Installation Instruction Manual - G.James Glass & …gjames.com/__data/assets/pdf_file/0009/65376/G.James_installation... · Installation Instruction Manual (Residential Products)

Installation Instruction Manual (Residential Products)

G.James Glass & Aluminium

Phone: 13 28 77

Email: [email protected]

Address: 1084 Kingsford Smith Drive

Eagle Farm QLD 4009 Australia

www.gjames.com

www.gjames.com

Introduction The purpose of this manual is to provide a detailed and comprehensive set of installation instructions for our

residential window and door products.

Non-compliance Builders and installers who choose not to follow these instructions will take full responsibility for their

installation methods in relation to, but not limited to, the following:

the ability of the installation to resist all weather elements

the long-term weather performance of the installation

the ability of the installation to cope with building movement, both structural and material

the compatibility of different construction materials including sealants

the long term durability and integrity of external seals (degradation of seals can occur after lengthy

exposure to the elements and UV rays)

Please Note

Fixing centres have not been included as these should be engineered on a site-by-site basis and fall

within the builder's scope of works.

All frame depths have been rounded up to the nearest whole mm, ie. 47.5mm to 48mm and

101.5mm to 102mm.

33

48

SILL BRICK

33

MAN

DATO

RY 10m

m

CLEARAN

CE

FRAM

E SIZE

OPEN

IN

G SIZE =

FRAM

E SIZE +

50m

m

HEAD FLASHING (BY OTHERS)

GOES OVER JAMB FLASHINGS

AND WINDOW HEAD SECTION

INSIDE

OUTSIDE

10mm CLEARANCE

18mm TIMBER REVEAL

18mm TIMBER REVEAL

MILD STEEL LINTEL

PACKER AS

REQUIRED

SARKING

BRICKWORK

27

48

BRICKWORK

INSIDE

OPENING SIZE = FRAME SIZE + 50mm

FRAME SIZE

PACKER AS

REQUIRED

18mm

TIMBER

REVEAL

OUTSIDE

JAMB STUD

JAMB FLASHING

(BY DOOR SUPPLIER)

SARKING

G.Jamesglass & aluminium

Issue A

©

BRICK VENEER CONSTRUCTIONS - 48mm FRAMED PRODUCTS

RECOMMENDED WINDOW

INSTALLATION INSTRUCTIONS

HEAD DETAIL

SILL DETAIL

JAMB DETAIL

PAGE 1

SILL BRICK




10mm CLEARANCE

INSIDEOUTSIDE

18mm TIMBER REVEAL

18mm TIMBER REVEAL

MILD STEEL LINTEL

SARKING

PACKER AS REQUIRED

STOPPING

ANGLE ABUTS

WINDOW FRAME

PLASTERBOARD

CORNER BEAD

SET OVERCAULKING

(BY OTHERS)

INSIDE

PACKER AS

REQUIRED

SARKING

18mm

TIMBER

REVEAL

STOPPING

ANGLE ABUTS

WINDOW FRAME

PLASTERBOARD

CORNER BEAD

SET OVER

CAULKING

(BY OTHERS)

Issue A

©


SQUARE SET WINDOW FRAME

HEAD DETAIL

SILL DETAIL

JAMB DETAIL

RECOMMENDED WINDOW


PAGE 2G.Jamesglass & aluminium




10mm CLEARANCE

18mm TIMBER REVEAL

MILD STEEL LINTEL

BRICKWORK

BRICKWORK

BRICKWORK

TIMBER

LINTEL

Page 3

FLASHING FIXED

TO LINTEL

(BY OTHERS)

SARKING FIXED

TO LINTEL

(BY OTHERS)

Issue A

©


TYPICAL HEAD SARKING & FLASHING FIXING

RECOMMENDED WINDOW



OUTSIDE CLADDING

18mm TIMBER REVEAL

130-522

130-520

775-209

CLAD SHEET CONSTRUCTIONS - 48mm FRAMED PRODUCTS

HEAD / JAMB SEALING DETAIL

JAMB FLASHING


Issue B

©

RECOMMENDED WINDOW

INSTALLATION DETAILS

PAGE 5

INSIDE

ACRYLIC OR URETHANE BASED

WATERPROOF MEMBRANE

(TANKING) APPLIED TO

OPENING BEFORE FIXING

WINDOW (BY OTHERS)

