Inspection Status January 2015

Inspection Status

JANUARY 2015

Tata Steel Limited KPO Project Services Inspection

PAGE 1 OF 58

Table of Contents

I. Highlights .............................................................................................................. 2

II. Executive Summary ............................................................................................... 2

III. Zone wise Inspection Details ................................................................................ 4

1. Blast Furnace #1 ................................................................................................ 5

2. COBP ................................................................................................................. 9

3. HSM .................................................................................................................. 13

4. PDS ................................................................................................................... 18

5. RMHS .............................................................................................................. 25

6. SMS .................................................................................................................. 30

7. Sinter Plant ....................................................................................................... 35

8. Utility Plant ...................................................................................................... 38

IV. Major Inspection ................................................................................................. 53

V. Major Quality Issues ........................................................................................... 57

PAGE 2 OF 58

I. Highlights

Total 230 calls closed out of 276 received. Compliance is 83%.

Highest call received for Utility zone.

100% call closed for SMS & SP zone.

II. Executive Summary

Sr. Nos.

Zone Total call received in Jan15

Call closed till date %compliance

1 RMHS 25 20 80

2 BF 24 22 92

3 COBP 21 15 71

4 SP 2 2 100

5 SMS 24 24 100

6 HSM 29 20 69

7 UTILITY 120 100 83

8 PDS 31 27 87

Total

276 230 83

PAGE 3 OF 58

0

20

40

60

80

100

120

RMHS BF COBP SP SMS HSM UTILITY PDS

25 24 21

2

24 29

120

31

5 2

6 0 0

9

20

4

20 22

15

2

24 20

100

27

TOTAL CALL RECEIVED PENDING CLOSED

RMHS 9% BF

9%

COBP 7%

SP 1%

SMS 9%

HSM 11%

UTILITY 43%

PDS 11%

% distribution - Zone Wise

PAGE 4 OF 58

III. Zone wise

Inspection Details

PAGE 5 OF 58

1. Blast Furnace #1

PAGE 6 OF 58

Sr. Nos.

Equipment Supplier Zone

Inspection Category

Scheduled Inspection Date

IC Released on

Remarks

1 CH FE Stack - Lot-2 (Gratings)/M&M/TATAKPO-BF1/IC-0510R

L&T BF Waiver 22-01-2015 30-01-2015 IC/BF/JAN2015/MECH/17 Revised

2 Sump Pump Motors/M&M/TATAKPO-BF1/IC-0531R

L&T BF Waiver 16-01-2015 09-01-2015 IC/BF/JAN2015/MECH/8

3 Logix 5563 Processor Part Number 1756-l63

ESK INDIA COMMERCE & TRADE PVT LTD

BF Inspection 01-01-2015 13-01-2015 IC/BF/JAN2015/ELEC/12

4 GAS ANALYSER FOR APPARATUS FOR SOFTENING MELTING

Concom Consultants

BF Waiver 15-01-2015 14-01-2015 IC/BF/JAN2015/ELEC/13

5 Mechanical Hoists/M&M/TATAKPO-BF1/IC-0541

L&T BF Waiver 10-01-2015 05-01-2015 IC/BF/MECH/JAN2015/3

6 Refractory for Torpedo Ladle Car

Dalian Huarui Heavy Industry International Co., Ltd

BF Waiver 06-01-2015 05-01-2015 IC/BF/JAN2015/MECH/2

7 Diesel Electric Locomotive/SAN/14-15/TATA

SAN Engineering & Locomotive Co. Ltd

BF Inspection 13-01-2015 12-01-2015 IC/BF/JAN2015/MECH/9

8 Blast Fce Trough TRL Krosaki Refractories ltd

BF Waiver 13-01-2015 12-01-2015 IC/BF/JAN2015/REFRA/10

9 Blast Fce Trough TRL Krosaki Refractories ltd

BF Waiver 14-01-2015 12-01-2015 IC/BF/JAN2015/REFRA/11

10 (42% Alumina ,80% Alumina & PCPF blocks) - Blast Fce Trough

TRL Krosaki Refractories ltd

BF Waiver 13-01-2015 19-01-2015 IC-KOL-BF-JAN15-0054

11 CHILLING PLANT FOR APPARATUS FOR SOFTENING MELTING

Concom Consultants


12 DISEL ELECTRIC LOCOMOTIVE SL. NO. 779 ( RE-INSPECTION )

SAN ENGINEERING

BF Inspection 23-01-2015 27-01-2015 IC/BF/JAN2015/MECH/19

PAGE 7 OF 58

Sr. Nos.


Inspection Category


IC Released on

Remarks

13 GAS CHROMATOGRAPH & UV-VIS SPECTROPHOTOMETER

Agilent Technology


14 Pipe Fittings/M&M/TATAKPO-BF1/IC-0543

L&T BF Waiver 23-01-2015 30-01-2015 IC/BF/JAN2015/MECH/21

15 Hydraulic Hose/M&M/TATAKPO-BF1/IC-0544

L&T BF Waiver 23-01-2015 19-01-2015 IC-KOL-BF-JAN15-0052

16 Fabricated Steel Items for SGP Cooling Tower/M&M/TATAKPO-BF1/IC-0545

L&T BF Waiver 23-01-2015 19-01-2015 IC-KOL-BF-JAN15-0053

17 Hydraulic & Lubrication Pipe Fittings/M&M/TATAKPO-BF1/IC-0546

L&T BF Inspection 27-01-2015 29-01-2015 KPO-BF1/MECH/MUM/PS/JAN15/18

18 GCP Dust Storage Silo

L&T BF Waiver 20-01-2015 20-01-2015 KPO/PS/BF/Mech/0655

19 COAL PETROGRAPHY MICROSCOPE

CARL ZEISS BF Waiver 31-01-2015 30-01-2015 IC/BF/JAN2015/ELEC/18

20 Accessories of Inductive Coupled Plasma Optical Emission Spectrometer/BSL-03

Blue Star Limited

BF Inspection 19-01-2015 08-12-2014

21 Hood Damper for Dust Extraction System/M&M/TATAKPO-BF1/IC-0542

L&T BF Inspection 20-01-2015

22 Hose Reeling Drum/M&M/TATAKPO-BF1/IC-0547

L&T BF Waiver 05-02-2015

23 Coke oven gas Vent Valve 26, ID 100mm /

Z&J BF Waiver 31-01-2015 30-01-2015 IC/BF/JAN2015/MECH/20

24 1200 GRADE CASTABLE & 1300 grade CASTABLE -

L&T BF Waiver 06-02-2015 02-02-2015 IC/BF/REFRA/FEB/01

PAGE 8 OF 58

0

5

10

15

20

25

Call ReceivedCall Pending

Call ClosedInspection

Waiver

24

2

22

6

18

Blast Furnace Call Satus

Call Closed 92%

Call pending 8%

Call Status

PAGE 9 OF 58

2. COBP

PAGE 10 OF 58

Sr. Nos.

