Step 1. • Fold template where indicated. • Position template on door edge at desired lock / latch height. • Firmly hold template and mark latch height and 54mm (2 1/8") lock body hole centre. • Measure door thickness and mark centre on 'latch height' marking. • Drill 22mm (7/8") latch hole. Note: it is important to drill this hole squarely. • Drill pilot hole for lock body [suggested size 3mm (1/8")]. Then enlarge holes to 54mm (2 1/8"), drilling from both sides of the door. Step 3. • Insert the latch through the slot in the carrier until it can go no further. • Insert the key and turn to retract the latch bolt. • Pre-drill wood screw holes with suitable drill size. • Install plastic faceplate shim and faceplate, then screw into position. Step 2. • Mark and chisel latch faceplate to a recess of 3.5mm. Use latch carrier as a template. • Insert lock body into 54mm (2 1/8") hole. • Insert latch carrier through 22mm (7/8") hole into lock body assembly and tighten with 2 screws. Ensure T-shaped hole at rear of latch carrier is upright! Please note: Ensure the template position and orientation is as shown, incorrect installation voids warranty. NOTE: • carefully follow these instructions when installing. • do not overtighten screws. • use of power driver is not recommended. • fully remove the Trilock prior to painting the door to avoid harming the product's finish. T890PKD02UM1 JUL ‘13 T-Shape hole Rear view of latch Latch carrier Double Cylinder Lock body DO NOT REMOVE square spindle Do not remove (If aligning template has been removed turn square spindle away from the latch bolt housing as far as it can go before inserting the latch bolt). Step 4 • Remove perforated cut-out from cardboard template and place over lock body, making sure template is square to door edge. • While holding template firmly in position, mark remaining 5 holes, as indicated on both sides of the door (reversing template as required). • Drill pilot holes from both sides of the door [suggested size 3mm (1/8")] then enlarge, again from both sides of the door, to sizes indicated on template, otherwise correct functioning may be impeded – refer template. • In particular, ensure the 54mm (2 1/8") dia. hole through door face (located above lock body hole) is drilled only to correct size, otherwise correct functioning may be impeded–refer template. Note: Top 54mm hole must have burrs removed before installing Trilock as this will effect snib rotor operation & privacy function. 1 2 3 4 1. Remove latch bolt assembly from carrier 4. Rotate bolt 180˚ 5. Re-attach arm to latch bolt 6. Rotate arm upwards & fit back into carrier 2. Rotate arm downwards 3. Unclip arm from latch bolt Arm Rotate bolt 180˚ Step 3a Trilock Latch Bolt re-handing. • Check that tapered side of the latch bolt faces towards the door jamb. • If not it will be necessary to unclip the rear arm & rotate bolt 180˚. • This is achieved by following steps: Please note: For the single cylinder Trilock version, the turnbutton stem should be on the internal side of the door. If this is not the case, please re-hand the lock body. To re-hand: remove the grub screw with allen key provided, remove and turn the cylinder to desired direction and re-install. Re-fasten grub screw with allen key. Turnbutton stem Latch carrier screws Installation Instructions for Trilock Traditional & Contemporary Series – Double & Single Cylinder These instructions apply to both Lever and Knob versions
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Transcript
Step 1.• Fold template where indicated.• Position template on door edge at
desired lock / latch height.• Firmly hold template and mark latch
height and 54mm (2 1/8") lock body hole centre.
• Measure door thickness and mark centre on 'latch height' marking.
• Drill 22mm (7/8") latch hole. Note: it is important to drill this
hole squarely.• Drill pilot hole for lock body
[suggested size 3mm (1/8")]. Then enlarge holes to 54mm (2 1/8"), drilling from both sides of the door.
Step 3.• Insert the latch through the slot in the carrier until it can go no further.• Insert the key and turn to retract the latch bolt.• Pre-drill wood screw holes with suitable drill size.• Install plastic faceplate shim and faceplate, then screw into position.
