INNOVATIVE PRECISION MOTION CONTROL SPECIALISTS

2

INNOVATIVE PRECISION MOTION CONTROL SPECIALISTS

www.dingsmotion.com

All sizes of Hybrid Stepper Linear Actuators from 14mm to 86mm with Lead and Ball screw integration.

Anti-Backlash Nut and Teflon Coating for all sizes. Repeated Position Accuracy 0.001mm.

Permanent Magnetic Stepper Linear Actuators.

All sizes of Hybrid Stepper Motor and Hollow Shaft Motors from 14mm to 86mm.

Various size of Brushless DC Motors and Voice Coil Actuators.

Standard, Mini and integrated Motion Controller for Stepper, BLDC and Voice Coil Actuators.

INTRODUCTION OF DINGS’Combining more than 50 years of experience in the precision motion control industry along with manufacturing facilities in China, United States and world wide distribution channels. DINGS’ is able to provide high quality and cost effective solutions to our customers and we specialize in creating innovative custom solutions to meet the specifications of diverse customer applications.

DINGS’ offers a broad range of precision linear motion products, hybrid stepper motors, brushed and brushless DC motors and also motion controllers for various applications includes bio-medical instrumentation, laboratory automation, semiconductor, display, packaging, 3D modeling and industrial automation.

For more information on our products and the latest information, please visit our website.

www.dingsmotion.com

Or contact DINGS’ technical support team and your local DINGS’ representative.

WARRANTYTwenty Four Month Limited WarrantyDINGS’ warrants our products delivered hereunder to confirm to stated specifications and to be free from defects in materials and workmanship. This warranty shall not apply to any product which shall have been improperly installed or subjected to misuse or neglect or which has been repaired or altered except by seller’s accredited representative, nor to any product which has been subjected to accident.

DISCLAIMERThe information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. DINGS’ reserves the right to make changes without further notice to any products herein to improve reliability, function,or design.DINGS’ does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury.

http://www.dingsmotion.com

External Linear Non-Captive Electric Cylinder Linear Kaptive

DINGS’ hybrid linear actuators come in eight sizes, ranging from a square frame 14 mm (NEMA 6) to 86 mm (NEMA 34).

There are four form factors available – External, Non-Captive, Electric Cylinder and Kaptive.

DINGS’ provides over 20 different travels/step of lead screws ranging from 0.00006 inch [.001524mm] to 0.005 inch [.127mm]. Microstepping can be used for finer resolution and various step motor angle options are available.

Lead Screw Material 303 Stainless precision cold rolled steelScrew Coating Teflon coating is optionalStandard Screw Accuracy 0.0071 inch/foot (0.18mm / 300mm)

Screw Straightness 0.008 inch/foot (0.666mm/Meter), measured as Total Indicated Runout (TIR). All screws are carefully checked for straightness before shipment.

Screw Efficiency From 35% to 85% dependent on lead. Also depends on the usage of an Anti-Backlash nut with screw. The larger lead, higher efficiency of screw.

Operating Temperature -20°C to +55°CStorage Temperature -20°C to +50°C, Keep in dry.

Screw Backlash 0.01mm~0.1mm, depends on different lead. Anti-Backlash nut should be considered for high bi-directional positioning repeatability.

System Backlash Includes screw, motor and attached mechanics. This will be the sum of all backlash in customer's motion axes.

Nut Material Polyacetal or Polybutylene with lubricating additive. Standard is a free-whelling nut (Anti-backlash nut is available)

Wear Life of Screw and Nut Depends on load, speed, duty cycle and environmental factors but typically it is ≥ 5 Million cycles.

Special Note DINGS' Linear systems are manufactured from high quality materials. Because of variable effects of friction, lubrication and cleanliness, exact life cycle can not be predicted.

General Specifications

Lead Screw Linear ActuatorDINGS’ offers wide range of lead screw linear actuators for equipment designers that require high performance and endurance in a small package.

The various products convert the rotational movement of a stepper motor to linear motion, with the use of a lead screw and an engineered thermoplastic nut (Delrin). This allows linear actuators to provide quiet, efficient, durable and cost effective linear motion solutions.

These linear actuators are ideal for applications that require a combination of precise positioning, rapid motion and long life. Typical applications include X-Y tables, medical equipment, semiconductor handling, telecommunications equipment, valve control, and numerous other uses. Variety of customizations are available upon request, such as screw length, custom designed nuts, anti-backlash nut, safety brake, encoder and others.

Part Number Construction

How To Choose DINGS' Product?

