Innovations Catalogue 2012

fluid sensors and diagnostic

systems

bus, identification

and control systems

position sensors

and objectrecognitionw

ww

.ifm

.co

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Innovations 2012

2

*Some offered information is available country-specific.

www.ifm.comInformation around the clock andaround the globe in 23 languages on the internet.

• Information- product innovations- company news- exhibition info- locations- jobs

• Documentation- data sheets- operating instructions- manuals- approvals- CAD data

• Communication*- request for documents- recall service- live advice- newsletter

• Selection- interactive product selection aids- configuration tools- data sheet direct

• Animation- virtual product animations- flash movies (video sequences)

• Application- applications- product recommendations- calculation aids

• Transaction*- e-shop processing- e-procurement catalogues

3

Convenient order processingvia the e-shop** on the internet.

Secured authentication

Customer-related priceindication

Real time availability check

Personal product favourites

Online parcel tracking

Individual order history

Convenient quick input form

Simple order processing

Management of shippingaddresses

Confirmations by e-mail

**Already available in many countries.

4

Position sensors andobject recognition

... maximum protection in hazardous areas

... safe detection of metal

Inductive sensors

Magnetic sensors, cylinder sensors

... now in full-metal housing

Touch sensors

... capacitive touch sensors for installation on walls

... PMD distance sensor O1D now insensitive to extraneous light

... OG-Cube as AC version

Photoelectric sensors

Flow sensors

... measurement of liquids up to 180 °C

... space-saving ATEX control monitor with wire-break alarm

... compressed air meter with display and totalizer function

... modular flow monitoring for field applications

... temperature transmitter with 4...20 mA and IO-Link 1.1

... for fast temperature changes

... hygienic Pt100 sensors with 4-wire connection

... head transmitter – the past; temperature plug – the future

Temperature sensors

... PN7 pressure sensor with communication interface IO-Link 1.1

... 2-wire pressure sensor, display, parameter setting via IO-Link

Pressure sensors

Fluid sensorsand diagnostic systems

... new level sensor, ignores foam and build up

... improved performance, now also with IO-Link

... diagnostic system: oil moisture and temperature sensor

Level sensors

Object recognition

... the vision sensor – optical object inspection

... fast diagnostic electronics detects machine crash

Diagnostic systems

6 - 7

8 - 9

10 - 11

12 - 13

14 - 15

16 - 17

26 - 27

28 - 29

30 - 31

32 - 33

38 - 39

40 - 41

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36 - 37

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24 - 25

18 - 19

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(11.2011) 46 - 47

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5

... AS-i gateways with ultra short transfer times

... AS-i safety made easy

Bus system AS-Interface

... standstill safely detected

Evaluation systems

Bus systems

... RFID with Profibus-DP

RF-identification systems

... dialogue module PMD360 NG for mobile vehicles

Control systems for mobile vehicles

Identification systems

Control systems

For further technical data please go to: www.ifm.com

Evaluation systems,power supplies

Connection technology Connection technology

... Y connection cable M12 for hygienic and wet areas

... Y connection cable M12 for factory automation

48 - 49

58 - 59

60 - 61

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56 - 57

6

Inductive sensors for ATEX 3D(zone 22) and 3G (zone 2).

EU-wide explosion protectionThe ATEX directive 94/9/EC (ATEX) sets out detailed rulesfor explosion prevention.This sensor family passed a very demanding test series ofartificial ageing, 4 joules impact test and subsequentprotection rating test. The result: the sensor housings aredesigned to ensure that, even in the toughest conditionsthey will not become an ignition source in explosive dustsor gaseous atmospheres. This guarantees maximum pro-tection in hazardous areas.

Only safe with the matching connectionifm ecolink series connectors also comply with the strictrequirements of the standard and are therefore allowedfor use in hazardous areas of the categories 2D, 3D and3G.

product news

The 4 joules impact test guarantees highmechanical stability of the housing.

Full metal sensors as threaded M12, M18and M30 types.

M12 connector ecolink for ATEXcategories 2D / 3D / 3G.

High vibration and shock resistance.

Maximum protection inhazardous areas.

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04.2012

Type Sensingrange[mm]

Ambienttemperature

[°C]

f

[Hz]

CategoryHousing material Orderno.

M12 connector · output function NO · 3-wire DC PNP

M12 3 f -40...60100 3D / 3Ghigh-grade stainless steel IF503A

M12

DimensionsLength[mm]

L = 60

L = 70 6 nf -40...60500 3D / 3Ghigh-grade stainless steel IF505A

M18 L = 70 5 f -40...60100 3D / 3Ghigh-grade stainless steel IG510A

M18 L = 70 12 nf -40...60500 3D / 3Ghigh-grade stainless steel IG511A

M30 L = 70 10 f -40...6050 3D / 3Ghigh-grade stainless steel II502A

M30 L = 70 25 nf -40...60250 3D / 3Ghigh-grade stainless steel II503A

Threaded housings

M12 connector · output function NC · 3-wire DC PNP

M12 3 f -40...60100 3D / 3Ghigh-grade stainless steel IF504A

M18

L = 60

L = 70 5 f -40...60100 3D / 3Ghigh-grade stainless steel IG512A

M30 10 f -40...6050 2D / 3Ghigh-grade stainless steel II504AL = 70

Operating voltage [V DC] 10...36

Current rating [mA] 100

Short-circuit protection, pulsed •

Reverse polarity / overload protection • / •

Switching status LED yellow (4 x 90°)

Protection in hazardous areas IP 67

Protectionoutside the hazardous area

IP 65, IP 67,IP 68, IP 69K

Full-metal inductive sensorsM12, M18, M30

Common technical data

Type Description Orderno.

Accessories

Angle bracket for type M30,stainless steel E10737



Technical data:Operating voltage: 60 V AC / 60 V DCNominal current: 2 AProtection rating: IP 67

in locked condition with thematching counterpart.

Tightening torque of the nut: 1.2...1.5 NmAmbient temperature: -20...60 °CVibration / shock: 750 g, 1 million cyclesCable characteristics: drag chain: > 5 million cycles


2 m black, PUR cable EVC04A



Sockets M12, 4-pole

ecolink M12 – the safe connection inATEX applications.This series of ecolink connectors meets the strict require-ments of the standard and is therefore allowed for usein ATEX areas of the categories 2D, 3D and 3G. It is asimple matter to tighten the connector so far that itcomplies with the ATEX requirements but cannot beloosened by hand.Observe the recommended tightening torques of1.2...1.5 Nm!

Inductive sensors

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Safe state is reached whendamped.

ApplicationsThe safety function of the sensor allows the user to solvesome applications easier than before. If there is no metal inthe sensor field, the outputs are enabled. If there is metalin the sensor field, the outputs are safely switched off.

Example crane bridge monitoringA fail-safe sensor monitors the position of the crane onthe rail. So far the sensor was damped across the wholetravel; the sensor was undamped only at the stop posi-tions. This new fail-safe sensor allows mounting of onlyone damping element each at the beginning and theend of the crane bridge which saves material and moun-ting cost.

Fail-safe inductive sensor withoutmagnetic or coded target.

2 OSSD outputs for connection to a safetyrelay or safety PLC.

Diagnosis of different operating statesvia LED indication.

Easy integration in the machine due toflush mounting.

Certified to ISO 13849-1 PL d,IEC 61508 SIL 2 and IEC 62061 SIL cl2.

Safe detection of metal.

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product news

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11.2011

Technical data (extract)

Operating voltage [V] 24 DC (10...30 DC)

Short-circuit protection •

Reverse polarity protection •

Operating mode permanent operation(maintenance-free)

Safety-related [1/h]reliability (PFHd) < 1.0E-07

Status indication LEDSwitching statusOperating voltage

yellowgreen

Certified to IEC 62061 SILcl2Complies with the requirements to IEC 61508 SIL2

and to ISO 13849 PL d

Inductive fail-safe applications are special applicationsrequiring non-contact and safe detection of a metal object.

M12 connector / output function 2 PNP (OSSD)

Type /design

Enable zone

[mm]

ProtectionCurrentload[mA]

Safeswitch-off distance

[mm]

Ambienttemperature

[°C]

Orderno.

M18 / f 50> 10 GG851SIP 65 / IP 67< 5 -25...70

Connectors and splitter boxes


Socket, M12,2 m black, PUR cable EVC001




Sensor damped:The definition of the safety function is new: The safestate is reached when the damping element (5) is withinthe safe switch-off distance of < 5 mm (2) is new. Theoutputs A1 and A2 are switched off (logic "0").

Sensor undamped:If the damping element (5) is in the enable zone (4) at adistance of > 10 mm of the sensing face and if there isno sensor fault, both outputs (OSSD) are enabled (logic"1").

Inadmissible zoneBetween the safe switch-off distance (2) of < 5mm andthe enable zone (4) of > 10 mm there is the inadmissiblezone (3).The user has to take measures to exclude the presenceof the damping element in this zone.

Evaluation unit


G1501SSafety relay

relay

G1503SSafety relay

semiconductor

G1502SSafety relay

relay

3

1

4

2

L+

L

A1

A2+24 V

IN2

GND

IN1

1

Wiring diagram

1) safety-related logic unit

"0"

LEDs

"1"

21

3 4

5

Function of the sensor (1)

MTTFd [years] 900

DC/CCF/Cat. 85 % / 65 % / 2

Inductive sensors

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10

Now in full-metal housing:Reliable switch point even in theevent of mechanical tolerances.

Full-metal magnetic sensors for early detection ofapproaching objects.

Use in hygienic areas and the food industryMagnetic sensors can be installed behind covers of stain-less steel, non-ferrous metal, plastic, wood or glass whichensures inexpensive and fast mounting. There is noneed for bore holes or flush installation.The sensors are also used for cleaning pipes to detectpigs through pipe walls.

Mechanically demanding applicationsThanks to the tolerant response behaviour, reliable switch-point detection is also ensured with high mechanicaltolerances. Long-life applications can be found on tele-scope and swivel arms or industrial trucks for example.

Long sensing ranges even throughnon-magnetisable metals.

No mutual interference of the sensors.

Temperature-stable and reproducibleswitch point.

IP 69K up to 100 °Cin full-metal food-grade housing.

Impact, shock and vibration-resistant fordemanding applications.

Our magnetic sensors beginwhere others end.

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product news

11

11.2011

Type Protectionrating

Electricaldesign

Iload

[mA]

Ambienttemperature

[°C]

Orderno.

M12 connector, 4-pole

M12

Sensingrange[mm]

60 IP 65, IP 67 DC, PNP 200-25...75 MFS211

Outputfunction

NO

M12 60 IP 65, IP 67 DC, NPN 200-25...75 MFS209NO

M12 60 IP 65, IP 67 DC, PNP 200-25...75 MFS210NC

M12 60 IP 68, IP 69K DC, PNP 1000...100 MFT202NO


M18 70 IP 65, IP 67 DC, PNP 200-25...75 MGS204NO

M18 70 IP 65, IP 67 DC, NPN 200-25...75 MGS205NO

M18 70 IP 65, IP 67 DC, PNP 200-25...75 MGS206NC

M18 70 IP 68, IP 69K DC, PNP 1000...100 MGT203NO

Operating voltage [V] 10...30

Current consumption [mA] < 20

Protection class III

Switching frequency [Hz] 5000



Voltage drop [V] < 2.5

Function display LED yellow (4 X 90°)

Housing length [mm] 60

Housing material high-grade stainless steel

Hysteresis [% of Sr] 1...10

Common technical dataAccessories


Mounting clip for type M12,stainless steel (1.4310, 301) E11533

Mounting clip for type M18,stainless steel (1.4310, 301) E11534

Damping element M1.0,samarium cobalt E10749

Damping element M2.0,alnico E10750

Damping element M3.0,barium ferrite E10751



Damping element M5.1,barium ferrite with plastic sheathing ABS E10754

Damping element M4.1, barium ferrite /stainless steel (1.4571, 316Ti) E11803

Damping element M3.1, barium ferrite /stainless steel (1.4571, 316Ti) E12291



Socket, M12, 4-pole,5 m orange, PVC cable EVT001




Socket, M12, 4-pole,5 m orange, PVC cable, LED EVT007

Socket, M12, 4-pole,10 m orange, PVC cable, LED EVT008



Mounting clamp M12, PC E11047

Mounting clamp M18, PC E11048

Magnetic sensors,cylinder sensors

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Capacitive touch sensors forinstallation on walls.