Step 2.• Mark and chisel latch faceplate
to a recess of 3.5mm. Use latch carrier as a template.
• Insert lock body into 54mm (2 1/8") hole.
• Insert latch carrier through 22mm (7/8") hole into lock body assembly and tighten with 2 screws.
Ensure T-shaped hole at rear of latch carrier is upright!
Please note: Ensure the template position and orientation is as shown, incorrect installation voids warranty.
NOTE: • carefully follow these instructions when installing. • do not overtighten screws. • use of power driver is not recommended. • fully remove the Trilock prior to painting the door to avoid harming the product's finish.
T890PKD02UM1JUL ‘13
T-Shape hole
Rear viewof latch
Latchcarrier
Double CylinderLock body
DO NOT REMOVE
square spindle
Do not remove (If aligning template has been removed turn square spindle away from the latch bolt housing as far as it can go before inserting the latch bolt).
Step 4• Remove perforated cut-out from cardboard
template and place over lock body, making sure template is square to door edge.
• While holding template firmly in position, mark remaining 5 holes, as indicated on both sides of the door (reversing template as required).
• Drill pilot holes from both sides of the door [suggested size 3mm (1/8")] then enlarge, again from both sides of the door, to sizes indicated on template, otherwise correct functioning may be impeded – refer template.
• In particular, ensure the 54mm (2 1/8") dia. hole through door face (located above lock body hole) is drilled only to correct size, otherwise correct functioning may be impeded–refer template.Note: Top 54mm hole must have burrs removed before installing Trilock as this will effect snib rotor operation & privacy function.
12
34
1. Remove latch bolt assembly from carrier
4. Rotate bolt 180˚
5. Re-attach arm to latch bolt 6. Rotate arm upwards & fit back into carrier
2. Rotate arm downwards
3. Unclip arm from latch bolt
Arm
Rotate bolt 180˚
Step 3aTrilock Latch Bolt re-handing.• Check that tapered side of the latch bolt faces towards the door jamb.• If not it will be necessary to unclip the rear arm & rotate bolt 180˚.• This is achieved by following steps:
Please note:For the single cylinder Trilock version, the turnbutton stem should be on the internal side of the door.If this is not the case, please re-hand the lock body. To re-hand: remove the grub screw with allen key provided, remove and turn the cylinder to desired direction and re-install. Re-fasten grub screw with allen key.
Turnbutton stem
Latch carrier screws
Installation Instructions for Trilock Traditional & Contemporary Series– Double & Single Cylinder
These instructions apply to both Lever and Knob versions
Step 7• Mount external furniture plate to the outside of door.• Insert spring, spindle and snib rotor to external
furniture plate from inside of door.• Now mount the internal furniture plate to the inside
of door.• Fit mounting screws from inside & tighten into
threaded posts.
NOTE: • carefully follow these instructions when installing. • do not overtighten screws. • use of power driver is not recommended. • fully remove the Trilock prior to painting the door to avoid harming the product's finish.
Step 5To re-hand levers & set lever operation (if required).
• Hold Trilock furniture plate up to door to check lever orientation (this will need to be done on both levers).
• To re-hand lever, if required, insert flat blade screwdriver under handing-plate and twist to push main gear away from handing plate.
• Rotate lever 180˚ toward top of faceplate, as shown, until it clicks into place.
Step 6
NOTE: These steps are applicable to leverset only.
NOTE: Test all functions for smooth operartion.
Sui
ts 3
3mm
to 4
5mm
doo
r th
ickn
esse
s
Trilock Traditional• Install blind screws and brass posts
to Trilock external furniture plate (this is the furniture plate without the rectangular snib push-button).
Trilock Contemporary• Install posts to Trilock external
furniture plate (this is the furniture plate without the rectangular snib push-button).
Step 8 (single cylinder only)• For single cylinder applications install internal
turnbutton now by tightening grub-screw onto protruding shaft.