① Motor Size Code [NEMA] 6 8 11 14 17 23 24 34Motor Size [mm] 14 20 28 35 42 57 60 86

② Linear Actuator Type

E External Linear ActuatorN Non-Captive Linear ActuatorC Electric Cylinder Linear ActuatorK Kaptive Linear Actuator

③ Step Angle

2 2 Phase with 1.8˚3 2 Phase with 1.2˚4 2 Phase with 0.9˚5 5 Phase with 0.72˚

④ Motor Length / Stack 1 Single Stack2 Double Stack

⑤ Rated Current / Phase XX X.X [A] / Phase⑥ Lead Screw Code Please see lead screw code selection table individually

⑦ Number of Lead Wires4 4 Flying Leads6 6 Flying Leads8 8 Flying Leads

⑧ Lead Screw Length / Stroke

XXX XXX mm Lead Screw Length [For External Linear / Non-Captive Linear]

XXXX.XX inch Stroke [For Electric Cylinder / Kaptive Linear]For Electric Cylinder/Kaptive Linear, please see available stroke informationSeparately since each different motor size has standard stroke options

⑨ Lead Screw Surface Treatment T Teflon CoatingS Standard [No Teflon Coating]

⑩ End Machining

M MetricU UNCS SmoothC Customize [Please provide customization requirements to DINGS']N None

⑪ Nut StyleS Standard Flange Nut [External Linear Actuator]A Anti – Backlash Nut [External Linear / Non-Captive Linear]C Customized Nut [Please contact DINGS' or our sales representatives]

⑫ Encoder Option

EKX Encoder [XX=Encoder Code] Please choose encoder series and resolution/output properly

P Manual KnobB BrakeX Rear ShaftR Encoder Ready [Please provide encoder ready requirements to DINGS']C Customize [Please provide customization requirements to DINGS']N None

Motor Size(mm) Max Thrust (N) Recommended Load Limit (N)

Lead Screw Linear Actuators

14 20 2020 70 4528 150 14035 300 23042 600 23057 1300 91086 2400 2270

Lead Screw Code Selection*Remarks : Lead G,M,T is not applicable for Non-Captive and Anti-Backlash Nut*

Lead Code

1.8 DegreeMotor Travel

per Stepinch (mm)

Motor Size (mm)14 20 28 35 42 57 86

Screw Dia. inch (mm)Ф3.5 Ф4.77 Ф5.56 Ф6.35 Ф8 Ф9.525 Ф10 Ф15.875

[0.138''] [0.188''] [0.218''] [0.25''] [0.315''] [0.375''] [0.394''] [0.625'']

AL 0.000063''[0.001588]

0.0125''[0.3175]

AA 0.00012''[0.003048]

0.024''[0.6096]

0.024''[0.6096]

A 0.000125''[0.003175]

0.025''[0.635]

0.025''[0.635]

B 0.00024''[0.006096]

0.048''[1.2192]

0.048''[1.2192]

D 0.00025''[0.00635]

0.05''[1.27]

0.05''[1.27]

0.05''[1.27]

F 0.0003125''[0.0079375]

0.0625''[1.5875]

0.0625''[1.5875]

H 0.000415''[0.010583]

0.083''[2.1167]

0.083''[2.1167]

J 0.00048''[0.012192]

0.096''[2.4384]

K 0.0005''[0.0127]

0.1''[2.54]

0.1''[2.54]

0.1''[2.54]

0.1''[2.54]

L 0.000625''[0.015875]

0.125''[3.175]

0.125''[3.175]

0.125''[3.175]

P 0.000835''[0.021167]

0.167''[4.2333]

Q 0.00096''[0.024384]

0.192''[4.8768]

0.192''[4.8768]

R 0.001''[0.0254]

0.2''[5.08]

0.2''[5.08]

0.2''[5.08]

S 0.00125''[0.03175]

0.25''[6.35]

0.25''[6.35]

0.25''[6.35]

U 0.0016665''[0.042333]

0.3333''[8.4667]

V 0.001875''[0.047625]

0.375''[9.525]

W 0.00192''[0.048768]

0.384''[9.7536]

0.384''[9.7536]

X 0.002''[0.0508]

0.4''[10.16]

0.4''[10.16]

Y 0.0025''[0.0635]

0.5''[12.7]

0.5''[12.7]

0.5''[12.7]

Z 0.005''[0.127]

1''[25.4]

1''[25.4]

AF 0.000059''[0.00015]

0.0118''[0.3]

AB 0.000197''[0.005]

0.0394''[1.0]

0.0394''[1.0]

G *0.000394''[0.01]

*0.0787''[2.0]

*0.0787''[2.0]

*0.0787''[2.0]

M *0.000787''[0.02]

*0.1575''[4.0]

*0.1575''[4.0]

T *0.001575''[0.04]

*0.3150''[8.0]

*0.3150''[8.0]

Threaded End

Smooth End

None

Customize

The screw end machining was machined depended on screw diameter. Please contact DINGS' or your local DINGS' representative for detailed screw machining specifications.

Screw End Machining

1. External Lead Screw Linear Actuator + Linear Guide 2. Non-Captive Lead Screw Linear Actuator + Linear Guide

3. External Lead Screw Linear Actuator + Guided Rod 4. Non-Captive Lead Screw Linear Actuator + Guided Rod

5. Electric Cylinder / Kaptive Lead Screw Linear Actuator Mounted to load Directly

Installation Guide

** Please select one of installation guide according to your application and it is strongly recommended from DINGS' to use our linear actuator in longer life cycle and for proper usage.

Motor Size

Motor Type E=External LinearStep Angle 2= 2 Phase with 1.8° 4= 2 Phase with 0.9°Motor Length/Stack 1=single stack 2=double stackRated Current/Phase 10=1.0A；Ball Screw Code BS2=2mmNumber of Lead Wires 4= 4 flying lead wire 6= 6 flying lead wireBall Screw Length 100=100mmThread Direction R= right L= left

End Machining N=None S=Smooth C=Customer designOptional Accessories EKX=Encoder(xx=encoder type) B=brake X=rear shaft R=encoder ready C= customize N=none Customer Sequence Number*different grade and ball screw optional

CODEMOTOR SIZE (mm)

820

1128

1435

1742

2357

Ball Screw Linear ActuatorsDINGS' ball screw linear actuator is available for External from 14mm (NEMA6) to 56mm (NEMA23) sizes with various step resolutions from 0.005mm/step to 0.1mm/step.

