513 01 3305 00 1/29/15 INSTALLATION INSTRUCTIONS R−410A Single Package Air Conditioner RAS090 − 150 These instructions must be read and understood completely before attempting installation. DANGER, WARNING, CAUTION, and NOTE The signal words DANGER, WARNING, CAUTION, and NOTE are used to identify levels of hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard. The signal words WARNING, CAUTION, and NOTE will be used on product labels and throughout this manual and other manuals that may apply to the product. DANGER − Immediate hazards which will result in severe personal injury or death. WARNING − Hazards or unsafe practices which could result in severe personal injury or death. CAUTION − Hazards or unsafe practices which may result in minor personal injury or product or property damage. NOTE − Used to highlight suggestions which will result in enhanced installation, reliability, or operation. Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner: The signal word CAUTION is used throughout this manual in the following manner: Signal Words on Product Labeling Signal words are used in combination with colors and/or pictures on product labels. WARNING Safety Labeling and Signal Words ! CAUTION WARNING ! ! WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury and/or death. Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF posi- tion. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label. PERSONAL INJURY AND ENVIRONMENTAL HAZARD Failure to follow this warning could cause personal injury or death. Relieve pressure and recover all refrigerant before system repair or final unit disposal. Wear safety glasses and gloves when handling refrigerants. Keep torches and other ignitions sources away from refrigerants and oils. ! WARNING ! CAUTION CUT HAZARD Failure to follow this caution may result in personal in- jury Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when handling parts. UNIT OPERATION AND SAFETY HAZARD Failure to follow this warning could cause personal injury, death and/or equipment damage. R−410A refrigerant systems operate at higher pressures than standard R−22 systems. Do not use R−22 service equipment or components on R−410A refrigerant equipment. ! WARNING
37
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INSTALLATION INSTRUCTIONS R 410A Single Package Air ...R−410A Single Package Air Conditioner RAS090 − 150 These instructions must be read and understood completely before attempting
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513 01 3305 00 1/29/15
INSTALLATION INSTRUCTIONSR−410A Single Package Air Conditioner
RAS090 − 150
These instructions must be read and understood completely before attempting installation.
DANGER, WARNING, CAUTION, andNOTEThe signal words DANGER, WARNING,CAUTION, and NOTE are used to identify levels ofhazard seriousness. The signal word DANGER isonly used on product labels to signify an immediatehazard. The signal words WARNING, CAUTION,and NOTE will be used on product labels andthroughout this manual and other manuals that mayapply to the product.
DANGER − Immediate hazards which will result insevere personal injury or death.
WARNING − Hazards or unsafe practices whichcould result in severe personal injury or death.
CAUTION − Hazards or unsafe practices whichmay result in minor personal injury or product orproperty damage.
NOTE − Used to highlight suggestions which willresult in enhanced installation, reliability, oroperation.
Signal Words in Manuals
The signal word WARNING is used throughout thismanual in the following manner:
The signal word CAUTION is used throughout thismanual in the following manner:
Signal Words on Product Labeling
Signal words are used in combination with colorsand/or pictures on product labels.
WARNING
Safety Labeling and Signal Words
!
CAUTION
WARNING
!
! WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personalinjury and/or death.
Before installing, modifying, or servicing system, mainelectrical disconnect switch must be in the OFF posi-tion. There may be more than 1 disconnect switch.Lock out and tag switch with a suitable warning label.
PERSONAL INJURY AND ENVIRONMENTALHAZARD
Failure to follow this warning could cause personalinjury or death.
Relieve pressure and recover all refrigerant beforesystem repair or final unit disposal.
Wear safety glasses and gloves when handlingrefrigerants. Keep torches and other ignitionssources away from refrigerants and oils.
! WARNING
! CAUTIONCUT HAZARD
Failure to follow this caution may result in personal in-jury
Sheet metal parts may have sharp edges or burrs. Usecare and wear appropriate protective clothing andgloves when handling parts.
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personalinjury, death and/or equipment damage.
R−410A refrigerant systems operate at higherpressures than standard R−22 systems. Do notuse R−22 service equipment or components onR−410A refrigerant equipment.
! WARNING
2 513 01 3305 00Specifications subject to change without notice.
IMPORTANT − READ BEFORE INSTALLING1. Read and become familiar with these installation
instructions before installing this unit.2. Be sure the installation conforms to all applicable local and
national codes.3. These instructions contain important information for the
proper maintenance and repair of this equipment. Retainthese instructions for future use.
SAFETY CONSIDERATIONSImproper installation, adjustment, alteration, service,maintenance, or use can cause explosion, fire, electricalshock or other conditions which may cause personal injuryor property damage. Consult a qualified installer, serviceagency, or your distributor or branch for information orassistance. The qualified installer or agency must usefactory−authorized kits or accessories when modifying thisproduct. Refer to the individual instructions packaged withthe kits or accessories when installing.
Follow all safety codes. Wear safety glasses and workgloves. Use quenching cloths for brazing operations andhave a fire extinguisher available. Read these instructionsthoroughly and follow all warnings or cautions attached tothe unit. Consult local building codes and appropriate
national electrical codes (in USA, ANSI/NFPA70, NationalElectrical Code (NEC); in Canada, CSA C22.1) for specialrequirements.
Recognize safety information. This is the safety−alert symbol . When you see this symbol in instructions ormanuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING,CAUTION, and NOTE. These words are used with thesafety−alert symbol. DANGER identifies the most serioushazards which will result in serious injury or death. WARNINGsignifies a hazard which could result in serious injury or death.CAUTION is used to identify unsafe practices which mayresult in minor personal injury or product and propertydamage. NOTE is used to highlight suggestions which willresult in enhanced installation, reliability, or operation.
These instructions cover minimum requirements and conformto existing national standards and safety codes. In someinstances, these instructions exceed certain local codes andordinances, especially those that may not have kept up withchanging residential construction practices. We require theseinstructions as a minimum for a safe installation.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injuryor death.
Before performing service or maintenance operations onunit, always turn off main power switch to unit and installlockout tag. Unit may have more than one power switch.
! WARNING
INSTALLATION
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury,death and/or equipment damage.
R−410A refrigerant systems operate at higher pressuresthan standard R−22 systems. Do not use R−22 serviceequipment or components on R−410A refrigerantequipment.
! WARNING
!
3513 01 3305 00 Specifications subject to change without notice.
