Innovating Your Manure Management Systemcenterfordairyexcellence.org/wp-content/uploads/... · Management System Mark Stoermann, Newtrient Solutions Steve Rowe, Newtrient Solutions.

Innovating Your Manure Management System

Mark Stoermann, Newtrient Solutions

Steve Rowe, Newtrient Solutions

Making Sense of Treatment Technology Options for Livestock Farms

Steven Rowe, CEOMark Stoermann, COONewtrient LLCFebruary, 2018

Using the Newtrient LLC Technology Catalog

33

CURRENT STATE FUTURE STATE

• Increasing regulatory, judicial and societal pressures

• Surface and groundwater issues related to nitrogen and phosphorus

• Erosion in consumer confidence

• Farms help resolve societal issues related to water pollution and GHG emissions

• Farmers realize economic benefits from on-farm, voluntary actions

• Farmers improve their social license to operate and increase consumer trust

3© 2018 Newtrient LLC – Confidential & Proprietary

NEWTRIENT’S BOARD

CEO

STEVEN ROWE

CFO

CHRIS KOPMAN

COMMUNICATIONS

JAMIE VANDER MOLEN

JIM WALLACE

BUSINESS DEVELOPMENT

OPERATIONS & TECHNOLOGY

ADVANCEMENT

MARK STOERMANN

NUTRIENT RECOVERYBIO-ENERGYANAEROBIC DIGESTER

TECHNOLOGY ADVANCEMENT TEAM

GOVERNMENT AFFAIRS & ENVIRONMENTAL SERVICES

Newtrient’s Team

LEGISLATIVE & REGULATORYINDUSTRY & ENVIRONMENTWATER QUALITYAIR QUALITY

BUSINESS DEVELOPMENT TEAM

AGRICULTURE PRODUCTSSALES & SUPPLY CHAINMARKET DEVELOPMENT

INNOVATION CENTER FOR U.S. DAIRY

ENVIRONMENTAL STEWARDSHIPANIMAL CARE INDUSTRY PARTNERSHIPS


5

OUR MISSIONReduce the environmental footprint of dairy and

make it economically viable to do so.


Newtrient’s Priorities

6

Newtrient LLC

Reduce the environmental footprint of dairy and


Technology

Catalog

Providing an

unbiased view

of today’s

manure

management

options

Business

Development

Advancing

manure-based

technologies

and products

Environmental

Services

Marketplace

Driving the

adoption of a

marketplace that

generates both

environmental and

economic benefits



7

Newtrient LLC

Technology

Catalog

Providing an

unbiased view

of today’s

manure

management

options

Business

Development

Advancing

manure-based

technologies

and products

Environmental

Services

Marketplace

Driving the

adoption of a

marketplace that

generates both

environmental and

economic benefits





9

Newtrient LLC

Technology

Catalog

Providing an

unbiased view

of today’s

manure

management

options

Business

Development

Advancing

manure-based

technologies

and products

Environmental

Services

Marketplace

Driving the

adoption of a

marketplace that

generates both

environmental and

economic benefits




Business Development: Advancing companies, technologies and products focused on manure solutions.


Business Development: Waste? What Waste?

Energy• Electricity• Heat• Renewable Natural Gas• Aviation Fuel• Biodiesel• Hydrogen• Methanol• Syngas

Manure-Based Products• N – Ammonium Nitrate, Ammonium

Sulfate• P – Ammonium Phosphate, Mono-

ammonium Phosphate• Compost• Bedding• Custom Fertilizer Products• Worm Castings• Biochar• Water • “Cow Pots” (fiber)• “Magic Dirt” (fiber)• Zeolite• Struvite• Digestate algae• Humus

Environmental Assets• Carbon Credits• Renewable Identification

Numbers • Low Carbon Fuel Std. Credits• Renewable Energy Credits • Nutrient trading: Water quality

credits (N & P)