48

OUTSIDE

FRAM

E SIZE

SEALANT AND

BACKING ROD

(AS REQUIRED)

FIXING SET IN SEALANT AND

SEALED OVER HEAD OF FIXING

33

SEALANT (BOTH

INSIDE AND OUTSIDE)

45

X


WATERPROOF MEMBRANE

(TANKING) APPLIED TO

OPENING BEFORE FIXING

WINDOW (BY OTHERS)

ENSURE MINIMUM 3mm GAP AT FRONT OF

SILL TO ALLOW WINDOW TO VENT AND DRAIN

FILL FIXING HOLE WITH SEALANT PRIOR TO

INSERTING FIXING. SEALANT MUST OVERFLOW

SUFFICIENTLY TO REINSTATE MEMBRANE

48

INSIDE

SEALANT (BOTH INSIDE

AND OUTSIDE)


WATERPROOF MEMBRANE (TANKING)

APPLIED TO OPENING BEFORE FIXING

WINDOW (BY OTHERS)

FRAME SIZE

27

OUTSIDE

HEAD DETAIL

SILL DETAIL

JAMB DETAIL

CONCRETE BLOCK CONSTRUCTIONS - 48mm FRAMED PRODUCTS

Issue A

©

RECOMMENDED WINDOW



130-037

SEAL BETWEEN

ANGLE & FRAME

40x25x1.6mm

FIXING ANGLE

SET IN SEALANT

& POINTED OFF

POP RIVET MUST

BE SEALED

BED OF SEALANT

TYPICAL CONCRETE

FORMED WINDOW SILL

APPLIED EXTERNAL

FINISH OVER PAINTABLE

MEMBRANE TO FINISH AT

FRONT EDGE OF SILL.

ENSURE THIS AREA IS

NOT BLOCKED TO ALLOW

FOR WATER RUN-OFF

FIXING SET IN SIKA

& THEN SEAL OVER

HEAD OF FIXING

OPENING TANKED WITH

A PAINTABLE MEMBRANE

(BY OTHERS)

Page 7

FORMED CONCRETE CONSTRUCTIONS - 48mm FRAMED PRODUCTS

450Pa. 131 SERIES SILL INSTALLATION

Issue A

©

RECOMMENDED WINDOW



45

102

FRAM

E SIZE

OPEN

IN

G SIZE =

FRAM

E SIZE +

30m

m

45

SEALANT OVER HEAD OF FIXING

10mm CLEARANCE

18mm TIMBER REVEAL

MILD STEEL LINTEL

OUTSIDE



AND DOOR HEAD SECTION

BRICKWORK

FLOOR TILE




BRICKWORK

30

102

FRAME SIZE


18mm

TIMBER

REVEAL

PACKER AS

REQUIRED

JAMB FLASHING

(BY DOOR SUPPLIER)

SARKING

INSIDE

OUTSIDE

HEAD DETAIL

SILL

DETAIL

JAMB DETAIL


Issue A

©

RECOMMENDED DOOR



SIKAFLEX SEAL BETWEEN TOP OF

PROCESSED JAMB SECTION AND HEAD

FLASHING. SHEET IS NOTCHED AROUND

FLASHING AND FILLET SEALED.

18mm TIMBER REVEAL

245-003

245-001

775-209

CLAD SHEET CONSTRUCTIONS - 102mm FRAMED PRODUCTS


JAMB FLASHING

FIN CORNER PATCH (SHOWN IN HIDDEN

DETAIL BEHIND OUTER CLADDING) ATTACHED

WITH SILICONE AND JOINTS FILLET SEALED

(BY DOOR MANUFACTURER)

OUTSIDE CLADDING


Issue B

©

RECOMMENDED DOOR


PAGE 16

INSIDE

SEALANT (BOTH

102

OUTSIDE

45

REBATED CONCRETE SLAB

ACRYLIC OR URETHANE

BASED WATERPROOF

MEMBRANE (TANKING)

APPLIED TO OPENING

BEFORE FIXING DOOR

(BY OTHERS)

45

GROUT OR

SEALANT AND

BACKING ROD

ACRYLIC OR URETHANE

BASED WATERPROOF

MEMBRANE (TANKING)

