SQ1/2000(V100)-TFP56 Installation and Maintenance Manual Plug-in Manifold Valve Series SQ1000/2000 1 Safety Instructions This manual contains essential information for the protection of users and others from possible injury and/or equipment damage. • Read this manual before using the product, to ensure correct handling, and read the manuals of related apparatus before use. • Keep this manual in a safe place for future reference. • These instructions indicate the level of potential hazard by label of “Caution”, “Warning” or “Danger”, followed by important safety information which must be carefully followed. • To ensure safety of personnel and equipment the safety instructions in this manual and the product catalogue must be observed, along with other relevant safety practices. Caution Indicates a hazard with a low level of risk, which if not avoided, could result in minor or moderate injury. Warning Indicates a hazard with a medium level of risk, which if not avoided, could result in death or serious injury. Danger Indicates a hazard with a high level of risk, which if not avoided, will result in death or serious injury. • The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here can be used in various operating conditions, their compatibility with the specific pneumatic system must be based on specifications or after analysis and/or tests to meet specific requirements. • Only trained personnel should operate pneumatically operated machinery and equipment. Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced personnel. • Do not service machinery/equipment or attempt to remove components until safety is confirmed. 1) Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions. 2) When equipment is to be removed, confirm the safety process as mentioned above. Switch off air and electrical supplies and exhaust all residual compressed air in the system. 3) Before machinery/equipment is re-started, ensure all safety measures to prevent sudden movement of cylinders etc. (Supply air into the system gradually to create back pressure, i.e. incorporate a soft-start valve). • Do not use this product outside of the specifications. Contact SMC if it is to be used in any of the following conditions: 1) Conditions and environments beyond the given specifications, or if the product is to be used outdoors. 2) Installations in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverage, recreation equipment, emergency stop circuits, press applications, or safety equipment. 3) An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. • Ensure that the air supply system is filtered to 5 microns. 2 Specifications Refer to the operation manual for this product. 2.1 Specifications SQ1000 specifications Valve type Metal seal Rubber seal Fluid Air / Inert gas Maximum operating pressure 0.7 MPa (High pressure type: 1.0 MPa) Note 3) 2 position single 0.1 MPa 0.15 MPa 2 position double 0.1 MPa 0.1 MPa 3 position 0.1 MPa 0.2 MPa Minimum operating pressure 4 position dual 3 port - 0.15 MPa Ambient and fluid temperature -10 to 50 °C (No freezing) Note1) Lubrication Not required Pilot valve manual override Push type / Locking type (tool required) Vibration / Impact resistance Note 2) 30 / 150 m/s² Valve specifications Enclosure Dust proof Rated coil voltage 12, 24 VDC Allowable voltage fluctuation ±10% of rated voltage Coil insulation type Equivalent to B type 24 VDC 0.4 W (17 mA), 0.95 W (40 mA) Note 4) Solenoid Spec. Power consumption (current) 12 VDC 0.4 W (34 mA), 0.95 W (80 mA) Note 4) Table 1 Note 1) Use dry air to prevent condensation at low temperatures. Note 2) Impact resistance: No malfunction occurred when it was tested with a drop tester in the axial direction and at right angles to the main valve & armature; in both energized & de-energised states and for every time in each condition (Values at the initial period.) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 2000 Hz. Tests ere performed at both energized and de-energized states in the axial direction and at right angles to the main valve & armature. (Valves at the initial period.) Note 3) Metal seal type only. Note 4) Values for the Quick response (0.95 W) specification. SQ2000 specifications Valve type Metal seal Rubber seal Fluid Air / Inert gas Maximum operating pressure 0.7 MPa 2 position single 0.1 MPa 0.15 MPa 2 position double 0.1 MPa 0.1 MPa 3 position 0.1 MPa 0.2 MPa Minimum operating pressure 4 position dual 3 port - 0.15 MPa Ambient and fluid temperature -10 to 50 °C (No freezing) Note1) Lubrication Not required Pilot valve manual override Push type(tool required) / Locking type (tool required) / Slide locking type(manual type) Vibration / Impact resistance 30 / 150 m/s² Valve specifications Enclosure Dust proof Rated coil voltage 12, 24 VDC Allowable voltage fluctuation ±10% of rated voltage Coil insulation type Equivalent to B type 24 VDC 0.4W (17 mA), 0.95W (40 mA) Note 3) Solenoid Spec. Power consumption (current) 12 VDC 0.4W (34 mA), 0.95W (80 mA) Note 3) Table 2 Note 1) Use dry air to prevent condensation at low temperatures. Note 2) Impact resistance: No malfunction occurred when it was tested with a drop tester in the axial direction and at right angles to the main valve & armature; in both energized & de-energised states and for every time in each condition (Values at the initial period.) