2 a3 G (1) 2 or 3 module unit, 2 x Ø 6.6 holes on 100 mm centres integral 63 (2 way) 100JB4p 121 60 57 64 100 (2) Probe travel GV3- 43JB8p 154 93 90 97 133 (3) Ø 3.5 hole for M4 screw, length 15 mm max.Protective cover for busbar head Insulated busbar support blocksAK3-XCP (1) AK3-XS05, XS10

a g

AK3-XS05 5.5 8(1) Comprising 2 identical parts AK3-XS10 10.5 8

Dimensions Control panel power distributionCMD® prefabricated plug-in busbar system


g 16 tap-offs on each sideof the trunking on 100 mmpitch


Mounting of starters on the busbar

Positioning of mounting plate

Possibilities for mounting Integral 18, 32 or 63 on AK3- mounting plate

(1) By using the fixing holes indicated, the bottom partition and AK3-DV1 mechanical interlock device can be fitted if necessary.(2) If reset device LA1-LC05p is not required, mounting on plate AK3-PL1 is possible with top partition and front plate. The number of modules occupied is 1.

(1) for GV2-P : 7 35 x 15(2) for GV3 : 7 35 x 7.5

Integral 18Integral LD1-LB030 + LD5-LB130 +Block of 5 contacts LA1-LB015 + LA1-LB015 +Block of 1 contact LA1-LB001 + LA1-LB001 +Block of 2 contacts LA1-LB031 –Block of 5 contacts – LA1-LB021 +Block of 1 contact – LA1-LB001

p Mounting possibleMounting on plate AK3- PL1 PL2 PL3 PL1 PL2 PL3With top partition (1) p p p – p pWith front plate p p p – p pNumber of modules occupied 1 2 3 – 2 3Fixing hole reference numbers (1) 10 10 10 – 11 11

Integral 32 Integral 63Integral LD1-LCp30 + LD1-LC040 + LD5-LC130 + LD5-LC130 + LD1-LDp30 + LD5-LD130 +Block of 6 contacts LA1-LC010 + LA1-LC010 + LA1-LC010 + LA1-LC010 + LA1-LC010 + LA1-LC010 +Tripping device LA1-LC07p + LA1-LC07p + LA1-LC07p + LA1-LC07p + LA1-LC07p + LA1-LC07p +Reset device LA1-LC05p (2) LA1-LC05p – LA1-LC05p + LA1-LC05p LA1-LC05p +Block of 3 contacts – – LA1-LC021 LA1-LC021 – LA1-LC021

p Mounting possibleMounting on plate AK3- PL1 PL2 PL3 PL1 PL2 PL3 PL1 PL2 PL3 PL1 PL2 PL3 PL1 PL2 PL3 PL1 PL2 PL3With top partition (1) – p p – p p – p p – – p – p p – – pWith front plate – p p – p p – p p – – p – p p – – pNumber of modules occupied 2 2 3 2 2 3 – 2 3 – 3 3 – 2 3 – 3 3Fixing hole reference numbers (1) 1 2 2 1 2+3 2+3 – 2+4 2+4 – 2+4 2+4 – 6+7 6+7 – – 8+9

Mounting Control panel power distributionCMD® prefabricated plug-in busbar system




Control panel power distributionPre-assembled panel busbar system AK5

The assembly of automated control and distribution panels requires the use of products that are not only safe but alsosimple and quick to mount and cable.

The AK5 pre-assembled busbar system meets these criteria by incorporating prefabricated elements which cater for 3principal functions :

Pre-assembled 160 A (at 35 °C) 4-pole busbar system 1.

4-pole busbar systems can be used for 3-phase + Neutral or 3-phase + Common.

The busbar systems are available in 6 lengths : 344, 452, 560, 668, 992, 1100 mm.

An incoming supply terminal block 2 is located at the extreme left of the busbar system.

“Knock-out” partitions allow cabling from above or below to the terminal block connections 3, which are protected by aremovable cover 4.

Tap-off units 5 (factory assembled) are available in 4 versions :- 2-pole,- 3-pole,- 4-pole (3-phase + Neutral),- 4-pole (3-phase + Common).

The tap-offs clip onto the busbar system with instantaneous mechanical and electrical connection to the busbars.

2 ratings are available : 16 and 32 A.

The tap-off units not only ensure rapid mounting but also provide visual “symmetry” for the power distribution circuit andcomplete safety when accessing under live circuit conditions.

Component mounting plate incorporating electrical tap-off.Tap-off rating : 25 A or 50 A.

The mounting plates clip onto the mounting rail 11, which also supports the busbar system, and at the same time makeelectrical connection via the incorporated tap-off.

2 types of mounting plate are available :

- single plate 6 (height 105 mm) with bolt-on 35 mm wide 5 rail 7. This omega rail may be bolted in one of two positions,each with a 10 mm vertical step,

- double plate 8 and 14 (height 190 mm) with 2 bolt-on 35 mm wide 5 rails 9 mounted on 100 mm fixing centres. Eachrail may be bolted in one of four positions, each with a 10 mm vertical step. These mounting plates are supplied withconnectors 12 to allow wiring between control and protection devices.

Single mounting plates enable the following distribution :- 2-pole (Ph + N) and (Ph + Ph),- 3-pole,- 4-pole (3 Ph + N or 3 Ph + Common).

Double mounting plates enable 3-pole or 4-pole distribution (3 Ph + N and 3 Ph + Common).

Bolt-on width extension plates 10 are also available for mounting wider components. Using a lateral end stop 15 inconjunction with these plates also supports the AK5-JB busbar system when used vertically.

A control terminal block 13, comprising of a support plate bolted onto the single or double mounting plates and a 10-poleplug-in block, enables connection of the control circuit wires (c.s.a. 1.5 mm2 max.).

Current supply

Current distribution

Component mounting

Presentation

Caractéristics :pages 13230/4 and 13230/5



Mounting :pages 13230/6 and 13230/7



(1) For conditions where conditional short-circuit current exceeds 25 kÂ.

