INSTALLATION INSTRUCTIONS 160-Pin DIN Cable for the NI PXI-2520, NI PXI-2521, NI PXI-2522, NI PXI-2523, and NI PXI-2510 This guide describes how to connect and use the National Instruments 160-Pin DIN shielded cable, which has a maximum voltage rating of 150 V, CAT I. Use this cable to connect the NI PXI-2520/2521/2522/2523 (NI 252x) or NI PXI-2510 (NI 2510) switch modules to your application. Caution The protection provided by the 160-Pin DIN cable can be impaired if it is used in a manner not described in this document. The 160-Pin DIN cable for NI 252x and NI 2510 is available in three configurations: • SH160DIN-4XDB50F-2A • SH160DIN-160DIN-2A • SH160DIN-BARE WIRE-2A Contents What You Need to Get Started ................................................................................................. 2 Getting Started with the 160-Pin DIN Cable ............................................................................ 2 Connectors ........................................................................................................................ 5 Cable Configurations ................................................................................................................ 5 SH160DIN-4XDB50F-2A Cable ..................................................................................... 6 SH160DIN-160DIN-2A Cable ......................................................................................... 14 SH160DIN-BARE WIRE-2A Cable ................................................................................ 21 Specifications............................................................................................................................ 30 Environment ..................................................................................................................... 30 Accessories ............................................................................................................................... 30 Compliance and Certifications ................................................................................................. 31 Safety ................................................................................................................................ 31 CE Compliance ................................................................................................................. 31 Online Product Certification............................................................................................. 31 Environmental Management............................................................................................. 32 Where to Go for Support .................................................................................................. 32
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INSTALLATION INSTRUCTIONS
160-Pin DIN Cablefor the NI PXI-2520, NI PXI-2521, NI PXI-2522, NI PXI-2523, and NI PXI-2510
This guide describes how to connect and use the National Instruments 160-Pin DIN shielded cable, which has a maximum voltage rating of 150 V, CAT I. Use this cable to connect the NI PXI-2520/2521/2522/2523 (NI 252x) or NI PXI-2510 (NI 2510) switch modules to your application.
Caution The protection provided by the 160-Pin DIN cable can be impaired if it is used in a manner not described in this document.
The 160-Pin DIN cable for NI 252x and NI 2510 is available in three configurations:
• SH160DIN-4XDB50F-2A
• SH160DIN-160DIN-2A
• SH160DIN-BARE WIRE-2A
ContentsWhat You Need to Get Started ................................................................................................. 2Getting Started with the 160-Pin DIN Cable............................................................................ 2
Accessories ............................................................................................................................... 30Compliance and Certifications ................................................................................................. 31
Safety ................................................................................................................................ 31CE Compliance................................................................................................................. 31Online Product Certification............................................................................................. 31Environmental Management............................................................................................. 32Where to Go for Support .................................................................................................. 32
What You Need to Get StartedTo use the cable, you need the following items:
160-Pin DIN cable
NI PXI-252x or NI PXI-2510 switch module and documentation
Getting Started with the 160-Pin DIN CableComplete the following steps to connect the cable to the NI 252x or NI 2510 and your application. Refer to Figures 2 through 4 for illustrations of the cable, and refer to Figures 5 and 6 for illustrations of the connectors.
1. Connect the 160-Pin DIN connector to the NI 252x connector or NI 2510 connector on the switch module as shown in Figure 1.
Figure 1. Connecting the 160-Pin DIN Connector to the NI 2520
1 Thumbscrews 2 160-Pin DIN Connector 3 NI PXI 2520 Connector
3. Complete one of the following steps and refer to Tables 4 through 9 in the Cable Configurations section to determine how to connect signals to your application.
• Connect the D-SUB connectors on the cable to your application. For screw terminal access, you can connect directly to NI TBX-50 terminal blocks.
• Connect the second 160-Pin DIN connector on the cable to your application.
• Connect the unterminated wires to your application.