• Provide technical expertise and business discipline (due diligence, financial risk, and potential environmental gains)

• Develop assessments for farms, cooperatives and regions looking to reach pollution reduction goals and accelerate continuous improvement

• Identify innovative solutions with the potential to deliver economic and operational opportunities to farmers

Business Development: Technology incubator and accelerator



13

Newtrient LLC

Technology

Catalog

Providing an

unbiased view

of today’s

manure

management

options

Business

Development

Advancing

manure-based

technologies

and products

Environmental

Services

Marketplace

Driving the

adoption of a

marketplace that

generates both

environmental and

economic benefits




Environmental Services Marketplace:An environmental and economic solution

WASTEWATER PLANT

High Cost

Compliance

Obligations

Low Cost

Voluntary

Pollution

Prevention

DAIRY FARM



BUYER

SELLERENVIRONMENTAL

SERVICES

CLEARINGHOUSE

VERIFIED ENVIRONMENTAL

CREDITS

PROTOCOLquantifies dairy

reduction CERTIFIED

COMPLIANCE CREDITS

-DEMAND-High Cost

Compliance Obligations

-SUPPLY-Low Cost Voluntary Pollution

Prevention

Environmental Services Marketplace


Early stage engagement.

Newtrient has

established relationships

with both the Dept. of

Ecology and Dept. of

Agriculture.

Initial steps to establish

Newtrient as an advisor

to California. The State is

searching for dairy

industry solutions that

comply with new GHG

requirements. Exploring

a paid advisory role to

CDFA and/or CARB.

Significant engagement with legislature, relevant agencies,

and potential demand-side customers.

Draft legislation submitted.

Extremely high engagement.

Newtrient received a $160k grant.

Receiving ongoing support from

both State and Federal officials and

agencies. Technical and policy

briefing meetings scheduled.

Excellent ongoing support from EPA officials.

Continued support form USDA/NRCS, who have

committed to $370k of discretionary funding.

Regular briefings of relevant Hill officials.

Significant engagement. Newtrient is actively

supporting the legislation that has been

submitted.

Environmental Services MarketplaceAdvancing market-based models for the sale of voluntary environmental services


1. EFFICIENT ODOR CONTROL

2. EFFICIENT CONTROL OF N & P (CLEAN WATER ACT)

3. IMPROVE FLY CONTROL

4. ABILITY TO CONTROL PATHOGENIC BACTERIA

5. REDUCED AIR EMMISSIONS (CLEAN AIR ACT)

- METHANE - AMMONIA

- HYDROGEN SULFIDE - NOx

6. RETURN ON CAPITAL THROUGH BY-PRODUCTS

- FERTILIZER - ENERGY

- HEAT - CREDITS

7. EASE OF OPERATION / LOW OPERATING COSTS

The Newtrient Ideal Manure Treatment System


Annual Manure Nutrient Output

333 lbs. Nitrogen

56 lbs. Phosphorus

89 lbs. Potassium

Value = $220.00

Annual Manure Energy Output

1,460 kWh or 21.9 MMBTU

$131 @ 9¢ or $657 @ $30.00

Corn Nutrient Requirements

210 lbs. N - 35 lbs P - 166 lbs K

Cost = $226.00

Alfalfa Nutrient Requirements

0 lbs. N - 35 lbs P – 249 lbs K

Cost = $166.00

Manure Processing

Protecting the Environment


The Circular Economy


Nutrient Recovery Categories

• Coarse solid separation

• Fine solids separation

• Membrane separation

• Energy generation

• Fiber drying

• Bedding recovery

• Other technologies


Technology Selection Factors

• Manure characteristics– Moisture content

– Nutrient content

– Ash content / fixed solids

– Grit / contamination

• Bedding

• Handling– Collection

– Conveyance

• Target products


Manure Characteristics, excreted

MWPS – 18, Section 1, Manure Characteristics


Flush Scrape Dry Pack Sand Ladened

Manure Characteristics, as managed

1http://www.manuremanagement.cornell.edu/Pages/General_Docs/Events/3.Dana.Kirk.pdf