Busbar system characteristics

Conforming to standards IEC 439

Approvals UL, CSA, DNV, LROS

Degree of protection Against access to live parts IP XXB conforming to IEC 529

Flame resistance Conforming to IEC 695 °C 850 (incandescent wire)

Conforming to UL 94 V0

Number of conductors AK5-JB14p 4

Supply current a

Rated operational frequency Hz 50 or 60

Rated operational current Ambient air temperature 35 °C A 160

Derating coefficient K applicable °C 35 40 45 50 55 60to rated operational currentfor ambient temperature greaterthan 35 °C K 1 0.96 0.92 0.88 0.83 0.78

Rated insulation voltage - Conforming to IEC 439-1 V 690

- Conforming to UL and CSA V 600

Operational voltage Off-load plugging-in and unplugging, with supply switched on

- Conforming to IEC 439-1 V 400

- Conforming to UL, CSA V 480

Plugging-in and unplugging with supply switched off

- Conforming to IEC 439-1 V 690

- Conforming to UL, CSA V 600

Maximum permissible kÂ 25peak current

Maximum let-through energy A2s 1 x 107

Short-circuit (1) and Type of protection Merlin Gerin circuit breaker Fusesoverload protection

161N 161H aM gF

Rating A 160 160 160 160

Prospective short-circuit current kÂ 25 50 100 100

Operational current A 160 160 160 160

Cabling Maximum c.s.a. Minimum c.s.a.

Flexible cable with cable end mm2 70 2.5

Solid cable mm2 70 2.5

Tightening torque Nm 10

Mounting position Horizontal or vertical (2) Fixing with screws supplied

(2) Using lateral end stop AK5-BT01 in conjunction with mounting plates AK5-PA.

Characteristics

Caractéristics :pages 13230/2 and 13230/3



Mounting :pages 13230/6 and 13230/7



Tap-off characteristics

Type AK5- AK5- AK5- AK5- AK5- AK5- AK5- AK5- AK5- AK5-PC12 PC12PH PC13 PC14 PC131 PC32L PC32LPH PC33 PC34 PC331

PC33L PC34L


Approvals UL, LROS, CSA, DNV

Degree of protection Against access to live parts : IP XXB conforming to IEC 529

Polarity Phase Phase 3-phase 3-phase 3-phase Phase Phase 3-phase 3-phase 3-phase+ + + + + + + + Neutral Phase Neutral Common Neutral Phase Neutral Common

Number of conductors and mm2 2 x 2.5 2 x 2.5 3 x 2.5 4 x 2.5 3 x 2.5 2 x 4 2 x 4 3 x 4 4 x 4 3 x 4conductor c.s.a. (UL cables) 1 x 1.5 1 x 1.5

Conductor colours Black Black Black Black Black Black Black Black Black BlackBlue Blue White Blue Blue White(Neutral) (Neutral) (Common) (Neutral) (Neutral) (Common)

Permissible current A 16 16 16 16 16 32 32 32 32 3210 10(Common) (Common)

Rated insulation voltage V 690 conforming to IEC 439-1

Rated peak current kÂ 6

Maximum let-through energy A2s 100,000 200,000

Conductor insulation PVC 105 °C

Mounting plate/tap-off characteristics

Type AK5- AK5- AK5- AK5- AK5- AK5- AK5- AK5-PA211N1 PA211PH12 PA231 PA241 PA2311 PA532 PA542 PA5312PA211N2 PA211PH13 PA232 PA242 PA2312PA211N3 PA211PH23 PA232S PA2312S


Approvals UL, LROS, CSA, DNV

Degree of protection Against access to live parts : IP XXB conforming to IEC 529

Polarity Ph + N Ph + Ph 3-phase 3-phase 3-phase 3-phase 3-phase 3-phase+ Neutral + Common + Neutral + Common

Number of conductors and mm2 2 x 4 2 x 4 3 x 4 4 x 4 3 x 4 2 x (3 x 4) 2 x (4 x 4) 2 x (3 x 4)conductor c.s.a. (UL cables) 1 x 1.5 1 x 1.5

Permissible current A 25 25 25 25 25 50 50 5010 (Common) 10 (Common)

Rated insulation voltage V 690 conforming to IEC 439-1

Rated peak current kÂ 6

Maximum let-through energy A2s 200 000

Conductor insulation PVC 105 °C

Characteristics of mounting rails AM1-DL201 and AM1-DL2017

Type “Top hat” 5 (width 75 mm, depth 15 mm)

Material 2 mm sheet steel

Surface treatment Zinc chromate

Characteristics



Component mounting plates incorporating tap-off mounted on AK5-JB busbar systemNote : If the starter is wider than the mounting plate, the width extension plate can be used to increase the width of the support plate.

AK5- AK5- AK5- AK5- AK5- AK5- AK5- AK5-PA211N1 PA231 PA241 PA232 PA242 PA232S PA532 PA542PA211N2 PA2311 PA2312 PA2312S PA5312

(1) 3-phase + Common PA211N3 (1) (1) (1) (1)

Mounting plate Width in mm 54 54 54 54 54 108 108 108incorporatingtap-off Height in mm 105 105 105 190 190 190 190 190

No. of 18 mm pitches 3 3 3 3 4 6 6 6

Thermal current 25 A 25 A 25 A 25 A 25 A 25 A 50 A 50 A

Application 1 Ph + N 3 Ph 3 Ph + N 3 Ph 3 Ph + N 3 Ph 3 Ph 3 Ph + NType of starter Minimum

centres No. of pitches used on the busbar systemwith 60 mmducting

Fuses, contactors andthermal overload relays

LS1-D25 170 4 4 – – – –

LS1-D25 + LA8-D254 170 – – 5 – – –LS1-D25 + LC1-D09 to D25and overload relay up to LR2-D1322 320 – – – 4 – –LS1-D25 + LC1-D09 to D25(with 1 add-on block LA8-D) 320 – – – 4 – –+ overload relay up to LR2-D1322Fuses, reversing contactors+ thermal overload relaysLS1-D25 + LC2-D09 to D18(with 1 add-on block LA8-D) 320 – – – – 6 –+ overload relay up to LR2-D1322LS1-D25 + LC2-D25(with 1 add-on block LA8-D) 320 – – – – 7 –+ overload relay up to LR2-D1322optimalbreaker-switches