External type of ball screw linear actuator is standard and we also offer guide supported high precision linear actuator, DLG Series for 28 & 42mm stepper which enables reduction of mechanical components and help to design miniaturized devices.

For applications requiring higher efficiency, precision, and longer life, DINGS' provides the linear actuators with different grades of ball screws at a reasonable cost.

C7 Rolled ball screw is standard and C5/C3 Griding ball screws are also available.

Transmission efficiency of ball screw nut is 90~96% compare to conventional trapezoidal acme screw plastic nut of 26~70% efficiency so under same load condition, ball screw can use less driving power.

And ball screw nut adopts rolling friction but in case of trapezoidal screw plastic nut adopts sliding friction, the former heat rise is much lower than the latter one, hence in general, ball screw can do high speed transmission task.

Ball Screw Lead Code SelectionMotor Size 14 / 20 28 35 42 57

Lead Φ4 Φ5 Φ6 Φ6 Φ8 Φ6 Φ8 Φ10 Φ12

1.0mm ＊＊＊＊＊＊2.0mm ＊＊＊＊＊＊＊＊2.5mm ＊＊4.0mm ＊＊5.0mm ＊＊＊6.0mm ＊＊＊8.0mm ＊＊

10.0mm ＊＊＊＊＊＊＊12.0mm ＊＊15.0mm ＊20.0mm ＊

Diameter

Size 6 [14mm] Size 8 [20mm] Size 11 [28mm] Size 14 [35mm]

Size 17 [42mm] Size 23 [56mm] DLG 28 DLG 42

Part Number Construction : Ball Screw Linear Actuator

Part Number Construction : DLG Series

① Motor SizeCode [NEMA] 6 8 11 14 17 23

Motor Size [mm] 14 20 28 35 42 57

② Linear Actuator Type E External Linear Actuator

③ Step Angle2 2 Phase with 1.8˚4 2 Phase with 0.9˚

④ Motor Length / Stack1 Single Stack2 Double Stack

⑤ Rated Current / PhaseXX X.X [A] / Phase10 10.0A

⑥ Ball Screw CodePlease see ball screw code selection table individually

BS2 2mm

⑦ Number of Lead Wires4 4 Flying Leads6 6 Flying Leads

⑧ Ball Screw LengthXXX XXX mm Ball Screw Length100 100mm

⑨ Thread DirectionR RightL Left

⑩ End MachiningN NoneS SmoothC Customize [Please provide customization requirements to DINGS']

⑪ Optional Accessories

EKX Encoder [XX–Encoder Code] Please choose encoder series and resolution/output properlyP Manual KnobB BrakeX Rear ShaftR Encoder Ready [Please provide encoder ready requirements to DINGS']C Customize [Please provide customization requirements to DINGS']N None

① Motor TypeDLG Electric slide with guide railDRS Electric slide without guide rail

② Motor Size28 NEMA 11 28mm size42 NEMA 17 42mm size56 NEMA 23 56mm size

③ Motor Length/Stack＆CurrentS1 Single stack electric current 1A D1 Double stack electric current 1A

④ Optional ball screw lead 1, 2, 4, 5, 6, 8, 10mm

⑤ Stroke30 Stroke 30mm [NEMA 11/28mm]

40/70 Stroke 40/70mm [NEMA 17/42mm]

⑥ Optional EncoderEK1, EK2, EK3, EK5 or ER [Encoder Ready]Please find available encoder option from this webpage

Stroke 50/100mm [NEMA 23/56mm]50/100

PM Stepper Linear ActuatorDINGS' Permanent Magnetic PM Stepper Linear Actuators are available as 20/25/36mm sizes via External, Non-Captive and Kaptive series especially for economic application usage with Max. 115N linear force.

This is very economic linear actuator solution but still we use high quality of lead screw and Derlin plastic nut to ensure quality. Typical applications includes medical equipment like diagnostics, analyzers and also laboratory applications like microscope, tester, measurement device or etc.

Variety of customizations are available upon request, such as screw length, custom designed nuts and others.

Motor Size (mm)

Screw diameter (mm)

Screw lead(mm)

Travel per step (mm) Max. Thrustforce (N)

Power consumption (W)

Screw leadcode7.5˚ 15˚

Ф20 Ф3.50.6096 0.0127 0.0254

35 3.4AA

1.2192 0.0254 0.0508 B2.4384 0.0508 0.1016 J

Ф25 Ф3.50.6096 0.0127 0.0254

65 3.9AA

1.2192 0.0254 0.0508 B2.4384 0.0508 0.1016 J

Ф36 Ф6.350.6096 0.0127 0.0254

115 5.6AA

1.2192 0.0254 0.0508 B2.4384 0.0508 0.1016 J


External Non-Captive Kaptive

Lead Screw Code Selection

(1) Linear Actuator Type E External N Non-Captive K Kaptive(2) Motor Size 20mm , 25mm , 36mm (3) PM Stepper Motor

(4) MountingA Flange and wiring box C Wiring box onlyB Flange only D No flange or wiring box

A & C is not available for Uni-Polar (6 wiring)(5) Step Angle 1 7.5˚ 2 15˚(6) Wiring Number 4 Bi-Polar (4 wiring) 6 Uni-Polar (6 wiring)(7) Lead Code(8) Winding Code 05 5V 12 12V

(9) Screw Stroke / LengthKaptive - Stroke distanceNon-captive - Total length of screwExternal - Screw extension length from the mounting flange

Hybrid Rotary Stepper MotorDINGS' provides 8 different sizes of hybrid stepper motors from 14mm to 86mm.