MODEL NOMENCLATUREMODEL SERIES R A S 0 9 0 H D A A 0 A G A
Position Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14R = Rooftop
A = Air Conditioning (Cooling Only)G = Gas/Electric Type
S = Standard ASHRAE 90.1-2010 Efficiency Efficiency
Standard Condenser / Evaporator Coil Configuration (See specifications for details)
A = Sales Digit
Jobsite Survey
Complete the following checks before installation.
1. Consult local building codes and the NEC (NationalElectrical Code) ANSI/NFPA 70 for special installationrequirements.
2. Determine unit location (from project plans) or selectunit location.
3. Check for possible overhead obstructions which mayinterfere with unit lifting or rigging.
Step 1 — Plan for Unit Location
Select a location for the unit and its support system (curb orother) that provides for the minimum clearances required for
safety. This includes the clearance to combustible surfaces,unit performance and service access below, around andabove unit as specified in unit drawings. See Fig. 1.
Unit may be installed directly on wood flooring or on ClassA, B, or C roof−covering material when roof curb is used.
Select a unit mounting system that provides adequateheight to allow installation of condensate trap perrequirements. Refer to Step 9 — Install ExternalCondensate Trap and Line – for required trap dimensions.
Roof mount —Check building codes for weight distribution requirements.Unit operating weight is shown in Table 1.
4 513 01 3305 00Specifications subject to change without notice.
FIGURE 1 Service Clearance Dimensional Drawing
C
BA
D
LOCATION DIMENSION CONDITION
A
48-in (1219 mm)
18-in (457 mm)
18-in (457) mm
12-in (305 mm)
Unit disconnect is mounted on panel
No disconnect, convenience outlet option
Recommended service clearance
Minimum clearance
B
42-in (1067 mm)
36-in (914 mm)
Special
Surface behind servicer is grounded (e.g., metal, masonry wall)
Surface behind servicer is electrically non-conductive (e.g., wood, fiberglass)
Check sources of flue products within 10-ft of unit fresh air intake hood
C36-in (914 mm)
18-in (457 mm)
Side condensate drain is used
Minimum clearance
D
48-in (1219 mm)
42-in (1067 mm)
36-in (914 mm)
Special
No flue discharge accessory installed, surface is combustible material
Surface behind servicer is grounded (e.g., metal, masonry wall, another unit)
Surface behind servicer is electrically non-conductive (e.g., wood, fiberglass)
Check for adjacent units or building fresh air intakes within 10-ft (3 m) of this unit's flue outlet
NOTE: Unit not designed to have overhead obstruction. Contact Application Engineering for guidance on any application planning overhead obstruction or for vertical clearances.
Table 1—Operating Weights
UNIT / COIL TYPEUNITS LB (KG)
090/091 101/102 120/121 150
RAS 730 (331) 855 (388) 865 (393) 1075 (489)
OPTIONS & ACCESSORES
Economizer
�Vertical 75 (34) 75 (34) 75 (34) 75 (34)
�Horizontal 122 (55) 122 (55) 122 (55) 122 (55)
Powered Outlet 35 (16) 35 (16) 35 (16) 35 (16)
Curb
�14-in/356 mm 143 (65) 143 (65) 143 (65) 143 (65)
�24-in/610 mm 245 (111) 245 (111) 245 (111) 245 (111)
* Weights represent the RTPF models.
FIGURE 2 Base Unit Dimensions: RAS090−121
/091
101/ /1
21
/091
101/ /1
21
5513 01 3305 00 Specifications subject to change without notice.
6 513 01 3305 00Specifications subject to change without notice.
Base Unit Dimensions: RAS150Figure 2A
7513 01 3305 00 Specifications subject to change without notice.
Unit Dimensional Drawing (Cont.)
FIGURE 3
/091101/
/121
/091
101//121
Unit Dimensional Drawing (Cont.)
Figure 3 (Cont.)
Step 2 — Plan for Sequence of Unit InstallationThe support method used for this unit will dictate differentsequences for the steps of unit installation. For example, oncurb−mounted units, some accessories must be installed onthe unit before the unit is placed on the curb. Review thefollowing for recommended sequences for installation steps.Curb−mounted installation —
Install roof curbInstall field−fabricated ductwork inside curbInstall accessory thru−base service connection package, ifused, (affects curb and unit) (refer to accessoryinstallation instructions for details)Prepare condensate drain connection to suit plannedcondensate line routing (refer to Step 9 for details)Rig and place unit
Install outdoor air hoodInstall condensate line trap and pipingMake electrical connectionsInstall other accessories
Pad−mounted installation —Prepare pad and unit supportsCheck and tighten the bottom condensate drainconnection plugRig and place unitInstall outdoor air hoodConvert unit to side duct connection arrangementInstall field−fabricated ductwork at unit duct openingsInstall condensate line trap and pipingMake electrical connections
8 513 01 3305 00Specifications subject to change without notice.
Install other accessoriesFrame−mounted installation —
Frame−mounted applications generally follow thesequence for a curb installation. Adapt as required to suitspecific installation plan.
Step 3 — Inspect unitInspect unit for transportation damage. File any claim withtransportation agency.Confirm before installation of unit that voltage, amperageand circuit protection requirements listed on unit data plateagree with power supply provided.
Step 4 — Provide Unit SupportRoof Curb Mount —Accessory roof curb details and dimensions are shown inFig. 4. Assemble and install accessory roof curb inaccordance with instructions shipped with the curb.NOTE:The gasketing of the unit to the roof curb is critical fora watertight seal. Install gasket supplied with the roof curbas shown in Fig. 4. Improperly applied gasket can alsoresult in air leaks and poor unit performance.Curb should be level. This is necessary for unit drain tofunction properly. Unit leveling tolerances are show in Fig. 5.Refer to Accessory Roof Curb Installation Instructions foradditional information as required.
Install insulation, cant strips, roofing felt, and counterflashing as shown. Ductwork must be attached to curb andnot to the unit. The accessory thru−the−base power and gasconnection package must be installed before the unit is seton the roof curb.If electric and control wiring is to be routed through thebasepan, attach the accessory thru−the−base serviceconnections to the basepan in accordance with theaccessory installation instructions.Slab Mount (Horizontal Units Only) —Provide a level concrete slab that extends a minimum of 6in. (150 mm) beyond unit cabinet. Install a gravel apron infront of condenser coil air inlet to prevent grass and foliagefrom obstructing airflow.NOTE:Horizontal units may be installed on a roof curb ifrequired.
Alternate Unit Support (In Lieu of Curb or Slab Mount)—A non−combustible sleeper rail can be used in the unit curbsupport area. If sleeper rails cannot be used, support thelong sides of the unit with a minimum of 3 equally spaced4−in. x 4−in. (102 mm x 102 mm) pads on each side.