Figure 2. SH160DIN-4XDB50F-2A Cable
1 160-Pin DIN Connector2 Thumbscrews
3 Cable Leg Labels4 50-Pin Female D-SUB Connectors
ConnectorsThe cable connects a 160-Pin female DIN connector (DIN 160 connector) to the following:
• Four 50-pin female D-SUB connectors
• A second 160-Pin DIN connector
• Eight bundles, legs P1-P8, of unterminated, tinned, and stripped wires
The 160-Pin DIN connector provides connection to the NI 252x and NI 2510. The 50-pin female D-SUB connectors, second 160-Pin DIN connector, and unterminated cables provide connection to your application. Figures 5 and 6 show the pinouts for the 160-Pin DIN connectors and the 50-pin female D-SUB connectors.
Figure 5. 160-Pin DIN Mating Connector
Figure 6. 50-Pin Female D-SUB Connector
Cable ConfigurationsThe 160-Pin DIN cable is available in three configurations:
• SH160DIN-4XDB50F-2A
• SH160DIN-160DIN-2A
• SH160DIN-BARE WIRE-2A
The following sections describe each of the configurations.
SH160DIN-4XDB50F-2A CableThe SH160DIN-4XDB50F-2A cable is recommended for connecting the NI 252x or NI 2510 to your system. One end of the cable terminates with a 160-Pin DIN connector. The other end of the cable terminates with four 50-pin female D-SUB connectors.
Use the pinouts and the pin assignments listed in Tables 1 through 4 to determine how to connect signals to your application using the SH160DIN-4XDB50F-2A cable.
Refer to the NI Switches Help for a complete listing of channel names and pinouts.
Table 1. Pin Assignment for SH160DIN-4XDB50F-2A Connector P1
SH160DIN-160DIN-2A CableThe SH160DIN-160DIN-2A cable is recommended for connecting the NI 252x or NI 2510 to a system that terminates with a male 160-Pin DIN connector.
Use the pinouts and the pin assignments listed in Table 5 to determine how to connect signals to your application using the SH160DIN-160DIN-2A cable.
Refer to the NI Switches Help for a complete listing of channel names and pinouts.
39 CH 61 COM 31- NO 43 NO 22- DUT 48 D8
40 COM 64 COM 34+ NO 44 NO 20+ CH 64 E8
41 No Connect No Connect No Connect No Connect No Connect No Connect
42 No Connect No Connect No Connect No Connect No Connect No Connect
43 No Connect No Connect No Connect No Connect No Connect No Connect
44 No Connect No Connect No Connect No Connect No Connect No Connect
45 No Connect No Connect No Connect No Connect No Connect No Connect
46 No Connect No Connect No Connect No Connect No Connect No Connect
47 No Connect No Connect No Connect No Connect No Connect No Connect
48 No Connect No Connect No Connect No Connect No Connect No Connect
49 No Connect No Connect No Connect No Connect No Connect No Connect
50 No Connect No Connect No Connect No Connect No Connect No Connect
Table 5. Pin Assignment for the SH160DIN-160DIN-2A Cable
160DIN Mating Connector
NI PXI-2520 NI PXI-2521 NI PXI-2522 NI PXI-2523 NI PXI-2510160 DIN
P1/P2 Pin
COM 77 CH 37+ NO 51 NO 25- CH 63 A1
CH 77 CH 37- COM 51 COM 25- CH 62 B1
COM 78 CH 38+ NC 51 NC 25- CH 61 C1
CH 78 CH 38- NC 52 No Connect CH 60 D1
Table 4. Pin Assignment for SH160DIN-4XDB50F-2A Connector P4 (Continued)
SH160DIN-BARE WIRE-2A CableThe SH160DIN-BARE WIRE-2A cable is recommended for connecting the NI 252x or the NI 2510 to your system if termination with a connector other than a 50-pin female D-SUB or 160-Pin DIN connector is required. One end of the cable terminates with a 160-Pin DIN connector. The other end of the cable has eight bundles of unterminated, tinned, and stripped wires.