APPLIED TO OPENING

BEFORE FIXING DOOR

(BY OTHERS)

FRAM

E SIZE

SEALANT OVER

HEAD OF FIXING

FLOOR TILE

OUTSIDE

SEALANT (BOTH

INSIDE AND OUTSIDE)

ACRYLIC OR URETHANE

BASED WATERPROOF

MEMBRANE (TANKING)

APPLIED TO OPENING

BEFORE FIXING DOOR

(BY OTHERS)

30

102

FRAME SIZE

INSIDE


GROUT OR SEALANT

(BY OTHERS)

FLOOR TILE

45

SEALANT AND

BACKING ROD

REBATED CONCRETE SLAB WITH

WATERPROOF MEMBRANE APPLIE

VOID MUST BE BETWEEN 3-12mm WIDE

JAMB

DETAIL

SILL

DETAIL

HEAD DETAIL

SILL DETAIL

FLUSH FLOOR REBATE OPTION

CONCRETE BLOCK CONSTRUCTIONS - 102mm FRAMED PRODUCTS

Issue A

©




PAGE 17RECOMMENDED DOOR



SIKAFLEX SEAL BETWEEN TOP

OF PROCESSED JAMB SECTION

AND HEAD FLASHING

18mm TIMBER REVEAL

245-003

245-001

477-209

FIBRE CEMENT CONSTRUCTIONS - 102mm FRAMED PRODUCTS


JAMB FLASHING

FIN CORNER PATCH

ATTACHED WITH SIKAFLEX

AND JOINTS FILLET SEALED

(BY DOOR MANUFACTURER)

OUTSIDE CLADDING


Issue B

©

RECOMMENDED DOOR


PAGE 19

SIKAFLEX SEAL BETWEEN TOP

OF PROCESSED JAMB SECTION

AND HEAD FLASHING

OUTSIDE

CLADDING

18mm TIMBER REVEAL

245-003

245-001

775-209

WEATHER BOARD CLAD WALL CONSTRUCTIONS - 102mm FRAMED PRODUCTS


JAMB FLASHING

FIN CORNER PATCH

ATTACHED WITH SIKAFLEX

AND JOINTS FILLET SEALED


Issue B

©

RECOMMENDED DOOR


PAGE 21

BRICKWORK

OUTSIDE

INSIDE

FRAM

E SIZE

45

45

MILD STEEL LINTEL MILD STEEL LINTEL

102



AND DOOR HEAD SECTION

BRICKWORK




FLOOR TILE

SEALANT

OPTION TO FIT ANGLE IF

BRICK WIRE IS NOT USED

INSIDE

BRICKWORK

BUILDING-IN TIE

30

102

BUILDING-IN TIE

FRAME SIZE

OUTSIDE

JAMB FLASHING

(BY OTHERS)

HEAD DETAIL

SILL

DETAIL

JAMB DETAIL

CAVITY BRICK CONSTRUCTIONS - 102mm FRAMED PRODUCTS

Issue A

©

PAGE 22

FLASHING BY OTHERS (MANDATORY)

RECOMMENDED DOOR



45

45

FRAM

E SIZE

OPEN

IN

G SIZE =

FRAM

E SIZE +

30m

m

168

MILD STEEL LINTEL

10mm CLEARANCE

IN

TERN

AL LIN

IN

G


OUTSIDE

HEAD DETAIL

SILL DETAIL

ARCH

ITRAVE

INSIDE

TILE

HEAD FLASHING (BY OTHERS) GOES OVER

JAMB FLASHINGS AND DOOR HEAD SECTION

BRICKWORK

SARKING FIXED

TO LINTEL

(BY OTHERS)

FLASHING FIXED

TO LINTEL

(BY OTHERS)

BRICKWORK

FLOOR TILE

FILL FIXING HOLE WITH SEALANT PRIOR

TO INSERTING FIXING. SEALANT MUST

OVERFLOW SUFFICIENTLY TO

REINSTATE MEMBRANE

BRICK VENEER CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©




APPLICATIONS

INSIDE LINING

BRICKWORK

STUD FRAME

INSIDE

30

168

FRAME SIZE


18mm

TIMBER

REVEAL

JAMB DETAIL

SARKING

OUTSIDE

JAMB FLASHING

(BY DOOR SUPPLIER)