9513 01 3305 00 Specifications subject to change without notice.
FIGURE 4 Roof Curb Details
7/16
"[1
1]
4 9/
16"
[115
.5]
1/4"
[7.0
]
"A"
1 3/
4"[4
4.5]
1 3/
4"[4
4.4]
20-3
/4"
[513
]IN
SID
E
"A"
81 3
/4"
[207
6.3]
53 1
/2"
[135
8.9]
1 3/
4"[4
4.5]
40 3
/16"
[102
0.8]
2 1/
4"[5
7.2]
26"
[660
.4]
4 3/
16"
[106
.0]
6 3/
64"
[153
.5]
32 9
/16"
[827
.1]
23 1
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[585
.8]
31 1
7/32
"[8
00.9
]1
3/4"
[44.
5]
15 1
3/16
"[4
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]
11.4
2"[2
90.0
]
1 3/
4"[4
4.4]
3"[7
6.2]
2-3/
8"[6
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14 3
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[374
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6' 6
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5]
1-3
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P [4
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[392
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10 513 01 3305 00Specifications subject to change without notice.
FIGURE 5 Unit Leveling Tolerances
MAXIMUM ALLOWABLE
A−B B−C A−C0.5”(13) 1.0” (25) 1.0” (25)
Step 5 — Field Fabricate DuctworkCabinet return-air static pressure (a negative condition) shallnot exceed 0.35 in. wg (87 Pa) with economizer or 0.45 in.wg (112 Pa) without economizer.For vertical ducted applications, secure all ducts to roof curband building structure. Do not connect ductwork to unit.Insulate and weatherproof all external ductwork, joints, androof openings with counter flashing and mastic inaccordance with applicable codes.Ducts passing through unconditioned spaces must beinsulated and covered with a vapor barrier.If a plenum return is used on a vertical unit, the returnshould be ducted through the roof deck to comply withapplicable fire codes.
For units with accessory electric heaters: Horizontal applicationsrequire a minimum clearance to combustible surfaces of 1−in(25 mm) from duct for first 12−in (305 mm) away from unit.Vertical applications do not require a minimum clearance.
A minimum clearance is not required around ductwork.
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in damage toroofing materials.
Membrane roofs can be cut by sharp sheet metaledges. Be careful when placing any sheet metal partson such roof.
CAUTION!
For Units with Accessory Electric Heaters —
All installations require a minimum clearance to combustiblesurfaces of 1−in (25 mm) from duct for first 12−in (305 mm)away from unit.
Outlet grilles must not lie directly below unit discharge.
NOTE:A 90−degree elbow must be provided in the ductworkto comply with UL (Underwriters Laboratories) code for usewith electric heat.
PERSONAL INJURY HAZARD
Failure to follow this warning could cause personalinjury.
For vertical supply and return units, tools or parts coulddrop into ductwork and cause an injury. Install a90−degree turn in the return ductwork between the unitand the conditioned space. If a 90−degree elbow cannotbe installed, then a grille of sufficient strength anddensity should be installed to prevent objects fromfalling into the conditioned space. Due to electricheater, supply duct will require 90−degree elbow.
! WARNING
Step 6 — Rig and Place Unit
Keep unit upright and do not drop. Spreader bars are notrequired if top crating is left on unit. Rollers may be used tomove unit across a roof. Level by using unit frame as areference. See Table 1 and Fig. 5 for additional information.
Lifting holes are provided in base rails as shown in Fig. 6.Refer to rigging instructions on unit.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipmentdamage.
All panels must be in place when rigging. Unit is notdesigned for handling by fork truck.
CAUTION!
Before setting the unit onto the curb, recheck gasketing oncurb.
FIGURE 6 Rigging Details
11513 01 3305 00 Specifications subject to change without notice.
UNITMAX WEIGHT
DIMENSIONS
A B C
LB KG IN MM IN MM IN MM
RAS091 1290 586 88.0 2235 40.0 1015 41.5 1055
RAS101 1410 641 88.0 2235 39.5 1005 49.5 1255
RAS121 1515 689 88.0 2235 41.0 1040 49.5 1255
RAS090 1410 641 88.0 2235 41.0 1040 41.5 1055
RAS102 1525 693 88.0 2235 40.5 1030 49.5 1255
RAS120 1565 711 88.0 2235 40.0 1015 49.5 1255
RAS150 1720 782 88.0 2235 28.5 725 53.0 1345
NOTES:
1. Dimensions in ( ) are in millimeters.
2. SPREADER BARS REQUIRED — Top damage will occur if spreader bars are not used.
3. Hook rigging shackles through holes in base rail, as shown in detail “A.” Holes in base rails are centered around the unit center of gravity. Use wooden top to prevent rigging straps from damaging unit.
Positioning on Curb
Position unit on roof curb so that the following clearancesare maintained: 1/4 in. (6.4 mm) clearance between the roofcurb and the base rail inside the front and rear, 0.0 in.clearance between the roof curb and the base rail inside onthe duct end of the unit. This will result in the distancebetween the roof curb and the base rail inside on thecondenser end of the unit being approximately equal to Fig.4, section C−C.
Although unit is weatherproof, guard against water fromhigher level runoff and overhangs.
UNIT DAMAGE HAZARD
Failure to follow this caution may result inequipment damage.
All panels must be in place when rigging. Unit isnot designed for handling by fork truck.
CAUTION!
After unit is in position, remove rigging skids and shippingmaterials.
Step 7 — Convert to Horizontal and ConnectDuctwork (when required)
Unit is shipped in the vertical duct configuration. Unit withoutfactory−installed economizer may be field−converted tohorizontal ducted configuration. To convert to horizontalconfiguration, remove screws from side duct opening coversand remove covers. Using the same screws, install coverson vertical duct openings with the insulation−side down.Seals around duct openings must be tight. See Fig. 7.
FIGURE 7 HORIZONTAL CONVERSION PANELS
Field−supplied flanges should be attached to horizontal ductopenings and all ductwork should be secured to the flanges.Insulate and weatherproof all external ductwork, joints, androof or building openings with counter flashing and mastic inaccordance with applicable codes.
Do not cover or obscure visibility to the unit’s informativedata plate when insulating horizontal ductwork.
Step 8 — Install Optional Outside Air Hood
Economizer Hood Removal and Setup
1. The hood is shipped in knock−−down form and locatedin the return air compartment. It is attached to theeconomizer using two plastic tie−wraps.