GK2-CF03 to CF22 170 – 3 – – – –GK2-CF03 to CF22+ 4 add-on blocks GK2-AX 170 – 5 – – – –GK3-EF40 270 – – – – – 6GK3-EF40+ 4 add-on blocks GK2-AX 270 – – – – – 6optimal breaker-switch+ contactor + thermal overload relayGK2-CF03 to CF21 + LC1-D09 to D18+ overload relay up to LR2-D1322 320 – – – 3 – –GK2-CF03 to CF22 + LC1-D09 to D25+ overload relay up to LR2-D1322 320 – – – 4 – –GK2-CF03 to CF22 + 4 blocks GK2-AX+ LC1-D09 to D18 with 1 add-on block LA8-D 320 – – – 5 – –+ overload relay up to LR2-D1322optimal breaker-switch+ reversing contactor + thermal overload relayGK2-CF03 to CF22 + 4 blocks GK2-AX + LC2-D09 to D18 with 1 add-on block LA8-D 320 – – – – 6 –+ overload relay up to LR2-D1322GK2-CF03 to CF22 + 4 blocks GK2-AX+ LC2-D25 with 1 add-on block LA8-D 320 – – – – 7 –+ overload relay up to LR2-D1322

Mounting (equipment possibilities)






Control panel power distribution Pre-assembled panel busbar system AK5

Component mounting plates incorporating tap-off mounted on AK5-JB busbar systemNote : If the starter is wider than the mounting plate, the width extension plate can be used to increase the widthof the support plate.

AK5- AK5- AK5- AK5- AK5- AK5- AK5- AK5-PA211N1 PA231 PA241 PA232 PA242 PA232S PA532 PA542PA211N2 PA2311 PA2312 PA2312S PA5312

(1) 3-pole + Common PA211N3 (1) (1) (1) (1)

Mounting plate Width in mm 54 54 54 54 54 108 108 108incorporatingtap-off Height in mm 105 105 105 190 190 190 190 190

No. of 18 mm pitches 3 3 3 3 4 6 6 6

Thermal current 25 A 25 A 25 A 25 A 25 A 25 A 50 A 50 A

Application 1 Ph + N 3 Ph 3 Ph + N 3 Ph 3 Ph + N 3 Ph 3 Ph 3 Ph + NType of starter Minimum

centres No. of pitches used on the busbar systemwith 60 mmducting

Circuit breaker(type 1 coordination)

GV2-p06 to p22 170 – 3 – – – –

GV3-M01 to M40 270 – – – – – 6Circuit breaker+ contactorGV2-p06 to p16 + LC1-D09 or D12with 1 add-on block LA8-D 270 – – – 4 – –GV2-p06 to p20+ LC1-D09 to D18 270 – – – 3 – –GV2-p06 to p22 + LC1-D09 to D25with 1 add-on block LA8-D 270 – – – 4 – –GV3-M01 to M40 with GV1-App+ LC1-D09 to D32 270 – – – – – 7GV3-M01 to M40 + LC1-D09 to D32with 1 add-on block LA8-D 270 – – – – – 8Circuit breaker+ reversing contactorGV2-p06 to p20 + LC2-D09 to D18with or without add-on block LA8-D 270 – – – – 6 –GV2-p22 + LC2-D25with 1 add-on block LA8-D 270 – – – – 7 –integral contactor breaker+ protection moduleLD1-LB030+ LB1-LB03Ppp (integral 18) 270 – 3 – – – –LD1-LB030 with 2 add-on blocks LA1-LB+ LB1-LB30P (integral 18) 270 – 4 – – – –LD1-LB030 with 4 add-on blocks LA1-LB+ LB1-LB03P (integral 18) 270 – – – – 6 –LD1-LC030 + LB1-LC03M (integral 32) 270 – – – – – 6LD1-LC030 + LB1-LC03M (integral 32)with 1 add-on block LA1-LC and 1 reset 270 – – – – – 7device LA1-LC052pLD1-LC030 with 2 add-on blocks LA1-LB + LB1-LC03M (integral 32) 270 – – – – – 6integral reversing contactor breakerintegral 18 + protection moduleLD5-LB130+ LB1-LB03Ppp 270 – – – – 6 –LD5-LB130 with 3 add-on blocks LA1-LB+ LB1-LB03P 270 – – – – 8 –

Mounting (equipment possibilities)





References

pages 13300/11 to 13300/15

Mounting and cabling accessoriesNotched uprights for fixing mounting plates and rails

AZ1-XC1

AF1-CD081

AF1-VC830

(1) Fixing screw with captive washer and hexagon slotted head.(2) Fixing screw with hexagon head and contact washer.(3) Fixing screw with hexagon head and contact washer (for fixing mounting plate AM1-PA/// on nut AF1-CD081 andspacer AZ1-XC1.(4) Cylindrical, hexagon socket head screw with lock washer.(5) Steel treated with zinc chromate.(6) Steel treated with zinc chromate, stainless steel nut cage.