Each size has multiple stack lengths. Single or dual shaft is standard but also customized shaft options are also available.

DINGS’ can customize all range of hybrid stepper motors as encoder ready for general motion solution providers and also encoder housing, special machining of front and rear shafts, special cables, wire harness assemblies and IP54 & IP65 options are available.

According to customer’s requirements, we can adopt certain range of gearboxes, encoders, connectors and cables too. In addition, various ratio of planetary gearboxes, DINGS’ standard encoders and power-off brakes are optional.



Product OverviewPart

numberCurrent

(A)Resistance

(Ω)Inductance

(mH)Holding

Torque (N∙m)Rotor Inertia

(g.cm2)Length(mm)

Mass(g)

06H2030 0.3 22 3.6 0.005 1.5 30 6008H2028 0.5 6 1.5 0.012 2.7 27.2 6008H2038 0.5 8.8 2.7 0.02 3.3 38 8011H2032 1.0 2.1 1.5 0.06 9 33.5 11011H2045 1.0 4.1 4.0 0.1 13 45 20011H2052 1.0 4.7 4.6 0.14 18 52 28014H2027 0.5 20 23 0.15 10 27 14014H2033 1 4 6 0.18 24 34 14014H2037 1.5 2.0 3.2 0.2 28 37 18017H2034 0.5 15 21 0.25 25 34 23017H2041 1.2 2.5 5.5 0.4 54 41 30017H2049 1.5 2.0 5.4 0.48 77 49 36017H2061 2.0 1.8 4 0.72 110 61 50023H2042 1.0 4.2 9 0.6 140 42.5 46023H2051 2.0 1.5 4.4 1.0 240 51.5 64023H2065 3.0 0.9 2.7 1.7 350 65.5 86023H2076 4.0 0.6 2.4 2.0 480 76.5 106024H2047 2.0 1.5 3.4 1 240 47 60024H2056 3.0 0.8 2.3 1.5 340 56 80024H2068 4.0 0.6 1.9 2.1 490 68 100024H2085 5.0 0.4 1.8 3 690 85 130034H2060 3.0 1.0 6 3 1100 60.5 160034H2075 4.5 0.6 4.5 4.5 1800 75 210034H2098 6.0 0.5 3.5 7 2800 96.5 2900


① Motor Frame Size [mm]Code 6 8 11 14 17 23 24 34

Motor Size [mm] 14 20 28 35 42 57 60 86

② Basic Structure

H NormalP IP54W Enhanced

**For IP65, please contact DINGS' for more information

③ Step Angle [°]

1 3˚2 1.8˚3 1.2˚4 0.9˚

④ Body Length [Truncated / mm]

⑤ Rated CurrentRated Current X 100 [A]For example, 120 = 1.2A* Each motor of current information can be found in Product Overview or product details

⑥ Wiring Number4 Bi-Polar (4 wiring)6 Uni-Polar (6 wiring)

⑦ Shaft Configuration

A Single ShaftB Dual Shaft

* Shaft dimension and D-Cut customization, please contact DINGS'

⑧ Wiring Method

L Discrete Flying Lead WireT Integrated Connector

* If customer has special requirement for connector, please inform DINGS'C Cable

* If customer has special requirement for cable, please inform DINGS'

⑨ Option

GR Planetary Gearbox Ready

BR Brake Ready

ER Encoder Ready

* DINGS' can customize shafts and covers to be ready to assemble Gearbox, Brakeor Encoder by customers, according to customer's requirements by drawing.

PG Planetary Gearbox

* DINGS' has standard planetary gearbox options. Please see product detailsFB Power-Off Brake

* Power-Off Brake is available for Motor size 35, 42 and 57mmEK DINGS’ EK Encoder series

Size 6 [14mm] Size 8 [20mm]



① Motor Frame Size [mm]Code 6 8 11 14 17 23 34

Motor Size [mm] 14 20 28 35 42 57 86

② Motor Type HS Hollow Shaft③ Step Angle [°] 2 2 phase with 1.8° 4 2 phase with 0.9°④ Motor Length / Stack 034 Motor Length 34mm⑤ Number of Lead Wires 4 Bi-Polar (4 Flying leads) 6 Uni-Polar (6 Flying leads)

⑥ Shaft Configuration S Single Shaft D Double Shaft* For shaft customization, please contact DINGS'

⑦ Rated Current 100 1.0 A

Product Overview


Size 17 [42mm]

Hollow Shaft Stepper MotorDINGS' provides 7 different sizes of Hollow shaft stepper motors from 14mm to 86mm.