2. To gain access to the hood, remove the filter accesspanel. (See Fig. 8.)
3. Locate and cut the (2) plastic tie−−wraps, being carefulto not damage any wiring. (See Fig. 9.)
4. Carefully lift the hood assembly through the filter accessopening and assemble per the steps outlined inEconomizer Hood and Two–Position Hood.
12 513 01 3305 00Specifications subject to change without notice.
FIGURE 8 Typical Access Panel Locations
Filter Access Panel
Outdoor Air Opening and Indoor Coil Access Panel
FIGURE 9 Economizer Wiring
Economizer
Cut Plastic Ties(2) Places
Remove Hood Parts
Motorized 2−Position Damper Hood (Optional) —
1. The hood is shipped in knock−down form andassembled to a metal support tray using plastic stretchwrap. Located in the return air compartment, theassembly’s metal tray is attached to the basepan andalso attached to the damper using two plastic tie−wraps.
2. To gain access to the hood, remove the filter accesspanel. (See Fig. 8.)
3. Locate the (2) screws holding the metal tray to thebasepan and remove. Locate and cut the (2) plastictie−wraps securing the assembly to the damper. (SeeFig. 10.) Be careful to not damage any wiring or cuttie−wraps securing any wiring.
4. Carefully lift the hood assembly (with metal tray) throughthe filter access opening and assemble per the stepsoutlined in Economizer Hood and Two–Position Hood onpage 11.
FIGURE 10 Damper Details
Hood Parts
Plastic Tie WrapQty (2)
Screws for Metal TrayQty (2)
Economizer Hood and Two Position Hood (Optional)
NOTE:If the power exhaust accessory is to be installed onthe unit, the hood shipped with the unit will not be used andmust be discarded. Save the aluminum filter for use in thepower exhaust hood assembly.
1. The indoor coil access panel will be used as the top ofthe hood. Remove the screws along the sides andbottom of the indoor coil access panel. See Fig. 11.
FIGURE 11 Indoor Coil Access Panel Relocation
TOPPANEL
INDOORCOILACCESSPANEL
CAULKHERE
TOPPANEL
INDOORCOILACCESSPANEL
13513 01 3305 00 Specifications subject to change without notice.
2. Swing out indoor coil access panel and insert the hoodsides under the panel (hood top). Use the screwsprovided to attach the hood sides to the hood top. Usescrews provided to attach the hood sides to the unit.See Fig. 12.
3. Remove the shipping tape holding the economizerbarometric relief damper in place.
4. Insert the hood divider between the hood sides. SeeFig. 12 and 13. Secure hood divider with 2 screws oneach hood side. The hood divider is also used as thebottom filter rack for the aluminum filter.
5. Open the filter clips which are located underneath thehood top. Insert the aluminum filter into the bottom filterrack (hood divider). Push the filter into position past theopen filter clips. Close the filter clips to lock the filter intoplace. See Fig. 13.
6. Caulk the ends of the joint between the unit top paneland the hood top.
7. Replace the filter access panel.
FIGURE 12 Economizer Hood Construction
B
TOPPANEL
INDOOR COILACCESS PANEL
19 1/16”SCREW
HOOD DIVIDER
LEFTHOODSIDE
33 3/8”(848mm)
(483mm)
FIGURE 13 Economizer Filter Installation
DIVIDER
BAROMETRICRELIEF
CLEANABLEALUMINUMFILTER
FILTER
HOOD
FILTERCLIP
OUTSIDEAIR
Step 9 — Install External Condensate Trap andLine
The unit has one 3/4-in. condensate drain connection on theend of the condensate pan and an alternate connection onthe bottom. See Fig. 14. Unit airflow configuration does notdetermine which drain connection to use. Either drainconnection can be used with vertical or horizontalapplications.
When using the standard side drain connection, ensure thered plug in the alternate bottom connection is tight. Do thisbefore setting the unit in place. The red drain pan can betightened with a 1/2−in. square socket drive extension.
To use the alternate bottom drain connection, remove thered drain plug from the bottom connection (use a 1/2−in.square socket drive extension) and install it in the side drainconnection.
FIGURE 14 Condensate Drain Pan (Side View)
DRAIN(FACTORY-INSTALLED)
PLUG
CONDENSATE PAN (SIDE VIEW)
STANDARDSIDE DRAIN
ALTERNATEBOTTOM DRAIN
The piping for the condensate drain and external trap canbe completed after the unit is in place. See Fig. 15.
FIGURE 15 Condensate Drain Piping Details
NOTE: Trap should be deep enough to offset maximum unit staticdifference. A 4” (102) trap is recommended.
MINIMUM PITCH1” (25mm) PER10’ (3m) OF LINE
BASE RAIL
OPENVENT
TO ROOFDRAIN
DRAIN PLUG
ROOFCURB
SEE NOTE
2˝ (51) MIN
All units must have an external trap for condensatedrainage. Install a trap at least 4-in. (102 mm) deep andprotect against freeze-up. If drain line is installeddownstream from the external trap, pitch the line away fromthe unit at 1-in. per 10 ft (25 mm in 3 m) of run. Do not usea pipe size smaller than the unit connection (3/4-in.).
14 513 01 3305 00Specifications subject to change without notice.
Step 10 — Make Electrical Connections
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personalinjury or death.
Do not use gas piping as an electrical ground. Unitcabinet must have an uninterrupted, unbroken electricalground to minimize the possibility of personal injury if anelectrical fault should occur. This ground may consist ofelectrical wire connected to unit ground lug in controlcompartment, or conduit approved for electrical groundwhen installed in accordance with NEC (NationalElectrical Code); ANSI/NFPA 70, latest edition (inCanada, Canadian Electrical Code CSA [CanadianStandards Association] C22.1), and local electrical codes.
! WARNING
Field Power Supply —All units except 208/230-v units are factory wired for thevoltage shown on the nameplate. If the 208/230-v unit is tobe connected to a 208-v power supply, the controltransformer must be rewired by moving the black wire withthe 1/4-in. female spade connector from the 230−vconnection and moving it to the 200-v 1/4-in. male terminalon the primary side of the transformer. Refer to unit labeldiagram for additional information. Field power wires will beconnected line−side pressure lugs on the power terminalblock or at factory−installed option non−fused disconnect.Field power wires are connected to the unit at line−sidepressure lugs on compressor contactor C and indoor fancontactor IFC (see wiring diagram label for control boxcomponent arrangement) or at factory−installed optionnon−fused disconnect switch. Max wire size is #2 AWG(copper only).NOTE:TEST LEADS − Unit may be equipped with shortleads (pigtails) on the field line connection points oncontactor C or optional disconnect switch. These leads arefor factory run−test purposes only; remove and discardbefore connecting field power wires to unit connectionpoints. Make field power connections directly to lineconnection pressure lugs only.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in intermittentoperation or performance satisfaction.