Pre-drilled notched uprights

Application Material and Height Sold Unit Weightsurface in referencetreatment mm lots of kg

Adjustable fixing centres 2 mm sheet 1075 2 AM3-EC105 1.800between rows of equipment: steel, treated 1475 2 AM3-EC145 2.500- in 2.5 mm steps (by notches) with zinc 1675 2 AM3-EC165 2.700- in 25 mm steps chromate 1875 2 AM3-EC185 3.000

Notched 1/4 turn sliding clip nuts (5) Associated screws (5)Type Sold Unit Weight Type Sold Unit Weight

in reference in referencelots of kg lots of kg

M6 10 AF1-CD6 0.053 M6 x 12 (1) 100 AF1-VA612 0.005M6 x 18 (1) 100 AF1-VA618 0.006

M8 10 AF1-CD8 0.053 M8 x 20 (2) 10 AF1-VC820 0.024

M10 10 AF1-CD10 0.053 M10 x 20 (5) 10 AF1-VC10 0.033

Clip nuts (indexed) (5) Associated screws (5)

M6 50 AA3-AA06 0.010 M6 x 12 (1) 100 AF1-VA612 0.005M6 x 18 (1) 100 AF1-VA618 0.006

M8 50 AA3-AA08 0.010 M8 x 20 (2) 10 AF1-VC820 0.024

Notched uprights

Application Material Height Sold Unit Weightand surface in referencetreatment mm lots of kg

Adjustable fixing centres 2 mm sheet 900 2 AM1-EC090 1.350between rows of equipment steel, treatedin 2.5 mm steps with zinc 1150 2 AM1-EC115 1.770

chromate2000 2 AM1-EC200 2.980

Nuts, screws and accessories (for fixing mounting plates and rails on notched uprights)

1/4 turn clip nuts (6) Associated screws (5)Type Sold Unit Weight Type Sold Unit Weight



M8 10 AF1-CD081 0.020 M8 x 20 (2) 10 AF1-VC820 0.024M8 x 30 (3) 10 AF1-VC830 0.025

M10 10 AF1-CD101 0.020 M10 x 20 (5) 10 AF1-VC10 0.033

Description Sold Unit Weightin referencelots of kg

Spacer for mounting plates (Ø 8 fixing) (5) 10 AZ1-XC1 0.013

Bracket for mounting rails at an angle (Ø 6 fixing) (5) 10 DZ5-MS10 0.020

AM3-EC

AM1-EC///

Dimensions :

References

pages 13300/11 to 13300/15

Mounting and cabling accessoriesPre-drilled uprights for fixing mounting plates and rails

DZ5-MS10

(1) Uprights for building chassis for use in:- metal enclosures type ACM : see pages13095/2 and 13095/3, - insulated dust and water tight enclosures type AC4 : see page13100/3.- insulated dust and water tight enclosures type ACP : see pages13104/3 and 13104/5- enclosures types AA3 and AA4 (see pages13147/3 and 13151/3).(2) Fixing screw with captive washer and hexagon slotted head.(3) Fixing screw with hexagon head and flat washer.(4) Cylindrical hexagon socket head screw with lock washer.(5) Steel treated with zinc chromate.

Pre-drilled uprights (1)

Application Material and Height Sold Unit Weightsurface in referencetreatment mm lots of kg

Adjustable fixing centres 2.5 mm sheet 1020 4 DZ6-MZ121 2.330between rows of equipment: steel, treatedin 20 mm steps with zincby Ø 11 mm holes chromate

1320 4 DZ6-MZ151 2.850

1420 4 DZ6-MZ161 2.920

1620 4 DZ6-MZ181 3.375

1820 4 DZ6-MZ200 3.750

1920 4 DZ6-MZ211 4.000

Nuts, screws and accessories (for fixing mounting plates and rails on pre-drilled uprights)

Notched clamp nuts (5) Associated screws (5)Type Sold Unit Weight Type Sold Unit Weight


M6 100 DZ5-MF6 0.007 M6 x 12 (2) 100 AF1-VA612 0.005M6 x 18 (2) 100 AF1-VA618 0.006

M8 100 DZ5-MF8 0.008 M8 x 20 (3) 10 AF1-VC820 0.024

Description For Sold Unit Weightmounting in referenceon lots of kg

Bracket for mounting rails DZ6-MZ 10 DZ5-MS10 0.020and terminal blocks at an angle AM1-EC(Ø 6 fixing) (5) AM3-EC

DZ6-MZ///

Dimensions :

References

pages 13300/11 to 13300/15

Mounting and cabling accessoriesTelequick pre-slotted mounting plates

For small size equipment

(1) 2 mm sheet steel. Suitable for vertical butt mounting, to provide maximum usable area over the whole height of thechassis. For fitting in enclosures AA2 (see pages 13151/4 and 13151/5) and AA3 (see pages 13147/5 to 13148/2).(2) Steel treated with zinc chromate.(3) Fixing screw with captive washer and hexagon slotted head.

Telequick mounting plates type AM3-PA (suitable for vertical butt mounting) (1) (2)

Fixing centres Overall dimensions Total Unit WeightWidth Height Width Height areamm mm mm mm dm2 kg

450 200 508 225 11.4 AM3-PA2045 0.950425 508 450 22.8 AM3-PA4045 2.600575 508 600 30.4 AM3-PA6045 2.400800 508 825 41.9 AM3-PA8045 3.400




Telequick pre-slotted mounting plates (1) (2)

Fixing centres Overall dimensions Total Unit WeightHeight Width Height Width areamm mm mm mm dm2 kg

225 125 255 154 3.92 AM3-PA32 0.340175 253 228 5.76 AM3-PA325 0.400525 255 551 14 AM3-PA36 1.200725 255 751 19.1 AM3-PA38 1.500

325 175 349 228 7.95 AM3-PA425 0.520225 349 251 8.75 AM3-PA43 0.730325 345 351 12.1 AM3-PA44 0.990

425 225 454 251 11.3 AM3-PA53 0.930325 450 351 15.7 AM3-PA54 1.300

525 325 555 351 19.4 AM3-PA64 1.550425 555 451 25 AM3-PA65 1.950525 555 551 30.5 AM3-PA66 2.400

625 425 645 451 29 AM3-PA75 2.300525 645 551 35.5 AM3-PA76 2.750

725 525 750 551 41.3 AM3-PA86 3.150725 750 751 56.3 AM3-PA88 4.000

825 625 855 651 55.6 AM3-PA97 3.900925 725 945 751 70.9 AM3-PA108 5.0001125 725 1145 751 85.9 AM3-PA128 6.250

Equipment fixing accessories

Sliding clip nuts (2) Associated screws (2)Type Sold Unit Weight Type Sold Unit Weight


