INNOVATIVE ENGINEERING SOLUTIONS
INNOVATIVE ENGINEERING SOLUTIONS
Xxxxx
LAGONI SERVICES
Lagoni Engineering Ltd – All rights reserved © 20192
LAGONI OVERVIEW
FOUNDED IN 2008 AND HEADQUARTERED IN LONDON,
LAGONI ARE A TECHNICAL SERVICES PROVIDER IN THE
ENERGY AND UTILITY INDUSTRY.
OUR SERVICE OFFERING COVERS THE ENTIRE LIFE CYCLE
OF ASSETS FROM CONCEPT DESIGN TO FEED, DETAILED
DESIGN, INSTALLATION, COMMISSIONING, OPERATIONS
AND DECOMMISSIONING.
THROUGH OUR ENGINEERING SERVICES WE HAVE A STRONG
TRACK RECORD WHICH HAS BEEN USED TO UNDERPIN OUR
OT CYBER SECURITY AND IIOT OFFERING.
LAGONI SERVICES
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LAGONI HOW WE OPERATE
Lagoni originated from supporting an EPC firm on National Grid
projects. Our passion for combining Engineering and Innovation
has led to exciting new projects and business areas. We enjoy
building a high calibre team of engineers who challenge each
other and think about things differently.
We continuously engage key stakeholders to better our results
through a deeper understanding of their needs. We increasingly
invest in R&D to build on our services in a world of changing
needs and technology.
Innovation and the application of emerging technologies lie at
the heart of Lagoni, with a dedicated Innovations Team and a
number of live industry-focused projects. We are heavily focused
on OT Cyber Security and IIoT. We offer a service centric approach
and provide an alternative to that available in the current market
space, based around an open source IIoT platform.
Lagoni Engineering Ltd – All rights reserved © 20194
LAGONI INDUSTRY EXPERIENCE
CORE SERVICES: multidisciplinary engineering,
multivendor systems delivery & OT cyber security,
COMAH compliance and technical safety
Several UK Ofgem funded flagship innovation projects
Framework partnerships with asset owners/operators
Framework partnership with UK government
regulator, Ofgem
UK Gas Competent Design Authority for C&I and
OT Cyber Security
Engagement with regulator, competent authority
and government advisory bodies
Lagoni Engineering Ltd – All rights reserved © 2019 5
LAGONI A LIFECYCLE APPROACH
Lagoni understands and operates in a vertical space,
encompassing every stage of plant lifecycle.
PL
AN
T L
IFE
CY
CL
E
Conceptulisation
Feasibility
FEED
Detailed Design
Procurement
Construction
Testing
Commissioning
Training
Handover
Operation Phase
Decommissioning
Typical consultant
Typical EPC
Typical Integrator
Operator/End User
OUR FOCUS
Engineering Mgmt.
Multi Disciplinary Eng.
Technical Safety
Operational Technology
Cyber Security
Asset Performance
Asset Health
LAGONI SERVICES
Technical Due
Diligence
Value Improvement
Practices
Cyber Security
Development of
Standards and
Procedures
Incident Investigation
/Root Cause Analysis
(RCA)
T-RAM Modelling
Study/Asset Criticality
Studies
Operating Procedures
Multivendor System
Integration
Process Control
Systems (PCS/DCS)
Protection / Shutdown
Systems (ESD/ICSS)
F&G Systems
Telemetry and Remote
Monitoring
SCADA Systems
Operator Training
Awareness
and Training
Policies and
Procedures
Regulation and
Standards Assurance
OT Cyber Security
Assessment
Cyber Secure
System Design
DevSecOps
Implementation
Cyber Attack
Recovery
Engineering & Design
Management
CDM 2015 Principal
Designer
Project Management
Consultancy
Professional Services
Front End
Engineering Design
Conceptual Design
Design Assurance
Owner’s Engineers
ENGINEERINGOPERATIONALTECHNOLOGY OT CYBER SECURITY
Risk Assessment
and Auditing
Functional Safety
Assurance
Consequence
Modelling
Human Factors
Studies
Production Loss
Accounting /
Loss Prevention
F&G 3D Mapping and
Coverage Verification
TECHNICAL SAFETY CONSULTANCY
SERVICES TECHNICAL SAFETY
Lagoni Engineering Ltd – All rights reserved © 2019 7
FUNCTIONAL SAFETY ENGINEERING
We specialise in delivery of functional safety studies and engineering to provide full compliance
with EN/IEC 61508 and EN/IEC 61511 safety standards.