Do not connect aluminum wire between disconnect switchand furnace. Use only copper wire. (See Fig. 16.)
! WARNING
FIGURE 16 Disconnect Switch and Unit
COPPER
WIRE ONLY
ELECTRICDISCONNECT
SWITCH
ALUMINUMWIRE
Units Without Factory−Installed Disconnect —
When installing units, provide a disconnect switch per NEC(National Electrical Code) of adequate size. Disconnectsizing data is provided on the unit informative plate. Locateon unit cabinet or within sight of the unit per national or localcodes. Do not cover unit informative plate if mounting thedisconnect on the unit cabinet.
Convenience Outlets (Non−Powered) —
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personalinjury or death.
Units with convenience outlet circuits may use multipledisconnects. Check convenience outlet for power statusbefore opening unit for service. Locate its disconnectswitch, if appropriate, and open it. Tag−out this switch, ifnecessary.
! WARNING
An optional non−powered convenience outlet are offered onRAS models: Non−powered provide a 125−volt GFCI(ground−fault circuit−interrupter) duplex receptacle rated at15−A behind a hinged waterproof access cover, located onthe end panel of the unit. See Fig. 17.
FIGURE 17 Non−Powered Convenience Outlet Location
Installing Weatherproof Cover –
A weatherproof while-in-use cover for the factory-installedconvenience outlets is now required by UL standards. Thiscover cannot be factory-mounted due its depth; it must beinstalled at unit installation. For shipment, the convenienceoutlet is covered with a blank cover plate.
The weatherproof cover kit is shipped in the unit’s controlbox. The kit includes the hinged cover, a backing plate andgasket.
DISCONNECT ALL POWER TO UNIT ANDCONVENIENCE OUTLET.
Remove the blank cover plate at the convenience outlet;discard the blank cover.
15513 01 3305 00 Specifications subject to change without notice.
Loosen the two screws at the GFCI duplex outlet, untilapproximately 1/2-in (13 mm) under screw heads areexposed. Press the gasket over the screw heads. Slip thebacking plate over the screw heads at the keyhole slots andalign with the gasket; tighten the two screws until snug (donot over-tighten). Mount the weatherproof cover to the backing plate as shownin Fig. 18. Remove two slot fillers in the bottom of the coverto permit service tool cords to exit the cover. Check for fullclosing and latching.
FIGURE 18 Weatherproof Cover Installation
RECEPTACLENOT INCLUDED
COVER – WHILE-IN-USE WEATHERPROOF
BASE PLATE FOR GFCI RECEPTACLE
Non−powered type: This type requires the field installationof a general−purpose 125−volt 15−A circuit powered from asource elsewhere in the building. Observe national and localcodes when selecting wire size, fuse or breakerrequirements and disconnect switch size and location.Route 125−v power supply conductors into the bottom of theutility box containing the duplex receptacle.
FIGURE 19 Thru−Base Connection Fittings
Optional Thru−Base Connections —
This accessory (field installed) service connection kitconsists of a 1−1/4−in and a 1/2−in electrical bulkheadconnector, all must be installed in the embossed (raised)section of the unit basepan in the condenser section. The1/2−in bulkhead connector enables the low−voltage controlwires to pass through the basepan. The 1−1/4−in electricalbulkhead connector allows the high−voltage power wires topass through the basepan. See Fig. 19.
Note: This must be installed prior to mounting unit onroof curb.
Check tightness of connector lock nuts before connectingelectrical conduits.
Field−supplied and field−installed liquid tight conduitconnectors and conduit may be attached to the connectorson the basepan. Pull correctly rated high voltage and lowvoltage through appropriate conduits. Connect the powerconduit to the internal disconnect (if unit is so equipped) orto the external disconnect (through unit side panel). A holemust be field cut in the main control box bottom on the leftside so the 24−v control connections can be made. Connectthe control power conduit to the unit control box at this hole.
Units without Thru−Base Connections —
1. Install power wiring conduit through side panelopenings. Install conduit between disconnect andcontrol box.
2. Install power lines to terminal connections.
Voltage to compressor terminals during operation must bewithin voltage range indicated on unit nameplate. See Table3. On 3−phase units, voltages between phases must bebalanced within 2% and the current within 10%. Use theformula shown in the legend for Table 3, Note 2 todetermine the percent of voltage imbalance. Operation onimproper line voltage or excessive phase imbalanceconstitutes abuse and may cause damage to electricalcomponents. Such operation would invalidate any applicablewarranty.
Field Control Wiring —
The RAS unit requires an external temperature controldevice. This device typically applied with a commercialthermostat (field−supplied) with both occupied andunoccupied setpoints at a minimum.
Thermostat —
Install an approved accessory commercial thermostataccording to installation instructions included with theaccessory. For complete economizer function, select atwo−stage cooling thermostat. Locate the thermostataccessory on a solid wall in the conditioned space to senseaverage temperature in accordance with the thermostatinstallation instructions.
If the thermostat contains a logic circuit requiring 24−vpower, use a thermostat cable or equivalent single leads ofdifferent colors with minimum of seven leads. If thethermostat does not require a 24−v source (no “C”connection required), use a thermostat cable or equivalentwith minimum of six leads. Check the thermostat installationinstructions for additional features which might requireadditional conductors in the cable.
For wire runs up to 50 ft. (15 m), use no. 18 AWG (AmericanWire Gage) insulated wire (35�C minimum). For 50 to 75 ft.(15 to 23 m), use no. 16 AWG insulated wire (35�C
16 513 01 3305 00Specifications subject to change without notice.
minimum). For over 75 ft. (23 m), use no. 14 AWG insulatedwire (35�C minimum). All wire sizes larger than no. 18 AWGcannot be directly connected to the thermostat and willrequire a junction box and splice at the thermostat.
Unit without thru−base connection kit —
Pass the thermostat control wires through the hole providedin the corner post; then feed the wires through the racewaybuilt into the corner post to the control box. Pull the wiresover to the terminal strip on the upper−left corner of theControls Connection Board. See Fig. 20 and 21.