M3 100 AF1-EA3 0.005 – – – –M4 100 AF1-EA4 0.005 M4 x 10 (3) 100 AF1-VA410 0.002

M4 x 16 (3) 100 AF1-VA416 0.002M5 100 AF1-EA5 0.008 M5 x 12 (3) 100 AF1-VA512 0.003

M5 x 18 (3) 100 AF1-VA518 0.004M6 100 AF1-EA6 0.008 M6 x 12 (3) 100 AF1-VA612 0.005

M6 x 18 (3) 100 AF1-VA618 0.006

AM3-PA36

AM3-PA/////

Dimensions :

References

page 13300/11 to 13300/15

Mounting and cabling accessoriesTelequick pre-slotted mounting plates

AM1-PA

These mounting plates, made of 2 mm sheet steel treated with zinc chromate, are suitable for vertical butt mounting to provide a maximum usable area over the whole height of the chassis.

For small size equipment

(1) Telequick pre-slotted mounting plates (supplied with 4 clamping washers) for mounting: - in insulated dust and water tight enclosures type ACP : see page13102/5 or type AC4 : see page 13100/3- in enclosures type AA4 : see pages13300/4 to 13300/7.(2) Steel treated with zinc chromate.(3) Sold in lots of 10.

Telequick mounting plates type AM1-PA (suitable for vertical butt mounting) (1)

Fixing centres Overall dimensions Total Reference WeightWidth Height Width Height totalmm mm mm dm2 kg

400 60 434 120 5.2 AM1-PA0640 (3) 0.410120 434 180 7.8 AM1-PA1240 (3) 0.590300 434 360 15.5 AM1-PA3040 1.100600 434 660 28.5 AM1-PA6040 1.960900 434 960 41.5 AM1-PA9040 2.810

500 60 534 120 6.3 AM1-PA0650 0.510120 534 180 9.5 AM1-PA1250 0.720300 534 360 19.1 AM1-PA3050 1.360600 534 660 35.1 AM1-PA6050 2.410900 534 960 51.5 AM1-PA9050 3.470

600 60 634 120 7.6 AM1-PA0660 (3) 0.610120 634 180 11.4 AM1-PA1260 (3) 0.860300 634 360 22.7 AM1-PA3060 1.610600 634 660 41.7 AM1-PA6060 2.870900 634 960 60.7 AM1-PA9060 4.130

700 60 734 120 8.7 AM1-PA0670 (3) 0.660120 734 180 13.1 AM1-PA1270 0.940300 734 360 26.3 AM1-PA3070 1.760600 734 660 48.3 AM1-PA6070 3.130900 734 960 70.3 AM1-PA9070 4.490

Telequick pre-slotted mounting plates (1)

Fixing centres Overall dimensions Total Reference WeightHeight Width Height Width totalmm mm mm mm dm2 kg

195 150 244 228 5.5 AM1-PA2015 (3) 0.450

300 150 349 228 7.9 AM1-PA3015 (3) 0.620195 349 258 9 AM1-PA3020 0.700

405 200 465 234 10.7 AM1-PA4020 0.890300 465 334 15 AM1-PA4030 1.220

495 300 555 334 18 AM1-PA5030 1.440400 555 434 24 AM1-PA5040 1.660

600 400 660 434 28 AM1-PA6040 1.960500 660 534 35 AM1-PA6050 2.410

705 500 765 534 40 AM1-PA7050 2.780

795 600 855 634 54 AM1-PA8060 3.690

900 700 960 734 70 AM1-PA9070 4.490

Telequick heavy duty mounting plates (equipment fixing accessories - see page opposite)

900 700 955 724 69 AM1-PS9070 4.620

1095 700 1150 724 83 AM1-PS11070 5.640

Spacer (thickness: 10 mm) (2)


For fixing mounting plate AM1-PA 4 AZ1-CA04 0.013AZ1-CA04

AM1-PA///

Dimensions :

References

pages 13300/11 to 13300/15

Mounting and cabling accessoriesMounting rails for fixing equipment

Asymmetrical rail

(1) No set fixing centres (drill to suit)

For clip-on mounting or screw fixing of equipment

Width Material and Depth Fixing centres Len- Sold Unit Weightsurface min. max. gth in referencetreatment lots of

mm mm mm mm mm mm kg

Combination rails

35 1.5 mm steel, 15 200 225 250 10 AM1-ED021 0.210zinc chromate 300 325 350 10 AM1-ED031 0.310

400 425 450 10 AM1-ED041 0.390500 525 550 10 AM1-ED051 0.480450 550 590 10 AM1-ED055 0.660600 625 650 10 AM1-ED061 0.580650 750 790 10 AM1-ED075 0.870700 725 750 10 AM1-ED071 0.670850 950 990 10 AM1-ED095 1.1001050 1150 1190 10 AM1-ED115 1.320(1) (1) 2000 10 AM1-ED201 2.200

1 mm steel, 15 – – 2000 10 AM1-ED200 1.310zinc chromate

Clip-on mounting - Omega rails

35 1 mm steel, 7.5 – – 2000 10 AM1-DP200 0.650EN 50022 & zinc chromateNF C 63-015(prdrilled)

galvanized 7.5 – – 2000 10 AM1-DR200 0.650

35 1.5 mm steel 15 – – 2000 10 AM1-DE200 0.900zinc chromate

35 1.8 mm aluminium 16 – – 2000 10 AM1-EA200 0.860

75 3 mm steel 25 – – 2000 4 AM1-DL200 5.200EN 50023 & zinc chromateNF C 63-016

75 2 mm steel 15 – – 2000 6 AM1-DL201 3.000zinc chromate

Screw fixing

32 1,5 mm steel 15 – – 2000 10 DZ5-MB201 1.500EN 50035 & zinc chromateNF C63-018

Notched rails used to support equipment

40 2 mm steel, 25 – – 2000 4 AM1-EC200 2.980zinc chromate

Other version Tool for cutting combination rails.Please consult your Regional Sales Office.

