installation - ESE Tuning · Thank you! Dear Customer, Thank you very much for your trust in our capability and our products. We, as CPA Chiptuning, strive for extraordinary performance!

i n s t a l l a t i o n

CPA GmbH // www.cpa-chiptuning.de // [email protected] // © CPA GmbH // All rights reserved.

M a d e

i n

germany

EMC-Cert PowerBox Pro EMC-Cert PowerBox Ultra EMC-Cert PowerBox Nitro

EMC Certified

Thank you!Dear Customer,

Thank you very much for your trust in our capability and our products.We, as CPA Chiptuning, strive for extraordinary performance! The management and development team at CPA Chiptuning can now look back on over 40 years of racing experience in motor sport. This includes Formula 2 (European Championships), the world championships in motorcycle racing, go-kart racing, Supermoto and finally the national Superbike class. This racing experience is combined with engineering work from Stuttgart.

Your CPA Chiptuning® Team

QR code: most smartphones have apps that can scan the QR code shown on the left. Scan the QR code and go directly to our support pages. We make every effort to keep our support pages complete and comprehensible.

If you have unanswered questions, please contact us by e-mail: [email protected] include a picture of the problem you‘re describing.

Our support pages on the web: www.cpa-chiptuning.de/en/faq.htm

IMPORTANT INFORMATIONPlease read through the installation guide carefully before you begin with the installation!

Please make sure that your car was not driven before installation or that the engine was on, since it can get very hot and you may suffer burns.

Open the bonnet, remove the ignition key and disconnect the battery. Now wait at least for 10 minutes to make sure that no more residual current is flowing. Select a position for the PowerBox in the engine compartment, ensuring that it is placed as far away from heat sources (engine, manifold) as possible. Please also make sure that the cable connections are properly laid (use the cable ties supplied).

The PowerBox is supplied with software suitable for your vehicle. The basic setting consists of the relationship we recommend between torque boost, additional performance, potential fuel saving and wear.

Power Switch – set performance boostThe PowerBox has an individual setting option for the performance boost. In this way, the PowerBox facilitates both customers’ wish for additional performance and the series tolerance of the vehicles. You can find more information under “Set performance boost individually.”

PowerBox with pre-installed software especially for your vehiclePowerBox*

matching cable set for your vehicleCable harness*

The PowerBox can be opened effortlessly with the Allen key enclosed. This is necessary if you want to readjust or individually set the performance boost.

Hexagon socket*Please read through these instructions carefully to avoid mistakes or even damage to the vehicle.

Installation instructions*The cable tie set – for proper attachment of the PowerBox and proper laying of the cables.

Cable ties*

*Similar to illustration

THE PRINCIPLE

Data

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Data exchange with the engine control unit

Data exchange via the PowerBox

The PowerBox optimises the important parameters bet-ween the engine and control unit. Data in the nanosecond (PowerBox Nitro) range is optimised by our high performance processors. As a result, the PowerBox adjusts individually to each driving situation.

Engine Control unit

PowerBox

Step-by-step to more power

How do I proceed?!

1. Check the vehicle specifications on your invoice/delivery note.

2. Check the item no. (invoice/delivery note) of the cable harness against the item no. printed

on the packaging.

3. Check that the scope of delivery is complete.

4. Install the PowerBox in your vehicle according to the section “INSTALLATION.”

5. As soon as you have installed the PowerBox properly, you can go for a test drive to check

the function.

6. If the performance boost is insufficient, you can adjust the performance according to the

section „Set performance boost individually.”

1. Opening bonnet

Step 1

Open the bonnet.

2. Removing ignition key

Step 2

Remove the ignition key. Close all windows, doors and the boot. Then lock the vehicle.

3. Disconnecting the battery

Step 3

Disconnect the battery from the vehicle.

4. Removing the engine cover

Step 4

Remove the engine cover. In most cases, the cover is clipped on and can be easily removed.

INSTALLATION Diesel (common rail)

5. Finding the connection plug

Step 5

Find the connection plug on the vehicle.

Not found, no problem:Send a picture of the engine compartment to [email protected] and include your order number.

6. Connect the CPA cable set

Step 6

Pull out the original plugs and connect the de-livered CPA cable set to the two original plugs. Make sure the plug connection is really secure.

Note:When connecting, ensure to the correct direction of the plugs to each other.