Equipment Supplier Zone Inspection Category


IC Released on

Remarks

1 55 inch samsung LFD

NIBBLE SYSTEMS PVT LTD

COBP Waiver 02-01-2015 02-01-2015 KPO-COBP/E&I/JAN14/22246

2 Sodium Chloride

L&T

COBP Waiver 13-01-2015 12-01-2015 IC/COBP/JAN2015/4

3 1. DIGITAL SOUND LEVEL METER 2. Digital Lux Meter

SIGMA SALES

COBP Waiver 15-01-2015 17-01-2015 KPO-COBP/E&I/JAN15/22265

4 Solenoid Valves

L&T COBP Waiver 20-01-2015 13-01-2015 KPO-COBP/E&I/JAN15/22256

5 Misc.- Pipe Fittings/690

L&T COBP Waiver 21-01-2015 16-01-2015 IC/COBP/JAN2015/10

6 Valve Lot 3 – Gate Valve/691


7 Instruments for drinking water system - Rotameter/692

L&T COBP Waiver 22-01-2015 17-01-2015 KPO-COBP/E&I/JAN15/22264

8 RG11 / Video Co axial cable for CCTV/001


9 Sheetings/Lot/01

TATA BLUESCOPE


10 Sheetings/LOT2

TATA BLUESCOPE

COBP Waiver 24-01-2015 24-01-2015 KPO-COBP/MECH/JAN15/0024

11 Media and resin for softening plant

THERMAX LIMITED


12 Sheetings/Lot/03

TATA BLUESCOPE STEEL LIMITED


PAGE 11 OF 58

Sr. Nos.



IC Released on

Remarks

13 Carbon Steel Pipes

Lalit Pipes & Pipes Limited

COBP Inspection

05-02-2015 31-01-2015 KPO-COBP/MECH/MUM/PS/JAN15/19

14 FIRE CLAY CHECKER BRICKS

Rajhans Refractories (P) Ltd

COBP Inspection

30-01-2015

15 Valves Lot3 –DPCV Valves/693

L&T COBP Inspection

03-02-2015

16 Valve Lot 3 – Gate Valve/691(B)

L&T COBP Inspection

05-02-2015

17 GI sheet for HVAC Ducting

Advent Envirocare Technology Pvt. Ltd


18 Underdeck Insulation ( EPS Slab 50 mm thick )

Advent COBP Waiver 03-02-2015 30-01-2015 IC/COBP/JAN2015/19

19 Manual Balancing valve ( Advance Make )

Advent COBP Waiver 27-01-2015

20 Auto Air Vent ( Levcon Make )


COBP Waiver 27-01-2015

21 3-way modulating valve ( Siemens )


COBP Waiver 27-01-2015

PAGE 12 OF 58



Waiver

21

6

15

4

17

COBP call status

COBP call status

Call Closed 71%

Call Pending 29%

COBP Call Status

PAGE 13 OF 58

3. HSM

PAGE 14 OF 58

Sr. Nos.



IC Released on

Remarks

1 HDPE Drip Pot- 2 SET/ 143 R

L&T HSM Waiver 09-01-2015 09-01-2015 IC-KOL-HSM-JAN15-05

2 MANIFOLD FOR LPG CYLINDER(F#1)- 0.7 SET MANIFOLD FOR LPG CYLINDER(F#2)- 0.7 SET/ 545

TENOVA METALS INDIA PVT LTD

HSM Waiver 19-01-2015 13-01-2015 IC-KOL-HSM-JAN15-09

3 F5-F7 Works Rolls- 4 NOS

TAYO ROLLS LIMITED


4 Cable Tray-

LARSEN &TOUBRO LTD-ECC CONSTRUCTION

HSM Waiver 12-01-2015 06-01-2015 KPO-HSM/E&I/JAN15/22248

5 Commisioning Spare ( Combustion Air Expansion Joints ) (Furnace – 1 )– 0.05 Set/ 541


HSM Inspection

13-01-2015 22-01-2015 IC-KOL-HSM-JAN15-15

6 Combustion Air Pipes(Hot Air Piping) (Furnace 1)- 0.02 set/ 542



7 AUXILIARY EQUIPMENT (Furnace I) - 0.3 Set/ 546



8 Sheetings TATA BLUESCOPE STEEL LTD

HSM Waiver 21-01-2015 15-01-2015 IC-KOL-HSM-JAN15-10 IC-KOL-HSM-JAN15-11

9 Electro Static Liquid Cleaner - 1 No/ 547



PAGE 15 OF 58

Sr. Nos.



IC Released on

Remarks

10 Necessary Pipe Fitting, Valves etc. (from TOP to equipment feeding points) for DCW, ICW & Compressed Air Lines- Pipe Fittings- 1 set/ 48

ARCUM ENGINEERING(P)LTD.