Our specialist services include:
• SIL Determination (LOPA, FTA, ALARP)
• SIL Verification (RBD, FMEA)
PROCESS & TECHNICAL SAFETY ENGINEERING
• Identification of Safety Critical Elements and development of Performance Standards
• COMAH Reports and Safety Cases
• Process Hazard Assessments (HAZOP, HAZID)
• QRA (consequence modelling, blast analysis, IRC, IRPA, PLL, F-N curve)
• Safety Studies (FRA, EERA, ESSA, toxic gas impact assessment)
• API 521 (venting and depressurisation) engineering and compliance review
• Fire & Gas detection/protection (3D mapping, performance criteria, zoning)
Lagoni Engineering Ltd – All rights reserved © 20198
SERVICES OPERATIONAL TECHNOLOGY
INTERFACE MANAGEMENT
Interface management is the key to providing a successful automation project and this applies to
management of relationships between engineering companies, systems integrators and vendors.
AUTOMATION AND INTEGRATION
As part of our service we provide independent multivendor system integration.
Our capabilities include:
• Process control systems (PCS / DCS)
• Protection / shutdown systems (ESD / ICSS)
• Pipeline control systems
• Fire and gas systems
• Telemetry, remote monitoring and SCADA systems
• Simulation and operator training (OTS)
Lagoni Engineering Ltd – All rights reserved © 2019 9
SERVICES OT CYBER SECURITY
As an independent engineering and technology company, we help our clients take
a holistic approach to meet their ICS/OT Cyber Security needs, in accordance to
the NIST or ISO-27001 frameworks.
Lagoni offer:
• A 5-stage approach to deliver assess and elevate cyber capabilities
• Trusted ICS Intrusion Detection Platform
• In-house Global Industrial Cyber Security Professionals (GICSP)
• In-house Certified Ethical Hackers (CEH)
C E HTM
Certified Ethical Hacker
AWARENESS ASSESSMENT GAP ANALYSIS SOLUTION ASSURANCE
Lagoni Engineering Ltd – All rights reserved © 201910
SERVICES ENGINEERING
ENGINEERING
We offer complex and niche engineering solutions individually or integrated within a larger EPC
contract. Our areas of expertise lie within every stage of the project lifecycle such as conceptual
studies, FEED, detailed design & commissioning.
PROJECT MANAGEMENT
We provide project, pre-construction, construction and commissioning management services
in accordance with the UK CDM 2015 regulations. We have experience of acting as the Principal
Designer under the CDM 2015 regulations which include design, design management and design
assurance. Practising proven management procedures, we are able to incorporate design changes
at an early stage and avoid impacts to cost and schedule.
Lagoni Engineering Ltd – All rights reserved © 2019 11
SERVICES CONSULTANCY
OWNER’S ENGINEERS
We carry out technical assurance and audits on behalf of the asset owner or operator and provide
them with sound business oriented engineering advice to allow them to make the best decision
for their business.
PLANT LIFE EXTENSION
• Reliability and asset hierarchy studies (RAMS and RCM)
• Optimisation studies to increase efficiency through improved control and safety systems
• Human factor studies to minimise and control the risks associated with human errors
• Static, dynamic and transient process simulation to optimise process control
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CASE STUDY OPEN SOURCE SCADA
Funded by an Ofgem innovation project, the first of its kind
implementation replaces Windows based SCADA systems
with open source technology, also providing cyber security
compliance to IEC 62443 standards.
Among the benefits, the standardised SCADA is upgradable
and maintainable independently from control systems, so there
is no need for complex and expensive integration.
• Cyber security features are built in, with the ability to monitor
vulnerabilities and threats.
• Applied to the first site – a UK based gas compressor station –
the technology allowed a tailored implementation reducing
size, cost and complexity. This can now be applied to other
sites, because the modular design packages are repeatable
across locations, the secure system can be applied across the
entirety of National Grid’s compressor fleet.