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and 2000 Hz. Tests ere performed at both energized and de-energized states in the axial direction and at right angles to the main valve & armature. (Valves at the initial period.) Note 3) Values for the Quick response (0.95 W) specification. 2 Specifications (Continued) 2.2 Symbol SQ1000/SQ2000 series 2 position single 2 position double [Metal seal] 2 position double [Rubber seal] 3 position closed centre 3 position exhaust centre 3 position pressure centre N.C. valve x 2 pcs. [SQ1000] N.O. valve x 2 pcs. [SQ1000] N.C. valve, N.O. valve 1 pc. of each [SQ1000] N.C. valve x 2 pcs. [SQ2000] N.O. valve x 2 pcs. [SQ2000] N.C. valve, N.O. valve 1 pc. of each [SQ2000] Figure 1 3 Installation 3.1 Installation • Do not install the product unless the safety instructions have been read and understood. 3.2 Environment • Do not use in an environment where corrosive gases, chemicals, salt water or steam are present. • Do not use in an explosive atmosphere. • Do not expose to direct sunlight. Use a suitable protective cover. • Do not install in a location subject to vibration or impact. Check the product specifications. • Do not mount in a location exposed to radiant heat. • If using in an atmosphere where there is possible contact with water drop-lets, oil, weld spatter, etc., take suitable preventive measures. • When the solenoid valve is mounted in a control panel or it is energised for a long time, make sure that the ambient temperature is within the specification of the valve. 3.3 Piping • Before piping make sure to clean up chips, cutting oil, dust etc. • When installing piping or fittings, ensure sealant material does not enter inside the port. When using seal tape, leave 1.5 to 2 threads exposed on the end of the pipe/fitting. • Tighten fittings according to appropriate tightening torque. Thread Tightening Torque Rc 1/8 7 to 9 Nm Rc 1/4 12 to 14 Nm Table 3 3 Installation (Continued) 3.4 Precautions on Design • Actuator drive When an actuator, such as a cylinder, is to be driven using a valve, take appropriate measures to prevent potential danger caused by actuator operation. • Intermediate stops When a 3 position closed centre valve is used to stop a cylinder in an intermediate position, accurate stopping of the piston in a predetermined position is not possible due to the compressibility of air. Furthermore, since valves and cylinders are not guaranteed for zero air leakage, it may not be possible to hold a stopped position for an extended length of time. Please contact SMC if it is necessary to hold a stopped position for an extended time. • Effect of back pressure when using a manifold Use caution when valves are used on a manifold, because an actuator may malfunction due to back-pressure. For 3-position exhaust centre valve or single acting cylinder, take appropriate measures to prevent malfunction by using it with an individual EXH spacer assembly, a back pressure check valve or an individual exhaust manifold. • Holding of pressure (including vacuum) Since valves are subject to air leakage, they cannot be used for applications such as holding pressure (including vacuum) in a pressure vessel. • Cannot be use as an emergency shut-off valve The valves presented in this IMM are not designed for safety applications such as an emergency shut off valve. If the valves are used in this type of system, other positive measures for safety should be also adopted in conjunction. • Maintenance space The installation should provide with sufficient space for maintenance activities. (removal of valve, etc.) • Release of residual pressure For maintenance purposes install a system for releasing residual pressure (removal of valve, etc.) • Vacuum applications When a valve is used for switching a vacuum, take measures to install a suction filter or similar to prevent external dust or other foreign matter from entering inside the valve. • Double solenoid type When using the double solenoid type for the first time, actuators may travel in an unexpected direction depending on the switching position of a valve. Implement measures to prevent any danger from occurring when operating the actuator. • Ventilation Provide ventilation when using a valve in a confined area, such as in a closed control panel, in order to prevent pressure from increasing inside of the confined area and to release the heat generated by the valve. 3.5 Selection • Confirm the specifications Do not operate at pressures or temperatures, etc. beyond the range of specifications, as this can cause damage or malfunction. (Refer to specifications in catalogue.) 3.6 Lubrication • SMC products have been lubricated for life at manufacture, and do not require lubrication in service. • If a lubricant is used in the system, use turbine oil Class 1 (no additive), ISO VG32. Once lubricant is used in the system, lubrication must be continued because the original lubricant applied during manufacturing will be washed away.