Dairy1 TS, % wb

As excreted 14.3

Dry lot, daily scrape 21.9

Dry lot, weekly scrape 58.8

Freestall flush 1-3


Manure Treatment >> Nutrient Recovery

Solid-Liquid Separation

Anaerobic Digestion

Dissolved Air Flotation


Potential Value of Dairy Manure

National market value for anaerobic digestion products. Report to Innovation Center for US Dairy, August 2013.

Dairies over 500 cows or 2,647 dairies nationwide


Carbon Footprint of Milk

17.6 lb CO2e/gal51.5% at the farm


Nutrient Recovery System

Coarse Solid –Liquid

Separation

Fine Solid –Liquid

Separation

NitrogenRecovery

SaltRecovery

Fine Solids & Phosphorus

Coarse Fiber

N Concentrate

Salt Concentrate

Water

QR


LegendManureConcentrateFiltrateRecycle (QR)




Separation

Coarse Fiber

Water

QR


Solid-Liquid Separation (Coarse)

• Why– Pipe clogging

– Sludge accumulation

– Storage crusting

– Easier application

• Solids use– Bedding

– Soil amendment

– Compost


Coarse Solid Separation


Coarse Solid-Liquid Separation Approaches in the U.S.

Technology

PerformanceOPEX

($/1000gal)CAPEX

($/1000gal/yr)TN TP

Primary & Secondary Mechanical Screens

15 – 30% 15 – 25% $0.68 – 0.82 $4.4 – 5

Frear, C. 2013. Review of Nutrient Recovery TechnologiesBased on dairy manure applications, assume 7,3000 gal/cow/yr



EffluentFiltrateTea Water



Separation


Separation


Coarse Fiber

QR


Fine Solid-Liquid Separation

• Why– Phosphorus limited

– Reduced truck traffic or cost

– Field distance

– Desire to irrigate

– Nutrient market opportunity

• Solids use– Soil amendment & fertilizer

– Compost


Fine Solids Separation / Dewatering


Fine Solids Separation / Dewatering


Advance Treatment of Dairy Manure

Parameters

Chemical & Belt Press UF

Input Effluent Effluent

(mg/L) (mg/L) (mg/L)

Total Solids 4.2% 0.4% 0.7%

Total

Nitrogen

1,740 634 1,354

Ammonia

(NH4-N)

864 552 1,294

Phosphorus

(P2O5)

684 2 39

Potassium

(K2O)

1,356 924 1,393

Fine Solids Products

Phosphorus Cake


Fine Solid-Liquid Separation Approaches in the U.S.

TechnologyPerformance

OPEX($/1000gal)

CAPEX($/1000gal/yr)TN TP

Sequential Screening + Advance Non-Chemical

24 – 30% 50-65% $3.4 – 6.8 $8 – 19

Sequential Screening + Advance Chemical

45 – 55% 75 – 90% $3.4 – 10.3 $18 – 21

Struvite Crystallization 30% 75% $12.3 – 15.1 $14 – 21





Separation


Separation

NitrogenRecovery


Coarse Fiber

N Concentrate

Effluent

QR



Nitrogen Recovery

• Why– Application restrictions

– Desire to irrigate

– Nutrient market opportunity

• Technology– Air stripping

• Temp, pH & ammonia concentration sensitive

– Biological conversion

• Product use– Nitrogen gas or fertilizer

– Low nutrient water

http://nsspo.com/p1/Nitrification.htm

USEPA, 2000


Nitrogen Recovery


Nitrogen Recovery Approach in the U.S.