Each size has multiple stack lengths. Single or dual shaft is standard but also customized shaft options are also available.

For better positioning, lots of customers require closed loop function of hollow shaft motors and DINGS’ has various hollow shaft type of encoders so it can be very helpful to realize light weight of motor and encoder package for higher accuracy of positioning, like suction valve, pick & place or picker modules.

Size (mm) Motor length (mm) Holding torque (N∙m) Inner holes (mm) Power consumption (W)6 (14*14) 30.0 0.005 2.5 2

8 (20*20)28 0.014 3 2.438 0.02 3 4

11 (28*28)33 0.053 5 4.245 0.117 5 7.5

14 (35*35)33.6 0.19 8 5.745.6 0.36 8 9.1

17 (42*42)34.1 0.25 8 748.1 0.48 8 13

23 (57*57)45 0.8 13 1365 1.6 13 25

34 (86*86) 76 4.5 16 31

Insulation Or Other Customization E.G. L:Tranditional complete stator core., K:Split stator core with seperate teeth components, P:Protective methods such as sealing ring and paintingLength CodeCustomization sequence Code

Motor M = motor D = drive E = motor with integrated driveFrame Size

Derivations Based On Different Magnetic, Insulation Or Other Customization E.G. L:Tranditional complete stator core., K:Split stator core with seperate teeth components, P:Protective methods such as sealing ring and paintingLength CodeCustomization sequence Code

CODEMOTOR SIZE (mm)

1742

2357

2460

3486

Motor M = motor D = drive E = motor with integrated driveFrame Size

omponents,

CODEMOTOR SIZE (mm)

1742

2357

2460

3486

Brushless DC Motors

DINGS' provides 4 different sizes of Brushless DC motors have several advantages, including start and speed regulation, higher power density and over load capacity.

From NEMA17 to NEMA34 with power output ranging from 30W to 440W, DINGS' provides 4 frame sizes and according customer's requirements, higher capacity of Brushless DC Motors can be customized.

Brushless DC Motors can be used between stepper and AC Servo as low voltage DC Servo solution. Compare to regular stepper, it can run at high speed up to 3,000RPM without losing running torque as like conventional stepper solution but also compare to AC Servo, Brushless DC motor can be alternative as economic choice for wide range of applications as like Logistic Automation (AGV), office automation, timing belt, packaging, textile industry, food/beverage and others.

DINGS' Brushless DC Motors has an option with basic hall sensors and also incremental encoder up to 10,000PPR to be low voltage DC servo and also gearboxes can be chosen as an option.


① Motor M Brushless DC Motor

② Frame Size Code [NEMA] 17 23 24 34Motor Size [mm] 42 57 60 86

③ Derivations based on DifferentMagnetic, Insulation or otherCustomozation

L Regular

K Servo Type

P Protective Type

④ Length code


Voice Coil Motor

DINGS' offers wide range of sizes for VCM (Voice Coil Motor) series from smaller to bigger diameter of dimensional motors.

Based on fixed diameter sizes, DINGS' can customize different stroke compare to other competitors, DINGS' does not fix standard stroke but according to customer's different requirements, DINGS' is freely to customize stroke.

DINGS' provides very low backlash but fast response of voice coil motors with specialized drivers.

Size 25.4 Size 30 Size 38


VC Voice Coil Motor

Currently 25.4, 30 and 38mm sizes are available.

① Motor Size

② Frame Size

③ Stroke15 15mm stroke

There is no standard stroke. For stroke customization, please contact DINGS' or local representative.

④ Continuous Force

35mm framze size and 15mm stroke of Voice coil motor can generate 27.7N continous force.

Force value can be differentiated according to different size and stroke, for details, please contact DINGS'

Motion ControllersDINGS' offers various motion controllers includes drivers and programmable controllers with our hybrid stepper linear actuators, rotary stepper, hollow shaft motors, brushless DC motors and voice coil motors as one package.

From step and direction microstepping driver but also RS485, CANOpen and EtherCAT supported open loop / closed loop of motion controllers are available.

DINGS' motion controllers are very specialized for all types of linear actuators includes External, Non-Captive, Captive and Kaptive actuators with encoder (Closed loop) or without encoder (open loop).

For Brushless DC motor, DINGS' provides standard and Mini type of motion controllers via CANOpen and EtherCAT field bus. These combination can be low-voltage DC Servo which can be alternatives for conventional closed loop stepping control system and AC Servo for certain applications.

Integrated Stepper Electronics Brushless DC Motor Electronics Voice Coil Motor Electronics

Parameters Min Typical Max UnitOutput Current 0.3 - 2.2 ASupply Voltage 18VDC 24VDC 36VDC V

Logic signal current 7 10 16 mAPulse input frequency 0 - 200 kHzMinimal pulse width 2.5 - -

Minimal direction setup 5.0 - -

Isolation resistance 100 - - MΩ

Parameters Min Typical Max UnitOutput Current 1.0 - 4.2 ASupply Voltage 20VDC 24VDC/36VDC 50VDC V

Logic signal current 7 10 16 mAPulse input frequency 0 - 200 kHzMinimal pulse width 2.5 - -