11 Std. insulation bricks and Mortar ( Furnace - 2 )- 180 Nos/ 554



12 Imported Valve Stand for HSM

SOJITZ CORPORATION


13 Stands for Grinding Wheels storage & 4 Nos. free issue materials for Roll shop/50

ARCUM HSM Waiver 04-02-2015 30-01-2015 IC-KOL-HSM-JAN15-22

14 Stands for free issue materials- Grouting Materials(SikaGrout-214)/ARCUM/27P/09/MNDjl4-1S/51


15 Stack Steel Duct (Furnace 1)- 0.2 SET/ 544


HSM Inspection

19-01-2015 25-08-2014

16 Recuperator Casing (Furnace 2)- 1 SET/ 543


HSM Inspection

18-01-2015

17 Pipe Fittings- 01 NOS/ 148


HSM Inspection

20-01-2015

18 Waste Gas Duct (Furnace 2)- 1 SET/ 553


HSM Inspection

21-01-2015

19 Waste Gas Down Take (Furnace 2)- 1 SET/ 552


HSM Inspection

27-01-2015

20 Std. insulation Bricks & Mortar (Furnace- 2) – 0.15 Set

Tenova Metal India Pvt. Ltd

HSM Inspection

05-02-2015

21 SWITCH GEAR ( BUS DUCTS )

ABB India Limited

HSM Inspection

05-02-2015

PAGE 16 OF 58

Sr. Nos.



IC Released on

Remarks

22 INSULATION CASTABLE (Furnace- 2) – 0.61 Set

TENOVA HSM Inspection

09-02-2015

23 Fire Retardant Paint, Fire Sealing Compound, Fire retardant board

L&T HSM Waiver 07-02-2015

24 Turbo Blower (Sheetings)- 200 Nos



25 Std. insulation Bricks & Mortar (Furnace- 2) – 0.18 Set

Tenova Metal India Pvt. Ltd

HSM Inspection

05-02-2015 01-02-2015 IC-KOL-HSM-FEB15-01

26 49 of Sludge tanks of the Roll Grinders


27 Sheetings/ Lot/02 TATA BLUESCOPE STEEL LIMITED


28 Miscellaneous Equipment,Met. Sample Polisher,Mounting Press

STRUERS A/S HSM Waiver 05-02-2015 29-01-2015 IC-KOL-HSM-JAN15-19

29 F5-F7 work roll nos. Tayo Rolls Limited


PAGE 17 OF 58



Waiver

29

9

20

3

26

HSM Call Status

HSM Call Status

Call Closed 69%

Call Pending 31%

HSM Call status

PAGE 18 OF 58

4. PDS

PAGE 19 OF 58

Sr. Nos.


Inspection Category


IC Released on

Remarks

1 Special Tools & Tackles- 1 SET

Siemens Ltd PDS Waiver 22-01-2015

19-01-2015

IC-KOL-PDS-JAN15-37

2 LT CABLE- 2 Core X 35 Sqmm AYFY=499mtrs 2 Core X 25 Sqmm AYFY= 490 Mtrs 2 Core X 70 Sqmm A2XFY= 500 mtrs 3 Core X 4 Sqmm YWY= 395mtrs.

GEMSCAB INDUSTRIES LTD

PDS Waiver 05-01-2015

05-01-2015

IC-KOL-PDS-JAN15-05

3 Material for PCC Modification- 1 SET


07-01-2015

IC-KOL-PDS-JAN15-20

4 EMERGENCY SAFETY SHOWER & EYE WASH- 10 NOS

COLD-WELD SERVICES


08-01-2015

IC-KOL-PDS-JAN15-27

5 DESK MOUNT SUBSCRIBER STATION PAGE PARTY- 80 SET

HONEYWELL AUTOMATION INDIA LTD


09-01-2015

IC-KOL-PDS-JAN15-28

6 EPABX Interface Unit- 25 SET



09-01-2015

IC-KOL-PDS-JAN15-29

7 WALL MOUNT SUBSCRIBER STATION PAGE PARTY- 591 SET



09-01-2015

IC-KOL-PDS-JAN15-30

8 Transformer Valves- a. 50 NB - 6 Nos.

Siemens Ltd.


08-01-2015

IC-KOL-PDS-JAN15-26

PAGE 20 OF 58

Sr. Nos.


Inspection Category


IC Released on

Remarks

b. 80 NB - 6 Nos.

9 Aux Relay (Model: MVAAM11)- 74 NOS

SIEMENS LTD.


14-01-2015

IC-KOL-PDS-JAN15-33

10 HVAC- 1. Fusible link type Fire Dampers - 8.9 SqMtr.

SIEMENS LTD.


21-01-2015

IC-KOL-PDS-JAN15-39A

11 Plug&sockets(sump pump) SIEMENS LTD.


19-01-2015

IC-KOL-PDS-JAN15-35

12 Replacement Relays for CRP- 2 NOS

SIEMENS LIMITED


14-01-2015

IC-KOL-PDS-JAN15-36

13 Steel Materials- 400KV 1C X 630 SQMM CU CABLE- 1 LOT

BRUGG KABEL AG


20-01-2015

CNDT-IC-KOL-PDS-JAN15-38A

14 VALVE- 92 nos DEVA DISTRIBUTORS


21-01-2015

CNDT-IC-KOL-PDS-JAN15-40

15 DOL STARTER Siemens Ltd.


22-01-2015

IC-KOL-PDS-JAN15-41

PAGE 21 OF 58

Sr. Nos.


Inspection Category


IC Released on

Remarks

16 Three position switch and Trip Coil- 1 Lot

Siemens Ltd.


27-01-2015

IC-KOL-PDS-JAN15-42

17 CABLE Thermo Cables Limited


28-01-2015

IC-KOL-PDS-JAN15-45

18 1.Underdeck Insulation with 50 mm thick, 48Kg/CuM density resin bonded fiberglass with polypropylene cover – 1499 SqMtr. /ETHS/GIS/TKNR/HVAC/59


30-01-2015

IC-KOL-PDS-JAN15-50

19 Clamps and connectors- T-Clamps-12 Nos Terminal Connectors for LA- 6 Nos Termincal Connectors for cable sealing end- 12 Nos Terminal Connectors for BPI-12 Nos Spacer- 35 Nos

SIEMENS LTD.

PDS Inspection

22-01-2015

20 3 core, Armoured, 2.5 sq. mm


PDS Inspection

07-02-2015

30-01-2015

21 Earthpit Cover(Chequrered type)


22 Central SCADA & PAS & RTU Siemens Ltd PDS Inspection

12-02-2015

23 Cables/29-01-2015 LASER CABLES PVT. LTD


PAGE 22 OF 58

Sr. Nos.