• Grub-screw should be fastened up onto flat side of shaft.
allen key
grub-screw
Note: Position Snib Rotor so one notch faces up& the other notch points to the door edge.
Installation Instructions for Trilock Traditional & Contemporary Series– Double & Single Cylinder
These instructions apply to both Lever and Knob versions
T890PKD02UM1JUL ‘13
doorframe
reinforcedstrike plate
• Mark and drill a 25mm (1") hole to a depth of 25mm (1"), at a corresponding height to the bolt.
• Mark and chisel recesses for strike plate and optional reinforced strike plate.
• Screw into position using 4 wood screws as supplied. Note: 2 larger screws should be used on reinforced strike plate as illustrated.
Door Adjustment1 When door is closed using finger pressure, ensure
bolt is latching into strike plate.2 If door is rattling when in latched position. Open door,
remove strike plate & adjust anti-rattle tab & refit strike plate to door frame. Repeat check 1.
Step 9All door seals must be fitted prior to fitting strike plate.• Position the door so that the centrepoint of the
strike plate can be marked on door frame.
anti-rattle tab
Exploded DiagramDouble Cylinder
OR
IGIN
ATIO
N C
RM
GS
H 8
53 0
713
outsidefurniture plate
internal furniture plate
spindle
spindlespring
latch strike plate
latchcarrier
cylinderlock body
faceplate
plasticfaceplate shim
post
T890PKD02UM1JUL ‘13
Installation Instructions for Trilock Traditional & Contemporary Series– Double & Single Cylinder
These instructions apply to both Lever and Knob versions
reinforcedstrike plate
Australian Patents: App. 662657 Plus other foreign patents
Designed in Australia by Gainsborough Hardware Industries Limited, Melbourne, Australia. A.B.N. 25 004 792 269
www.gainsboroughhardware.com.au
Exploded DiagramSingle Cylinder
OR
IGIN
ATIO
N C
RM
GS
H 8
53 0
713
outsidefurniture plate
internal furniture plate
spindle
spindlespring
latch
turnbutton
strike plate
latchcarrier
allen keygrub screw(already fitted in turnbotton)
cylinderlock body
faceplate
plasticfaceplate shim
post
Please note:For the single cylinder Trilock version, the turnbutton stem should be on the internal side of the door.If this is not the case, please re-hand the lock body. To re-hand: remove the grub screw with allen key provided, remove and turn the cylinder to desired direction and re-install. Re-fasten grub screw with allen key.
Turnbutton stem
Installation Instructions for Trilock Traditional & Contemporary Series– Double & Single Cylinder
These instructions apply to both Lever and Knob versions
T890PKD02UM1JUL ‘13
reinforcedstrike plate
FO
LD
HE
RE
OR
IGIN
AT
ION
CR
M G
SH
85
3 1
10
5
PAIT 068
MAY ‘11
Fit here on door edge
Inst
alla
tion
te
mp
late
fo
r G
ain
sbo
rou
gh
Trilo
ck
Tra
ditio
nal &
Con
tem
pora
ry S
erie
s10mm
(3/8") hole
LATCH HEIGHT
54mm(2 1/8") hole
54mm (2 1/8") hole
22mm (7/8")
3.5mm (9/64")
10mm (3/8") hole
BACKSET 60mm (2 3/8")
BACKSET 60mm (2 3/8")
Fit here on door edge
Inst
alla
tion
te
mp
late
fo
r G
ain
sbo
rou
gh
Trilo
ck
Tra
ditio
nal &
Con
tem
pora
ry S
erie
s
FO
LD
HE
RE
10mm (3/8") hole
LATCH HEIGHT
54mm(2 1/8") hole
54mm (2 1/8") hole
22mm (7/8")
3.5mm (9/64")
10mm (3/8") hole
BACKSET 60mm (2 3/8")
BACKSET 60mm (2 3/8")
PAIT 068
MAY ‘11
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