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CASE STUDY GRAIN LNG TERMINAL
GLNG is a top tier COMAH site which has been re-purposed
from a LNG peak shaving plant into a LNG importation terminal
in 2005.
Lagoni was contracted to perform a safety assessment to enable
GLNG to demonstrate compliance or to provide the basis for
creating the roadmap toward full compliance in achieving the
required Target Mitigated Event Likelihood (TMEL) and adequate
risk reduction.
The initial phase assessment included:
• HAZOP
• Task Analysis / Human Reliability Assessment (HRA)
• Fault Tree Analysis
• Event Tree Analysis
• SIL Determination
• SIL Verification
• ALARP Demonstration / Cost Benefit Analysis
• Sensitivity Analysis
Lagoni Engineering Ltd – All rights reserved © 2019Lagoni Engineering Ltd – All rights reserved © 201914
CASE STUDY AVONMOUTH LNG LIQUEFACTION & STORAGE
The Avonmouth facility is a strategic provider of liquefaction,
storage and gasification of Natural Gas in the UK. As the asset
has completed its technical life, the asset owner decided on the
cessation of operations. Commitment to safety requires safety
assessment and compliance of the asset with regulations, to the
end of its lifecycle.
Lagoni was contracted to provide independent assessment of
the safety functions at this facility to ensure compliance with
National Grid policies and procedures (such as HAZ/9, INS/8)
as well as international standards (IEC 61511, API 521).
The activities on this project included:
• SIL verification to demonstrate safety compliance
• Brownfield modification to enable meeting safety requirements
• Safety software code reviews to prove IEC 61511 compliance
• On-site engineering review to bridge gaps in design records
and as-built documentation
Output card
Output card
SPS
Flexinput
Flexinput
1002
Output card
SafetyBarrier
SafetyBarrier
SafetyBarrier
Lagoni Engineering Ltd – All rights reserved © 2019 15
CASE STUDY OIL TANK FARM UPGRADE
Lagoni was awarded the complete MEICA design (approx. 15,000
man-hours) to upgrade a fuel loading facility and tank farm fire-
fighting infrastructure, due to Lagoni’s COMAH expertise and its
ability to de-risk the project delivery through its lifecycle approach.
The oil fuel depot consists of a tank farm storing Diesel F76,
Avcat F44, Returned Fuel Oil (RFO) and Hazardous Oily Waste.
The activities on this project included:
• Detailed Design of the MEICA scope, covering Fuel Oil Piping,
Underground Fire Ring Main Piping, Process, C&I & Electrical design
• Safety studies including HAZID, HAZOP, SIL & ALARP, DSEAR
compliance, Safe Working Design Studies
• Operating under the role of Designer for the purposes
of CDM 2015 BIM/3D mechanical design
• Procurement support
• Construction support
• Commissioning support
Lagoni Engineering Ltd – All rights reserved © 201916
Lagoni carried out a study into the compliance of design and
functionality of the compressor antisurge protection system at
St. Fergus Gas Terminal, inline with process and functional safety
standards. They developed a high fidelity dynamic model of the
compressor train to analyse the process and mechanical design
as well as the control and protection algorithms.
The study provided the following value add:
• Process safety time and SIF response time was calculated. This
ensured the Safety Requirement Specification and proof test
procedures could be drawn up for the system to provide
compliance with IEC 61511 standard
• The CV of the Anti Surge Valve was evaluated to ensure a timely
response against surge can be achieved
• The antisurge PID response was tuned to an optimised SIF response
The model was validated against the response of the antisurge
system as a whole. Furthermore, the system response time
was measured to ensure compliance.
CASE STUDY COMPRESSOR SURGE MODELLING
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Khazzan tight gas field in Oman has been explored and
developed by BP Exploration providing 1,050 MMscfd of gas.
Lagoni Engineering was engaged by Penspen to support Jacobs
and BP by providing specialist services in the areas of custody
transfer (fiscal) metering and autosampling analyser.