Inspection Category


IC Released on

Remarks

24 LT CABLE- 1 Core X 4 Sqmm Y- 5000mtrs, 5 Core X 1.5 Sqmm YWY = 10999mtrs, 1 Core X 4 Sqmm YY= 1500 mtrs.

GEMSCAB INDUSTRIES LIMITED


07-01-2015

IC-KOL-PDS-JAN15-21

25 Cables- 106700 M LASER CABLES PVT. LTD


29-01-2015

IC-KOL-PDS-JAN15-07 IC-KOL-PDS-JAN15-08 IC-KOL-PDS-JAN15-13 IC-KOL-PDS-JAN15-14 IC-KOL-PDS-JAN15-15 IC-KOL-PDS-JAN15-16 IC-KOL-PDS-JAN15-17

PAGE 23 OF 58

Sr. Nos.


Inspection Category


IC Released on

Remarks

IC-KOL-PDS-JAN15-24

26 LT CABLE- 5 Core X 1.5 Sqmm YWY = 48969 mtrs

GEMSCAB INDUSTRIES LTD


07-01-2015

IC-KOL-PDS-JAN15-11

27 CABLES LASER CABLES PVT. LTD.


29-01-2015

1)IC-KOL-PDS-JAN15-44 2)IC-KOL-PDS-JAN15-46

28 1.1KV, 3C X 2.5 sqmm EPR Cable- 5000 M 1.1KV, 7C X 1.5 sqmm EPR Cable- 500 M

UNIVERSAL CABLES LTD.


27-01-2015

IC-KOL-PDS-JAN15-43

29 Fire Coating material- 1260 kg/ 0.2 lot

Siemens Ltd.


02-02-2015

IC-KOL-PDS-FEB15-01

30 Expanded Polystyrene Pipe Section (“TF” quality)/ETHS/GIS/TKNR/HVAC/60


02-02-2015

IC-KOL-PDS-FEB15-03

31 MS Heavy Class Black Pipe /ETHS/GIS/TKNR/HVAC/61

Siemens Ltd.


02-02-2015

IC-KOL-PDS-FEB15-02

PAGE 24 OF 58

0

5

10

15

20

25

30

35



Waiver

31

4

27

3

28

PDS Call Status

Call Closed 87%

Call Pending 13%

PDS Call status

PAGE 25 OF 58

5. RMHS

PAGE 26 OF 58

Sr. Nos.

Equipment

Supplier Zone Inspection Category


IC Released on

Remarks

1 HARDWARE- 1 LOT

TRF RMHS Waiver 16-01-2015

12-01-2015

IC/KOL/RMHS/JAN15/17

2 LAPTOP- 2 NOS/ 206

TRF LTD RMHS Waiver 16-01-2015

14-01-2015


3 MCC for DE System(MCC-3, SDE-9)- 1 no/ 314/01

TRF LIMITED RMHS Inspection 14-01-2015

29-01-2015


4 MCC FOR DE SYSTEM(MCC-1 for SDE 1,2,3)- 1 No/ 333


29-01-2015


5 Ducting material & support for DE System- 21 MT/ 196

TRF LIMITED RMHS Waiver 14-01-2015

10-01-2015


6 MS Flenge and bend, Ruuber packing, Nuts and bolts & GI Fittings- 98 nos

R.S.PRODUCTS PRIVATE LTD

RMHS Waiver 09-01-2015

09-01-2015

IC/KOL/RMHS/JAN15/11 IC/KOL/RMHS/JAN15/13

7 Manual Hoist- 49 NOS/ 312



12-01-2015


8 Steel Cord Conveyor Belt- 600 mtrs

PHOENIX CONVEYOR BELT

RMHS Inspection 12-01-2015

23-01-2015


9 FABRICATED STRUCTURAL STEEL MATERIALS- 10.012



10-01-2015

IC

PAGE 27 OF 58

Sr. Nos.

Equipment



IC Released on

Remarks

MT

10 Safety Switch ( Belt Tear Switch)- 12 nos/ 344

TRF LIMITED


13-01-2015


11 Motor Control Centre(MCC-1 for LDE-1&2)- 1 NO/ 350


29-01-2015


12 Textile Conveyor Belt- 306 mtrs

SEMPERTRANS INDIA PVT. LTD


23-01-2015

KPO-RMHS/MECH/MUM/PS/JAN15/16

13 Textile Conveyor Belt- 1545 mtrs

SEMPERTRANS INDIA PVT. LTD


23-01-2015

KPO-RMHS/MECH/MUM/PS/JAN15/17

14 Inmotion Weighbridge-150 T- 5 set

RICE LAKE WEIGHING SYSTEMS INDIA LTD


29-01-2015


15 Pressure Switch for DFDS- 2 nos/ 313



22-01-2015


16 Conduit/ 314



22-01-2015


17 Sheetings/ Lot/01



30-01-2015


18 TEXTILE CONVEYOR BELT- 2816 MTRS

FORECH INDIA LIMITED


31-12-2014

PAGE 28 OF 58

Sr. Nos.

Equipment



IC Released on

Remarks

19 CONVEYOR BELT- 3209 MTRS

NORTHLAND RUBBER MILLS


20 VVVF Drives(11 KW)- 5 nos/ 349


21 VVVF Drive-7.5 KW


22 TExtile CONVEYOR BELT

M/s. Sempertrans Nirlon (P) Limited


23 Stacker Cum Reclaimer

TRF LTD RMHS Waiver 06-02-2015

24 02 Nos.DCEM Brake-300 MM Dia for Conveyor A/c KPO Slag

TRF Limited RMHS Waiver 05-02-2015

31-01-2015


25 MS Pipe R S PRODUCTS


02-02-2015

IC/KOL/RMHS/FEB15/01

PAGE 29 OF 58



Waiver

25

5

20

5

20

RMHS Call Status

RMHS Call Status

Call Closed 80%

Call Pending 20%

RMHS Call Status

PAGE 30 OF 58

6. SMS

PAGE 31 OF 58

Sr. Nos.