7. Connecting the PowerBox

Step 7

Connect the CPA PowerBox with the appropriate plug (CPA plug) to the cable set. Please make sure that the clip mechanism locks into position.

8. Attach PowerBox, lay cable

Step 8

Attach the PowerBox and cable harness with the cable ties in a suitable position (far away from heat sources and moving parts).

INSTALLATION

1. Opening bonnet

Step 1

Open the bonnet.

2. Removing ignition key

Step 2

Remove the ignition key. Close all windows, doors and the boot. Then lock the vehicle.

3. Disconnecting the battery

Step 3

Disconnect the battery from the vehicle.

4. Removing the engine cover

Step 4

Remove the engine cover. In most cases the cover is clipped on and can be easily removed.

INSTALLATION Turbocharged petrol engines

5. Finding the connection plug

Step 5

Find the connection plug on the vehicle.

Not found, no problem.Send a picture of the engine compartment to [email protected] and include your order number.

6. Finding the second connection plug

Step 6

Find the second connection plug on the vehicle. In the case of turbocharged petrol engines, we often use dual connection cables where the cab-le set is connected at two slots.

Not found, no problem.Send a picture of the engine compartment to [email protected]

7. Connecting the PowerBox

Step 7

Connect the CPA PowerBox to the cable set with the appropriate plug (CPA plug). Please make sure that the clip mechanism locks into position.

Note:While connecting, ensure the correct direction of the plugs to each other.

8. Attach PowerBox, lay cable

Step 8

Attach the PowerBox and cable harness with the cable ties in a suitable position (far away from heat sources and moving parts).

INSTALLATION

1. Opening the housing

Step 1

Open the housing of the PowerBox with the Allen key included (Allen key).

IMPORTANT NOTE: please disassemble the Pow-erBox from the vehicle before making the adjust-ment. Remove the ignition key before disassem-bly and disconnect the battery.

2. Looking for the rotary switch

Step 2

The left rotary switch (see picture) must be used to set the performance boost.

Note: please do not change the setting of the right rotary switch under any circumstances!

3. Setting the performance boost

Step 3

Every PowerBox is delivered with the appropria-te software for your vehicle. Consequently, your PowerBox is delivered with the default setting 6.

Note: please set the performance boost accor-ding to the table on the next page (right).

4. Closing the housing

Step 4

Close the housing with the Allen key supplied.

After this, the PowerBox can once again be atta-ched to the vehicle (installation).

Set performance boost individually

Use the left rotary switch to set the performance boost (see step 2).

Performance level Position on rotary switch1 0 (no performance boost)2 13 24 35 46 5

7 6 (default setting)

8 79 810 911 A12 B13 C14 D15 E

16 F

Important note:Please bear in mind that the best possible setting was chosen as the default setting. If you select a considerable performance boost, your vehicle may be damaged.

About step 3: setting performance boost

More

LESs

In the event of poor throttle response, shuddering or error messages, contact our technology department at:[email protected]

The cable harness delivered does not fit the vehicle?Using the enclosed installation instructions, please make sure that you have found the right plug on the vehicle. Check the item no. of the cable set on the invoice against the item no. on the packaging of the cable harness (e.g.: “KS-22”).

Why do I not notice any performance boost?With regard to manufacturer-related series tolerances, it is possible that the performance implementation may be high or low. But you can improve this in a few steps using the rotary switch. We would also be happy to assist you by telephone. For this purpose, please contact our technology department.

My board computer indicates an error / my vehicle is in the emergency programme?Due to manufacturer-related series tolerances, performance implementation may be too high. However, you can correct this very easily in a few steps using the rotary switch. You can find an illustration of the recommended fine tune setting for correc-ting these types of errors in the installation guide.

How do I disconnect the plug?Generally, the plug must be unlocked. If there is no safety on your plug, please contact our technical service. You may accidently be trying to install with the wrong plug.

Can the PowerBox be re-used after changing vehicles?Yes, if the other vehicle uses the same fuel (only vehicles with turbo), an update to another vehicle is no problem.

FREQUENTLY ASKED QUESTIONS

Thank youDear Customer,

Thank you very much for your trust in our team and our products.

Your CPA Chiptuning Team

Web www.cpa-chiptuning.deE-mail [email protected]

Contact

www.cpa-chiptuning.de