TechnologyThe capacitive measuring principle detects an approachinghuman hand. Dynamic touch sensors suppress interfer-ence such as water, layers of ice or foreign bodies to alarge extent. However, a gloved hand will still trigger them.Static touch sensors detect hands and objects for as longas the sensing face is damped. Touch sensors also workthrough glass. Compared to mechanical switches the sen-sors operate without wear. Since they react to contact,no pressure is required for activation which means con-siderably increased ease of use.

Non-contact switching, no pressurenecessary, wear and tear-free.

Optical feedback by LEDs in case ofswitching.

Oil-resistant; protection rating IP 69K;impact and scratch resistant.

Easy wiring thanks to tried-and-tested3-wire technology.

Touch sensitive sensors compatiblewith automotive applications.

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04.2012

Operating voltage [V DC] 24 (12...36)


Current consumption [mA] 30

Ambient temperature [°C] -40...85

Protection (front) IP 69K


Touch sensors



M8 socket,2 m black, PUR cable EVC150




Other symbols as well as colours of the outer ring on request.

The products

Description Orderno.

Touch sensor, mounting on the wall,2 m PUR cable KT5001

Touch sensor, mounting on the wall,0.3 m PUR cable with M8 plug KT5002

Dimensions

10060,2 10

60°

38

120°

4,3

Mounting optionsThree common M4 cylinder head bolts or tappingscrews of Ø 3.9 mm diameter are required to mountthe sensor on a wall.LEDs as optical feedback signal that the sensor has beenactivated.

ApplicationsIndustry: Here, sensors are used as start / stop buttonson machines.Mobile applications: The sensors can be used as buttonson mobile vehicles and trailers. Furthermore they canbe used as stop buttons or door openers. Designs forhandicapped people with Braille are possible.

Type

Applications:Mobile area such as a start /stop button on mobile vehicles and semi-trailers,industrial applications.

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Dynamic evaluation principle · DC PNP


Dynamic evaluation principle · DC NPN

Touch sensor, mounting on the wall,2 m PUR cable KT5005


Static evaluation principle · DC PNP


14

Object detection of gear parts

No interference caused by extraneous lightThe new generation of the popular O1D sensors with theinnovative on-chip time-of-flight measurement systembased on PMD technology (Photonic Mixer Device) oper-ates reliably with extraneous light of up to 100,000 lux.This exceeds the values of standard optical sensors manytimes over and corresponds to the light conditions on abright summer day with direct sunlight.These sensors can be used in workshops where daylighthits the sensor or target from above. Even reflectiveobjects such as metal surfaces are reliably detected orreflective strips on high-vis vests reliably suppressed.

PMD distance sensors O1Dnow insensitive to extraneouslight up to 100,000 lux.

Optical distance detection with a range ofup to 10 m.

2 switching outputs; one output can beconfigured as analogue output.

Scalable detection range andwindow function.

Can be used in applications needingbackground suppression.

Extensive range of fixing components.

Optical distance sensors withsun protection factor.

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04.2012

Further technical data

TypeO1D

Accessories


Mounting set for clamp mounting,Ø 12 mm / stainless steel E2D101

Applications:Distance, level and object detection in automation technology.

Distance detection

Electricaldesign

Backgroundsuppression

[m]

Switchingoutputs

Laserclass

Sampling rate

[Hz]

Light spotdiameter

[mm]

Operatingrange

[m]

Orderno.

DC PNP 0...19 2* 2 max. 50, adjustable 6 (for 10 m) 0.2...10 O1D100

DC NPN 0...19 2* 2 max. 50, adjustable 6 (for 10 m) 0.2...10 O1D103

DC PNP > 10...100 2* 2 max. 33, adjustable 6 (for 10 m) 0.2...10 O1D105


Operating voltage [V] 10...30 DC

Connection M12 connector

Protection IP 67 / III



EMC EN 60947-5-2

Material housingfront pane

LED window

diecast zincglass

polycarbonate

Function displaySwitching status LEDOperation LED

yellowgreen

Distance value,programming

4-digit alphanumericdisplay

52

1 2

30

45

2520

4,5

6

4559

42

M12x1

30

Dimensions

1) 4-digit alphanumeric display2) programming buttons







Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951

Mounting adapter,G1A process connection, stainless steel E21224

Protective cover,plastic, PMMA E21133

Protective cover,glass E21171

Cooling and protection box,aluminium E21248

Socket, M12,2 m orange, PVC cable EVT064




Object detection

DC PNP > 10...100 1 2 1 6 (for 10 m) 0.2...10 O1D101

DC NPN > 10...100 1 2 1 6 (for 10 m) 0.2...10 O1D104

Level detection


* one switching output can be configured as analogue output (0...10 V or 4...20 mA)


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2-wire photoelectric sensorin metal housing with M18thread.

New version in 2-wire ACThe newly developed 2-wire output stage with a leakagecurrent of only 1.7 mA allows for the sensor also to beused in alternating current networks.

Robust metal housingThis sensor is optimised for use in harsh industrial environ-ments. The powerful technology together with the smallhousing design provides more flexibility for machine build-ing.

High optical performanceThanks to the minimal drift when detecting light or darkobjects, the sensor achieves long ranges as well as a verygood repeatability.

Voltage supply 20...250 V AC in2-wire technology.

Small, compact and robust:a high performance sensor.

Through-beam, retro-reflective and diffusereflection sensors (background suppression).

Fixed ranges for quick set-up.

Universal mounting and large selection offixing accessories.

OG-Cube as AC version.

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04.2012

Applications:Conveying, packaging machinery, automotive and materials handling.

Diffuse reflection sensor with background suppression · 1/2" connector · 2-wire AC

TypeOG-Cube

Light spotdiameter

[mm]

Light-on / dark-onmode

Functiondisplay

LED

Orderno.

11* OGH080

Range

[m]

0.1 (fixed) light-on yellow

800* OGS080

–

20 (fixed)

20 (fixed)

–

dark-on

green

yellow OGE080

Operating voltage [V AC] 20...250

Type of light red light 633 nm


Voltage drop [V] < 8


Minimum load current [mA] 5

Leakage current / [mA]current consumption < 1.7

Dimensions (W x H x D) [mm] 19.1 x 52.6 x 36.9

Accessories


Mounting rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938



Housing materials zinc alloy, PEI

Switchingfrequency

[Hz]

20

11* OGH0810.1 (fixed) dark-on yellow 20

–

30

Protection rating,protection class

IP 67,II

IP 67,II

IP 67,II

IP 67,II

–20 (fixed) light-on yellow OGE08130 IP 67,II

Through-beam sensor – transmitter · 1/2" connector

Through-beam sensor – receiver · 1/2" connector · 2-wire AC

Prismatic reflector, Ø 80 mm,plastic E20005

Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951



Socket 1/2",2 m, PUR cable E12282



Socket 1/2",5 m, PVC cable E10200




Retro-reflective sensor with polarisation filter · 1/2" connector · 2-wire AC

160* OGP0804 (fixed) dark-on yellow 30

160* OGP0814 (fixed) light-on yellow 30

IP 67,II

IP 67,II

* at maximum range


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Clamp for mounting rod Ø 12 mm,diecast zinc, steel E20721

Clamp for mounting rod Ø 12 mm,high-grade stainless steel E21207

Clamp for mounting rod Ø 12 mm,diecast zinc, steel E20720

Clamp for mounting rod Ø 12 mm,high-grade stainless steel E21206


18

The vision sensor checks if the chocolate mould isempty before it is refilled.

Optical object inspectionfor packaging, manufacturingand quality control.

Stand-alone unitwith integrated lighting and evaluation in a robust,industrially compatible IP 67 housing for use in the tem-perature range of -10...60 °C.

User-friendly parameter settingAll parameters can be set conveniently via a menu-guidedparameter setting software.

Object recognitionThe blob analysis used determines the selected character-istics of objects. They allow to check the presence, size,position or completeness of the objects.

Ethernet process interfacesThe Ethernet interface also provides remote maintenancewith storage of error images and evaluation data, an up-date option for the sensors as well as the process imagefor the connection of programmable logic controllers.

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Stand-alone unit with integratedillumination.

For inspection tasks with variablefeatures.

Compact and robust design.

User-friendly parameter setting.

Integrated Ethernet process interfaces(TCP/IP, Ethernet IP).

Vision sensor takes a closer lookat your production.

product news

19

04.2012

Applications:Monitoring presence, completeness, position, size and quality as well as sorting tasks.

Switching outputs PNP · Field of view size [mm] · Resolution from 0.1 mm


Operating voltage [V] 24 DC ± 10 %

Detection rate [Hz] max. 10

Type of sensor CMOS image sensorblack/white, 640 x 480

Motion speed [m/s] typ. 1

Function display LED 7

Current rating [mA] 100 (per switching output)



Protection IP 67, III

housingMaterial front lens

LED window

diecast zincglass

polycarbonate

Switching inputs (configurable) max. 2 , 24 V

Switching outputs (configurable) max. 5, 24 V

Connection external lighting DC 24 V

Parameter setting interface Ethernet TCP/IP /Ethernet IP

Dimensions [mm] 60 x 42 x 53 (59)



M12 socket,2 m, PUR cable, 8-pole E11950

M12 socket,5 m, PUR cable, 8-pole E11807

Parameter setting cable, 2 m,M12 D-coded / RJ45, cross-link E11898

Accessories


Operating software for image sensor E2V100

Object recognition

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Stainless steel mounting setfor rod mounting Ø 12 mm E2D110

Stainless steel mounting setfor rod mounting Ø 14 mm E2D112

Clamp linking ring,high-grade stainless steel E21076

E21110Clamp,high-grade stainless steel, Ø 12 mm

Mounting rod, 150 mm, Ø 12 mm E21111



Diffuser

Protective plastic cover

Protective glass cover



Ethernet cable, 2 m, M12 D-coded E21138



Ethernet adapter,M12 / RJ45, angled E21140

E21165

E21166

E21168

50 75 100 200 400 1000 2000

Operating distance [mm] Orderno.

O2V100

O2V102

O2V104

Switching outputs NPN · Field of view size [mm] · Resolution from 0.1 mm

O2V101

O2V103

O2V105

Type of light

white light

white light

16 x 12

33 x 24

24 x 18

50 x 36

32 x 24

66 x 47

64 x 48

132 x 94

128 x 96

264 x 189

320 x 240

660 x 472

640 x 480

1320 x 945

– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300

16 x 12

33 x 24

24 x 18

50 x 36

32 x 24

66 x 47

64 x 48

132 x 94

128 x 96

264 x 189

320 x 240

660 x 472

640 x 480

1320 x 945

– 15 x 11 20 x 15 40 x 30 80 x 60 200 x 150 400 x 300


20

Adjustable point level sensorfor hygienic applications.