AM1-DE200

AM1-EC200

AM1-EA200

Dimensions :

AM1-DP200

AM1-ED/00

AM1-ED201

AM1-DL200

DZ5-MB/01

References

pages 13300/11 to 13300/15

Mounting and cabling accessoriesFixing accessories for fixing equipment

AF1-CD061 AF1-CD6

On combination rails AM1-ED

1/4 turn sliding clip nuts (1) Associated screws (1)Type Sold Unit Weight Type Sold Unit Weight


M3 & M4 100 AF1-CF34 0.010 M4 x 10 (2) 100 AF1-VA410 0.002M4 x 16 (2) 100 AF1-VA416 0.002

M5 & M6 100 AF1-CF56 0.010 M5 x 12 (2) 100 AF1-VA512 0.003M5 x 18 (2) 100 AF1-VA518 0.004M6 x 12 (2) 100 AF1-VA612 0.005M6 x 18 (2) 100 AF1-VA618 0.006

On Omega rails AM1-DE or DP or on combination rails AM1-ED

Clip nuts for use on outside of rails Associated screws (1)Type Sold Unit Weight Type Sold Unit Weight


M4 100 AF1-CG4 0.007 M4 x 10 (2) 100 AF1-VA410 0.002M4 x 16 (2) 100 AF1-VA416 0.002



On asymmetrical rails DZ5-MB



M4 100 DZ5-ME8 0.009 M4 x 10 (2) 100 AF1-VA410 0.002M4 x 16 (2) 100 AF1-VA416 0.002



On notched rails AM1-EC




M8 10 AF1-CD081 0.020 M8 x 20 (3) 10 AF1-VC820 0.024

M10 10 AF1-CD101 0.020 M10 x 20 (4) 10 AF1-VC10 0.033

1/4 turn notched sliding clip nuts (1) Associated screws (1)M6 10 AF1-CD6 0.053 M6 x 12 (2) 100 AF1-VA612 0.005

M6 x 18 (2) 100 AF1-VA618 0.006M8 10 AF1-CD8 0.053 M8 x 20 (3) 10 AF1-VC820 0.024

M10 10 AF1-CD10 0.053 M10 x 20 (4) 10 AF1-VC10 0.003

Sliding clip nuts, clipping on from front (1) Associated screws (1)M5 10 AF1-CH5 0.006 M5 x 12 (2) 100 AF1-VA512 0.003

M5 x 18 (2) 100 AF1-VA518 0.004

Self-piercing hexagonal screw with flange M4.8 x 16 100 AF1-VT516 0.003Self-tapping screw (Taptite TCBL Pozidrive) M6 x 10 100 TA1-ZL02 0.003(1)Steel treated with zinc chromate. (4) Cylindrical, hexagon socket head screw with lock washer.(2)Screw with captive washer and hexagon slotted head. (5) Steel treated with zinc chromate, stainless steel (3)Screw with hexagon head with contact washer nut cage.

AF1-CF//

AF1-CG//

DZ5-ME/

AF1-CH5

Dimensions :

References

page 13300/14

Mounting and cabling accessoriesCable ducting

AK2-XT01

Rigid PVC with opening side slots and perforations in base, conforming to NF C 68-102. Length : 2 m. (3)

Rigid PVC with opening side slots and perforations in base, length 2 m. Conforming to standards :VDE 0660/506 and DIN 43659 (3)

(1) Maximum capacity of H07-V-K/1.5 mm2 flexible wires. Apply a fill coefficient of 0.60, without taking into accountbending and overlapping of wires at ducting intersections.(2) Flame resistance : VO material conforming to UL 94.(3) Temperature resistance : - 5…+ 60 °C. Flame resistance : VO material conforming to UL 94.

Slotted cable ducting. Colour : blue RAL 5000

Fixing Width Height Capacity (1) Sold Unit WeightNo. of in reference

mm mm 1.5 mm2 wires lots of kg

Clip-on or screw 30 35 60 8 AK2-GA33 0.500fixing on mounting 55 110 8 AK2-GA35 0.800plate or 35 mm “omega” 90 200 8 AK2-GA39 1.120or “combination” rail

60 55 230 8 AK2-GA65 0.90090 400 8 AK2-GA69 1.200

120 80 700 8 AK2-GC128 1.410

On one DZ6-MZ upright 30 144 340 8 AK2-GA315 1.600

Between two DZ6-MZ uprights 60 144 550 8 AK2-GA615 1.700

Ducting covers. Colour : blue RAL 5000 (rigid PVC, length 2 m) (3)

For use with Sold in Unit Weightlots of reference kg

Cable ducting AK2-GA33, GA35, GA39, GA315 8 AK2-CA3 0.200AK2-GA65, GA69, GA615 8 AK2-CA6 0.430AK2-GC128 8 AK2-CC12 0.610

Clip mounts for ducting (black Polyamide ) (2)

Clip-on fixing For use with Sold in Unit Weightslotted cable ducting lots of reference kg

On pre-slotted mounting AK2-GA (blue RAL 5000)plate or on 35 mm “omega” or 20 AK2-XT01 0.010or ”combination” rail AK2-GD (grey RAL 7030)This clip mount has a locking device which secures the ducting through the Ø 6.5 x 14 mm slots.