FIGURE 20 Typical Low Voltage Control Connections
TypicalThermostatConnections
CentralTerminal Board
W1
Y2
Y1
R
W2
G
C
X
W1
Y2
Y1
R
W2
G
C
X
T–STAT
C
W2
G
W1
O/B/Y2
R
Y1
(Note 1)
Note 1: Typical multi-function marking. Follow manufacturer’s configuration instructions to select Y2.Note 2: W2 connection not required on units with single-stage heating. Field Wiring
(Note 2)
FIGURE 21 Field Control Wiring Raceway
RACEWAY
HOLE IN END PANEL (HIDDEN)
NOTE:If thru−the−bottom connections accessory is used,refer to the accessory installation instructions for informationon routing power and control wiring.
Heat Anticipator Settings —
Set heat anticipator settings at 0.14 amp for the first stageand 0.14 amp for second−stage heating, when available.
Electric Heaters
RAS units may be equipped with field−installed accessoryelectric heaters. The heaters are modular in design, withheater frames holding open coil resistance wires strungthrough ceramic insulators, line−break limit switches and acontrol contactor. One or two heater modules may be usedin a unit.Not all available heater modules may be used in every unit.Use only those heater modules that are UL listed for use ina specific size unit. Refer to the label on the unit cabinet forthe list of approved heaters.Heater modules are installed in the compartment below theindoor (supply) fan outlet. Access is through the indooraccess panel. Heater modules slide into the compartmenton tracks along the bottom of the heater opening. See Fig.22, Fig. 23 and Fig. 24.Unit heaters are marked with Heater Model Numbers. Butheaters are ordered as and shipped in cartons marked witha corresponding heater Sales Package part number. SeeTable 2 for correlation between heater Model Number andSales Package part number.NOTE:The value in position 9 of the part number differsbetween the sales package part number (value is 1) and abare heater model number (value is 0).
FIGURE 22 Typical Access Panel Location
DISCONNECT MOUNTINGLOCATION
UNIT BLOCK-OFFPANEL
OUTDOORACCESS PANEL
INDOORACCESSPANEL
17513 01 3305 00 Specifications subject to change without notice.
FIGURE 23 Typical Component Location
DISCONNECTMOUNTINGLOCATION
EMT OR RIGID CONDUIT(FIELD-SUPPLIED)
SINGLEPOINT BOX
CENTERPOST
HEATERCOVERS
HEATERMOUNTINGBRACKET
HEATERMODULE(LOCATION 2)
HEATERMODULE(LOCATION 1)
SINGLE POINTBOXMOUNTINGSCREW
BRACKET ANDCONDUITDRIP BOOT
MAINCONTROLBOX
CONTROL WIRE TERMINAL BLOCK
MANUAL RESETLIMIT SWITCH
FIGURE 24 Typical Module Installation
TRACK
FLANGE
Table 2—Heater Model Number
Bare Heater Model Number C R H E A T E R 0 0 1 A 0 0
Heater Sales Package PNOIncludes: Bare Heater Carton and packing materials Installation sheet
C R H E A T E R 1 0 1 A 0 0
Single Point Boxes and Supplementary Fuses — Whenthe unit MOCP device value exceeds 60−A, unit−mountedsupplementary fuses are required for each heater circuit.These fuses are included in accessory Single Point Boxes,with power distribution and fuse blocks. The single point boxwill be installed directly under the unit control box, just to theleft of the partition separating the indoor section (withelectric heaters) from the outdoor section. The Single PointBox has a hinged access cover. See Fig. 25. The SinglePoint Box also includes a set of power taps and pigtails tocomplete the wiring between the Single Point Box and theunit’s main control box terminals. Refer to the accessoryheater and Single Point Box installation instructions fordetails on tap connections.All fuses on RAS units are 60−A. (Note that all heaters arequalified for use with a 60−A fuse, regardless of actualheater ampacity, so only 60−A fuses are necessary.)Single Point Boxes without Fuses — Unit heaterapplications not requiring supplemental fuses require aspecial Single Point Box without any fuses. The accessorySingle Point Boxes contain a set of power taps and pigtailsto complete the wiring between the Single Point Box and theunit’s main control box terminals. Refer to accessory heaterand Single Point Box installation instructions for details ontap connections.
FIGURE 25 Typical Single Point Installation
ALLIED PA
MODEL NO.
ERIAL NO.
CORP.
1113
2123
OD
22.2
3123
ISTED AIRNDITIONINGUIP ACCESS 346N.
P / N 2- 5610-4 REV
1113
2123
CONTROLBOX
BUSHING
SINGLEPOINT BOXMOUNTINGSCREWS
FOAMBUSHING
DRIP BOOTBRACKETMOUNTINGSCREWS
HEATERRELAYS
POWERWIRES
HEATERMOUNTINGSCREWS
Low−Voltage Control Connections — Pull the low−voltagecontrol leads from the heater module(s) − VIO and BRN(two of each if two modules are installed; identify for Module#1) − to the 4−pole terminal board TB4 located on theheater bulkhead to the left of Heater #1. Connect the VIOlead from Heater #1 to terminal TB4−1. For 2 stage heating,
18 513 01 3305 00Specifications subject to change without notice.
connect the VIO lead from Heater #2 to terminal TB4−2. For1 stage heating with 2 heater modules connect the VIO leadfrom both Heater #1 and #2 to terminal TB4−1. Connectboth BRN leads to terminal TB4−3. See Fig. 26.
FIGURE 26 Accessory Electric Heater Control Connections
ORN
BRN
FieldConnections
HR1: On Heater 1 in Position #1HR2: On Heater 2 in Position #2 (if installed)
2
3
12
1 3
VIO
ORN VIO BRN
VIO BRN BRNVIO
2TB4
VIO HR2
HR1
BRN
VIO BRN
Elec Htr
CTB
CONTLBOARD
SMOKE DETECTORSSmoke detectors are available as factory−installed optionson RAS models. Smoke detectors may be specified forSupply Air only without or with economizer. All componentsnecessary for operation are factory−provided and mounted.The unit is factory−configured for immediate smoke detectorshutdown operation; additional wiring or modifications to unitterminal board may be necessary to complete the unit andsmoke detector configuration to meet project requirements.
SystemThe smoke detector system consists of a four−wirecontroller and one or two sensors. Its primary function is toshut down the rooftop unit in order to prevent smoke fromcirculating throughout the building. It is not to be used as alife saving device.