Level under controlThe new hygienic point level sensor LMT safely monitorsthe level in storage tanks or protects pumps against run-ning dry. Its compact sensor tip allows integration evenin small DN25 pipes.Versatile sensor for all mediaThe LMT121 can be simply adjusted to virtually any liquid,viscous medium or bulk material thanks to IO-Link. Eachof the two switching outputs can be set independently ofeach other so it is also possible to differentiate betweentwo different media. The parameters can be set with IO-Link and USB interface accessory E30396.Food-gradeThe sensor with its high-quality housing materials suchas high-grade stainless steel (316L / 1.4404) and PEEKmeets all requirements for hygienic areas.A lasered type label for durable legibility as well as thehigh protection rating IP 68 / IP 69K for cleaning processesare natural.

Identification of different media by twoindependently adjustable switch points.

Hygienic design with maintenance-freesealing concept.

Robust level probe is shock and vibrationresistant.

Resistant to foam and deposits.

Easy mounting thanks toorientation-independent installation.

New level sensor, ignores foamand build up.

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04.2012

Process connection Maximumprocess pressure

[bar]

Application Protection Orderno.

M12 connector · output function 2 x programmable · 4-wire DC PNP · IO-Link 1.1

* preset for sugary, sticky media such as honey, sugar syrup, nougat spread

Level sensors

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Accessories


Adapter G 1/2 I – Clamp 1"–1.5" E33401

Adapter G 1/2 I – Clamp 2" E33402

Welding adapter ball, G 1/2 E30055

Welding adapter collar, G 1/2 E30056

Welding adapter,cylindrical, G 1/2 E43300

Welding adapter,cylindrical for pipes, G 1/2 E43301

Adapter G 1/2 I – G 3/4 A E43302

Adapter G 1/2 I – G 1 A E43303

Adapter G 1/2 I – DIN 11851 DN25 E43304


Adapter G 1/2 I – Varivent D50 E43306

Adapter G 1/2 I – Varivent D68 E43307

Welding mandrel / aid E43314

Welding adapter,cylindrical, G 1/2 (3-A) E43309

Welding adapter,cylindrical for pipes, G 1/2 (3-A) E43310

Adapter G 1/2 I – Clamp 1"–1.5" (3-A) E43311

Adapter G 1/2 I – Clamp 1"–2" (3-A) E43312

Accessories 3-A


Medium temperature [°C]Hydrous media

-40...85 /150 (1 h)

Medium temperature [°C]Oils, fats, bulk materials

-40...100 /150 (1 h)

Housing materialsPEEK, high-grade stainless

steel (316L/1.4404),PA12, FPM

Materials(wetted parts) PEEK

Shock resistance [g] 50

Vibration resistance [g] 20


EMCclosed tanks:open tanks:

EN 6100-6-2:2005EN 6100-6-3:2006EN 6100-6-4:2006










Socket, M12,5 m orange, PVC cable, LED EVT007

Socket, M12,10 m orange, PVC cable, LED EVT008

G 1/2 -1...25 adjustable* IP 68 / IP 69K, III LMT121

Welding adapter,collar, G 1/2 (3-A) E43315

Adapter G 1/2 I – 3/4 NPT E43313

Parameter-setting systems


IO-Link interface, current consumptionfrom USB port E30396

Memory plug, parameter memoryfor IO-Link sensors E30398


22

Applicationefector gwr operates to the principle of guided waveradar and measures the level using electromagnetic pulses in the nanosecond range. The sensor is suited tocontinuous level moni to r ing in almost all liquids.

MountingThe sensor is directly mounted in the tank using a processconnection or flange plate. If necessary, the sensor rodcan be easily shortened and adapted to the tank by theuser.

SettingSettings of all parameters as well as programming ofthe switch points and indication of the current level arecarried out via a 4-digit alphanumeric display.In addition, the sensor can also be configured, documen-ted and the data record stored via IO-Link or the USBinterface E30396.

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Improved performance,now also with IO-Link.

Versions with 2 or 4 switching outputsor analogue output 4...20 mA / 0...10 V.

Easy operation via the user menu.

Direct indication of the current levelon the LED display.

Sensor lengths up to 160 cm.

If necessary, the sensor rod can be cutto length by the user.

High flexibility due tomodular sensor system.

product news

23

04.2012

Applications: aqueous media, coolants, cleaning agents, oils*.

Accessories





Dielectric constant medium 2...20*> 20

Operating temperature [°C] 0...60

Medium temperature [°C] 0...80 / (90 peak)

Materials in contactwith the medium

stainless steel (303S22),PTFE, NBR

Housing materialsFKM, NBR, PBT, PC, TPE-V,

stainless steel (304S15),PTFE, PEI

Power-on delay time [s] 3




Socket, M12, 4-pole2 m black, PUR cable

Socket, M12, 4-pole5 m black, PUR cable

Socket, M12, 4-pole2 m black, PUR cable, LED

Socket, M12, 4-pole5 m black, PUR cable, LED

Level sensors

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EVC004

EVC005

EVC007

EVC008

Process connection Switch pointaccuracy

[cm]

Repeatability

[cm]

Maximumvessel pressure

[bar]

Protection Orderno.

M12 connector · output function 2 x programmable · 4-wire DC PNP

M12 connector · output function 4 x programmable · 8-wire DC PNP

G 3/4 ± 1.5 ± 0.5 -1...4 IP 67, III LR7000

Socket, M12, 8-pole2 m black, PUR cable E11231

Socket, M12, 8-pole5 m black, PUR cable E11232

G 3/4 ± 1.5 ± 0.5 -1...4 IP 67, III LR8000

M12 connector · output function 1 x programmable / 1 x analogue 4...20 mA / 0...10 V · 4-wire DC PNP

G 3/4 ± 1.5 ± 0.5 -1...4 IP 67, III LR3000

* A coaxial pipe is required for the unit to functioncorrectly in low dielectric media. Flange plate, LR 73-90 E43201

Flange plate, LR 73-90, NPT E43206

Flange plate, LR 65-80 E43202

Probes (to be ordered separately)

Type Descriptionstainless steel

(303S22)

Orderno.

E43203240 mm

E43204450 mm

E43226300 mm

E43205700 mm

E43227500 mm

E432071000 mm

E432081200 mm

E432091400 mm

E432101600 mm

Coaxial pipes (to be ordered separately)

Type Descriptionstainless steel

(303S22)

Orderno.

IO-Link Device type of transmission COM2 (38.4 kbaud)

E43211240 mm

E43212450 mm

E43213700 mm

E432141000 mm

E432151200 mm

E432161400 mm

E432171600 mm

E43218450 mm

E43228300 mm

E43219700 mm

E43229500 mm

E432201000 mm

E432211600 mm

G 3/4

G 3/4

NPT 3/4"


24

Combined oil moisture andtemperature sensor.

ApplicationWater is generally not wanted in hydraulic liquids andlubricants. High concentrations of water can seriouslyaffect operation or even cause damage.

Measuring principleThe sensor measures the relative humidity in the oil inthe range of 0...100 % by means of a capacitive measur-ing element. At 0 % the oil is absolutely without anywater content. At 100 %, however, the medium is com-pletely saturated. No more water is dissolved and is thenpresent as free water.Besides the relative humidity the sensor also outputs themedium temperature as an analogue signal.

Continuous condition monitoring of oils.

Two analogue outputs (4...20 mA) forrelative humidity and temperature.

Wide input voltage range 9...33 V DC.

Medium temperature -20...100 °C.

G 3/4" process connection for directmounting.

Ensure oil remains dry!

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25

11.2011

Wiring diagram

Application:Oil moisture and temperature monitoring of mineral oils, synthetic esters and bio oils.

Processconnection

Pressureresistance

[bar]

Output function Protection Mediumtemperature

Oil

Ambienttemperature

Orderno.


G 3/4 10 4...20 mA IP 67 -20...85 °C-20...100 °C(short-term 120 °C) LDH100

Accessories


Assembly block G 3/4 E43400



Measuring resolutionRel. humidity [%]Temperature [K]

10.1


Materials(wetted parts)

aluminium, HNBR,polyurethane resin,

epoxy resin

EMC EN 13309:2000-11

Measuring accuracyRel. humidity [%FS*]Temperature [%FS*]

± 3± 2


Measuring rangeRel. humidity [%]Temperature [°C]

0...100-20...120


screen

L+

L

Out 1

Out 2

1

8

7

6

3

4

5

2

n.c.

n.c.

n.c.

n.c.

Socket M12, 8-pole2 m PUR, shielded E80021



Dimensions

32

42M12x1

21,6

5444 43

14

G4

3

*FS = Full scale

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Level sensors


26

Measurement of liquidsup to 180 °C.

Process cooling in an induction furnace.

Mechatronic flow sensorThe flow sensor works to the principle of spring-support-ed piston: the piston, located in the valve seat in thehousing, is lifted by the flowing medium against thespring resistance. The piston position is monitored via amagnetic-field sensor and is output as an analogue signal.The spring resistance forces the piston to return to itsoriginal position with decreasing flow. This ensures posi-tion-independent installation of the flow sensor preven-ting backflow.Due to the temperature decoupling of the transducerfrom the electronics, this sensor is especially suitable formedia in high temperature applications of up to 180 °C.The units are maintenance-free.

For flow ranges of 0.3...25 l/min.

Analogue output signal 4...20 mA.

Simple and robust.

Fast response time ≤ 10ms.

Pressure ranges up to 15 bar.

Mechatronic flow sensor for hightemperatures.

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product news

27

04.2012


Operating voltage [V] 24 DC (-15 % / + 10 %)

Short-circuit protection •


stainless steel 304/1.4301;nickel-plated brass;

PPS;O-ring: FPM

Ambient temperature [°C] 0...60

Response time [s] < 0.01



TypeSBT, SBM

Dimensions

3565

M12x1

M12x1

1376,5

13

Rp

43

Rp

43

L+

L

1

3

2

Wiring

SBT633

Processconnection

Mediumtemperature

[°C]

Accuracy

[% of the final value]

Pressureresistance

[bar]

Orderno.

Connection cable 0.3 m with M12 connector · analogue function mode 4...20 mA

Rp 3/4 20...180 ± 5 15 SBT633

Protection rating,protection class

IP 67, III

G 3/4 20...180

Measuring range

[l/min]

0.3...25

0.3...25 ± 5 15 SBM613*IP 67, III

Applications:Liquids (water, glycol solutions).

* Only measuring insert for OEM solutions, no replacement part.35

65

M12x1

M12x1

20

4070

47157

30

G 43

SBM613

43

2 1

Thermographicdiagramof an SBT typeflow sensor.

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Flow sensors


28

Space-saving ATEXcontrol monitor withwire-break alarm.

Flow and temperature monitoring in gas supply pipes.

Easy handling and high functionalityA pushbutton is used to set the flow range and adjustthe switch. Nominal flow range and the switch point areindicated locally by a multicolour LED display. In addition,the user can set a temperature switch point. The signalsare output via potential-free relays.In combination with the SP flow probes this monitoroffers high repeatability of the switch points. Separateresponse settings for liquids and gases ensure the set upis tailored to its medium. The integrated teach functionallows the flow monitor to be further individually adapt-ed to differing applications.Integrated wire-break monitoring between flow probesand the monitor plus electronic locking of the settingsprovide additional safety and full confidence in the out-put status.

For all sensors of the type SP.

Flow, temperature and wire-breakmonitoring.

ATEX approval group II, category 2G.

Potential-free relay outputs withchangeover contact.