Slotted cable ducting. Colour : RAL 7030

Fixing Width Height Capacity (1) Sold Unit WeightNo. of in reference

mm mm 1.5 mm2 wires lots of kg

Clip-on or screw 25 25 25 8 AK2-GD2525 0.260fixing on mounting 50 65 8 AK2-GD2550 0.460plate or 35 mm “omega” 37.5 50 110 8 AK2-GD3750 0.520or “combination” rail 75 160 8 AK2-GD3775 0.800

50 50 160 8 AK2-GD5050 0.60075 240 8 AK2-GD5075 0.880

75 50 250 8 AK2-GD7550 0.88075 400 8 AK2-GD7575 1.040

100 75 550 8 AK2-GD10075 1.200125 75 700 8 AK2-GD12575 1.360

Ducting covers. Colour : grey RAL 7030 (rigid PVC, length 2m) (3)

For use with Sold in Unit Weightlots of reference kg

Cable ducting AK2-GD2525, GD2550 8 AK2-CD25 0.160AK2-GD3750, GD3775 8 AK2-CD37 0.220AK2-GD5050, GD5075 8 AK2-CD50 0.280AK2-GD7550, GD7575 8 AK2-CD75 0.380AK2-GD10075 8 AK2-CD100 0.480AK2-GD12575 8 AK2-CD125 0.600

Dimensions:

AK2-XT01

References

page 13300/14

Mounting and cabling accessoriesCabling accessories

(1) Polyamide.(2) These cable clips, which can be mounted in five different positions on pre-slotted mounting plates, can be fitted withcovers AK2-CA6.(3) Polycarbonate.

Cable clips. Colour : black (1)

Clip-on Fixing Capacity Sold Unit Weightcentres No. of in referencemm 2.5 mm2 wires lots of kg

On Telequick® – 90 10 AK2-LA39 0.009pre-slotted mounting plate

On 35 mm “Omega” – 75 10 AK2-LD02 0.009or combinationmounting rail

90 10 AK2-LD01 0.009

Between 2 60 75 10 AK2-LB23 0.009asymmetrical rails

Cable clip covers. Colour : blue RAL 5000 (rigid PVC, length 2 m.)

Application Sold Unit Weightin referencelots of kg

For cable clips AK2-LA39 (2), LD01, 8 AK2-CA3 0.200 LD02, LB23

Marking accessories


Legend plate carrier, translucent, supplied with 10 AR1-SB339187 0.001blank paper legend (1) clip-on mounting on AK2-CA covers

Marker holder, black, for 6 clip-in markers 100 AR1-SA2 0.001AB1-R or G (see page 13400/33) (1)clip-on mounting on AK2-CA covers

Self-adhesive holders (grey RAL 7032) 50 AR1-SB3 0.001for 6 push-in markers AB1-R or G (for AK2-CD cable ducting covers)

Legend plate carrier (3) transparent, clip-on 50 AR1-SA3 0.005mounting on sides of cable ducting AK2-GD (supplied with blank paper legend)

Other versions Cable clips with different wire capacities together with corresponding covers.Please consult your Regional Sales Office.

AK2-LA39

AK2-CA3

AR1-SB339187 AR1-SA2

Dimensions :

AK2-LD0/

AK2-LB23

AR1-SA3

References

page 13300/15

Mounting and cabling accessoriesMounting accessories

AF1-VB510

AF1-XA1

- edgewise (4)(1) Treated with zinc chromate.(2) Polyamide.(3) Using nut AA3-AA06 and screw AF1-VA612.(4) Using nut AF1-EA6 and screw AF1-VA612.

Fixing accessories


Metal ducting support for 10 AF1-XA1 0.030Ø 22 mm control and signalling units,mounted on enclosure door (1)(ducting can be fixed with AF1-EA5, see page 13300/4)

M5 x 10 screw, with insulated hexagon 100 AF1-VB510 0.003slotted head, for fixing cable ducting

Universal fixing clamp 10 AF1-BA1 0.003for clamping ducting or rails (2)(clamp fixes onto support with M6 screw not supplied)

Bracket for fixing control units (1) 10 DX1-AP51 0.160(Ø 31) on DIN rails

Bracket for fixing control units (1) 10 DX1-AP52 0.160(Ø 22) on DIN rails

Support plate for screw mounted equipment (1) 10 AX2-DL01 0.060(for mounting on 35 mm “omega” rails, “combination” rails or Telequick mounting plates)

10 AX2-DL02 0.060

Adjustable spacer 2 GK2-AP10 0.100(Enclosure depth : up to 300 mm)

Cable ducting fixing lug

Screw For use Material, Sold Unit Weightfixing on cable treatment, in reference

ducting thickness lots of kg

Metal bracket for AK2-XT01 Sheet steel, 10 AF1-XC3 0.050mounting cable ducting galvanizedon pre-drilled notched 2 mmuprights AM3-EC///- flat (3)

Dimensions :

AF1-XC3

AF1-BA1

DX1-AP5/

AX2-DL0/

GK2-AP10

Dimensions

pages 13300/2 to 13300/6

Mounting and cabling accessoriesUprights and mounting rails

1

25

15

1,5 3735

a-40

==

5050

a

b

2

25

20

a

2550

2550

40

==2 34

20

a

12,5

2525

45

==12

,5

552,5

1429

58

15

10

a

10

a

12,5

==

25 25251

25

15

==

3535

2000

32

15

9

1,5

2000

3527

151

1,5

a

18,5

==

(1)

18,5

1

25

15

==

1,5

3735

2000

75

3

50

25

2,88

50

15

2

22

15,9

1,8

1

2000

38

35

2000

12,5

35

==

25 2525

7,5

27

1

2000

1

25

15

==

371,535

Combination rails AM1-ED//5

Uprights and mounting Pre-drilled notched Pre-drilled uprightsrails AM1-EC/// uprights AM3-EC/// DZ6-MZ///

Uprights and mounting rails AM1-EC 090 115 200a 900 1150 2000

Pre-drilled notched uprightsAM3-EC 105 145 165 185a 1075 1475 1675 1875

Pre-drilled uprightsDZ6-MZ 121 151 161 181 200 211a 1020 1320 1420 1620 1820 1920