Equipment

Supplier Zone

Inspection Category


IC Released on

Remarks

1 DN 32 Globe Valve- 4 Nos

SMS India Pvt. Ltd.

SMS Waiver 09-01-2015 06-01-2015 IC/KOL/SMS/JAN15/05

2 Pipe- 150 M SMS India Pvt. Ltd.


3 Vibration Monitoring System- 8 set

TAP ENGINEERING


4 Utility Piping with Support- 4 set/ 4638-54

TRANSTECHNOLOGIES THERMAL PVT. LTD.


5 Utility Piping with support- 4 set/ 4638-55



6 Fasteners for Expansion Joint- 1936 Nos

SMS India Pvt. Ltd.


7 Heating Hood with Lining, Heat Shield, Combustion Air Ducting- 2 nos, 2 nos, 2 set/ 4638-56



8 Cable Glands- 5842 Nos, 4476 Nos



9 Local Panel cum MCC & Instruments for Snorkel Drying Ovens- 2



PAGE 32 OF 58

Sr. Nos.

Equipment

Supplier Zone

Inspection Category


IC Released on

Remarks

nos

10 Combustion Air Fan with motor for SLH 1, 2 & 3- 3 nos/ 4638-58


SMS Inspection

30-01-2015 27-01-2015 IC/KOL/SMS/JAN15/23

11 Combustion Air Fan with motor for OLH 1 & 2- 2 nos/ 4638-59


SMS Inspection

30-01-2015 27-01-2015 IC/KOL/SMS/JAN15/24

12 Burner with Pilot Burner- 2 nos



13 Sheeting/Lot/11 & Lot/01

TATA BLUESCOPE

SMS Waiver 27-01-2015 27-01-2015 1)IC/KOL/SMS/JAN15/16 2)IC/KOL/SMS/JAN15/17

14 42% Alumina bricks/TRL/TSLKPO/01987

TRL SMS Waiver 27-01-2015 27-01-2015 IC/KOL/SMS/JAN15/18

15 Fittings/India/215

SMS India Pvt. Ltd


16 U BOLT/SMS India/584

SMS India Pvt. Ltd


17 Pressure Gauges/SMS India/214

SMS India Pvt. Ltd


18 BOF Refractory set- 1 set

RHI REFRACTORIES ASIA LTD.


19 STEEL LADLE BOTTOM PURGING

RHI AG SMS Waiver 02-01-2015 02-01-2015 IC/KOL/SMS/JAN15/02

20 Slag Pots QINYE ENGINEERING &

SMS Inspection

14-01-2015 19-01-2015 IC/KOL/KPO/SMS/JAN2015/100

PAGE 33 OF 58

Sr. Nos.

Equipment

Supplier Zone

Inspection Category


IC Released on

Remarks

TECHNOLOGY

IC/KOL/KPO/SMS/JAN2015/101

21 CABLE TRAY M/S. DMP PROJECTS PVT. LTD

SMS Inspection

31-01-2015 29-01-2015 IC/KOL/SMS/JAN15/25

22 Pipe/SID/DCO/INSP/BOF/S143/585

SMS India Pvt. Ltd


23 EQUIPMENT OF SNORKEL DRYING OVEN 1 & 2/Transtech/ 4638-61

Transtechnologies Thermal Private Limited


24 RKM Slag Pot Carrier

RKM CO LTD

SMS Inspection

30-01-2015 30-01-2015 IC/KOL/SMS/JAN15/28

PAGE 34 OF 58



Waiver

24

0

24

5

19

SMS Call Status

SMS Call Status

Call Closed 100%

Call Pending 0%

SMS call Status

PAGE 35 OF 58

7. Sinter Plant

PAGE 36 OF 58

Sr. Nos.