Improved performance thanks tointegrated medium selection.

Flow and temperature monitorfor ATEX applications.

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29

04.2012

Temperature gradient [K/min] 30

Medium temperature [°C] -20...70

Protection IP 65 / IP 67


high-grade stainless steel(316L/1.4404)

Housing materials high-grade stainless steel(316L/1.4404)

Marking of the unit II 2G Ex ia IIC T4 Gb

Response time [s] 1...10

Approvals ZELM 11 ATEX 0467IECEx ZLM 11.0005

Further technical datatype SP321A

Dimensions

G2

1

9515 45

20

27

7,7

2

7

8

9BK

BU

BN

WH

Wiring

SP321A

Processconnection

Setting rangeliquids[cm/s]

Pressureresistance

[bar]

Orderno.

Flow sensor for connection to a control monitor · connection cable 6 m

G 1/2 A 3...300 30 SP321A

ATEX approval

group II, category 2G

Setting rangegases[cm/s]

100...15000

Applications:Liquids and gases.

107113,6

35,2

104,5

LEDs

SR307A

1) SR307A / VS40002) SP321A

22

23

24

28

29

30

31

3234

35

36

2

7

8

9BK

BU

BN

WH

1

2

3

L

L+

Wiring

Dimensions

Output function relay

Operating voltage [V] 24 DC

Current consumption [mA] 100

Storage temperature [°C] -25...80


Protection housingterminals

IP 20IP 20

Marking of the unit II (1) G [Ex ia Ga] IIC

Contact rating [A]4 (250 V AC cos phi >0.7);

0.2 (250 V DC);4 (24 V DC)

Approvals ZELM 11 ATEX 0466IECEx ZLM 11.0004

Technical data type SR307AApplications: flow, temperature and

wire-break monitoring

Control monitor for flow sensors

1) flow monitoring2) fault monitoring3) temperature monitoring

1) LED bar display2) setting buttons

Note:The switching amplifier must be mounted outside the Ex zone!

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Flow sensors


30

Compressed air meter withdisplay and totalizer function.

Argon consumption measurement in a laser welding system.

Calorimetric measuring principleThe compressed air meter detects the standard volumeflow directly (according to ISO 2533 and DIN 1343). Thismakes corrections, in case of temperature or pressurefluctuations, unnecessary. The high measurement dy-namics of the system enable the reliable detection of evenminute quantities, e.g. leakage. High accuracy and repeat-ability are ensured by the integration of the measure-ment sensor’s key elements into a defined pipe length.

Measuring compressed air consumption inair supply linesWe offer additional compressed air sensors for largermeasuring ranges on request, especially for supply andair supply lines.As an option compressed air sensors with exchangeableelectronics, allowing subsequent calibration under oper-ating pressure, can also be used.

Measurement to ISO 2533 and DIN 1343possible.

For compressed air in industrial use,argon, carbon dioxide, nitrogen.

Large measuring range up to 700 Nm3/h.Larger measuring ranges on request.

Fast response time and high responsesensitivity.

Volumetric flow quantity, flow velocityand temperature indication.

To prevent your money fromdissolving into thin air.

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product news

31

11.2011

Measuring range

[Nm3/h]

Pulse value

[m3]

Measuring accuracy

[% of the final value]

Processconnection

Orderno.

Application: compressed air in industrial use, air quality DIN 8573-1,class 141 (measurement error: value A) / class 344 (measurement error: value B)

0.06...15 0.001...1 000 000 A): ± (3 % MV + 0.3 % VMR) / B): ± (6 % MV + 0.6 % VMR) G 1/4 SD5000

0.25...75 0.001...1 000 000 A): ± (3 % MV + 0.3 % VMR) / B): ± (6 % MV + 0.6 % VMR) R 1/2 SD6000

0.25...75 0.001...1 000 000 ± (15 % MV + 1.5 % VMR) G 1/2 SD6050

0.75...225 0.003...3 000 000 A): ± (3 % MV + 0.3 % VMR) / B): ± (6 % MV + 0.6 % VMR) R 1 SD8000

1.3...410 0.005...4 000 000 A): ± (3 % MV + 0.3 % VMR) / B): ± (6 % MV + 0.6 % VMR) R 1 1/2 SD9000

2.3...700 0.010...4 000 000 A): ± (3 % MV + 0.3 % VMR) / B): ± (6 % MV + 0.6 % VMR) R 2 SD2000



Analogue output [mA] 4...20

Housing materials

PBT-GF 20; PC (APEC),Makrolon;

stainless steel(304/1.4301); Viton


high-grade stainless steel316L /1.4404; ceramics;glass passivated; PEEK

(polyetheretherketone);polyester; Viton;

aluminium; anodized

Medium temperature [°C] 0…60

Ambient temperature [°C] 0…60

Response time [s] < 0.1 (dAP = 0)

Pressure resistance [bar] 16

Protection IP65, III

Connection M12 connector


Current rating [mA] 2 x 250

TypeSD






Larger measuring ranges on request.


Application:argon (Ar), carbon dioxide (CO2), nitrogen (N2)

Ar: 0.08...24.54CO2: 0.047...14.38

N2: 0.05...14.940.001...1 000 000 (6% MV + 0.6% VMR) G 1/4 SD5100

Ar: 0.39...118.2CO2: 0.24...71.7N2: 0.24...73.0

0.001...1 000 000 (6% MV + 0.6% VMR) R 1/2 SD6100

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Flow sensors


32

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On-site control monitorfor the flexible connection offlow sensors.

Flow monitoring in a return pipe witha large nominal width.

High flexibilityStandardised M12 connections are used to connect con-trol monitor and sensor as well as the supply. This allowsthe use of an evaluation and display unit in differentapplications, e.g. for different immersion depths and awide range of aggressive liquids.

Easy handling and high functionalityAdjustment to the flow and setting of the switch pointsare carried out by pressing a pushbutton. Flow and switchpoint are indicated by a multicolour LED display. High re-peatability of the switch points offers an optimum choicefor use.Electronic locking of the settings and factory reset of theparameters provide additional safety.

For the connection of sensors withdifferent immersion depths.

For sensors made of ceramics,high-grade stainless steel and titanium.

Teach button allows easy scalingof the measuring range.

Flow and switch point are indicatedby LEDs directly on the unit.

Available in DC and AC versions.

Modular flow monitoring forfield applications.

product news

33

11.2011

Flow sensors

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Operatingvoltage

[V]

Currentconsumption

[mA]

Protection Power-ondelay time

[s]

Ambienttemperature

[°C]

Orderno.

M12 connector · electrical design DC PNP / AC, relay

19...36 DC < 75 IP 67 10 -20...60

Switch pointadjustment

viapushbuttons

Material

stainless steel(304S15) SR5900

Accessories


Protective cover,PP colourless E40203



Control monitor for flow sensors of the SF series

* aluminium oxide, 99.7 %

Setting rangeliquid / gaseous

[cm/s]

Mediumtemperature

[°C]

Responsetime[s]

Temperaturegradient[K/min]

Pressureresistance

[bar]

Orderno.

M12 connector · process connection adapter

3...300 / 200...3000 -25...80 1...10 300 300

Sensorlength[mm]

44

Material

stainless steel(316S12) SF5200

3...300 / 200...3000 -25...80 1...10 300 30 55 stainless steel(316S12) SF5201

M12 connector · process connection clamp adapter · with flexible immersion depth


M12 connector · process connection G 1/4 male, G 1/2 male, adapter · for aggressive media

3...60 / - 5...70 2...20 7 30 12 ceramics* SF2405

3...60 / - 5...70 2...20 7 30 15,5 ceramics* SF3405

3...300 / 200...3000 -25...80 1...10 300 300 44 titanium (3.7035) SF5700

Sensors for connection to control monitor





Wiring diagram

90...240 AC < 45 IP 67 10 -20...60 über Taster stainless steel(304S15) SR5906

L+

L

1

4

3

1

3

4

2

5

n.c.

L1

N

Out

SR5900 SR5906


3...300 / 200...3000 -25...80 1...10 300 300 63 titanium (3.7035) SF5701

3...300 / 200...3000 -25...80 1...10 300 300 93 titanium (3.7035) SF5702

3...300 / 200...3000 -25...80 1...10 300 300 143 titanium (3.7035) SF5703

3...300 / 200...3000 -25...80 1...10 300 300 243 titanium (3.7035) SF5704


34

PN7 pressure sensorwith communication interfaceIO-Link 1.1.

PN7 pressure sensors in hydraulic and pneumatic lines

Parameter setting, diagnosis and trans-mission of process values via IO-Link.

High switch point accuracy andswitching frequency.

Ceramic measuring cell for more than100 million switching operations.

Dual independent switching outputs orswitching and diagnostic output.

Different versions with pressure rangesbetween -1...600 bar.

Pressure sensor with choice ofswitch points or analogue values.

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PN7 pressure sensor upgraded with IO-LinkIO-Link is a simple, point-to-point, communication pro-tocol between an IO-Link enabled device, such as a sen-sor or actuator, and an IO-Link master.

IO-Link advantagesThe IO-Link circuit allows the process measurement data,parameters and diagnostic information to be transmittedusing the standard connection cable. For example, thepressure measurement can be transferred as a digital valuedirectly to the PLC. The measurement is more accurate,free from conversion errors.IO-Link masters can also store the set up parameters oftheir sensors. If the original sensor is damaged, then theIO-Link master will recognise its "blank" replacement andautomatically download the stored set up into the newlyconnected sensor, saving time and avoiding errors.

product news

35

04.2012

M12 connector · output function 2 x NO/NC programmable or 1 x NO/NC + diagnosis

0...600 PN7060

0...400 PN7000

0...250

800

600

400

1200

1000

850

6...600

4...400

2...250 PN7001

Accessories


Protective cover E30006

Adapter G 1/4 – G 1/2 E30050

Adapter G 1/4 – M20 x 1,5 E30010

Adapter G 1/4 – G 1/4 E30007

Adapter G 1/4 – 1/4" NPT E30058

Process connection G 1/4 I, PNP / NPN switching, diagnostic output

Measuring rangeRelative pressure

[bar]

Orderno.

Poverloadmax.[bar]

Pburstmax.[bar]

Set pointSP1 / SP2

[bar]

3...597

2...398

1...249

0...100 PN7002

0...25 PN7003

-1...10

300

150

75

650

350

150

1...100

0.2...25

-0.90...10.00 PN7004

0.5...99.5

0.1...24.9

-0.95...9.95

Reset pointrP1 / rP2

[bar]

3

2

1

0.5

0.1

0.05

0...2.5 PN7006

0...1

20

10

50

30

0.02...2.5

0.01...0.1 PN7007

0.01...2.49

0.005...0.995

0.01

0.005

Protection,class

IP 67, III

IP 67, III

IP 67, III

IP 67, III

IP 65, III

IP 65, III

IP 65, III

IP 65, III

-1...1 20 50 -0.97...1 PN7009-0.98...0.99 0.01 IP 65, III

Stepincrement

[bar]




Accuracy / deviation(in % of the span) turn down 1:1Switch point accuracyLinearity error

HysteresisRepeatabilityLong-term stabilityTemperature coefficients (TEMPCO)in the temperature range 0...60 °C(in % of the span per 10 K)Greatest TEMPCO of zeroGreatest TEMPCO of the span

< ± 0.5< ± 0.25 (BFSL) /

< ± 0.5 (LS)< ± 0.25; PN7060: < ± 1.0

< ± 0.1< ± 0.05

0.20.2

Type of pressure: relative pressureliquids and gases


Medium temperature [°C] -25...80

Housing materials

stainless steel (304/1.4301),high-grade stainless steel

(316L/1.4404),PC(Makrolon), PBT (Pocan),

PEI, FPM (Viton)

Materials in contact with the mediumstainless steel

(303/1.4305), ceramics,FPM (Viton)

Function display switching statusLED operation

2 x yellow3 x green

Communication interface IO-Link 1.1COM2 slave; 38.4 kbaud

Power-on delay time [s] 0.3

Switching frequency [Hz] ≤ 170

Shock resistance 50 g

Vibration resistance 20 g

Switching cycles PN700x: 100 millionPN7060: 50 million



Protected against reverse polarity •

Overvoltage protection up to 40 V

Integrated watchdog •

Voltage drop [V] < 2

IO-Link interface, current consumptionfrom USB port E30396

Memory plug, parameter memory forIO-Link sensors E30398






Pressure sensors

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36

Flush design forhygienic applications.