Minimal direction setup 5.0 - -

Isolation resistance 100 - - MΩ

Drive model DS-OLS8-FPDApplied Motor DS-OLS8-FPD can operate Max. 7.8A of motorPower Supply 24 - 72V DC

Output Current DS-OLS8-FPD：2.8A-7.8A/Phase（Peak Value）

Drive Method Bi-Polar PWM drive

Input SignalPulse Signal Optocoupler input voltage H = 3.5 - 26V , L = 0 - 0.8V

Conduction current 6-15mAOffline SignalDirection Signal

Output Signal Alarm output Photoelectric isolation output, maximum withstand voltage 30VDC, maximum saturation current 50mA

Dimension 118 × 78 × 34mmWeight About 300gr

Operation Environment

Precaution Avoid dust, oil mist and corrosive gasHumidity < 85 % RH, No condensation

Temperature 0°C - +40°CCooling Installed in a ventilated environment

Stand Alone Stepper Electronics

DS-OLS4-FPD

DS-OLS8-FPD

DS-OLS2-FPD

MYCOM

줄 긋기

Summary Closed loop stepping motor systems perfectly resolve the problems of open loop control systems, such as step out and position completion check.

Advantages

1. The back mounted encoder constantly monitors the current position andprevents step out from occurring. If step out does occur due to externalforces or overloading, an alarm signanl will be sent to the host controller.The host controller can than recognize that step out has occurred.

2. Detects current position by encoder feedback, so the torque can be adjustedto match the desired speed and loads.

3. It completely stops when motor stops so hunting dows not occur compare toconventional AC servo. It's very suitable for high speed and short pitchof vision inspection applications.

DS-OLS7-FRS4

DS-CLS9-FRS4

Drive Model DS-OLS7-FRS4Applied Motor DS-OLS7-FRS4 can operate Max. 3.2A 2 Phase step motorPower Supply 24 – 48 VDC

Output Current DS-OLS7-FRS4 : 0.1A – 3.2A / PhaseDrive Method Bi-Polar PWM Drive

Input SignalIN1 (DIR) Signal Optocoupler input voltage H= 3.5 – 26.0V, L= 0 – 0.8V

Conduction current 6-15mAIN2 (Step) Signal

Output Signal Alarm OutputPhotoelectric isolation output, Maximum withstand voltage 30VDC，Maximum saturation current 50mA

Dimension 94 × 77 × 27mmWeight About 175gr

Operation Environment

Precaution Avoid dust, oil mist and corrosive gasHumidity < 85 % RH, No condensation

Temperature 0°C - +40°CCooling Installed in a ventilated environment

60°

R14 3-

3.2

9

22.22

30

3

4

18

Size 8（20mm）消间隙螺母

李欢




鼎智消隙螺母

A3图纸 1 (共1)比例:

品号:

姓名材料

批准标准化工艺审核绘制

X.±0.76

日期

.X±0.25.XX±0.13.XXX±0.013

毫米（mm）英寸（inch）.X±0.03

.XXXX±0.0005

.XX±0.01.XXX±0.005

角度±1°其余公差执行标准

常州市鼎智机电有限公司

DINGS’ MOTION

品名:

73- 5.1

R19.05

12

28.640

20

R10

60°

6

3-2.6

15

16

11

3

2.2

Size 8（20mm）消间隙螺母Size 11（28mm）消间隙螺母

李欢




鼎智消隙螺母


品号:

姓名材料


X.±0.76

日期

.X±0.25.XX±0.13.XXX±0.013


.XXXX±0.0005

.XX±0.01.XXX±0.005



DINGS’ MOTION

品名:

73- 5.1

R19.05

12

28.640

20 R10

60°

6

3-2.6

15

16

11

3

2.2

60°

R14 3-3.2

9

22.22

30

3

4

18

Size 8（20mm）消间隙螺母Size 11（28mm）消间隙螺母

李欢




鼎智消隙螺母


品号:

姓名材料


X.±0.76

日期

.X±0.25.XX±0.13.XXX±0.013


.XXXX±0.0005

.XX±0.01.XXX±0.005



DINGS’ MOTION

品名:

Intergrated Closed Loop Stepper Technology, with controller and driver at the end of the motor. Using an integrated high resolution encoder (16000 PPR), the real-time motor position is updated every 50. Up to 16 axes can be controlled simutaneously via RS485. All motion commands are executed with parameters saved in Flash ROM. The movement library (DLL) can be used with 64-bit Windows 2000/XP, and can be saved in Flash ROM.

Close-loop stepper motor integrate. At the end of motor drive integrated control system. Including high resolution encoder, every 50 update the motor position in real time. Integrated motion control through the RS485 communication to the computer, also can connected 16 shaft at the same time. All of the moving conditions are performed by a parameter saved in the FLASH ROM. The movement library (DLL) provides the maximum 64-bit program of Windows 2000/XP, can be save in FLASH ROM memory.

DINGS' offers special electronics, DS-BVS series which can operate Brushless DC Motor and Voice Coil Actuators via EtherCAT (CoE, FoE) and CANOpen.Standard DS-BVS Series designed mainly for Brushless DC Motor and Voice Coil Actuators but also it can support DC, PMSM and LSM according to customer's special requirements. Standard driver operates in 12~48VDC Input voltage and 20A Peak Current (10A Continuous current) Size of standard driver is 66X80X26mm.