ControllerThe controller (see Fig. 27) includes a controller housing, aprinted circuit board, and a clear plastic cover. The controllercan be connected to one or two compatible duct smokesensors. The clear plastic cover is secured to the housingwith a single captive screw for easy access to the wiringterminals. The controller has three LEDs (for Power, Troubleand Alarm) and a manual test/reset button (on the coverface).
SensorThe sensor (see Fig. 28) includes a plastic housing, aprinted circuit board, a clear plastic cover, a sampling tubeinlet and an exhaust tube. The sampling tube (when used)
and exhaust tube are attached during installation. Thesampling tube is shipped in the blower section and is wiretied to the blower housing. See Fig. 29. The clear plasticcover permits visual inspections without having todisassemble the sensor. The cover attaches to the sensorhousing using four captive screws and forms an airtightchamber around the sensing electronics. Each sensorincludes a harness with an RJ45 terminal for connecting tothe controller. Each sensor has four LEDs (for Power,Trouble, Alarm and Dirty) and a manual test/reset button (onthe left−side of the housing).Air is introduced to the duct smoke detector sensor’ssensing chamber through a sampling tube that extends intothe HVAC duct and is directed back into the ventilationsystem through a (shorter) exhaust tube. The difference inair pressure between the two tubes pulls the sampled airthrough the sensing chamber. When a sufficient amount ofsmoke is detected in the sensing chamber, the sensorsignals an alarm state and the controller automatically takesthe appropriate action to shut down fans and blowers,change over air handling systems, notify the fire alarmcontrol panel, etc.The sensor uses a process called differential sensing toprevent gradual environmental changes from triggering falsealarms. A rapid change in environmental conditions, such assmoke from a fire, causes the sensor to signal an alarmstate but dust and debris accumulated over time does not.For installations using two sensors, the duct smoke detectordoes not differentiate which sensor signals an alarm ortrouble condition.
FIGURE 27 Controller Assembly
Duct smoke sensorcontroller
Fastener(2X)
Controller cover
Conduit nuts(supplied by installer)
Conduit support plate
Cover gasket(ordering option)
Conduit couplings(supplied by installer)
Terminal block cover
Controller housingand electronics
Alarm Power
Test/resetswitch
Trouble
19513 01 3305 00 Specifications subject to change without notice.
FIGURE 28 Smoke Detector Sensor
Duct smoke sensor
Exhaust tube
Intakegasket
Cover gasket(ordering option)
TSD-CO2(ordering option)
Sensor housingand electronics
Sensor cover
Magnetictest/reset
switch
AlarmTrouble
PowerDirty
Smoke Detector Locations
Supply Air — The Supply Air smoke detector sensor islocated to the left of the unit’s indoor (supply) fan. See Fig.29. Access is through the fan access panel. There is nosampling tube used at this location. The sampling tube inletextends through the side plate of the fan housing (into ahigh pressure area). The controller is located on a bracket tothe right of the return filter, accessed through the lift−off filterpanel.
FIGURE 29Typical Supply Air Smoke Detector SensorLocations
ROTATIO
N
Return Air Sampling Tube(Shipping Location)
Hot Gas ReHeat Connections
Hot Gas ReHeat – Space RH Controller —
The Hot Gas ReHeat dehumidification system requires afield−supplied and −installed space relative humidity controldevice. This device may be a separate humidistat control(contact closes on rise in space RH above control setpoint)or a combination thermostat−humidistat control device withisolated contact set for dehumidification control. Thehumidistat is normally used in applications where atemperature control is already provided.To connect the humidistat:
1. Route the humidistat 2−conductor cable (field−supplied)through the hole provided in the unit corner post.
2. Feed wires through the raceway built into the cornerpost (see FIGURE 21) to the 24−v barrier located on theleft side of the control box. The raceway provides theUL−required clearance between high−voltage and low−voltage wiring.
3. Use wire nuts to connect humidistat cable to two PINKleads in the low–voltage wiring as shown in FIGURE 32.
To connect the Thermidistat device:1. Route the Thermidistat multi−conductor thermostat
cable (field−supplied) through the hole provided in theunit corner post.
2. Feed wires through the raceway built into the cornerpost (See FIGURE 21) to the 24−v barrier located onthe left side of the control box. The raceway providesthe UL−required clearance between high−voltage andlow−voltage wiring.
3. The Thermidistat has dry contacts at terminals D1 andD2 for dehumidification operation (see FIGURE 33) Thedry contacts must be wired between CTB terminal Rand the PINK lead to the LTLO switch withfield−supplied wire nuts. Refer to the installationinstructions included with the thermidistat device.
% RELATIVE HUMIDITY
FIGURE 30 − Accessory Field−Installed Humidistat
20 513 01 3305 00Specifications subject to change without notice.
FIGURE 31 − Thermidistat
EconoMi$er X (Factory−Installed Option) —
For details on operating RAS units equipped with thefactory−installed EconoMi$er X option, refer toFactory−Installed Economizers for RGH/RAH/RHH/RGS/RAS/RHS Rooftop Units, 3 to 27.5 Nominal Tons. EconomizerSupplement Related to California Title 24 (Literature No.50901350201, or later).
C150021
FIGURE 32 −Typical Hot Gas ReHeat Adaptive Dehumidification System Humidistat Wiring
21513 01 3305 00 Specifications subject to change without notice.
RcRhW1
GY2C
O/W2/BY1
OATRRS
SRTNHUM
D1D2V+Vg
X*
C
G
W2
W1
Y2
Y1
R
THERMIDISTAT
THERMOSTAT
*Connection not required.
H FIOP
C09298
FIGURE 33 −Typical Rooftop Unit with Hot Gas ReHeat Adaptive Dehumidification System
22 513 01 3305 00Specifications subject to change without notice.
Table 3—Unit Wire/Fuse or HACR Breaker Sizing Data with Single Speed Indoor Fan MotorU
LEGEND:CO − Convenient outletDISC − DisconnectFLA − Full load ampsIFM − Indoor fan motorLRA − Locked rotor ampsMCA − Minimum circuit ampsMOCP − Maximum over current protectionPE − Power exhaustUNPWRD CO − Unpowered convenient outletNOTES:
4. In compliance with NEC requirements for multimotor and combinationload equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian unitsmay be fuse or circuit breaker.
5. Unbalanced 3‐Phase Supply VoltageNever operate a motor where a phase imbalance in supply voltage isgreater than 2%. Use the following formula to determine the percentageof voltage imbalance.