Pressure monitoring in hygienic areas.

Flexible: 2, 3 or 4 wiresThe pressure sensors of the PI27/ PI28 series with clearlyvisible LED display can not only be connected as 3- or 4-wire units but also as 2-wire units in a current loop. Thisreduces the wiring complexity in new installations andfacilitates exchange in existing 2-wire connections.

Flush and hygienicThe full-metal version of the PI pressure sensor is nowalso available with conical G1 process connection inaddition to the Aseptoflex Vario connection available sofar. It is also possible to use it for flush installation whenusing an adapter. It can also be used for hygienic appli-cations. This makes it easier to exchange units in existinginstallations.

Process connection G1 Aseptoflex Varioor G1 conical.

Programmable analogue outputin 2-wire operation.

Additional switching output in3/4-wire operation.

High overall accuracy (0.2 %) andelectronic temperature compensation.

High temperature resistance, thereforesuitable for SIP and CIP processes.

2-wire pressure sensor with display,parameter setting via IO-Link.

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product news

37

11.2011

Flush pressure sensors with Aseptoflex Vario G1 process connection.

Measuring rangeRelative pressure

[bar]

Orderno.

Poverloadmax.[bar]

Analoguestart point

[bar]

Analogueend point

[bar]

Set pointSP1[bar]

Reset pointrP1

[bar]

Stepincrement

[bar]

Pressure sensors

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Output function switching output PNP/NPN programmable + analogue output programmable

-1...25 PI2793

-1...10 PI2794

-1...4

100

50

30

-1.00...18.74

-1.0...7.5

-1.00...3.00

5.24...25.00

1.5...10.00

0.00...4.00 PI2795

Accessories


Aseptoflex Vario adapter Clamp 1-1.5"for PEEK / O-ring E33201

Aseptoflex Vario adapter Clamp 1-1.5"Metal-to-metal seal E33701

G1 adapterfor Clamp 1-1.5" E33601

G1 adapterfor DIN11851 DN40 (1.5") E33612

Aseptoflex Vario adapter Clamp 2"for PEEK / O-ring E33202

Aseptoflex Vario adapter Clamp 2"Metal-to-metal seal E33702

FKM (Viton) sealing ringfor Aseptoflex Vario adapter E30123

PEEK sealing ringfor Aseptoflex Vario adapter E30124

-0.96...25.00

-0.98...10.00

-0.990...4.000

-0.124...2.5 PI2796

-0.05...1 PI2797

-0.0124...0.25

20

10

10

-0.124...1.880

-0.05...0.75

-0.0124...0.1874

0.500...2.500

0.2...1.00

0.05...0.25 PI2798

-0.120...2.500

-0.048...1.00

-0.012...0.25

-1.00...24.96

-1.00...9.98

-1.000...3.990

-0.124...2.496

-0.05...0.998

-0.0124...0.2496

-1...1 PI2799

-0.005...0.1

10

4

-1...0.5

-0.005...0.075

-0.5...1

0.02...0.1 PI2789

-0.998...1

-0.0048...0.1

-1...0.998

-0.005...0.098

0.02

0.01

0.005

0.002

0.001

0.0002

0.001

0.0001

Operating voltage [V DC] 20...32 (2W),18...32 (3W)


Current consumption [mA] 3.6...21 (2W) / < 45 (3W)

IO-Link Device type of transmission COM2 (38.4 kbaud)

Accuracy / deviation(in % of the span) turn down 1:1Deviation of the switch pointDeviation of the characteristicsLinearityHysteresisRepeatabilityLong-term stabilityTemperature coefficients (TEMPCO)in the temperature range 0...70 °C(in % of the span per 10 K)Greatest TEMPCO of zeroGreatest TEMPCO of the span

PI2x9x

< ± 0.2< ± 0.2< ± 0.15< ± 0.15< ± 0.1< ± 0.1

< ± 0.05< ± 0.15

PI2x89

< ± 0.5< ± 0.5< ± 0.25< ± 0.2< ± 0.1< ± 0.1

< ± 0.1< ± 0.2

Type of pressure: relative pressureLiquids and gases


Medium temperature [°C] -25...125(145 max. 1 h)

Materials (wetted parts)

high-grade stainless steel316L (1.4435);

ceramics (99.9 % Al2O3);PTFE

Power-on delay time [s] 1 (2W) / 0.5 (3W)

Response time switching output [ms] 3

Protection IP 67 / IP 68 / IP 69KConnectors and splitter boxes

Socket, M12, 4-pole5 m orange, PVC cable EVT004

Socket, M12, 4-pole10 m orange, PVC cable EVT005

Output function switching output PNP/NPN programmable + analogue output programmable

PI2893

PI2894

PI2895

PI2896

PI2897

PI2898

PI2899

PI2889

Front flush pressure sensors with G1 process connection

-1...25

-1...10

-1...4

100

50

30

-1.00...18.74

-1.0...7.5

-1.00...3.00

5.24...25.00

1.5...10.00

0.00...4.00

-0.96...25.00

-0.98...10.00

-0.990...4.000

-0.124...2.5

-0.05...1

-0.0124...0.25

20

10

10

-0.124...1.880

-0.05...0.75

-0.0124...0.1874

0.500...2.500

0.2...1.00

0.05...0.25

-0.120...2.500

-0.048...1.00

-0.012...0.25

-1.00...24.96

-1.00...9.98

-1.000...3.990

-0.124...2.496

-0.05...0.998

-0.0124...0.2496

-1...1

-0.005...0.1

10

4

-1...0.5

-0.005...0.075

-0.5...1

0.02...0.1

-0.998...1

-0.0048...0.1

-1...0.998

-0.005...0.098

0.02

0.01

0.005

0.002

0.001

0.0002

0.001

0.0001


38

Temperature transmitterwith 4...20 mA and IO-Link 1.1.

Increased confidence in process quality.The use of two different sensor elements which monitoreach other in the process ensures that a developing sen-sor drift is immediately detected and reliably diagnosed.Furthermore, if one element fails, the process continueswith the second measuring element (backup function).

ApplicationAs an extension to the applications, the tried-and-testedand self-monitoring TAD temperature sensors are com-plemented by another probe length (50 mm).

IO-LinkWith IO-Link 1.1 the sensors are of state-of-the-art tech-nology.

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Integrated drift monitoring,diagnostic and backup function.

Including 5-point calibration certificate.

Precision of 0.2 K at -10...100 °Cotherwise 0.3 K.

Increased process safetydue to self-monitoring.

Cost savings possible through reducedcalibration intervals.

Reliable, self-monitoringtemperature measurement.

product news

39

04.2012

Accessories


Other technical data

Measuring range [°C] -25...150 / 160 max. 1h

AccuracyProcess value, drift monitoring(-10...100 °C) [°C](-25...-10 / 100...150 °C) [°C]

± 0.2± 0.3


high-grade stainless steel(316S12)

Surface characteristics Ra: < 0.6

Connection M12 connector,gold-plated contacts

Perm. overload pressure [bar] 50

Self-monitoring temperature sensorfor liquids and gases



M12 socket,5 m orange, PVC cable EVT001




Resolution [°C] < 0.05

Measuring element Pt1000 / NTC,thermically coupled

Electrical design Orderno.

Process connection Rod length

[mm]

Response timeT05 / T09

[s]

Programminginterface

TAD transmitters 4…20 mA · 2-wire or 3-wire operating

4...20 mA (scalable)


Operatingvoltage[V DC]



Programming options: Threshold for drift warning / alarm; fail-safe; display unit; scaling of the analogue output;redundancy switching; performance diagnostic output; output logic; normally open / normally closed

Adapter G 1/2 female – clamp 1"–1.5" E33401

Adapter G 1/2 female – clamp 2" E33402

Welding adapter ball, G 1/2 E30055

Welding adapter collar, G 1/2 E30056

Temperature sensors

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* other Aseptoflex Vario adapters available

TAD981Aseptoflex Vario 33 15...32 IO-Link 1.1

TAD081Aseptoflex Vario 50 15...32 IO-Link 1.1

G 1/2 male 33 15...32 IO-Link 1.1

TAD091G 1/2 male 50

3 / 6

3 / 6

3 / 6

3 / 6 15...32 IO-Link 1.1

Wiring

2

L+

L

1

L+

L3 BU

4 BK

2 WH

1 BN

2 WH

1 BN

TAD: 1) 2-wire operation, 2) 3-wire operation

Protection IP 68 / IP 69K

Aseptoflex Vario welding adapter*Ø 50 mm E30122

Sealing by O-ring

Aseptoflex Vario adapter*Clamp 2", ISO 2852 E33702

Metal-to-metal seal

Aseptoflex Vario adapter*Varivent type N, DN40 (1.5"), Ø 68 mm E33722

Metal-to-metal seal

Aseptoflex Vario adapter* pipe fitting,DN40 (1.5"), DIN 11851 E33712

Metal-to-metal seal

TAD1814...20 mA (scalable) Aseptoflex Vario 87.5 15...32 IO-Link 1.13 / 6

4...20 mA (scalable) G 1/2 male 87.5 3 / 6 15...32 IO-Link 1.1 TAD191

TAD991


40

New Pt100 sensors forindustrial applications.

Probe sensor with connected TR control monitor.

Long lasting precisionThe probe sensors ensure very precise temperaturemeasurement using a Pt100 element of precision class A.The high protection ratings IP 68 / IP 69K and the high-grade stainless steel housing guarantee long life of thesensors.

Even faster response timesUsing the latest technologies and a very thin sensor tip,the response time is extremely fast.

A wide range of applicationsThese new sensors complete the existing product rangeand can be used in many application solutions.

Fast response times of T05 = 1 s andT09 = 3 s.

Probe diameter of 6 mm or 8.2 mm forTM9900 (titanium measuring probe).

Robust stainless steel housing withIP 68 and IP 69K protection ratings.

High pressure resistance for differentapplication areas.

Precise temperature measurement using aPt100 sensor element, class A.

For fast temperature changes.

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41

11.2011

Control monitor


Control monitor,1 x analogue output, 1 x PNP/NPN TR2432

Control monitor,2 x PNP/NPN TR7432

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 0...100 °C TP3237





M12 jumper2 m black, PUR cable EVC013

M12 jumper5 m black, PUR cable EVC014

Accessories


Mounting set, connection of TT sensorsto TR, stainless steel (303 / 1.4305) E30017

Clamp fitting G 1/2, 6/8/10 mm,stainless steel (303 / 1.4305), FPM (Viton) E30018

Clamp fitting 1/2" NPT, 6/8/10 mm,stainless steel (303 / 1.4305); FPM (Viton) E30025

Progressive ring fitting G 1/2, 6 mm, high-grade stainless steel (316Ti / 1.4571) E30047

Progressive ring fitting 1/2" NPT, 6 mm,high-grade stainless steel (316Ti / 1.4571) E30049

Progressive ring fitting G 1/4, 6 mm, high-grade stainless steel (316Ti / 1.4571) E33431

Welding adapter, 24.7 mm, clamp adapter,high-grade stainless steel (316L / 1.4404) E30108

Adapter G 1/2 for TM9900,Titanium E40114

Adapter G 1/4 for TM9900,Titanium E40115

Nominal pressure [bar](The fitting used determines thepermissible operating pressure.)