Combination rails AM1-ED0/1

AM1- ED021 ED031 ED041 ED051 ED061 ED071a 250 350 450 550 650 750

(1) 2 elongated holes 6.5 x 19

AM1- ED055 ED075 ED095 ED115a 590 790 990 1190b – – 150 150No. of Ø7 holes 4 4 6 6

Combination rail AM1-ED201 Combination rails AM1-ED200

Aluminium mounting rail AM1-EA200

“Omega” mounting rail AM1-DP200, DR200 “Omega” mounting rail AM1-DE200

Omega” mounting rail AM1-DL200, DL201, Common front face view Asymmetrical rails DZ5-MB201

References :

Dimensions

page 13300/4

Mounting and cabling accessoriesPre-slotted mounting plates

Telequick pre-slotted mounting plates, suitable for vertical butt-mounting on uprights AM3-ECAM3-PA////

(1) 11 x 26 on 15 x 30 mm pitch. Pre-slotted mounting platesAM3-PA////

(1) 11 x 26 on 15 x 30 mm pitch.

AM3-PA 2045 2065 2085 20105 4045 4065 4085 40105 6045 6065 6085 60105 8045 8065 8085 80105G 450 650 850 1050 450 650 850 1050 450 650 850 1050 450 650 850 1050G1 – – – – – – – – 125 125 125 125 250 250 250 250G2 100 100 100 100 325 325 325 325 475 475 475 475 700 700 700 700H 200 200 200 200 425 425 425 425 575 575 575 575 800 800 800 800H1 – – – – – – – – 225 225 225 225 200 200 200 200

AM3-PA 32 325 36 38 425 43 44 53 54 64 65 66a 154 228 551 751 228 251 351 251 351 351 451 551b 255 253 255 255 349 349 345 454 450 555 555 555G 125 175 525 725 175 225 325 225 325 325 425 525H 225 225 225 225 325 325 325 425 425 525 525 525

AM3-PA 75 76 86 88 97 108 128a 451 551 551 751 651 751 751b 645 645 750 750 855 945 1145G 425 525 525 725 625 725 725H 625 625 725 725 825 925 1125

15

bH=

=

a

G ==

Ø8,5

G1

62,5

62,5

G2

H1

G1

30

G+58

G

H+2

5

H=

=

= =

4xØ12,5x8,5

(1)

References :

Dimensions

page 13300/5

Mounting and cabling accessoriesPre-slotted mounting plates

150

228

= =

195

244

==

(1)

11 228

349

(1)

11

195

258

= = Ø15(2)

300

349

==(1)

11

G

a

= = Ø15(2)

H b

3030(1)

13

1717 G

G+34

(1)

H

H+6

0

(2)

3030

1530

(1)

13

23 G-22

G12 12

4xØ9x15

H

H+

55

==

(1)

Telequick pre-slotted mounting plates

AM1-PA2015 AM1-PA3015

AM1-PA3020 AM1-PA40//, 50//, 60//, 7050, 8060, 9070

AM1-PA 4020 4030 5030 5040 6040 6050 7050 8060 9070a 234 334 334 434 434 534 534 634 734b 465 465 555 555 660 660 765 855 960G 200 300 300 400 400 500 500 600 700H 405 405 495 495 600 600 705 795 900

Telequick pre-slotted mounting plates (butt-mountable) on uprights DZ6-MZ Telequick heavy duty pre-slotted mounting platesAM1-PA//// AM1-PS////

AM1-PA 0640 0650 0660 0670 1240 1250 1260 1270 3040 3050 AM1-PS 9070 11070G 400 500 600 700 400 500 600 700 400 500 G 700 700H 60 60 60 60 120 120 120 120 300 300 H 900 1095AM1-PA 3060 3070 6040 6050 6060 6070 9040 9050 9060 9070G 600 700 400 500 600 700 400 500 600 700H 300 300 600 600 600 600 900 900 900 900(1) 11 x 26 on 15 x 30 mm pitch. (2) Ø15 for centring washers

References :

Dimensions

pages 13300/8 and 13300/9


15 24

40

25

50

(1)

b

e

50

c

11,5

60

100

1,5

== 20

30

6,5 67

,512

,520

b

5

25

50

(1)

c

90

34

L

38,6

92

30 60

c

b

6

25

50

(1)

Cable ducting

Cable clips

AK2-GA/// AK2-GD25//, GD37//, GD50//

AK2- GA33 GA35 GA65 GA39 GA69 GA315 GA615 AK2- GD2525 GD2550 GD3750 GD3775 GD5050 GD5075b 30 30 60 30 60 30 60 b 23 23 35.5 35.5 48 48c 35 55 55 90 90 144 144 c 23 48 48 73 48 73

(1) 2000 (15 mm pitch) (1) 2000 (12.5 mm pitch)Cable ducting Cable ducting clip mountsAK2-GC128, GD75//, GD1//75 AK2-XT01

Ducting support AF1-XA1

AK2- GC128 GD7550 GD7575 GD10075 GD12575b 120 73 73 98 123c 80 48 73 73 73e 4 5 5 5 5

(1) 2000 - AK2-GC128 : 10 mm pitch, AK2-GD : 12.5 mm pitch

AK2-LA39 AK2-LD0/ AK2-LB23

AK2- LD02 LD01L 85 103

References :

Dimensions

pages 13300/2 to 13300/10


4049

75

3

21

10

9 927 9 927

10

30

2421

13,5

9,5

29

10

35

48 6550

34

38

44

30

50...250

25

13,5

9,5 49

6550

40

Support plates

DX1-AP52

Adjustable spacerGK2-AP10

AX2-DL01 AX2-DL02

Brackets for fixing Ø 22 and Ø 31 control units DX1-AP51

References :

Installation system - Trinet Gruptrinetgrup.ro/cat_schneider/pdf/Conectica/conectica_sis... · 2007-05-26 · Dialfix and Dialmove suspension arms Installation system Tego Dial for

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