OPEX($/1000gal)


Ammonia Stripping 65 – 85% 85 – 90% $14 – 26 $60 – 90





Separation


Separation

NitrogenRecovery

SaltRecovery


Coarse Fiber

N Concentrate

Salt Concentrate

Water

QR



Salt (Water) Recovery Technology

MF – mircoUF – ultra NF – nanoRO – reverse osmosis

http://www.kochmembrane.com/Learning-Center/Technologies.aspx


Salt Recovery – Membrane Systems


Clean Water Approach in the U.S.


OPEX($/1000gal)


Salt Recovery 85 – 95% 85 – 95% $68–137 $200–250


Energy Generation / Thermal Conversion


Energy Generation / Anaerobic Digesters

Plug Flow

Covered Lagoon

Complete Mix

Complete Mix


Fiber Drying & Bedding Recovery


Other Technologies


Products & Markets


Products & Markets

Manure solids as bedding

Compost

Manure composite boards


Products & Markets


Products & Markets

http://www.fertikal.be/en/process-distribution


Where Do We Stand Today

• Manure application costs inexpensive

• Social pressure extremely high

• Nutrient recovery technologies– Commercially viable technologies available

– Capital and operational costs are high

– Nutrients do not go away, still require management

• Manure storage practices – Planning for nutrient recovery products

– Storage design standards may not apply to some products

• Resources and opportunities exist


Getting from the Theoretical to the Practical

57

58

Newtrient LaunchJuly 2015

Technology Team LaunchNovember 2015

SharePoint LaunchMarch 2016

Website LaunchApril 2016

SiteCore LaunchOctober 2016

Catalog Beta LaunchNov-Dec 2016

Catalog LaunchQ1 2017

What Technology is Out There to Produce Products

© 2018 Newtrient LLC – Confidential & Proprietary

http://www.newtrient.com/Catalog/Technology-Catalog/

Technology Advancement Process Steps

1. Catalog

Catalog of existing technologies

2. Business information request

Tech Providers share information and insights with Newtrient regarding their company and technologies

3. Technology information request

Phone interviews to gain deeper insights into specific technologies

4. On-site visits

TAT member(s) visits “showcase” installation(s) to conduct due diligence (e.g., Throughput, mass balance, economics)

5. Compile & assess and synthesize

Information will be compiled, assessed and synthesized into catalogs

59

Recommend 6. Informed decisions A 9-Point Criteria helps Newtrient make informed decisions

EmergingTechnology

NewtrientRecognized


Newtrient 9-Point Criteria

Commercial Viability

Operational History (currently operating on 3 farms)

Operational Reliability (record of 12 months reliable performance on 3 farms)

Market Penetration (installed on 10 farms)

Economic/Business Transparency

Capital Costs Identified (installed CAPEX is clear)

Operations and Maintenance Cost Identified (actual OPEX is clear)

Vendor Information Sharing (Business & Technology Information)

Industry Value/Reviews

Value Proposition (delivers identifiable value to the farm)

Case Study (completed Case Study)

Customer Reviews (3 farmers indicating they would recommend it to a colleague)


Newtrient Recognized and Emerging Technology

Newtrient Technology Catalog – Test Drive. . .


Newtrient TechnologyCatalogTest Drive. . .






4 Technologies

3 Technologies

Newtrient Technology Catalog – Current Status

218 Technologies in Catalog


67

Next Steps: Developing Critical Indicators


68

Next Steps:

Developing

Critical

Indicators

Individual

Indicator

Pages


These pages are used to feed the individual technology pages.

Visitors will access these pages by clicking on the Critical Indicator Scale on each technology page.

We may include links to all the technologies in this category on these pages.

These pages will also include a link to the full Critical Indicator Document in PDF form.

Steven [email protected] [email protected]

http://www.newtrient.com/Catalog/Technology-Catalog/

Making Sense of Treatment Technology Options for Livestock Farms

Innovating Your Manure Management Systemcenterfordairyexcellence.org/wp-content/uploads/... · Management System Mark Stoermann, Newtrient Solutions Steve Rowe, Newtrient Solutions.

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