160 /(TM4101

250)300


Material

high-gradestainless

steel (316L/1.4404)

titanium

Dynamic response time T05 / T90 [s] 1 / 3

Measuring range [°C] -40...150 -40...125

Precision [%] ± (0.15 K +0.002 x ItI)

± (0.3 K +0.005 x ItI)

Measuring elementPt100 to DIN EN 60571 Class A Class B

Technical dataProbe sensors TT

Type Nominal lengthL [mm]

Orderno.

Pt100, 6 mm

Probe sensors TM4


Orderno.

TM441150

TM4431100

TM4441150

TM4461250

Pt100, 6 mm, G 1/2

TM431150

TM4331100

TM4341150

TM4361250

Pt100, 6 mm, 1/2" NPT

TT928150

TT0281100

TT1281150

TT2281250

TT3281350

Probe sensor titanium M18 x 1.5


Orderno.

Pt100, 8.2 mm, M18 x 1.5

TM990044

TM, TT TM9900

Temperature sensors

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TM410125

Pt100, 6 mm, G 1/4


42

Hygienic Pt100 sensors with4-wire connection.

Temperature measurement in beverage tanks.

Process connectionThe TM45 series is equipped with a hygienic G1/2 thread.The TM48 and TM49 versions are fitted with an integra-ted 1...1.5" or 2" clamp process connection. The TTx291probe is fixed using clamp fittings.

Fast response timeThe 6 mm thin sensor tip guarantees an excellent re-sponse time of T05 = 1 s and T09 = 3 s while ensuringhigh stability.

For hygienic areasThe sensor is perfectly fitted for use in hygienic applica-tions thanks to its high protection rating of IP 68 / IP 69 Kand high surface definition.

As probe sensor or with integratedTri-Clamp process connection.

Probe diameter 6 mm.

Robust stainless steel housing with IP 68and IP 69K protection ratings.

High pressure resistance for differentapplication areas.

Precise temperature measurement using aPt100 sensor element, class A.

New additions to thetemperature probe range.

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product news

43

11.2011

Control monitor


Control monitor,1 x analogue output, 1 x PNP/NPN TR2432

Control monitor,2 x PNP/NPN TR7432

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 0...100 °C TP3237



Socket, M12,2 m orange PVC cable EVT067

Socket, M12,5 m orange PVC cable EVT004

M12 jumper,2 m orange, PVC cable EVT043

M12 jumper,5 m orange, PVC cable EVT044

Accessories


Mounting set, connection of TT sensorsto TR, stainless steel (303 / 1.4305) E30017

Welding adapter, 24.7 mm,clamp fitting, PEEK sealing E30407

Nominal pressure [bar](The fitting used determines thepermissible operating pressure.)

160


Material high-grade stainless steel(316L/1.4404)

Dynamic response time T05 / T90 [s] 1 / 3

Measuring range [°C] -40...150

Precision [%] ± (0.15 K + 0.002 x ItI)

Measuring element Pt100 to DIN EN 60571Class A

Common technical dataSensors with process connection

Type Nominal lengthL

[mm]

Orderno.

TM480130

TM481150

TM4831100

TM4841150

Pt100, 6 mm, Clamp 1...1.5"

TM490130

TM491150

TM4931100

TM4941150

Pt100, 6 mm, Clamp 2"

Probe sensors

Type Nominal lengthL

[mm]

Orderno.

TT929150

TT0291100

TT1291150

TT2291250

TT3291350

Pt100, 6 mm

Temperature sensors

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TM459120

TM450130

TM451150

TM4531100

TM4541150

Pt100, 6 mm, G 1/2

Welding adapter,cylindrical, G 1/2 E43300

Welding adapter,cylindrical for pipes, G 1/2 E43301




44

Type TP:Modular transmitter –great benefit.

Minimised installation and error sources.Because of the use of two standardised M12 connec-tions, the installation complexity of the TP temperatureplug is reduced to a minimum as compared to a commonhead / DIN rail transmitter. Furthermore, error sources suchas cable clamps are eliminated.

Versatile use.Thanks to 4-wire Pt100 / Pt1000 evaluation, the trans-mitter can also be connected to a Pt element using con-nection cables. Due to its small size, it is also suited forharsh applications, because it can be installed in a safeposition.In addition the scalability of the TP between -50...300 °C,using the USB interface E30396 allows individual adapta-tion of the measuring range to almost any application.

Small, light housing withM12 connections.

Reduced mounting complexity anderror sources.

Scalable Pt100 / Pt1000 evaluation from-50...300 °C.

Status LED signals the operating status.

Full potting and ecolink M12 technologyguarantee high vibration resistance.

Head transmitter – a thing of the past.Temperature plug – the future.

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45

11.2011

Factory setting measuring range(Measuring range scalable)

Orderno.

M12 connections · output function 4...20 mA / IO-link 1.0

Sockets (extract)








Max. measuring range (4...20 mA) [°C] -50...300

4-wire evaluationPt100 and Pt1000 •

Housing materialPA PACM 12

(TROGAMID); PET;seal: FPM (Viton)

Material coupling nut high-grade stainless steel(1.44.04)


Accuracy via:

IO-LinkAnalogue output

± 0.3 K± 0.3 K + (± 0.1 %)of the scaled span

Temperature coefficient(in % of the span per 10 K) < 0.1 %

Common technical dataTP temperature plug

Connection cables (extract)


Connection cable, M12,2 m orange, PVC cable EVT043

Connection cable, M12,5 m orange, PVC cable EVT050

Connection cable, M12,2 m black, PUR cable EVC013

Connection cable, M12,5 m black, PUR cable EVC034

USB IO-Link interface E30396

Accessories


Temperature sensors

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Vibration resistance 20 g

Dimensions

Wiring diagram

1) Connection for voltage supply and output signals2) Connection for temperature sensor

18M12x1

M12x1

25

LED

22 52

2

1) Two-wire sensor2) Four-wire sensor3) Operation as 2-wire temperature transmitter4) Operation as 3-wire unit, IO-Link communication possibleB) Link

TP3232

TP3237

-50...300 °C

0...100 °C

TP3231-50...150 °C

TP32330...300 °F

M12 connections · output function 0...10 V / IO-link 1.1

TP92370...100 °C

4

1

3

2

L+

L

IO-Link

1

2

3

4

1

2

1

2

3

4

B

B

TP

4

1

3

2L+

L

L

IO-Link1

2

3

4

1

2

3

4

1

2

3

4

B

B

TP

TP9237

TP3232, TP3237, TP3231, TP3233


46

Diagnostic electronics withfast reaction time,detects machine crash < 1 ms.

Crash monitoring of machine tool spindle.

Machine monitoringThe diagnostic electronics type VSE offers a range offunctions for early detection of damage and machineprotection. Examples are detection of unbalance, moni-toring of overall vibration and bearing condition as wellas trend analysis with integrated history function andcondition counters.This increases machine availability, secures quality andmakes maintenance planable.

Machine protectionAn important aspect of machine monitoring is permanentmachine protection. This avoids costly subsequential dam-ages and reduces maintenance costs. Additional processmonitoring avoids waste and increases efficiency.An additional software is available for the simple inte-gration into Linux and Windows based PLCs.

Variable switching levels forprocess monitoring.

Progammable switching times andalarm reactions.

Detects unbalance and damage torolling element bearings.

Protects machines from permanentoverload.

Records all relevant data withreal-time stamp.

The Fast One.

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47

11.2011

Technical data

Voltage supply [V] 24 DC ± 20 %



Housing DIN rail 2 inch

Diagnostic electronicsVSE100

Dimensions

50

114

LEDs

2

1

10535,5

Diagnostic electronics forvibration sensors type VSA

Wiring diagram

L+ (24 V DC ±20 %)

1817

2019

1413

1615

2221

2423

65

87

21

43

109

1211

L-OU 1: switch/analog OU 2: switch

IN 1 (0/4...20 mA / pulse)GND 1IN 2 (0/4...20 mA / pulse)GND 2

1234

BNWHBUBK

4321

BKBUWHBN

I/O 7

3029

3231

3433

3635

2625

2827

4344

4142

4748

4546

3940

3738

GNDI/O 8GND

I/O 5GNDI/O 6GND

I/O 1GNDI/O 2GND

I/O 3GNDI/O 4GND

U-OUT (0...10 V)GND

U-IN 1 (0...10 V)GND 1U-IN 2 (0...10 V)GND 2

1234

BNWHBUBK

1234

BNWHBUBK

Data interface Ethernet TCP/IP,(10 / 100 Mbits)

History memory integrated

1) Ethernet interface2) Combicon connector with screw terminals (option)

Accessories(to be ordered separately)


Parameter software version 2.6 or higher VES003

octavis OPC server softwareGerman / English VOS001

Ethernet, cross-over patch cable2 m EC2080

Inputs

4 sensor inputs 0...10 mA2 rotational speed inputs

(0/4...20 mA or0...10 V or pulse 24 V)

8 x digital inputs/outputs(freely configurable) (PNP 100 mA)

Outputs

2 x digital alarm outputs(PNP 100 mA) or:

1 x digital alarm output+ 1 x analogue output0/4...20 mA / 0...10 V

8 x digital inputs/outputs(freely configurable) (PNP 100 mA)

Orderno.

Vibration sensors

For connection to diagnostic electronics type VSE

VSA001Measurement range ± 25 g; IP 69K;

frequency range 0...6.000 Hz;connection: M12 connector

VSA002

Measurement range ± 25 g; IP 67;frequency range 0...10.000 Hz;

connection: PUR cable withconnecter M12, 0.6 m

VSA004Measurement range ± 25 g; IP 67;

frequency range 0...10.000 Hz;connection: PUR cable, 3 m

VSA005Measurement range ± 25 g; IP 67;

frequency range 0...10.000 Hz;connection: PUR cable, 10 m

Type Description

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Diagnostic systems


48

Redundant pulseevaluation system for safestandstill monitoring.

Operating principleThe standstill monitor is a pulse evaluation system forsafe detection of underspeed or standstill. It receives thepulses from the pulse pick-ups connected on the inputs.The μPs calculate the pulse sequence time and the re-sulting frequency according to the principle of intervalmeasurement. By continuously comparing the input fre-quency (actual value) and the switch point (preset value)the evaluation system promptly detects standstill and theoutput relays switch according to the preset switchingfunction.

Switching functionIn accordance with "safe" standstill signalling, the relaysare energised when the event occurs. The relays switchwhen the actual value falls below the activated presetvalue by e.g. 5 %. The NO contacts of the relays areconnected in "series" and connected to the terminals.

Eval

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Rotational speed detection by 2 sensors.

Redundant structure of the hardware.

Redundant evaluation of the pulsesequences.

Relay with positively-driven contacts.

4 switch points selectable.

Standstill safely detected!

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product news

49

11.2011

Applications:Monitoring rotational or linear movements for minimum switch point not reached (standstill).

