Installation Instructions Please read all instructions before … Handrail 3530.pdf · fig. 1 handrail splice handrail left return (3-3/16" allowance) wall guard left return (3-11/32"

Please read all instructions before installing handrail.

Important

1. Acclimate materials 24 hrs before installation. Maintain temperature controlled environment after installation 2. Install in accordance with manufacturer’s installation instructions. Failure to do so will void the warranty.

Installation tips

1. Cut covers up to 1/16” (1.6mm) longer to ensure a tight fit.2. Lubricate blades when cutting aluminum to reduce burrs.

Installation Hotline • 866.EZINPROInprocorp.com • 800.222.5556 • 262.679.9010

World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA

Safety Glasses, Tape Measure, 3/8” socket for machine screw hex bolt, 7/16” socket for wood screw hex bolt Level, Power Drill, Drill Bits - 1/4” masonry (concrete/concrete block), Power Miter Saw, 1O” Blade with 60-80 Carbide Tipped Teeth

Recommended tools

Installation Instructions3530VM/3530FVM/G2-3530VM/A3530VM Handrail

SECTION VIEW

1 1/2”[38]

4 3/16”[107]

1 1/2”[38]

1/4”[6]

7 1/2”[191]

CONTINUOUSALUMINUM WALLGUARD W/METALPOWDER COATEDMETAL FINISH.080” [2]

STAINLESSSTEEL MTG.

BRACKET W/ PLASTIC BASE

1/4-20 X 3/4”[6 X 19]

HEX HEADBOLT W/ SERRATED

FLANGE NUT

1/4-20 X 5”[6 X 127]

HEX HEADSCREW W/

PHILLIPS HEADSLOT

HANDRAIL HEIGHTPER LOCAL CODE

VINYL COVER.080” [2]

CONTINUOUS AL.RETAINER..080” [2]

IPC.2234/REV.1




920ACONTINUOUSAL. RETAINER

1/4-20SERRATED

FLANGE NUT

1/4-20 X 7/8”SLOTTED

PAN HEADSCREW

1/4-20 X 3/4”HEX HEAD

BOLT

#8 X 7/8”PHILLIPSPAN SDSSCREW

920-SPLINEFOR SS

RETURN

1001MOUNTING

BRACKET

920VCOVER

920-RVLREVEAL

SPLICEPLATE

RC9OSS-P (OPTIONAL)LEFT/RIGHT RETURN

OUTSIDE CORNERST. STEEL


3502A-PLEFT RETURN

3504A-POUTSIDE CORNER

3503A-P RIGHT RETURN

923RIGHT RETURN

922LEFT RETURN

924OUTSIDECORNER

3500M-PCCONTINUOUSAL. RETAINER

3501BRACKET

910-SPLSPLICE

SPL9OSS-P (OPTIONAL)SPLICE

ST. STEEL

Wall Condition Specified Fasteners Inpro Part#

Steel Stud/Gypsum Wall 1/4-20 x 5" Phillips hex head bolt with toggle wing and lock washer HWK-1001D

Concrete/Concrete Block 1/4-20 x 5" Phillips hex head bolt with lead anchor and lock washer HWK-1001C

Wood Stud/Gypsum Wall 1/4" x 5" Hex Head Wood Screw and lock washer HWK-1001W

16 gauge steel Backer/Gypsum wall #14 x 4" Indented hex washer, zink-plated TEK screw HW69

Steel Stud or Metal Backer/Drywall (OSHPD) 1/4-20 x 5" Phillips hex head Bolt with lock washer and 1/4" Hilit Toggler HWK-1001OD

Concrete/Concrete Block (OSHPD) 1/4" x 4" Torx Hex Washer Head Screw (Hilti Kwik-Con II) and lock washer HWK-1001OC

Wood Stud or Wood Backer/Gypsum Wall (OSHPD) 1/4" x 5" Hex Head Wood Screw and lock washer HWK-1001OW

#10-24 X 1/4”SET SCREW





DIS

TAN

CE T

O B

ED

ETER

MIN

ED B

Y IN

STA

LLER

FIELD DIMENSION(TYPICAL WALLS)

DISTANCE DETERMINEDBY INSTALLER

(TYPICAL)

DISTANCE TO BEDETERMINED BY

INSTALLER

RETURNS

OUTSIDE CORNER

4”[102]MAX FIRST BRACKETLOCATION FROM WALL

4”[102]