The activities on this project included:
• Provision of a custody transfer meter solution in line with
international standards and best practices such as API MPMS,
SHELL DEP, BP GIS GP
• Design of metering skid, and associated ancillaries to enable
operation on photovoltaic panels due to distance from
electricity supply
• Optimisation of maintenance regime to suit long distance
constraints
• Optioneering and assessment of applicable best technology
CASE STUDY KHAZZAN TIGHT GAS PROJECT
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TSG, in Q1 2016, awarded Lagoni a multi-disciplinary FEED
study to determine the safety requirement through QRA and
determine the mechanical, electrical, control & instrumentation
and functional safety requirements (SIL).
Subsequently, Phase 2 of the project was also awarded to Lagoni
and included multi- discipline detailed design to replace the
existing inline valve, instrumentation and pipeline. It also included
the design of a new HIPPS using a Schneider safety controller.
The activities on this project included:
• Formal process safety assessment, safety management
plan/verification
• Functional safety activities: FSM Plan, HAZOP, QRA,
SIL assessment
• CDM designers risk register
• Detailed design for the C&I, safety PLC, mechanical and
LV electrical design for power distribution.
CASE STUDY EASINGTON HIPPS REPLACEMENT
Lagoni Engineering Ltd – All rights reserved © 2019 19
The Felindre compressor station was built in 2008, but was never
verified or fully commissioned due to unavailability of stock gas.
Lagoni were tasked to bring the compressor station into a fully
operational state.
Lagoni provided multi-disciplinary engineering and consultancy
support. Lagoni identified misalignments with the National
Grid specifications and international standards such as IEC 61511,
EEMUA 191 & 202. A further operability assessment also identified
gaps between the design intent and implementation, due to lack
of operational records.
• Safety and control software design and implementation
within the ABB 800xA
• QRA and consequence modelling
• Functional safety lifecycle management (IEC 61511), including
SIL assessment, SRS, C&E, safety system modification,
implementation and validation
• Operational procedures for Gas Network Control Centre (GNCC)
• Root cause analysis and fault finding
CASE STUDY FELINDRE COMPRESSOR STATION
Lagoni Engineering Ltd – All rights reserved © 201920
Mott MacDonald awarded Lagoni the St Fergus Metering
Replacement Project. St Fergus is a key gas terminal and
top tier COMAH site and is capable of a throughput of 50%
of the UK gas demand.
The project included control system and instrumentation detailed
design and build to replace the existing flow meters.
The activities on this project included:
• Formal process safety assessment, such as SIL determination
• Hazardous area instrumentation design
• Brownfield ESD system modifications to IEC-61511
• Honeywell TDC-3000 control software design and implementation
• Replacement of Siemens PCS7 safety and control software design
• Control room SCADA/HMI design to ensure compliance with
HSE’s human factor requirements, following review with the
HSE during the annual inspection.
CASE STUDY ST. FERGUS METERING REPLACEMENT
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Zirku Island oil refinery (est. 1979), treats 1MMbbl of sour crude
per day.
Lagoni was contracted to provide engineering advice and design
assurance through the project lifecycle. We worked closely with
the HSE and Loss Prevention department at ZADCO (ADNOC) to
ensure compliance with ZADCO specifications and international
safety standards.
The activities on this project included:
• PHA study participation and review
• Functional safety assessments review (IEC 61511)
• Formal process safety assessment (API 6FA, API 14C)
• F&G design verification and validation (3D detector coverage, FRA)
• Contractual compliance review
• Development of plant-wide uniform ESD, F&G and alarm
philosophies as well as the ESD hierarchy utilised during the
detailed design phase for the system vendors.
CASE STUDY ZIRKU REFINERY UPGRADE
Lagoni Engineering Ltd – All rights reserved © 2019
Lagoni Engineering Ltd – All rights reserved © 201922
• Cyber Essential Certified
• Quality focused through ISO 9001 certification
• In-house IGE/GL/5 design approvers & appraisers
• Functional Safety Management System
• Achilles UVDB and FPAL registered
• Awarded the Best Business for Innovation and Technology
CREDENTIALS
Certification No.000000
AUDITED
UVDB FPAL
MEMBER
Lagoni Engineering Ltd – All rights reserved © 2019 23
CLIENTS & PARTNERS
call us: +44 (0)20 3427 3246 / +44 (0)20 3095 5000 email us: [email protected]
find us: Old Power Station, 121 Mortlake High Street, London SW14 8SN, United Kingdom
www.lagoni.co.uk