% Voltage Imbalance = 100 xmax voltage deviation from average voltage
average voltage
AB = 224 vBC = 231 vAC = 226 v
Average Voltage =(224 + 231 + 226)
=681
3 3
= 227
Determine maximum deviation from average voltage.(AB) 227 – 224 = 3 v Maximum deviation is 4 v.. . . . . . . .(BC) 231 – 227 = 4 v Determine percent of voltage imbalance.. . . . . . . .
% Voltage Imbalance = 100 x4
227
= 1.76%
This amount of phase imbalance is satisfactory as it is below the maximum al-lowable 2%.IMPORTANT: If the supply voltage phase imbalance is more than 2%, contactyour local electric utility company immediately.
35513 01 3305 00 Specifications subject to change without notice.
FIGURE 34 Wiring for Optional Economizer
Economizer 2 Position Damper Unit Without Economizer or2 Position Damper
Step 11 — Adjust Factory−Installed Options
Smoke Detector —
Smoke detector will be connected at the ControlsConnections Board, at terminals marked “SmokeShutdown”. Remove jumper JMP 3 when ready to energizeunit.
Economizer Occupancy Switch —
Refer to Fig. 30 for general economizer wiring. Externaloccupancy control is managed through a connection on theControls Connections Board.
If external occupancy control is desired, connect a timeclock or remotely controlled switch (closed for Occupied,open for Unoccupied sequence) at terminals markedOCCUPANCY. Remove or cut jumper JMP 2 to completethe installation.
Step 12 — Install Accessories, As Required
Available accessories include:
Roof CurbThru−base connection kit (must be installed before unit isset on curb)Manual outside air damperTwo−Position motorized outside air damperEconomizer (with control and integrated barometric relief)Winter start kitPower exhaustOutdoor enthalpy sensorDifferential enthalpy sensorCO2 sensorLow ambient controlHood−type hail guardPhase monitor control
Refer to separate installation instructions for information oninstalling these accessories.
36 513 01 3305 00Specifications subject to change without notice.
UNIT START-UP CHECKLIST(Remove and Store in Job File)
MODEL NO.: SERIAL NO.:
I. PRE-START-UP� VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT
� VERIFY INSTALLATION OF OUTDOOR AIR HOOD
� VERIFY INSTALLATION OF FLUE EXHAUST AND INLET HOOD
� VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTRUCTIONS
� VERIFY THAT ALL ELECTRICAL CONNECTIONS AND TERMINALS ARE TIGHT
� CHECK THAT INDOOR−AIR FILTERS ARE CLEAN AND IN PLACE
� CHECK THAT OUTDOOR AIR INLET SCREENS ARE IN PLACE
� VERIFY THAT UNIT IS LEVEL
� CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND VERIFY SETSCREW IS TIGHT
� VERIFY THAT FAN SHEAVES ARE ALIGNED AND BELTS ARE PROPERLY TENSIONED
� VERIFY THAT SCROLL COMPRESSORS ARE ROTATING IN THE CORRRECT DIRECTION
� VERIFY INSTALLATION OF THERMOSTAT
II. START-UPELECTRICAL
SUPPLY VOLTAGE L1−L2 L2−L3 L3−L1
COMPRESSOR AMPS 1 L1 L2 L3
COMPRESSOR AMPS 2 L1 L2 L3
SUPPLY FAN AMPS L1 L2 L3
TEMPERATURES
OUTDOOR−AIR TEMPERATURE �F DB (DRY BULB)
RETURN−AIR TEMPERATURE �F DB �F WB (WET BULB)
COOLING SUPPLY AIR TEMPERATURE �F
PRESSURES
REFRIGERANT SUCTION CIRCUIT A PSIG
CIRCUIT B PSIG
REFRIGERANT DISCHARGE CIRCUIT A PSIG
CIRCUIT B PSIG
� VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS
GENERAL
� ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO JOB REQUIREMENTS (IF EQUIPPED)
� VERIFY SMOKE DETECTOR UNIT SHUTDOWN BY UTILIZING MAGNET TEST
37513 01 3305 00 Specifications subject to change without notice.
III. HOT GAS REHEAT START-UPSTEPS
� 1. CHECK CTB FOR JUMPER 5, 6, 7JUMPER 5, 6, 7 MUST BE CUT AND OPEN
� 2. OPEN HUMIDISTAT CONTACTS
� 3. START UNIT IN COOLING (CLOSE Y1)OBSERVE AND RECORD
A. SUCTION PRESSURE PSIG
B. DISCHARGE PRESSURE PSIG
C. ENTERING AIR TEMPERATURE �F
D. LIQUID LINE TEMPERATUREAT OUTLET OR REHEAT COIL �F
E. CONFRIM CORRECT ROTATION FOR COMPRESSOR
F. CHECK FOR CORRECT RAMP−UP OF OJUTDOOR FAN MOTOR AS CONDENSER COIL WARMS
� 4. CHECK UNIT CHARGE PER CHARGING CHART
� 5. SWITCH UNIT TO HIGH−LATENT MODE (SUBCOOLER) BY CLOSING HUMIDISTAT WITH Y1 CLOSED
OBSERVE
� A. REDUCTION IN SUCTION PRESSURE (5 TO 7 PSI EXPECTED)
� B. DISCHARGE PRESSURE UNCHANGED
� C. LIQUID TEMPERATURE DROPS TO 50 TO 55�F RANGE
� D. LSV SOLENOID ENGERIZED (VALVE CLOSES)
� 6. SWITCH UNIT TO DEHUMID (REHEAT) BY OPENING Y1
OBSERVE
� A. SUCTION PRESSURE INCREASES TO NORMAL COOLING LEVEL
� B. DISCHARGE PRESSURE DECREASES (35 TO 50 PSI)
� C. LIQUID TEMPERATURE RETURNS TO NORMAL COOLNG LEVEL
� D. LSV SOLENOID ENERGIZED (VALVE CLOSES)
� E. DSV SOLENOID ENERGIZED, VALVE OPENS
� 7. WITH UNIT IN DEHUMID MODE CLOSE W1COMPRESSOR AND OUTDOOR FAN STOP; LSV AND DSV SOLENOIDS DE−ENERGIZED
� 8. OPEN W1 RESTORE UNIT TO DEHUMID MODE
� 9. OPEN HUMIDISTAT INPUTCOMPRESSOR AND OUTDOOR FAN STOP; LSV AND DSV SOLENOIDS DE−ENERGIZED
� 10. RESTORE SETPOINTS FOR THERMOSTAT AND HUMIDISTAT
REPEAT PROCESS FOR 2 COMPRESSOR SYSTEMS
Copyright 2015 International Comfort ProductsLewisburg, TN 37091 USA