Inspection Category


IC Released on

Remarks

1 Deflector roller/Velaan/097

L&T SP

Waiver 12-01-2015 13-01-2015

IC/SP/JAN2015/6

2 Ducts for sinter plant, Steel fabricated items of ESP/097

L&T SP

Waiver 22-01-2015 22-01-2015

IC-KOL-SP-JAN15-110

PAGE 37 OF 58



Waiver

2

0

2

0

2

SP Call Status

SP Call Status

Call Closed 100%

Call Pending 0%

SP call Status

PAGE 38 OF 58

8. Utility Plant

PAGE 39 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

1 Hydrant Valves and Branch Pipe/QMD064

TATA PROJECTS LIMITED

Utility

Waiver 08-01-2015

06-01-2015

IC/KOL/JAN2015/UTILITY/15

2 GI Pipe/VOLTAS/CWP-181

VOLTAS Utility

Waiver 08-01-2015

02-01-2015


3 GI FITTINGS, non-asbestos gaskets, etc/QMD-065


Utility

Waiver 08-01-2015

07-01-2015


4 Butterfly Valve Manual/VOL/KPO/RWTP/ICL-130 (Rev-1)

VOLTAS Utility

Waiver 10-01-2015

03-01-2015

KPO-RWTP/MECH/MUM/PS/JAN15/06

5 CS PIPE/VOL/KPO/RWTP/ICL-189

VOLTAS Utility

Waiver 10-01-2015

05-01-2015


6 Shell Plate -7.033 MT/MIC/P-354/3641

Gillanders Arbuthnot & Co. Ltd

Utility

Inspection

10-01-2015

05-01-2015


7 Instrument Junction Boxes(IJB) /VOL/KPO/RWTP/ICL-190

VOLTAS Utility

Waiver 10-01-2015

05-01-2015

KPO-UTILITY/E&I/JAN14/22247

8 FRP Plates for Lamella Clarifier/VOL/KPO/RWTP/ICL-191

Voltas Utility

Waiver 10-01-2015

08-01-2015


9 Ventilation Fan accessories/VOLTAS/CWP-182

VOLTAS Utility

Waiver 10-01-2015

05-01-2015


10 JB and Transmitter cubicles/Erection Material - Cable Trays

ABB India Ltd

Utility

Waiver 12-01-2015

05-01-2015


11 Restriction orifice plates TATA PROJECTS LIMITED

Utility

Waiver 12-01-2015

05-01-2015


PAGE 40 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

12 MIC/P-353/3653/Roof Centre Vent, Pulley Support & Roof Manway

M/s. Gillanders Arbuthnot & Company Limited

Utility

Inspection

13-01-2015

22-01-2015


13 LTDS TMF Skid Advent Envirocare Technology Pvt. Ltd

Utility

Waiver 12-01-2015

08-01-2015

KPO-CETP/MECH/MUM/PS/JAN15/09

14 PIPE FITTINGS M/S MODERN STORES

Utility

Waiver 13-01-2015

06-01-2015


15 PIPE FITTINGS M/s Modern

Utility

Waiver 13-01-2015

06-01-2015


16 Agitator for slude storage tank


Utility

Inspection

14-01-2015

14-01-2015

KPO-HSM/MECH/MUM/PS/JAN15/10

17 Pipe Fittings/VOL/KPO/RWTP/ICL-192

voltas Utility

Waiver 13-01-2015

29-01-2015


18 FO cable and accessories NIBBLE SYSTEMS (P) LTD

Utility

Waiver 08-01-2015

07-01-2015


19 25 x 6 sqmm galvanized MS flat,GI Earth Strip/VOLTAS/CWP-184

VOLTAS Utility

Waiver 14-01-2015

08-01-2015


20 GI Strip/VOLTAS/CWP-183

VOLTAS Utility

Waiver 14-01-2015

08-01-2015


21 PLC Panel Forbes Marshall Private Limited

Utility

Inspection

16-01-2015

30-01-2015


22 AIR COMPRESSOR JETRO SALES

Utility

Waiver 15-01-2015

08-01-2015


23 Venturi flow element Venturi and orifice Lot

ABB India Ltd

Utility

Inspection

16-01-2015

20-01-2015


PAGE 41 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

4/ Rev-1

24 CARBON STEEL ECCENTRIC REDUCERS FOR NITROGEN & ARGON PRS/29

BLUESTAR Utility

Waiver 15-01-2015

13-01-2015


25 U-BOLTS FOR PIPE SUPPORTS/30

BLUESTAR Utility

Waiver 15-01-2015

14-01-2015


26 DN 600, CARBON STEEL SEAMLESS PIPES/31

BLUESTAR Utility

Waiver 15-01-2015

16-01-2015


27 Rubber Mat/VOLTAS/CWP-185

VOLTAS Utility

Waiver 16-01-2015

10-01-2015


28 HOSE BOX (Part of DN 63 LANDING VALVES)


Utility

Waiver 15-01-2015

12-01-2015


29 FilterPress/QMD-221 REV-01


Utility

Waiver 16-01-2015

13-01-2015


30 Volume Control Damper/VOLTAS/CWP-186

VOLTAS Utility

Waiver 16-01-2015

10-01-2015


31 Thermal Insulation/VOLTAS/CWP-187

VOLTAS Utility

Waiver 16-01-2015

09-01-2015


32 BAR SCREEN Advent Envirocare Technology Pvt. Ltd

Utility

Inspection

16-01-2015

16-01-2015


33 Grills & Diffuser/VOLTAS/CWP-

VOLTAS Utility

Waiver 16-01-2015

12-01-2015


PAGE 42 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

188

34 GASKET/11 BLUESTAR Utility

Waiver 16-01-2015

13-01-2015


35 WELDING ELECTRODES, FILLER WIRES & TUNGSTEN ROD/32

BLUESTAR Utility

Waiver 16-01-2015

13-01-2015


36 Pipe Fittings/VOL/KPO/SMS/ICL-277

VOLTAS Utility

Waiver 19-01-2015

29-01-2015


37 Pipe Fittings/VOL/KPO/RWTP/ICL-193

VOLTAS Utility

Waiver 19-01-2015

29-01-2015


38 Fresh Air Damper/VOL/KPO/RWTP/ICL-194

VOLTAS Utility

Waiver 19-01-2015

12-01-2015


39 S.S Strips/VOL/KPO/RWTP/ICL-195

VOLTAS Utility

Waiver 19-01-2015

16-01-2015


40 DN 400 CS SMLS PIPE Sch.40, Thk-12.7 mm/33

BlueStar Utility

Waiver 19-01-2015

16-01-2015


41 GI coated U-Bolt for pipe size 150 NB,GI coated U-Bolt for pipe size 200 NB,GI coated U-Bolt for pipe size 50 NB


Utility

Waiver 20-01-2015

13-01-2015


42 Erection Material - Erection Hardwares

ABB India Limited

Utility

Waiver 20-01-2015

15-01-2015


43 2 nos AC PDB /VOLTAS/CWP-189

VOLTAS Utility

Inspection

20-01-2015

18-01-2015


44 CABLE TRAY/VOLTAS/CWP-190

VOLTAS Utility

Waiver 21-01-2015

15-01-2015


PAGE 43 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

45 STUD BOLTS & NUTS FOR NITROGEN & ARGON PRS/34

BLUESTAR Utility

Waiver 21-01-2015

20-01-2015


46 Deck Plate(Details as per Annexure – BF/99)/MIC/P-353/3763


Utility

Inspection

22-01-2015

16-01-2015


47 STRUCTURAL STEEL - PLATES & CHANNEL/35

BLUESTAR Utility

Waiver 21-01-2015

15-01-2015


48 2 nos ACPDB/VOLTAS/CWP-192

VOLTAS Utility

Inspection

22-01-2015

18-01-2015


49 Roof Plate (Details as per Annexure LD/95)/MIC/P-354/3772

Gillanders Arbuthnot & Co. Ltd.

