Installation instructions, accessories - Front …ftp.clubvolvo.ru/CARS DOCS AND SOFT/Installation...5 R8601457 Detach the front bumper Detach the connectors for the fog lamps (4).
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XC90Section Group Weight(Kg/Pounds) Year Month
3 36 0.53/1.17 2005 02
Replaces issue: 2004 09
XC90Section Group Weight(Kg/Pounds) Year Month
3 36 0.53/1.17 2005 02
Replaces issue: 2004 09
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
● Detach the two clips holding the rear section in the bumper by pressing the clips in the centre and then pulling them out.
● Detach the rear section from the bumper by pulling apart all plastic catches.
● Detach the bumper foam.
Note!
The plastic catches are fitted securely. Detaching the catches requires considerable force so be careful with the bumper. Pull and coax from different angles until all catches have released.
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R8601459
Detach the front bumper
● Apply the protective backing paper to the bumper.
● Take the bumper bar from the kit.
● Separate the protective backing paper and affix on the bumper bar.
8
R8505177
Preparations in the passenger compartment
● Detach the sill (1) and the right-hand panel (2) of the centre console.
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
● Detach the floor carpet at the front passenger seat and fold it aside so that the hole to the engine compartment is visible.
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R8504171
Preparations in the passenger compartment
● Remove the panel in the front right-hand seat mounting by pushing up the catch (1) on the top and pulling the panel forwards.
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R8504172
Preparations in the passenger compartment
● Fold the backrest forward and push the seat as far forward as possible. (On cars with two rows of seats the second row is fixed.)
● Remove the cover (1) to the rear right-hand seat mounting by prizing it away at the rear edge.
12A
R8504173
Preparations in the passenger compartment
Illustration A
● Detach the right-hand rear door's sill trim panel by pulling it away at the rear edge so that the clips release. Continue forward until the remaining clips have released.
Applies to cars with two rows of seats● On cars with two rows of seats the seat cannot be pushed forward. To remove
the sill trim panel, start by folding the backrest forward as the sill trim panel is pulled away at the rear edge. Following which, move the backrest back so that the seat cushion can be raised, and in this way increase the space for removing
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
the sill trim panel. It is fixed securely, so make sure that there is no damage to it or to adjoining components during removal.
Illustration B
● Unhook the sill trim panel from the B-pillar panel and place it in the second/third row of seats.
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R8503999
Preparations in the cargo compartment
Applies to cars with three rows of seats and integrated carrier bag holder on the underside of the centre floor hatch
● Fold up the centre floor hatch.
● Detach the two belts on the panel under the floor hatch and lift up the panel at the rear edge.
● Fold the floor hatch back and lift out the floor hatch with panel.
Applies to cars with three rows of seats without an integrated carrier bag holder
● Lift up the centre rear floor hatch at the rear edge and lift it out.
Applies to cars with three rows of seats● Remove the two centre floor hatches by first lifting them up slightly at the rear
edge and then pulling them away from their mountings at the front edge.
● If the centre rear floor hatch is equipped with a carrier bag holder on the underside then the floor hatch is secured with a belt on each short side of the storage box. Detach these belts.
● Remove the two storage boxes under the floor hatch.
14
R8504158
Preparations in the cargo compartment
● Remove the right-hand side floor hatch (1).
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Cable routing to the ECU control module● Take the long cable from the kit and connect it to the connector which has just
been prepared.
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R3702904
Cable routing in the passenger compartment
● Guide the cable down between the carpet and the door sill as far as possible to the floor and route it along the right-hand side of the car on to the rear edge of the right-hand rear door's opening.
● Route the cable by the front right-hand seat mounting on the right-hand seat in the second row of seats.
● Pull away the mat from the front edge of the right-hand side panel in the cargo compartment.
● Route the cable harness along the right-hand side of the right-hand seat in the second row of seats, towards the front edge of the rear wheel housing.
● Route it further on the left-hand side of the seat belt's lower mounting, between the support bracket for the right-hand seat and wheel housing, and out at the left-hand side of the wheel housing.
● Clamp the cable harness into the hole in the seat mounting front member, and in the rear hole in the horizontal panel at the right-hand side of the seat. Use tie straps (1) from the kit.
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
● Remove the folding side panel from the left-hand side in the cargo compartment.