Use the pinouts and the pin assignments listed in Tables 6 through 13 to determine how to connect signals to your application.
Note The first color listed in the Bare Wire Color column of Tables 6 through 13 is the primary color of the wire. The second color listed is the stripe color.
Table 6. Pin Assignment for SH160DIN-BARE WIRE-2A Cable Leg P1
SpecificationsMaximum voltage .............................................150 V, CAT I
Maximum current per pin .................................2 A
Caution Do not connect to mains supply circuits (e.g., wall outlets) of 115 or 230 VAC. Refer to the Read Me First: Safety and Electromagnetic Compatibility document for more information about Measurement Categories.
Weight
SH160DIN-4XDB50F-2A........................1837.1 g (64.8 oz)
SH160DIN-160DIN-2A............................1564.9 g (55. 1 oz)
SH160DIN-BARE WIRE-2A...................1451.5 g (51.2 oz)
EnvironmentOperating temperature ......................................0 °C to 55 °C
Storage temperature ..........................................-20 °C to 70 °C
Relative humidity..............................................5% to 85%, noncondensing
Maximum altitude.............................................2,000 m
Indoor use only.
AccessoriesVisit ni.com for information about the following accessory.
Caution This product must be operated with shielded accessories to ensure compliance with Electromagnetic Compatibility (EMC) requirements. Do not use unshielded terminal blocks (such as the NI TBX-50B) or other unshielded accessories unless they are installed in a shielded enclosure with properly designed and shielded input/output ports and connected to the NI product(s) using a shielded cable. If unshielded cables or accessories are not properly installed and shielded, the EMC specifications for the product are no longer guaranteed.
Table 14. NI Accessory for the 160-Pin DIN Cable
Accessory Part Number
NI TBX-50B terminal block, with screw connection and50 position D-Subminiature pin strip
Caution You must install mating connectors according to local safety codes and standards and according to the specifications provided by the connector manufacturer. You are responsible for verifying safety compliance of third-party connectors and their usage according to the relevant standard(s), including UL and CSA in North America and IEC and VDE in Europe.
Refer to Table 15 for information about third-party accessories.
Compliance and Certifications
SafetyThis product is designed to meet the requirements of the following electrical equipment safety standards for measurement, control, and laboratory use:
• IEC 61010-1, EN 61010-1
• UL 61010-1, CSA 61010-1
Note For EMC declarations and certifications, and additional information, refer to the Online Product Certification section.
CE ComplianceThis product meets the essential requirements of applicable European Directives as follows:
• 2006/95/EC; Low-Voltage Directive (safety)
Online Product CertificationTo obtain product certifications and the Declaration of Conformity (DoC) for this product, visit ni.com/certification, search by model number or product line, and click the appropriate link in the Certification column.
Table 15. Third-Party Accessories for the 160-Pin DIN Cable
Accessory Manufacturer Part Number
VARIOFACE module, with screw connection and 50 position D-Subminiature male connector
Phoenix Contact
FLK-D50 SUB/S
Right-angle 50 position male D-SUB connector* Amp 747497-4
* Small quantity orders are available from Digi-Key Corporation (part number A23398-ND).
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Environmental ManagementNI is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous substances from our products is beneficial to the environment and to NI customers.
For additional environmental information, refer to the Minimize Our Environmental Impact web page at ni.com/environment. This page contains the environmental regulations and directives with which NI complies, as well as other environmental information not included in this document.
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Where to Go for SupportThe National Instruments website is your complete resource for technical support. At ni.com/support you have access to everything from troubleshooting and application development self-help resources to email and phone assistance from NI Application Engineers.
National Instruments corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas, 78759-3504. National Instruments also has offices located around the world. For telephone support in the United States, create your service request at ni.com/support or dial 512 795 8248. For telephone support outside the United States, visit the Worldwide Offices section of ni.com/niglobal to access the branch office websites, which provide up-to-date contact information, support phone numbers, email addresses, and current events.
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