DINGS' offers special electronics, DS-BVM Mini series which can operate mainly Voice Coil Actuators and also Brushless DC, DC, PMSM and LSM according to customer's special requirements.via EtherCAT (CoE, FoE) and CANOpen.Mini driver operates in 12~48VDC Input voltage and 6A Peak Current (3A Continuous current)Size of Mini driver is 51X54X40mm.

Drive Model DS-OL42-IPD (IRS4)Input power DC 24-36V

Output rated current (peak value) 0.5~3.0A/Phase

Pulse, RS485 control, support MODBUS RTU communication protocolHollow integral drive, Compatible with External, Electric Cylinder, Kaptive and Non-Captive Linear Actuator and Shaft Diameter＜11mm Stepper motor4 Input signals1 Output signal

Protection function Over current, Over voltage, Under voltage, Power protection against reverse connection and etc

2 High speed input ports, Maximum response frequency：500KHz（Duty ratio 50%）

DS-OL42-IPD

DS-CL28-SA

DS-CL42-SA

DS-BVS Standard

DS-BVM Mini

EncodersDINGS' provides wide range of encoders (optical / incremental) for all linear actuators and regular rotary steppers to enable customers to design applications with feedback requirement.

For each different size of motors, DING' provides various size and resolution of encoders as 6 types, from EK16 to EK6 series.

According to application requirements, customer can easily choose encoders via index output or non-index type and thru output method as single ended or differential output.

* Especially for encoder selection regarding Non-Captive, Captive, Kaptive and hollow Shaft Motors,Please choose suitable encoder from table as below.

Resolution (CPR) 250 256 500 512 1000 1024 2000 2048 4000 4096

Single ended output 0 1 2 3 4 5 6 7 8 9

EK1 Encoder (Used for Size 8, 11, 14, 17 Motor) *No Index

Resolution (CPR) 100 108 120 125 128 200 250 256 300 360 400 500

Single ended output 0 1 2 3 4 5 6 7 8 9 10 11

Differential output A B C D E F G H I J K L

and Hollow Shaft Motors, Please

EK16 Encoder (Used for Size 6 Motor) *No Index

EK3 Encoder (Used for Size 23, 24 Motor) *Index / No Index

Resolution (CPR) 64 100 200 500 1000 1800 2000 2500 3600 4000 5000 7200 8000 10000

Single ended output 0 1 2 3 4 5 6 7 8

Differential output

EK5 Encoder (Used for Size 8, 11, 14, 17 Motor) *Index

Resolution (CPR) 360 500 512 1000 1024 2000 2048

Single ended output 0 1 2 3 4 5 6

Differential output A B C D E F G

EK6 Encoder (Used for Size 11, 14, 17 Motor) *No Index

Resolution (CPR) 100 200 400 500 1000 2000 10000 Non-standard custom

Differential output 0 1 2 3 4 5 6

A B C D E F G H I J K L M

EK2 Encoder (Used for Size 14, 17, 23 Motor) *Index / No Index

Resolution (CPR) 50 100 192 200 250 256 360 400 500 720 900 1000 1250 2000 2500 4000 5000

Single ended output 0 1 2 3 4 5 6 7 8 9 10 11 12

Differential output A B C D E F G H I J K L M N O P Q

Power Off Brake 0.32Nm [Available For Size 14, 17 Motor]

Power Off Brake 1.3Nm [Available For Size 23 Motor]

Power-Off BrakeEspecially Vertical applications or holding motors from sudden power-off status, DINGS' standard power-off brakes for NEMA 14, 17 and 23 sizes will be helpful to reduce concern of customers.

All series of brakes are DC24V based magnetic brakes and Max. 2Millions of cycles guaranteed under very low noise as 60db.

ParameterRated Voltage DC24V +/- 10%

Resistance 94.4Ω +/- 5%Power consumption 6.1W

Hold Torque 0.32N.mInsulation Class F

Rotor Inertia 1.37x10-7kg.Insulation Resistance >100 Mohm (DC500V)Dielectrical Strength 1800 VAC for 1 second

Retraction time 50msRelease time 20msGyration gap <1.5°

Emergency brake time > 200 timesLifetime > 2,000,000 times

Noise Level <160db

ParameterRated Voltage DC24V +/- 10%

Resistance 89.4Ω +/- 5%Power consumption 6.5W

Hold Torque 1.3 N.mInsulation Class F

Rotor Inertia 1.47x10-6kg.Insulation Resistance >100 Mohm (DC500V)Dielectrical Strength 1800 VAC for 1 second

Retraction time 50msRelease time 20msGyration gap <1.5°

Emergency brake time > 200 timesLifetime > 2,000,000 times

Noise Level <60db

Anti-Backlash NutDINGS' provides anti-backlash nut for External linear actuator (except Size 34) and Non-Captive Linear actuator (except Size 23 & 34).

There should be a nominal backlash between lead screw and DINGS' standard plastic nut after millions of cycles.

DINGS' guarantees Max. 5 Millions of cycles but physically backlash can be increased. To reduce and ultimately eliminate backlash, DINGS' provides spring pressure structure of Anti-backlash nut.

Non-Captive Linear Actuator Anti-Backlash Nut

External Linear Actuator Anti-Backlash Nut

Planetary GearboxDINGS' provides totally 6 different sizes and 36 different ratio of planetary gearbox for hybrid rotary stepper motors.

