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Zip Hydroboil - Installation & Operating Instructions - 81447 - April 2013 v1.03 Page 1 of 12
Read These Warnings First ..................................................................................................................................... 4 - 5
Problem Solving...........................................................................................................................................................10
End of life disposal ......................................................................................................................................................10
Spare Parts ..................................................................................................................................................................11
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
Page 5 of 12 Zip Hydroboil - Installation & Operating Instructions - 81447 - April 2013 v1.03
SafetyThisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysicalsensoryormentalcapabilities,orlackofexperienceandknowledgeunlesstheyhavebeengivensupervisionor instruction concerning use of the appliance by a person responsible for their safety. Childrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.
This appliance must be earthed.Ifthepowercableisdamageditmustberepairedonlybyaqualifiedtechnician.Toavoidhazards,allinstallationproceduresmustbecarriedoutbyasuitablyqualifiedtradesperson.Thepowercableandpoweroutletmustbeinasafevisible position for connection.
Cleaning: Hydroboil should only be wiped clean with a damp cloth. Never use abrasive cleaning agents or solvents on any part of the Hydroboil, particularly the tap.
a. Sufficientspacetopositiontheheatersothereisatleast150mmclearanceabovetheheaterforserviceaccess,65mmtoitsleftand20mmtoitsright–thetapoutletusuallyshouldbepositionedatleast200mmaboveadraining board or drip tray.
Zip Hydroboil - Installation & Operating Instructions - 81447 - April 2013 v1.03 Page 6 of 12
Before you beginLocatethepapermounting-holetemplatepackedwiththeheater. Readtheinstallationandoperatinginstructionscompletely.
Decidewhethertoinstallwithconcealedorexposedplumbingand/orelectrical connections. Concealed connections are preferred for a superior appearance.
Ensurethemountingsurfaceiscapableofsupportingtheweightofthefilledunit,fixingsmustbecapableofsupportingtheheaterweightwhenfilled. See chart on page 7.
Installation Procedures
COLD INLET
VENTOUTLET
INLET POSITION
VENT POSITIONFront View
b. Electrical supply. Astandard13ampdoublepolefusedspuronthewallwithin1500mmoftheheater. Isolationswitchesmusthaveacontactseparationofatleast3mminallpoles.The circuit should be protected by a suitably rated RCD. HS140/HS040(40ltr)shouldbeprovidedwiththeirowndedicated30Asupply. TheelectricalinstallationshouldcomplywithcurrentIEEregulationsandanyLocalAuthorityrequirements.
c. Apotablecoldwatersupplywithaminimumworkingpressureof0.07MPa(0.7bar)andamaximumworkingpressureof0.7MPa(7bar)connectedviaanisolation valve.
d. Outletdrainagetoasinkdrainingboardortoadriptray.
e. Accesstodrainagefromaventsituatedatthebaseoftheheater.
f. Inallinstallationinstancesthewallsoftheheatermustbeverticalandthebasehorizontal,therecanbenoexceptionstothisrule.
g. Note: Ifthewaterpressureislikelytoexceed7bar,a3.5barpressurereducingvalvemustbeinstalledinthecoldwatersupplyline.
Do not turn the power ONuntilwaterflowsfromthetap.
Zip Hydroboil - Installation & Operating Instructions - 81447 - April 2013 v1.03 Page 8 of 12
Tap OperationZipHydroboilisfittedwithatwo-waytapforinstantboilingwater.
Care should be taken not to touch the metal body of the tap which can become very hot.Forinstantboilingwater,gentlypullthetapleverforward.Boilingwaterwillflowuntilthetaphandleisreleased.
Caution! To ensure correct fitment of the tap assembly, follow the instruction a to c below carefully.Removetheblackplasticcapfromthehotoutlettube.PTFEtapehasbeen pre-appliedtothehotoutlettube(checkitisingoodconditionbeforeproceeding). IfnotremovethedamagedPTFEtapeandcarefullyapplytwotothreecompleteturnsofnewPTFEtapeontothethreadsinaclockwisedirectionasshownalongside.
a. Screwthetapassemblyclockwiseontothetapoutlettube.
b. Continueturningclockwiseuntilthetapassemblyjusttouchesthefasciawithoutpressure.
c. Continuetoturnthetapuptoonefullturnmaximumuntilthetapleverisintheuprightposition.(Donotforcethetapupright;ifyoucannotgetthetaptotheuprightpositionwithoutapplyingundueforce,removethetap,startthethreadinanewpositionorapplyafewmoreturns of PTFE and repeat the procedure.
If required, an earth continuity testcanbeperformedbytestingbetweenthe earth pin on the products lead and aexposedpieceofmetalonthecaseand the tap body.
39.5mm39.5mm
41mm
41mm
41mm
145mm
42mm
20mm
28mm
54mm
150Ceiling Clearance
65mm Wall Clearance
591mm10L 591mm15L 771mm25L 831mm40L
374mm(10L,15L,25L)499mm(40L)
295mm(15L,25L)420mm(40L)
188mm(10L,15L,25L)313mm(40L)
200mm
CONCEALEDVENTPOSITION
COLD INLET POSITION
Warning:Thisappliancemustbeearthed.Following remedial service the earthing continuity of the heater must be checked by aqualified technician using an appliance tester, or continuity tester of accuracy Class 5 orbetter. Class 5 denotes an accuracy of 5% full scale deflection.1. Isolatepowersupply.2. Setmeterto0ohmwithleadsconnectedtogether.3. Connect one test lead to the earth pin on the three pin plug.4. Connecttheothertestleadtoabarepatchofmetal(preferablyontheedge)ofthetopofthe
cover, then to the front cover of the unit, and then to the tap top under the plastic paddle. Thiscanbeachievedbyinsertingtheprobeupfrombehindthepaddlewithoutlosingwater. Warning:Thewatermaybeboiling-showextracare.
Nocostsarepayablebythecustomerotherthananymileageortravelling-timechargesincurredbyaZipServiceProviderorthecostofremoval,cartageandre-installationofanycomponentoftheapplianceifitneedstobereturnedforrepair to Zip or its Distributor.
Thiswarrantydoesnotcoverdamageresultingfromnon-operationoftheappliance,theuseofnonauthorisedpartsorconsequentialdamagetoanyother goods, furnishings or property.
Furthermore,thiswarrantydoesnotdisplaceanystatutorywarranty,but,totheextenttowhichZipisentitledtodoso,theliabilityofZipunderanystatutorywarrantywillbelimitedatZip’soptiontothereplacementoftheapplianceorsupplyofequivalentappliance,thepaymentofthecostofreplacingtheapplianceoracquiringanequivalentappliance,orthepaymentofthecostofhaving the appliance repaired or the repair of the appliance.