ARCHITRAVE

PACKER AS

REQUIRED

BRICK VENEER CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©




168

45

45



WATERPROOF MEMBRANE

(TANKING) APPLIED TO OPENING

BEFORE FIXING DOOR

SEALANT

(BOTH INSIDE

AND OUTSIDE)

FRAM

E SIZE


OUTSIDE

HEAD

DETAIL

SILL DETAIL

FLOOR TILE

GROUT OR SEALANT

AND BACKING ROD

CONCRETE BLOCK CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©





WATERPROOF MEMBRANE (TANKING)

APPLIED TO OPENING BEFORE

FIXING DOOR (BY OTHERS)

30

168

FRAME SIZE

SEALANT (BOTH

INSIDE AND OUTSIDE)

JAMB DETAIL

PACKING AS

REQIURED

OUTSIDE

INSIDE

FLOOR TILE

45


SILL DETAIL

FLUSH FLOOR REBATE OPTION


GROUT OR SEALANT

AND BACKING ROD

VOID MUST BE BETWEEN 3-12mm WIDE

CONCRETE BLOCK CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©




TIMBER DECKING

45


45

FRAM

E SIZE

OPEN

IN

G SIZE =

FRAM

E SIZE +

30m

m

168

OU

TSID

E CLAD

DIN

G

OUTSIDE

HEAD DETAIL

SILL DETAIL

IN

TERN

AL LIN

IN

G

10mm CLEARANCE

ARCH

ITRAVE

18mm TIMBER REVEAL

SARKING

HEAD

FLASH

IN

G

MIN

IM

UM

75m

m H

IG

H

FLOOR TILE

CLAD SHEET CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©




INSIDE LINING

STUD FRAME

INSIDE

30

168

FRAME SIZE


18mm

TIMBER

REVEAL

JAMB DETAIL

ARCHITRAVE

PACKER AS

REQUIRED

SARKING

OUTSIDE

JAMB FLASHING

(BY DOOR SUPPLIER)

EXTERNAL SEAL

OUTSIDE CLADDING


Issue A

©







Issue A

©

245-076

245-073

FOLDED METAL

FLASHING

JAMB FLASHING

OUTSIDE

CLADDING

SARKING

245-003

245-088

RECOMMENDED DOOR


PAGE 29

TIMBER DECKING

45


45

FRAM

E SIZE

OPEN

IN

G SIZE =

FRAM

E SIZE +

30m

m

168

OU

TSID

E CLAD

DIN

G

OUTSIDE

HEAD DETAIL

SILL DETAIL

IN

TERN

AL LIN

IN

G

10mm CLEARANCE

ARCH

ITRAVE

HEAD

FLASH

IN

G

MIN

IM

UM

75m

m H

IG

H

SARKING

FLOOR TILE

HEAD SECTION. (MIN. 100mm

WIDER THAN DOOR WIDTH).

REFER TO PAGE 32 FOR

FLASHING-TO-JAMB SEALING

FIBRE CEMENT CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©




INSIDE LINING

STUD FRAME

INSIDE

APPLICATIONS

30

168

DECORATIVE POLYSTYRENE

MOULDING (OR SIMILAR)

FRAME SIZE


18mm

TIMBER

REVEAL

OUTSIDE CLADDING

JAMB DETAIL

ARCHITRAVE

PACKER AS

REQUIRED

SARKING

OUTSIDE

JAMB FLASHING

(BY DOOR SUPPLIER)


Issue A

©







Issue A

©

245-076

245-073

JAMB FLASHING

OUTSIDE

CLADDING

SARKING

245-003

245-088

SARKING

FOLDED METAL

FLASHING

RECOMMENDED DOOR


PAGE 32

168

IN

TERN

AL LIN

IN

G

18mm TIMBER REVEAL

45

OUTSIDE

CLADDING

10mm CLEARANCE

45

JOIST

TYPICAL

FRAM

E SIZE

OPEN

IN

G SIZE =

FRAM

E SIZE +

30m

m

TIMBER DECKING


OUTSIDE

HEAD DETAIL

SILL DETAIL

ARCH

ITRAVE

SARKING

SARKING

19mm FINISHED

TIMBER FLOOR

19mm PARTICLE BOARD

STRUCTURAL FLOOR

WEATHER BOARD CLAD WALL CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©

HEAD

FLASH

IN

G

MIN

IM

UM

75m

m H

IG

H




APPLICATIONS

INSIDE LINING

STUD FRAME

INSIDE

30

168

FRAME SIZE


18mm

TIMBER

REVEAL

ARCHITRAVE

PACKER AS

REQUIREDSARKING

JAMB FLASHING

(BY DOOR SUPPLIER)