These gearboxes are not zero-backlash based high precision gearboxes and mostly 1° backlash for small steppers 15~25arcmin precision for bigger steppers as NEMA 23 and 24.

If application requires higher torque than precision, very economic version of DINGS' planetary gearboxes can be very good fit into your applications.

Frame

House material

No load Backlash Bearing Ratio

Rated torque(N.m)

Limit torque(N.M)

Stages Efficiency(%)

Length(mm)

Mass(g)

22mm Metal 1°Sleeve

bearing

4 0.03 0.09 1 81 16.3 29.115

0.05 0.15 2 66 16.3 30.120

107 0.1 0.3 3 53 19.5 36

28mm Metal 1°Ball

bearing

3.30.5 1.5 1 90 21.2 87

4.611.2

1 3 2 81 26.9 9115.521.537.7

2.5 7.5 3 73 32.7 10072

32mm Metal 1°Ball

bearing

3.30.5 1.5 1 90 16.2 90

4.611.2

1 3 2 81 21.9 11515.521.537.7

2.5 7.5 3 73 27.7 14072

42mm Metal 1.2°Ball

bearing

3.71 3 1 90 30.6 260

5.213.7

2 6 2 81 41.9 35019.226.950.9

5 15 3 73 53.2 44017.299.5

57mm Metal

One stage 15 arcmin, two stages 25 arcmin

Ball bearing

56 12 1 95 53 800

1015

25 40 2 90 70 11002025

60mm Metal

One stage 15 arcmin, two stages 25 arcmin

Ball bearing

56 12 1 95 53 900

1015

25 40 2 90 70 12002025

Teflon Coated ScrewIf customer's applications require greaseless screw and nut combination, DINGS' offers teflon coated lead screw of stepper linear actuator.

Teflon coated lead screw stepper linear actuator enables it's longer life cycle and better thrust force generation against conventional SUS lead screw.

Teflon coating can be applied in the whole range of lead screw options in DINGS' and all types of linear actuators such as External, Non-Captive, Electric Cylinder and Kaptive.

In addition, Anti-backlash nut also can be combined with teflon coated screw too.

Manual KnobFor simple positioning, customers frequently requires manual knob positioning.

DINGS' also provides manual hand-knob for most of linear actuators.

Pre-setting, Origin movement for other usage, manual hand knob is very convenient for most of customers especially for laboratory, optics, laser also motorized positioning stage applications.

IP RatingsFor certain applications like Packaging, Food &Beverage manufacturing usually require protection ratings of motors and actuators like water or dust proof.

Motor Size

Motor Type E=External LinearStep Angle 2= 2 Phase with 1.8° 4= 2 Phase with 0.9°Motor Length/Stack 1=single stack 2=double stackRated Current/Phase 10=1.0A；Ball Screw Code BS2=2mmNumber of Lead Wires 4= 4 flying lead wire 6= 6 flying lead wireBall Screw Length 100=100mmThread Direction R= right L= left

End Machining N=None S=Smooth C=Customer designOptional Accessories EKX=Encoder(xx=encoder type) B=brake X=rear shaft R=encoder ready C= customize N=none Customer Sequence Number*different grade and ball screw optional

CODEMOTOR SIZE (mm)

820

1128

1435

1742

2357

www.dingsmotion.com

Headquarters : Asia

JIANGSU DINGS' INTELLIGENT CONTROL TECHNOLOGY CO., LTD

Address Bui zhou Economilding 1#,355 Longjin Road, Chang c Development Zone, Jiangsu, China

Phone +86-519-85177826, 85177827Fax +86-519-85177807E-mail [email protected] www.dingsmotion.com

SHENZHEN OFFICE Address Room 633, Wanjunhui Building, Xixiang Flyover, Bao'an District, Shenzhen City, Guangdong Province, China

Phone +0755-23141175E-mail [email protected]

KOREA BRANCH Address No.822 8F Medwiz Building Daehwa-dong, Jungang-Ro 1565, Ilsan Seo-Gu, Goyang-Si, Gyeonggi-Do, Korea

Phone +82-10-27339770Fax +82-319191602E-mail [email protected]

Headquarters : North America

DINGS' MOTION USA Address 335 COCHRANE CIRCLE MORGAN HILL, CA 95037Phone +1-408-472-1971E-mail [email protected] www.dingsmotionusa.com

German Representative

KOCO MOTION GMBH Address niedereschacher straße 54 D-78083 DauchingenTEL +49-7720/995858-0FAX +49-7720/995858-99E-Mail [email protected]

International

Customer

Person in Charge :

Daniel Jang

[email protected]

Building 1#,355 Longjin Road, Changzhou Economic Development Zone, Jiangsu, China

+86-519-85177826, 85177827

North America

Customer

Person in Charge :

Nicolas Ha

[email protected]

CIRCLE 335 COCHRANE MORGAN HILL, CA 95037

+1-408-472-1971

China Customer

Person in Charge :

Sweet Shi

[email protected]

Building 1#,355 Longjin Road, Changzhou Economic Development Zone, Jiangsu, China

+86-519-85177826, 85177827

INNOVATIVE PRECISION MOTION CONTROL SPECIALISTS

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