SPLICEREVEAL

RETURNS

3 11/32”[85]

1 1/2”[38]

RETURN

3 1/4”[83]

DISTANCEDETERMINEDBY INSTALLER 32”

[813]MAX BRACKETS

ON CENTER





3502A-PLEFT RETURN

3503A-PRIGHT RETURN

922LEFT RETURN

923RIGHT RETURN

RETURNS

3501BRACKET

1001BRACKET

920VCOVER

920AALUMINUMRETAINER

3500M-PCALUMINUMWALL GUARD

1/4” [6.4]TOGGLE

#8 X 7/8 [4.7 X 22.2]PHILLIPS PAN SDS

RETURNS

1/4”-20 X 7/8” [6.4 X 22.2]SLOTTEDPAN HEAD

1/4-20 X 5” [6 X 127] PHILLIPS HEXHEAD BOLT

1/4-20 X 3/4” [6 X 19] HEX HEAD BOLT





FIG. 5a FIG. 5cFIG. 6

WALL GUARDLEFT RETURN

(3-11/32" ALLOWANCE)

WOODWALL GUARD

WALL GUARDOUTSIDE CORNER

(0" ALLOWANCE)

WALL GUARDRIGHT RETURN


#1/4-20 X 3/4"HEX HEAD BOLT

#1/4-20 SERRATEDFLANGE HEX NUT

1/4-20 X 3/4"HEX HEAD BOLT

FIG.5b

1/4-20 X 3/4"HEX HEAD BOLT


METAL PLATE SPLICE

WALL


IMPACT BUMPER

WALL


FIG. 1

HANDRAIL SPLICE

HANDRAIL LEFT RETURN(3-3/16" ALLOWANCE)

3500VWB

HANDRAIL RIGHT RETURN(3-3/16" ALLOWANCE)

HANDRAIL OUTSIDE CORNER(3/16" ALLOWANCE)

FIG. 3

HANDRAILCONTINUOUSALUMINUM RETAINER.080"

FIG. 4a

STAINLESS STEELBRACKET EXTENSION

HANDRAILALUMINUM RETAINER

MARK HOLELOCATIONS

1/4" SERRATEDFLANGE HEX NUT

HANDRAILLEFT RETURN

HANDRAILALUMINUM

HANDRAILOUTSIDE CORNER

1"PHILLIPS SELF-TAPPING SCREW

FIG. 4b

COVER PLATE(included with returnColor: silver)

1-5/8" BUGLE HEADDRYWALL SCREW(INSTALLER SUPPLIED)

900VCOVER.080"

FIG. 7

IMPACT BUMBER


MARK HOLELOCATIONS

STAINLESSSTEEL BRACKETEXTENSIONS

FIG. 1a

1

2

MARK HOLELOCATIONS

DRILL 4”[6.4] FROM EACHRETURN/CORNER

SPACE HOLESA MAX OF

EVERY 32” [813]ON CENTER STAINLESS

STEEL BRACKETEXTENSION

MOLDEDBRACKET

1/4”-20 X 5” [6.4 X 127]HEX HEAD SCREW

FIG. 1

FIG. 2a

FIG. 2b

FIG. 3

MOLDED TOP RETURNS(3 3/16” [81] ALLOWANCE)

WALL GUARD RETURNS(3 3/8” [86] ALLOWANCE)

RETURNS

RETURNS

WALL GUARD OUTSIDE CORNER(0” [0] ALLOWANCE)

MOLDED TOP OUTSIDE CORNER(3/16” [5] ALLOWANCE)

STAINLESS STEEL INSIDE/OUTSIDE CORNER/RETURN0”[0] (ALLOWANCE FOR STAINLESS OUTSIDE CORNERS)3”[76] (ALLOWANCE FOR STAINLESS RETURNS)

1. Cut aluminum retainer to desired length, leaving allowance for returns, outside corners and inside corner returns. See Fig 1 and 1a for Stainless Steel.

1A.For stainless steel returns and corners, drill holes 3/8” from ends using a 1/4” [6.4] drill bit. Attach spline to aluminum retainers with 1/4-20 x 1 1/8” [6.4 x 28] bolt. Secure returns/corners to spline-retainer from underside using set screw. See Figure 1a.

