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Innovative wide UV-VIS analyser for industrial applications
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Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

Nov 03, 2019

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Page 1: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

Innovative wideUV-VIS analyser

for industrialapplications

Page 2: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

Your needs fulfilled !

2

I want to validate the purity level of my

biotech product in downstream. I want

to study injectable nanosuspension.

I need to validate the cleaning

procedure of my equipment and detect

low concentration contamination in the

waste water

Producing beverage or consumer goods

with the same color and turbidity

attribute is critical for my market

(sensory attribute for consumer)

Page 3: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

System presentation

3

HardwareTwo output channel (2 light sources and two spectrometer)

One internal spectrometer to measure light source reference in the

same time as the reference

Measurement of temperature (on a flow cell for example)

CommunicationOPC-UA communication (SyntQ, Process pulse,SIPAT)

Model importation (e.g PLS toolbox)

Robust and safe unit

Stainless steel box

Safety (UV) : fiber connexion have a double connexion.

Protection from direct illumination from the operator

Option for automatic cleaning of the probe

Page 4: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

SPECIFICATIONS

4

Spectrometer – wide optical range 225-1000nm / Hamamatsu sensor with

high sensitivity (ccd)

light source :185-1100nm. (all detail next slide); With shutter ( to avoid

over exposure of the product to uv) , lamp can be triggered to extend bulb life

UV : 220-400 nm

Protein, API, Petrochemical DCO,

DBO, Nanoparticle

INTEREST OF WIDE SPECTRA TECHNOLOGYVIS : 400-650 nm

Color, protein, Caroten, etc..

NIR :830-860

Turbidity

NIR :700-1000nm :

Glucose, water

Page 5: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

Possible accessories

5

• Transmission probe

• Transflexion probe / reflexion

• Flow cell (e.g 1/8)

• Retractable fitting to remove the probe during the process(e.g cleaning, calibration, maintenance)

Page 6: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

Exemple TYPICAL FIILING LINE

Critical parameter

Concentration of the product (e.g

protein content)

Physical properties remains the same

(e.g turbidity, mean globule/particle size)

Homogeneity

Stability

Risk

Product properties change over time

-sedimentation, crystallization

- fouling in the pipe

-agglomeration

- with low liquid volume shearing force

change and may generate modification of

product properties

- modification of the product in the pipe

before the filling

If continuous

Filling

Closed loop

Vessel/tank

under

agitation

Page 7: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

If continuous

Filling

Closed loop

Vessel/tank

under

agitation

Needs :Being able to monitor several

point in the same time to provide

the critical information over time

such as concentration, purity,

homogeneity or turbidity

Page 8: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

If continuous

Filling

Closed loop

Vessel/tank

under

agitation

INDATECH solution :

Spectral range targeted for

the chemical compounds

- UV VIS (e.g

Protein , API, etc..)

Multipoint and

simultaneous measuring

system

Provide a real time mapping

of the full filling line

Feedback control loop

possible using OPC UA

(example modify rpm of the

blade)

Page 9: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

If continuous

Filling

Closed loop

Vessel/tank

under

agitation

Channel 2

Channel 1

Transflexion

probe

Flow cell

Direct prediction

Spectral measurement

based on different probe

type.

Direct prediction in

INDATECH System

Page 10: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

If continuous

Filling

Closed loop

Vessel/tank

under

agitation

Channel 2

Channel 1

OPC-UA

Prediction into SyntQ

Feedback control loop

Modification

of rotation

speed

Interaction with the

process using SyntQ

Page 11: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

Customer testimonial

11

‘Indatech provided our development group a completed custom made

PAT system, for a continuous monitoring and online release of our

products.

This system has been designed for an easy development and method

transfer, reaching responses time 60 times faster than the competition

(1s response time compared to 60s) and an equipment flexibility that

cannot be found in the pharma standard equipment suppliers.

We have been provided with a full support from Indatech team either on

process and on technical development.’

Page 12: Innovative wide UV-VIS analyser for industrial applicationsindatech.eu/wp-content/uploads/2018/01/UV_SYSTEM_INDATECH.pdf · (e.g turbidity, mean globule/particle size) Homogeneity

Market applications

12

• Biotech and Pharma:– Prediction of protein concentration during a

continuous down stream process

– Analysis of water to identify residual API concentration

– Analysis of nanoparticule suspensions

• Food & consumer goods– Analysis of color for detergent product in

chemical industry

– Analysis of color for beverage

• Water– DCO, DBO,

– turbidity

– hydrocarbon