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Evaluation systems

Operating voltage [V] 24 DC (19.2...30 DC);incl. 5 % residual ripple

Sensor supply [V] 24 DC / ≤ 50 mA

Input frequency, max. [Hz] ≤ 3500

Current consumption [mA] ≤ 200

Switch points [Hz] 0.2 / 0.5 / 1.0 / 2.0

Input dataPulse inputs S34, S43:

Input voltage:

"1": ≥ 11 V, ≤ 10 mA"0": ≤ 5 V, ≤ 2 mA

≤ 36 V

Output function

2 safety-relatedswitching outputs(floating contacts);

1 fault output(positive switching)

Contact rating 6 A, 250 V AC / 24 V DC


Function displayVoltage LEDFault LEDSwitching status LEDInput signal LED

greenred

2 x yellow2 x yellow

Protection IP 20, II

Housing materials PA (polyamide)

Safety-related reliabilityPFHd [1/h] 3.38 x 10-9

Test interval T1 [years] 0.5

MTTFd [years] > 100

DC/CCF/Cat. 99 % / complied with / 4

Standstill monitorDA101S

Dimensions

25

100

LED

35,5

105

1) Combicon connector with screw terminals2) DIN rail mounting

Technical dataSafetyIf during operation a mechanical or electrical error cau-ses one sensor to fail, there will be an interruption ofthe pulse sequence. In accordance with "safe" stand-still monitoring this is not considered as underspeed.The relays do not switch.

Sensor monitoring:The function and the behaviour of the sensors are moni-tored dynamically and subjected to a plausibility check.

• By permanently comparing the pulses it is evaluatedwhether the pulse sequences of both sensors differfrom each other (f1 ≠ f2).

• The arrangement of the mark-to-space ratio of thedamping cams and gaps ensures that at no time areboth sensors undamped but at least one sensor isalways damped.

• Switch points:Via an external circuit a switch point from among 4preset values (2 Hz, 1 Hz, 0.5 Hz and 0.2 Hz) can beselected.

• Feedback contact:The device monitors the position of an interlock bymeans of a feedback contact. When a movement starts,the output relays K1/ K2 are de-energised. The switchingoutputs open. The output LEDs K1/ K2 flash when thefeedback contact is open.

• Error message:If faults such as described for "sensor monitoring" aredetected by the μPs, the relays are kept in the "safestatus" (no standstill message), the LED "Fault" lightsand the output switches (opens).

≥ 5 x D

D

D

3 x D

Meets the requirements of:ISO 13849-1: Category 4

ISO 13849-1: PL eEN 62061: SIL 3


50

ecolink –a new dimension in connection technology.

For hygienic and wet areasin the food industry.

ecolink M12 for demanding applications.Most applications require special solutions. Only high-quality materials, safe production processes and fault-less mounting lead to success in the long run.The integrated end stop protects the O-ring againstdestruction caused by tightening the nut too much.Mounting and removal are carried out without tools.The asymmetrically acting vibration protection holds thenut tight in its position, guaranteeing an optimum andpermanent seal.High-quality materials especially adapted to the applica-tion and intensive monitoring during and after produc-tion guarantee maximum quality standards.

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systems

Connection technology meets the M12standard (EN 61076).

Optimum sealing even when mountedwithout tools.

The mechanical end stop protects

the O-ring against destruction.

Nut secured against shock/vibration due tosaw tooth contoured vibration protection.

LEDs clearly visible even in cases of highlight exposure.

ecolink M12 – the secure connectioneven in difficult applications.

product news

51

04.2012

Technical dataOperating voltage:without LED: 60 V AC / 60 V DCwith LED: 10...36 V DCNominal current: 4 AProtection rating: IP 67, IP 68, IP 69K

in locked condition withthe matching counterpart.

Tightening torque of the plug: 0.6...1.5 Nm(Take into account the max. value of the counterpart!)Tightening torque of the socket: 0.6...1.5 NmAmbient temperature: -25...100 °C(cURus max. 50 °C)Vibration / shock: 750 g, 1 million cycles

Materials:Housing / moulded body: without LED, PVC orange

with LED, PVC blackContact carrier: PA 6.6Coupling nut: high-grade stainless steel (316S12)Contacts: gold-platedSealing ring: EPDMCable: PVC,

4 x 0.34 mm2, Ø 4.9 mm3 x 0.34 mm2, Ø 4.9 mm with LED

Approvals:cURus in preparation

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Connection technology

Applications:Hygienic and wet areas in the food industry (food and beverage)


Dimensions

L5017

M12x1

15

15,5

45

14

M12x1

14

B A

C

Example EVT329

L5017

M12x1

15

36,5

15,5

26,5

14M12x1

14

B A

C

Example EVT332

L5017

M12x1

15

36,5

15,5

26,5

14M12x1

14

LEDB A

C

Example EVT335

1.0 m

2.0 m

5.0 m

1.0 m

2.0 m

5.0 m

1.0 m, LED

2.0 m, LED

5.0 m, LED

EVT329

EVT330

EVT331

EVT335

EVT336

EVT337

EVT332

EVT333

EVT334

Y connection cable M12


52

ecolink –a new dimension in connection technology.

From factory automation tomachine tool industry.

ecolink M12 for demanding applications.Most applications require special solutions. Only high-quality materials, safe production processes and fault-less mounting lead to success in the long run.The integrated end stop protects the O-ring againstdestruction caused by tightening the nut too much.Mounting and removal are carried out without tools.The asymmetrically acting vibration protection holds thenut tight in its position, guaranteeing an optimum andpermanent seal.High-quality materials especially adapted to the applica-tion and intensive monitoring during and after produc-tion guarantee maximum quality standards.

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Connection technology meets the M12standard (EN 61076).

Optimum sealing even when mountedwithout tools.

The mechanical end stop protects

the O-ring against destruction.

Nut secured against shock/vibration due tosaw tooth contoured vibration protection.

LEDs clearly visible even in cases of highlight exposure.

ecolink M12 – the secure connectioneven in difficult applications.

product news

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04.2012

Technical dataOperating voltage:without LED: 60 V AC / 60 V DCwith LED: 10...36 V DCNominal current: 4 AProtection rating: IP 67, IP 68, IP 69K

in locked condition withthe matching counterpart.

Tightening torque of the plug: 0.6...1.5 Nm(Take into account the max. value of the counterpart!)Tightening torque of the socket: 0.6...1.5 NmAmbient temperature: -25...90 °C(cURus max. 50 °C)Vibration / shock: 750 g, 1 million cyclesCable characteristics:Bending cycles: > 5 millionTorsional strain: ± 180°/m

Materials:Housing / moulded body: without LED, TPU orange

with LED, TPU blackContact carrier: TPUCoupling nut: CuZn/NiContacts: gold-platedSealing ring: VitonCable: PUR, halogen-free,

4 x 0.34 mm2, Ø 4.9 mm3 x 0.34 mm2, Ø 4.9 mm with LED

Approvals:cURus in preparation

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Connection technology

Applications:Factory automation, machine tool industry, construction of machinery, hydraulics

Type Description Order no.

NEW

Order no.

old

Dimensions

Example EVC431

Example EVC434

Example EVC437

Y connection cable M12

1.0 m EVC431

2.0 m EVC432

5.0 m EVC433

E11762

E11763

–

1.0 m EVC434

2.0 m EVC435

5.0 m EVC436

E11760

E11761

–

1.0 m, LED EVC437

2.0 m, LED EVC438

5.0 m, LED EVC439

E70063

E70065

–

L5017

M12x1

15

14

45

15,5

M12x1

14

B A

C

4,2

L5017

M12x1

15

14

36,5

26,5

1415,5 M12x1

B A

C

4,2

L5017

M12x1

15

14

36,5

26,5

1415,5 M12x1

LEDB A

C

4,2


54

AS-i gateways withultra short transfer times.

The bus at a glanceThe new ifm gateways are the fast connection from AS-ito Profibus or Profinet. Thanks to a colour display andweb interface, the status of all AS-i slaves is recognizableat a single glance.The quick set-up menu and intuitive handling facilitateinstallation and diagnosis. In addition, the web interfaceallows full remote access.

Three types of voltage supplyThe flexible voltage supply ensures a low-cost integrationinto your application. The units can be operated via AS-ipower supplies, DC power supplies, or a combination ofboth. It is also allowed to supply several AS-i networksvia a single power supply.

Colour display for clear diagnosisand set-up.

AS-i double address recognition.

Earth fault monitor.

Profinet switch with 2 ports and certifica-tion according to Conformance Class B.

Profibus DP interface with certifiedDPV0 and DPV1 functionality.

Third-generation communicator.

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04.2012

The products


AS-i Profinet gateway1 AS-i master with M4 profile AC1401

AS-i Profinet gateway2 AS-i masters with M4 profile AC1402

AS-i data decoupling,can be mounted on AS-i Profinet gateway AC1250

Functions

• Pluggable data decouplingVia the optional data decoupling AC1250, the gatewayand the connected AS-i slaves can be powered by onepower supply. A single voltage source can hereby supplyseveral gateways and their AS-i networks.Power supplies with a voltage of 30 V (DC or AS-i)allow any possible AS-i structure at full cable length.The use of a 24 V power supply offers the advantageof AS-i power24: For AS-i networks of up to 50 m theintroduction of the bus system AS-interface will becomeeven more cost-efficient.

• Transfer of AS-i dataPLC user programs of existing plant can be changed tothe new AS-i gateways of the third generation withoutany changes to the I /O addresses.

Advantages and customer benefits

Communication interfaces:

Profinet:Profinet Class BProfinet switch 2 ports integrated

Profibus:Profibus DPV0 and DPV1 functionality

AS-Interface:1 and 2 AS-i masters pursuant to M4 profile

Configuration interface:Ethernet with integrated web interface

Connections:AS-i and auxiliary supply: plug-in terminals(supplied with the unit)Profinet 2 x RJ45Profibus D-Sub 9Configuration interface RJ45

Visualisation:1.8" colour displayLEDs for unit and fieldbus status

Housing:Robust metal housing:aluminium powder-coated; steel sheet galvanised

Ambient temperature:Operating temperature 0...60 °CStorage temperature -20...70 °C

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AS-i Profibus gateway1 AS-i master with M4 profile AC1411

AS-i Profibus gateway2 AS-i masters with M4 profile AC1412

Dimensions

106,293

135,5

128,2

AC1401 / AC1402

128,2

45 62,865,5 AC1250

106,293

135,5

128,2

AC1411 / AC1412

1) Sub-D (9 poles)


56

System overview with safety-related components.

host (PLC)

standardmodule

standard PLCstandard AS-i master

I3

I1

I2

I4

safetymonitor safe

inputmodule

e-stop

standardswitch

AS-i safety monitorallows parameter setting viaUSB interface.

IntroductionThe new AS-i safety monitor processes up to four safeinputs or eight standard inputs /outputs locally and upto 31 safe slaves in the AS-i system. The AS-i safetymonitor is equipped with a USB interface and a chip cardfor an easy exchange of units.The user-friendly configuration and diagnostic softwareASIMON V3.0 G2 enables clear and quick assignmentand logical combination of the safety-related bus com-ponents in the tried-and-tested function block represen-tation under Windows.

4 safe inputs or8 standard inputs/outputs locally.

2 safe electronic outputs locally,6 triggerable outputs in the field.

USB 2.0 interface for clear configurationand diagnosis using the PC.

Saving of data on chip card for an easyexchange of units.

Certification to EN 62061/ SIL3,IEC 61508 / SIL3 and EN ISO13849-1/PLe.

AS-i safety made easy.