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R3905354
Cable routing in the cargo compartment
● Connect the cable in an unused port in the control module which is secured with Velcro on the left-hand side in the cargo compartment behind the wheel housing.
Note!
Make sure that the connector clicks into place and is properly secured.
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R8505187
Cable routing in the cargo compartment
Applies when the rear side panel must be removed to facilitate cable routing. Remove:
● the hatch in the rear edge of the side panel.
● four covers.
● four screws.
● one clip.
● any A/C controls.
● Detach the C and D panels at the lower edge.
● Pull the side panel away and lift it off.
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
● Measure out and mark up for the holes for the outer sensors. Measure 176 mm (6 7/8") from the line marked Y600. Mark up 5 mm (13/64") below the line marked Z1200 as illustrated
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R8601451
Making the holes for the sensors.
● Pre-drill the holes in the markings on both sides with a 3 mm (1/8") diameter drill bit. Following which, drill out the holes to 8.5 mm (21/64").
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R8601444
Making the holes for the sensors.
● Take the bumper bar which had the protective tape affixed.
● Pre-drill the holes in the markings (1) on both sides with a 3 mm (1/8") diameter drill bit. Following which, drill out the holes to 8.5 mm (21/64").
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R8601474
Making the holes for the sensors.
● Reinstall the foam and rear section loosely in the bumper but without securing it to all of the catches.
● Make sure that the rear section is in the correct position by engaging a few of the catches.
● Drill through the outer 8.5 mm (21/64") holes in the side panels of the bumper and straight through the rear section.
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
● Detach the rear section, foam and bumper bar from the bumper and blow away all filings.
● Make recesses in the rear section for the sensors' connectors at the outer holes as illustrated. Use the 8.5 mm (21/64") holes as guides for the hole saw. A lathe hole saw can be used to make a single large hole. Also, cut out a little extra to the right with a jig saw or similar.
If the recess is too small then the assembly of the bumper with all components will be troublesome and the sensor cables can then become damaged.
● Do this on both sides of the bumper.
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R8601460
Installing the sensor holders
● Clean out the dirt out from the inside of the bumper cover using a mild soap solution.
● Clean around holes and their inner edges using a cleaning cloth, part no. 9192678, and allow to dry.
● Apply a thin layer of activator, part no. 8637076, on the cleaned surfaces around the inside of the holes and allow to dry.
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IMG-214381
Installing the sensor holders
● Clean the sensor surface (1) on the sensors using a cleaning cloth.
● Clean surfaces 2 and 3 on the sensor holders using a cleaning cloth.
● Allow to dry.
● Apply a thin layer of activator on the cleaned surfaces and allow to dry.
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D3603622
Installing the sensor holders
● Remove the protective backing tape from one side of the tape. Apply the tape on the front side of the sensor holder.
● Carry out the procedure above for the three other sensor holders.
● Remove the protective film from the affixed pieces of tape on the sensor holders.
● Install the sensor holders with the narrow edge up. The top edge of the sensor holder must be horizontal with the bumper.
Note!
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
The tape adheres immediately. Incorrect positioning of the sensor holders can result in the function being out of order completely or temporarily.
38 Installing the sensor holders
● Install the bumper bar, in accordance with the enclosed separate installation instructions.
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R8601448
Installing the sensors and cable harness
● Take the sensors and their cable harness from the kit.
● Fit the all of the sensors in the sensor holders so that they fasten securely.
● Connect the cable harness connectors to the sensors.
● The cable harness must by secured up above the foam, along the edge inside the bumper cover. Secure the cable with butyl tape. Use activator (part no. 8637076) as a basis in order to increase adhesion.
Note!
A click should be heard when connecting. The noise confirms that the catch has locked.
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R8601461
Installing the sensors and cable harness
● Reinstall the foam and the plastic in the bumper cover.
● Check that the sensor cable is not routed between the bumper and the foam as it would then be awkward to assemble the components.
Note!
Make sure that all catches fully engage.
41A
R8601449
Installing the sensors and cable harness
Illustration A
● Spray the inner sensors and the visible sections of their holders with Silverstone paint (part no. 9437338)
Note!
Take care that the activator, and any previous layers of paint, has dried for at least ten minutes before the paint is sprayed on.
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden
Installation instructions, accessories - Front parking assistance Volvo Car Corporation Göteborg, Sweden