OUTSIDE

JAMB DETAIL

WEATHER BOARD CLAD WALL CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©




45

45

FRAM

E SIZE

MILD STEEL LINTEL

168

BRICKWORK

OUTSIDE

HEAD DETAIL

SILL DETAIL

HEAD FLASHING (BY OTHERS) GOES OVER

JAMB FLASHINGS AND DOOR HEAD SECTION


MILD STEEL LINTEL

INSIDE

SEALANT SEAL

BRICKWORK BRICKWORK

FLOOR TILE

OPTION TO FIT

ANGLE IF BRICK

WIRE IS NOT USED

CAVITY BRICK CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©




APPLICATIONS

FRAME SIZE

INSIDE

BRICKWORK

BRICKWORK

30

168

BUILDING-IN TIE

BUILDING-IN

TIE

JAMB DETAIL

OUTSIDE

JAMB FLASHING

(BY OTHERS)

BRICKWORK

CAVITY BRICK CONSTRUCTIONS - 245 SERIES 5 TRACK

Issue A

©




INTERNAL TILING

SEALANT

245-002

475-427

SLOPE ON TILES

CONCRETE HOB (BY

OTHERS). FILLED OVER

TO HEIGHT OF TOP HAT

5mm PACKER

MINIMUM 3mm GAP

CONCRETE

SLAB

OUTSIDE T

ILIN

G

Page 38

SEAL OVER

HEAD OF FIXING

TOP HAT

(775-765)

WATERPROOFING

(BY OTHERS)

SILL DETAIL


245 SERIES SILL WITH SUB-SILL INSTALLATION

Issue A

©




SLOPE ON TILES

SEALANT

CONCRETE HOB (BY



WATERPROOFING

(BY OTHERS)

MINIMUM 3mm GAP

OUTSIDE T

ILIN

G

8mm

PACKER

Page 39

245-084

CONCRETE

SLAB

TOP

HAT

(775-765)

245-074

245-062

INTERNAL

TILING

SILL DETAIL

FORMED CONCRETE CONSTRUCTIONS - 245 SERIES 5 TRACK


Issue A

©




165-787

165-444

ROCK COAT TO

FINISH SURFACE

MUST BE LEFT OPEN

FOR VENTILATION

WATERPROOFING

(BY OTHERS)

CONCRETE

SLAB

SEAL GAP BETWEEN

SUB-SILL AND SLAB

SEAL OVER

HEAD OF FIXING

2mm MINIMUM

CLEARANCE

SEALANT

Page 40

SILL DETAIL



Issue A

©




SLOPE ON TILES

INTERNAL TILING

SEALANT

CONCRETE HOB (BY



5mm PACKER

MINIMUM 3mm GAP

CONCRETE

SLAB

OUTSIDE T

ILIN

G

Page 41

SEAL OVER

HEAD OF FIXING

TOP HAT

(775-765)

WATERPROOFING

(BY OTHERS)

477-041

475-427

SILL DETAIL


477 SERIES INSWING BI-FOLD SILL WITH SUB-SILL INSTALLATION

Issue A

©




SLOPE ON TILES

INTERNAL TILING

SEALANT

CONCRETE HOB (BY



5mm PACKER

MINIMUM 3mm GAP

CONCRETE

SLAB

OUTSIDE T

ILIN

G

Page 42

SEAL OVER

HEAD OF FIXING

TOP HAT

(775-765)

WATERPROOFING

(BY OTHERS)

475-427

477-029

SILL DETAIL


477 SERIES OUTSWING BI-FOLD SILL WITH SUB-SILL INSTALLATION

Issue A

©




Installation Instruction Manual - G.James Glass & …gjames.com/__data/assets/pdf_file/0009/65376/G.James_installation... · Installation Instruction Manual (Residential Products)

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