2. Snap a chalk line 4-3/16” [107mm]below the top of the handrail. Drill 3/4” [19mm] holes for toggle bolts (drywall/metal stud installation), 1/2” [13mm] holes for lead anchor (concrete wall installation ) or 1/8” [3mm] pilot hole (wood screw into wood studs). Holes should be 4” [102] from each return or corner and spaced a maximum of 32” [813] on center. Attach the molded bracket and stainless steel bracket extension to the wall. See Figure 2a. NOTE: Orientation of extension brackets. See figure 2b.

3. Measure and transfer the handrail mounting hole locations from the top of the bracket extensions to the handrail aluminum retainer making sure you allow for the returns and corners. Drill 5/16” [8mm]holes at these marks on the v-groove. See Figure 3.

STAINLESS STEEL RETURN/CORNER ASSEMBLY

FIG. 1

HANDRAIL SPLICE




WALL GUARD ALUMINUM(.080")


(0" ALLOWANCE)

WALL GUARDRIGHT RETURN(3-11/32" ALLOWANCE)



3500VM



FIG. 2a


MOLDEDBRACKETSPACE HOLES

A MAXIMUM OFEVERY 32"

DRILL 4"FROM EACH

RETURN/CORNER

x

x

1/4-20 x 5"HEX HEAD SCREW

W/PHILLIPS HEAD SLOT

FOR CONCRETE:1/4-20 x 5" HEX HEAD SCREW

W/LEAD ANCHOR

FOR WOOD:1/4 x 5" HEX HEAD WOOD SCREW

FIG. 3


FIG. 4a



MARK HOLELOCATIONS


HANDRAILLEFT RETURN

HANDRAILALUMINUM



FIG. 6

FIG. 2b

MARK HOLELOCATIONS

FIG. 1

HANDRAIL SPLICE






(0" ALLOWANCE)




3500VM



FIG. 2a




DRILL 4"FROM EACH

RETURN/CORNER

x

x




W/LEAD ANCHOR


FIG. 3


FIG. 4a



MARK HOLELOCATIONS


HANDRAILLEFT RETURN

HANDRAILALUMINUM



FIG. 6

FIG. 2b

MARK HOLELOCATIONS

FIG. 1

HANDRAIL SPLICE






(0" ALLOWANCE)




3500VM



FIG. 2a




DRILL 4"FROM EACH

RETURN/CORNER

x

x




W/LEAD ANCHOR


FIG. 3


FIG. 4a



MARK HOLELOCATIONS


HANDRAILLEFT RETURN

HANDRAILALUMINUM



FIG. 6

FIG. 2b

MARK HOLELOCATIONS





FIG. 5a FIG. 5b FIG. 5c

FIG. 7

FIG. 4

HANDRAILCOVER

RETURN1/4” [6] SERRATEDFLANGE HEX NUT

RETURNS

HANDRAILALUMINUMRETAINER

FIG. 6

1/4”-20 x 3/4”[6.4 X 19]HEX HEAD BOLT

1/4”-20 x 3/4”[6.4 X 19]HEX HEAD BOLT

1/4”-20 [6.4]FLANGE HEXNUT



WALL

WALL

METALSPLICE PLATE

4. Attach returns and corners to the handrail aluminum retainer. Attach handrail retainer to the stainless steel bracket extension. See Figure 4.

5. Slide the hex head of the 1/4”-20 x 3/4” [6 x 19] bolts into the channel on the back of the wall guard. Slide them into position so they align with the holes in the bracket extensions. See Figure 5a. With lengths longer than 12’ [3.6M], use a metal plate splice and 1/4”-20 x 3/4” [6 x 19] bolts to join sections. See figure 5b. Attach the wall guard to the bracket extension using a serrated flange hex nut at each locations. See Figure 5c. The handrail aluminum is 3/8” [10] shorter than the wall guard. Center the wall guard aluminum between the ends of the handrail aluminum.

6. Attach wall guard returns and corners to the straight lengths using a 1/4-20 x 3/4” [6 x 19] hex head screws and nuts. See Figure 6.

7. Cut the handrail cover to length between returns and/or corners. (NOTE: Trim factory edges square before installation.) Position the cover on retainer at one end and work to the other end by snapping the cover over the retainer. See Figure 7.

#8 X 7/8” [5 X 22]PH PAN HEADSCREW

Installation Instructions Please read all instructions before … Handrail 3530.pdf · fig. 1 handrail splice handrail left return (3-3/16" allowance) wall guard left return (3-11/32"

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