Safety at Work

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The products


FunctionsThe AS-i safety monitor controls, in the AS-i network,the code sequences which are to be transmitted. In thecase of message deviations or timeouts it ensures thesafe state of the system. The unit has two safe semi-con-ductor outputs. It is possible to trigger up to six furthersafe outputs independently in the field.The AS-i safety monitor can be integrated into the AS-isystem at any position. Several AS-i safety monitors canbe operated via one AS-i master. So grouping is possibleto evaluate the safe AS-i slaves without problem.Known safety relay functions like "e-stop", "stop cat-egories 0 or 1", "two-hand operation", "enable switch"can be implemented via the software. One AS-i safetymonitor thus replaces many traditional safety relays.

Advantages and customer benefitsDue to the extension of Safety at Work safe and nonsafe I /O signals can be transmitted via the same AS-ibus. The safety-related extension is fully downwardcompatible and can be retrofitted on existing installa-tions. All masters, power supplies and bus componentscan still be used.

ApplicationThere is a wide range of applications for the new genera-tion of the AS-i Safety at Work safety monitors. Wherevera decentralised safety technology is important, AS-i safetymonitors can be used. In conveying, special machines,handling and the food industry these safety-related as-semblies have established themselves.

Operating voltage [V DC] 24

AS-i interface 1

Semi-conductor outputs 2

Current rating per output [A] 0.5

Service button •

AS-i profile S-7.5.5


Protection IP 20

Connection Combiconscrew terminals

Dimensions (H x W x D) [mm] 99 x 22.5 x 114

Stop category to EN 60204-1 0/1

Technical data

Accessories


Parameter setting softwareASIMON V3 G2 for safety monitor E7050S

USB interface cable for the connection ofthe safety monitor to PC E7051S

Chip cardto save the configuration data E7052S

AS-i safety monitor, 2 channels,with semi-conductor outputs AC041S

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E7053S

Safe contact extension,2 independent channels, without delay,for AS-i safety monitor withsemi-conductor outputs


58

Flexible RFID system withevaluation unit, antennas andtransponders.

The new RFID evaluation unit with integrated Profi-bus-DP interface and web server can be used in produc-tion to mark tools, for quality assurance such as monitor-ing production steps, in conveying and in automationtechnology. Easy to use – flexible parameter setting –you can solve any identification task.The antenna concept guarantees easy and fast con-nection of the LF and HF RFID antennas to the evalu-ation unit by means of M12 connectors from 0.3...20 mfrom ifm electronic.The production range of the transponders includesnot only LF transponders with up to 2 Kbit-memory butalso HF transponders with 16 Kbits as FRAM versionwhich can be rewritten an unlimited number of times.

RFID evaluation unit with Profibus-DPand web server.

Evaluation unit with 4 antennaconnections or digital I /Os.

Read/write antennas in industriallycompatible housing.

Antennas and transponders from a fewbits to Kbytes.

Protection rating IP 67 meets the require-ments for harsh environments.

RFID with Profibus-DP forproduction and conveying.

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ApplicationsThe new ifm RFID system platform can be used in pro-duction for quality assurance such as for electronic routecards, in assembly/handling technology for the automo-tive industry and in conveying.The RFID system is optimised for applications in• production control• asset management• material flow control• track&traceAll connections have industrial-compatible M12 connec-tions. Current is supplied directly via an M12 connection.The fast and easy integration into the higher-level auto-mation/process control is effected by means of providedprogram examples. Complex identification tasks are aseasy to implement as reading a simple UID.As an option the RFID antenna inputs can also be usedfor controlling outputs or detecting input signals. Theifm standard configuration ensures that no complexwiring is necessary. The connected sensors /actuators aresupplied directly from the RFID evaluation unit.The RFID system features a robust housing in the highprotection rating IP 67 and a broad temperature rangethus meeting the requirements of harsh industrial envi-ronments.The comprehensive accessories such as Profibus connec-tion cables and terminating resistors further facilitatethe system set-up.

Technical dataRFID evaluation unit DTE100


Current rating outputs [mA] (IO-1, IO-2) 500(IO-3, IO-4) 1000

Current consumption AUX [mA]

< 0.2 A closed circuitcurrent consumption;

< 3.0 A at max.load on IO-1 to IO-4


Protection IP 67

Material metal housingwith plastic cover

Switching inputs at option 4

Switching outputs at option 4

Frequency range for ANT512 [KHz] 125

Frequency range for ANT513 [MHz] 13.56

Air interface ANT513 ISO 15693

Range [mm] 60, tag dependent

Indicators LED red / green / yellow

Antenna concept, external 4

Antenna terminal, external M12,20 m unscreened


DTE100RFID evaluation unit,Profibus-DP EU/ETSI

ANT512RFID antenna 125 KHz

ANT513RFID antenna 13.56 MHz

E80360ID tag/30X2.5/05 – 125 KHz 256 bits

E80361ID tag/30X2.5/05 – 125 KHz 2048 bits

E80370ID tag/30X2.8/03–13.56 MHz 16 Kbits –FRAM

E80371ID tag/30X2.5/06 – 13.56 MHz 896 bits

RFID evaluation unit

RFID antennas

The products

RFID transponders for ANT512

RFID transponders for ANT513



M12 jumper1 m, black, PUR cable EVC012

M12 jumper5 m, black, PUR cable EVC059

Ethernet, cross-over patch cable,2 m, PUR cable, M12 / RJ45 E11898

Ethernet, screened patch cable,2 m, PUR cable, M12 / RJ45 E12090

RF-identification systems

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Zubehör


Profibus terminating resistor,M12 connector, 4 poles, B coding E12315

PROFIBUS cable: straight M12 connector to straightM12 socket, connection cable, 10 m E12317

PROFIBUS cable: M12 connector to free cable end,straight connector, 10 m E12319

PROFIBUS cable: M12 connector to free cable end,straight socket, 10 m E12321

Further cable lengths on request


60

7.0" TFT colour displaywith a resolutionof 800 x 480 pixels.

PDM360 NG dialogue moduleIn almost any mobile machinery a powerful process anddialogue unit is needed for machine operation and forindication of system messages.With its high-resolution graphic display, the powerful32-bit controller and the flexible programming accordingto IEC 61131-3, the PDM360 NG is such a user interface.Its robust housing with protection rating IP 67 enablesmounting inside or outside the cabin. It has been designedfor surface and panel mounting.Up to four CAN interfaces, Ethernet and USB togetherwith the Linux operating system form a universal plat-form for networking and communication with othervehicle components.

Backlit function keys withtactile feedback.

Optional encoder with pushbutton orscroll key.

Internal mass storage, USB interface,interfaces for analogue cameras.

Up to 4 CAN interfaces with CANopenand SAE J1939 protocol.

Programmable to IEC 61131-3 withCoDeSys 2.3.

Dialogue module PDM360 NGfor mobile vehicles.

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Dialogue module PDM360 NG with encoder CR1080

Dialogue module PDM360 NG with rocker switch CR1081

Mounting frame for panel mounting EC2110

USB adapter cable, M12 / RJ45 socket, 1.5 m EC2099

Ethernet, cross-over patch cable, 2 m, PUR cable,M12 connector / RJ45 connector E11898

Socket, M12, 2 m black, PUR cable EVC001

Socket, M12, 5 m black, PUR cable EVC002

Programming software CoDeSys, German version CP9006

Programming software CoDeSys, English version CP9008

Technical data

Dialogue modules PDM360 NGCR1080, CR1081, CR1083

Products

Housing closed,diecast aluminium

Device connection 1 x M12 connector6 x M12 socket

Protection IP 65, IP 67


Functions and advantages

• High-resolution displayProtected by a scratch-resistant glass pane, the moderndisplay, which can even be read in sunlight, provides aresolution of 800 x 480 pixels with an aspect ratio of15:9. Images and graphics can be shown with a colourdepth of up to 18 bits.

• Mechanical structureThe PDM360 NG has a fully sealed diecast aluminiumhousing with protection rating IP 67. The integratedM12 connectors provide all important connections forsupply, inputs /outputs and communication. It can beused as surface mount devices using the tried-and-tested RAM® mount system or can be mounted in awall. The service lid on the back allows the exchangeof the battery for the real-time clock as well as accessto the USB 2.0 service interface.

• The powerful electronicsThe integrated 32-bit controller and the operatingsystem Embedded Linux are the basis for the visualisa-tion of the high-resolution graphics, the processing ofthe application program and the unit functions. Dueto its universal software structure Embedded Linuxfurthermore provides many possibilities as regards com-munication and networking with other systems andnetworks.

• Programming to IEC 61131-3The CoDeSys software enables a clear and easy crea-tion of the application software for the user. Functionlibraries are available for the special functions of thedisplay.The graphic elements are created and animated via theintegrated visualisation.

• The communication interfacesThe PDM360 NG is equipped with up to four CANinterfaces to ISO 11898. These interfaces are forexample used to exchange data with the connectedcontroller, the de-centralised input/output modules orthe engine controller. For this purpose the interfacessupport the CANopen and the J1939 protocol amongothers. The integrated USB 2.0 interfaces provide easydata exchange with modern storage media.The Ethernet interface cannot only be used for pro-gramming but also for communication with other net-work participants.

Applications:• Complex construction machines• Agricultural machines• Municipal vehicles

Current consumption [mA] ≤ 300

Temperature range operation [°C]storage [°C]

-30...65-30...80

Display7" TFT LCD display800 x 480 pixels

18-bit colour depth

Indication RGB LED

Processor MPC5121/ PPC, 400 MHz

Data memory Flash / SRAM [MB] 128 / 128

Internal mass storage [GB](only CR1080 / CR1081) 1

Operating elements pushbuttonsCR1080 (backlit) encoder

91

Operating elements pushbuttonsCR1081 (backlit) rocker switch

91

Inputs (digital / analogue) 1

Inputs with special functions:Internal temperature sensorsPhotoelectric sensor

11

Outputs (digital) 1

Interfaces CR1080, CR10814 x CAN

1 x Ethernet 100 Mbits2 x USB 2.0

Interfaces CR1083

2 x CAN1 x Ethernet 100 Mbits

2 x USB 2.02 x analogue camera

Supports CAN protocols CANopen (DS 301 V4)SAE J 1939

Programming software CoDeSys V2.3

Standards and tests(extract)

CE,e1 (RL 2009/19/EC),

BN 411 002

Control systemsfor mobile vehicles

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Dialogue module PDM360 NG with 8 function keys CR1083

Operating elements pushbuttonsCR1083 (backlit) 8


visit our website:

www.ifm.com

Position sensorsand object recognitionInductive sensorsCapacitive sensorsMagnetic sensors,cylinder sensorsSafety technologyValve sensorsPhotoelectric sensorsObject recognitionEncodersEvaluation systems,power suppliesConnection technology

Fluid sensorsand diagnostic systemsLevel sensorsFlow sensorsPressure sensorsTemperature sensorsDiagnostic systemsEvaluation systems,power suppliesConnection technology

Bus systemsBus system AS-InterfacePower suppliesConnection technology

Identification systemsMulticode reading systemsRF-identification systemsPower suppliesConnection technology

Control systemsControl systemsfor mobile vehiclesConnection technology

Overview ifm product range:

ifm article no. 7511468 · Printed in Germany on non-chlorine bleached paper.We reserve the right to make technical alterations without prior notice. · 04.2012

Cert no. IMO-COC-027827

Innovations Catalogue 2012

Business

metal sensors

control systems fluid

cylinder sensors

future temperature sensors

evaluation systems bus

diagnostic systems bus

capacitive touch sensors

hygienic pt100 sensors