Utility

Inspection

23-01-2015

16-01-2015


50 Temperature Gauge Forbes Marshall Private Limited

Utility

Waiver 22-01-2015

20-01-2015


51 Temperature Element and Temperature Transmitter

Forbes Marshall Private Limited

Utility

Waiver 22-01-2015

20-01-2015


52 Pressure Switch Forbes Marshall Private Limited

Utility

Waiver 22-01-2015

20-01-2015

KPO-UTILITY/E&I/JAN15/

PAGE 44 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

22265

53 Pressure Control valve (Robotor) and Desuperheating Valve. (DSH)


Utility

Waiver 22-01-2015

28-01-2015

1)KPO-UTILITY/E&I/JAN15/22266 2)IC/KOL/JAN2015/UTILITY/74

54 GASKET FOR NITROGEN & ARGON SERVICE/36

BLUESTAR Utility

Waiver 23-01-2015

19-01-2015

IC-KOL-UTILITY-JAN15-0053

55 CARBON STEEL ECCENTRIC REDUCERS FOR NITROGEN & ARGON PRS/37

BLUESTAR Utility

Waiver 23-01-2015

19-01-2015

IC-KOL-UTILITY-JAN15-0052

56 GP Sheet/VOLTAS/CWP-194

VOLTAS Utility

Waiver 23-01-2015

20-01-2015


57 MCC/VOLTAS/CWP-193 VOLTAS Utility

Inspection

19-01-2015

18-01-2015


58 DOSING TANK (HDPE) Advent Envirocare Technology Pvt. Ltd.

Utility

Inspection

23-01-2015

22-01-2015


59 220 V DC BATTERY (2X50% BATTERY) and Battery Charger


Utility

Inspection

26-01-2015

23-01-2015


60 Filter Press Junction Boxes


Utility

Waiver 27-01-2015

21-01-2015


PAGE 45 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

22269

61 Pipe Insulation/VOLTAS/CWP-195

VOLTAS Utility

Waiver 27-01-2015

21-01-2015


62 HTDS First Stage TMF Skid


Utility

Inspection

27-01-2015

23-01-2015


63 Grills & Diffuser/VOLTAS/CWP-196

VOLTAS Utility

Waiver 27-01-2015

21-01-2015


64 Copper Pipes/VOLTAS/CWP-197

VOLTAS Utility

Waiver 27-01-2015

21-01-2015


65 3 x 100MT Propane Storage (Mounded) Installation

M/s. Gas Projects (I) Pvt Ltd

Utility

Waiver 22-01-2015

21-01-2015


66 Grills & Diffuser/VOLTAS/CWP-199

VOLTAS Utility

Waiver 28-01-2015

21-01-2015


67 Strainer Forbes Marshall Private Limited

Utility

Waiver 29-01-2015

28-01-2015


68 SS Pipes Forbes Marshall Private Limited

Utility

Waiver 29-01-2015

27-01-2015


69 Level Switch Forbes Marshall Private Limited

Utility

Waiver 29-01-2015

21-01-2015


70 GATE Valve Forbes Marshall Private Limited

Utility

Waiver 29-01-2015

27-01-2015


71 Manual valve (1" and 2" )


Utility

Waiver 29-01-2015

30-01-2015


PAGE 46 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

72 On-Off valve Forbes Marshall Private Limited

Utility

Waiver 29-01-2015

30-01-2015


73 ALUMINUM SHEET/COIL FOR CLADDING


Utility

Waiver 29-01-2015

21-01-2015


74 Pressure Gauge Forbes Marshall Private Limited

Utility

Waiver 29-01-2015

28-01-2015


75 MCC Panel Forbes Marshall Private Limited

Utility

Inspection

23-01-2015

21-01-2015


76 Temp Element with Thermowell


Utility

Waiver 29-01-2015

21-01-2015


77 Roof Lifting Devices(Details as per Annexure – BF/102) /MIC/P-353/3859


Utility

Inspection

30-01-2015

22-01-2015


78 Roof Plate (Details as per Annexure LD/98) /MIC/P-354/3860


Utility

Inspection

30-01-2015

22-01-2015


79 Fire Damper/VOLTAS/CWP-198

VOLTAS Utility

Waiver 30-01-2015

22-01-2015


PAGE 47 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

80 Cable Tray/VOLTAS/CWP-200

VOLTAS Utility

Waiver 30-01-2015

27-01-2015


81 Deck Plate (Details as per Annexure LD/99) /MIC/P-354/3879


Utility

Inspection

30-01-2015

22-01-2015


82 GP Sheet/VOLTAS/CWP-201

VOLTAS Utility

Waiver 28-01-2015

27-01-2015


83 Pressure Switch & Diff. Pressure Switch


Utility

Waiver 29-01-2015

30-01-2015


84 Transmitters Advent Envirocare Technology Pvt. Ltd

Utility

Waiver 30-01-2015

30-01-2015


85 Split Air Conditioners TATA PROJECTS LIMITED

Utility

Waiver 31-01-2015

30-01-2015


86 Sheetings/Lot/01 TATA BLUESCOPE STEEL LIMITED

Utility

Waiver 30-01-2015

27-01-2015


87 CS Pipe/VOL/KPO/SMS/ICL-281(Rev-1)

VOLTAS Utility

Waiver 05-02-2015

28-01-2015



VOLTAS Utility

Waiver 05-02-2015

29-01-2015


PAGE 48 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

22272

89 Thermal Insulation/VOLTAS/CWP-203

VOLTAS Utility

Waiver 05-02-2015

30-01-2015



VOLTAS Utility

Waiver 04-02-2015

30-01-2015


91 Slewing Gear Westech Process Equipments I Pvt. Ltd.

Utility

Inspection

29-01-2015

29-01-2015

KPO-Utility/MECH/MUM/PS/JAN15/17

92 Pressure Gauge (Diaphragm Type)


Utility

Waiver 05-02-2015

30-01-2015


93 Cable Tray/VOLTAS/CWP-205

VOLTAS Utility

Waiver 05-02-2015

30-01-2015


94 Vacuum Gauge Advent Envirocare Technology Pvt. Ltd

Utility

Waiver 05-02-2015

30-01-2015


95 Cable Trays/ Ladders/Bends


Utility

Waiver 31-01-2015

30-01-2015


PAGE 49 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

96 Vertical Turbine Pump MODEL NO. - CNE-24 (2 STAGE)

WILO MATHER & PLATT PUMPS PVT. LTD.

