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MELBOURNE SYDNEY BRISBANE PERTH ADELAIDE PHONE: 1300 300 375 transporteng.com.au [email protected] A Motors Company Installation Manual UTE LIFT PKL_UTEINST_21 Specifications subject to change without notice. PKL-300.110AL/AL
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Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

Oct 03, 2021

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Page 1: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

MELBOURNE • SYDNEY • BRISBANE • PERTH • ADELAIDE

PHONE: 1300 300 375transporteng.com.au [email protected]

A Motors Company

TAIL LIFTINSTALLATION MANUALInstallation Manual

UTE LIFTPK

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PKL-300.110AL/AL

Page 2: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUAL

UNPACKING THE TAILGATE LOADER

The tailgate loader is completely assembled and ready for use:

The power pack is in the inside of the main frame and ready for work.Only the Plus and Minus cable must be connected on the vehicle battery.

2

Power Pack

Plus- and Minus-Cable (7m)

Page 3: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUAL

3

INSTALLATION INSTRUCTIONS

- Position the tailgate loader:

Center the tailgate loader on the end of truck floor.

ATTENTION: Comply the fitting requirements as shown in the picture below.

Page 4: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUAL

INSTALLATION INSTRUCTIONS

Attention:The tailgate loader must have a contact on the under side and on the front sidewith the truck floor. (on both sides)

If the tailgate loader is in the correct position, fix it with screw clamps onto the truck.

4

Page 5: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUAL

5

INSTALLATION INSTRUCTIONS

- Installing the tailgate loader

Drill 4x holes ø11mm on each side into the truck floor.Install 4x hex screws M10 on both sides as shown in the picture below.

ATTENTION: Use a steel plate (approximately. 200x300mm; not supplied) 5mm thickon the underside of the truck floor for stiffening the truck floor.

Page 6: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUAL

6

INSTALLATION INSTRUCTIONS

Energize the power pack

Be sure the vehicle and the tailgate loader are of the same current (12V or 24V).Fuse is in the power pack. (12V = 25 Amp and 24V = 16 Amp).Connect the positive cable, directly from the battery, to the starter solenoid. (min. 16mm²)Connect the negative cable, directly from the battery, to the motor ground. (min. 16mm²)

- Build in between Battery (+) and (+)-Cable the Main Fuse

MAIN FUSE12V = 125 Ampere24V = 80 Ampere

to Power

Pack

FUSE BOX

Page 7: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUALINSTALLATION INSTRUCTIONS

Lower the tailgate loader

- Turn the red key clockwise to switch on the power pack.- Plug in the 2-button remote control.

7

Turn clockwise

Plug for 2-buttonremote control

- Remove the carbine from the platform lock.- Push the platform lock upwards while turning

the platform downwards.

Platform lock

Carbine

- Press the „LOWER“ button on the2-button remote control to lower theplatform to ground.

Page 8: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUAL

8

INSTALLATION INSTRUCTIONS

- Installing the tailgate loader

Drill 4x holes ø11mm on the rear of the truck floor.Install 4x hex screws M10 as shown in the picture below.

- How to adjust the platform level

- Raise the platform to truckfloor.

- Loosen the locking nut.(on both sides)

- Turn the adjusting screwclockwise for lower theplatform tip(on both sides)

- Turn the adjusting screw anti clockwise forraise the platform tip(on both sides)

- Check the correct adjustement of the adjusting screws!!! ATTENTION: Both adjusting screws must have contact with the stop plate !!!

- If the platform level is correct, fasten the locking nut. (on both sides)

Locking nutAdjusting screwStop plate

Page 9: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUAL

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Page 10: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

PKL SERIES UTE LIFT INSTALLATION MANUAL

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Page 11: Installation Manual INSTALLATION MANUAL PKL-300.110AL/AL

A Motors Company

PKL SERIES UTE LIFTINSTALLATION MANUAL

MELBOURNE • SYDNEY • BRISBANE • PERTH • ADELAIDE

PHONE: 1300 300 375transporteng.com.au [email protected]

11

ELECTRIC SCHEMATIC

HYDRAULIC SCHEMATIC

PKL_

UTE

INST

_21

Spec

ifica

tions

subj

ect t

o ch

ange

with

out n

otice

.