Utility

Inspection

06-02-2015

31-01-2015

KPO-Utility/MECH/MUM/PS/JAN15/20

97 PUMP/23 Advent Envirocare Technology Pvt. Ltd

Utility

Waiver 04-02-2015

12-12-2014

98 Non - Ferrous HTB-1,Cast fittings/10

Blue Star Utility

Inspection

09-01-2015

99 LABORATORY EQUIPMENT


Utility

Waiver 20-01-2015

100 STATIC MIXER Advent Envirocare Technology Pvt. Ltd

Utility

Waiver 27-01-2015

101 Thickener Mechanism TATA PROJECTS LIMITED

Utility

Inspection

29-01-2015

102 VARIABLE SPRING SUPPORTS


Utility

Waiver 30-01-2015

103 Non Metallic valves (uPVC Valves )


Utility

Waiver 30-01-2015

104 11 No agitators Advent Envirocare Technology Pvt.

Utility

Inspection

31-01-2015

PAGE 50 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

Ltd

105 Expansion Bellows/VOL/KPO/SMS/ICL-278

VOLTAS Utility

Inspection

31-01-2015

106 Gate Valve, Ball Valve & Butterfly Valves/VOL/KPO/SMS/ICL-280

VOLTAS Utility

Inspection

31-01-2015

107 Valves/MIC/P-360/3902 Gillanders Arbuthnot & Co. Ltd

Utility

Waiver 05-02-2015

108 GI Pipes Forbes Marshall Pvt. Ltd

Utility

Waiver 05-02-2015

109 Duct Support (Saddle)/MIC/P-360/3931


Utility

Waiver 06-02-2015

110 Duct Support (Saddle)/MIC/P-353/3932


Utility

Waiver 05-02-2015

111 Pump(Diesel Engine Crivan Horizontal Centrifugal Type Pump, Motor Driven Horizontal Centrifugal Type Pump and Motr Driven Horizontal Centrifugal type Jockey Pump)

P.S. Techcom Pvt. Ltd

Utility

Inspection

06-02-2015

112 NON FERROUS HTB-1 CAST FITTINGS

BLUESTAR Utility

Inspection

06-02-2015

113 Wrapping and Coating and Primer(Diesel Engine Crivan Horizontal Centrifugal Type Pump, Motor Driven Horizontal Centrifugal Type Pump and Motr Driven Horizontal Centrifugal type Jockey Pump)

P.S. Techcom Pvt. Ltd

Utility

Inspection

06-02-2015

114 Gas Duct (Duct Support)- 29.746 MT/MIC/P-

Gillanders Arbuthno

Utility

Waiver 06-02-2015

PAGE 51 OF 58

Sr. Nos.

Equipment Supplier

Zone

Inspection Category


IC Released on

Remarks

360/3952 t & Co. Ltd

115 Structural Steel/VOL/KPO/RWTP/ICL-196

VOLTAS Utility

Waiver 06-02-2015

116 Valves Metallic (Sluice Gate Valves )

ADVENT Utility

Inspection

07-02-2015

117 BOLTS NUTS KALINGA INDUSTRIAL FASTENERS PVT LTD

Utility

Inspection

23-01-2015

20-01-2015


118 Hose Cabinet with Male Female Coupling/VOL/KPO/SMS/ICL-279(Rev-1)

VOLTAS Utility

Waiver 04-02-2015

27-01-2015


119 Lighting fixture, light fitting / 029

Airoil Flaregas Pvt. Ltd

Utility

Waiver 05-02-2015

30-01-2015


120 Mechanical Hoist for Storm Water Pump House,Capacity:2Ton/VOL/KPO/RWTP/ICL- 197.

VOLTAS Utility

Waiver 06-02-2015

02-02-2015

IC/KOL/FEB2015/UTILITY/01

PAGE 52 OF 58



Waiver

120

20

100

30

90

Utility Call Status

Utility Call Status

Call Closed 87%

Call Pending 13%

Utility call Status

PAGE 53 OF 58

IV. Major Inspection

Sr. Nos. Item Zone Supplier Picture

1 VVF Drives RMHS ABB Bangalore

2

90 Ton Diesel Electric Locomotive

BF1 SAN Engg. & locomotive Co Ltd, Bangalore

3 Gear Box TGS Siemens Ltd, Chennai M

PAGE 54 OF 58


4 Unequal Tee DN500XDN500Xdn300

Utility Blue Star Ltd.

5 LTDS TMF Skid

Utility Advent

6 HJPW Motor COBP L&T

PAGE 55 OF 58


7

90 Ton Diesel Electric Locomotive

BF1 SAN Engg. & locomotive Co Ltd, Bangalore

8 Portable centrifuge unit

HSM Hydac India

9 PLC & Remote I/O system.

Utility ABB, Bangalore

PAGE 56 OF 58


10 Energy Management System

PDS Siemens Limited

11 Slag Pot Carrier

BF RKM Limited

PAGE 57 OF 58

V. Major Quality Issues

Sr. Nos.

Item Zone Supplier Quality Issues Picture

1 Agitator with Motor & Gear box

Utiltiy Advent Enviro care India Ltd/ Ceecons Pvt Ltd, Chennai

Abnormal sound observed during run test from gear box no.141104000072825 (Agitator no. 2807.

2 Drive Base

Frame for OGC-1 of KPO BF1

BF M/s Dev Techno./L&T Welding repair is carried out on the bearing surface of machined pad. This is the 2nd Inspection for the same item after Sept 2014.

PAGE 58 OF 58

Sr. Nos.

Item Zone Supplier Quality Issues Picture

3 Sector Gate with Bucket Loading Spout

RMHS TRF Ltd/ DCL Bulk tech (P) Ltd, Hyderabad

1. Transition part to be correct to square as per approved drawing. 2. Dimensional deviation found in product outlet, Actuator CRS to Frame CRS, Inlet flange, Actuator C/c to Lever C/c etc. 3. Pneumatic probe observed against requirement of Tilt probe 4. Spout movement found extended upto 1770mm against requirement of 1776mm, retracted distance found 847mm against requirement of 862mm.

Inspection Status January 2015

Documents

bf inspection

utility zone

zone total

sms sp zone

major inspection

inspection status

r lt bf waiver

distribution zone wise