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INNERSHIELD ® WIRES PRODUCT CATALOG Self-Shielded, Flux-Cored Wires
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Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

Aug 12, 2020

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Page 1: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

INNERSHIELD® WIRES PRODUCT CATALOG

Self-Shielded, Flux-Cored Wires

Page 2: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

2

About The Lincoln Electric Company

Innershield wire by Lincoln Electric is one of the most user-friendly,convenient, versatile wires on earth. This exceptionally feedableand consistent wire includes shielding, slagging and deoxidizingmaterials built right in to its inner core. That means no external gasbottles or flux on the job! It’s a superb choice for bridges, offshoredrilling rigs, and other outside welding applications where winds area factor.

• Shielding, slagging and deoxidizing materials are built right in tothe inner core.

• No need for external gas or flux.

• Many Innershield wires to choose from – a wire for everyapplication.

• Recommended to be used with constant voltage powersources.

• One of the most user-friendly welding processes on the markettoday.

• A great choice for use in moderately windy conditions.

• As with all of our wires, Innershield’s arc characteristics areoutstanding! That’s because we pay more attention tochemistry, quality of raw materials, and manufacturingprocesses than any wire manufacturer in the world!

• Best of all, Innershield is designed and built by Lincoln Electric.Our company is all about innovative thinking — about listeningand responding to the needs of welding professionals — aboutfinding ways to make welding quicker, stronger, and more efficient.

Lincoln Electric is the world’s premier

manufacturer of welding equipment and

consumables. No company on earth is

more focused on the ever-changing

needs of the welding

professional. Our business is all about

helping companies make their welding

operations more effective, more

efficient, more profitable.

Lincoln is truly your “One Source” when

it comes to welding. We’re a company

that continually rededicates itself to the

equally important goals of exceptional

quality, and exceptional service. Our

field support team –– with hundreds of

field sales engineers and thousands of

knowledgeable and responsive Lincoln

distributors in countries all over the

world –– is the

largest in the industry.

Innovative thinking. A quality and

service-first attitude. Fresh

approaches to design, manufacturing,

and packaging. Worldwide strength.

That’s Lincoln Electric.

Lincoln’s Innershield® Wire

www.linconelectric.com

Page 3: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

3

Contents Page

Product Introduction . . . 2-3

Electrode Selection Guide . . . . . . . . . . . . . . . 4-5

High Speed SinglePass Welding . . . . . . . .6-11

General PurposeWelding . . . . . . . . . . . .12-17

Structural FabricationWelding . . . . . . . . . . . .18-35

Pipe Fabrication . . . . .36-39

Agency Approvals . . . . . .40

Storing InneshieldElectrodes . . . . . . . . . . . .41

Advantage Lincoln

More precise control. Innershield’s open arc process allows the oper-ator to control the placement of the weld metal and the puddle withexceptional accuracy.

More consistent weld deposits. Innershield performs better becauseInnershield is built better. The best raw materials. The best manufactur-ing processes. The best quality control systems.

Versatility. No matter what welding positions your job requires, there’san Innershield wire specifically designed to handle it. We’ve providedindividual wire descriptions in this brochure that will make it easy foryou to choose the right Innershield product for your needs.

Better portability. Because Innershield is completely self-contained —with shielding, slagging and deoxidizing materials built right in to thewire’s core – there’s no need for flux feeding systems or gas bottles.That means increased portability of your rigs, and more efficientwelding operations.

Better feedability. We’ve coated Innershield wire with speciallydesigned lubricants that keep the wire feeding beautifully — inch afterinch, coil after coil.

Typical Applications

Innershield wire is a great choice for awide range of applications, including:

• Automotive

• Trucks & Trailers

• Construction, Farming & Mining Equipment

• Bridges

• Buildings

• Storage Tanks

• Ships & Barges

• Offshore Oil Drilling Platforms

• Pipelines

• Structural Fabrication

• Maintenance & Repair

www.linconelectric.com

Page 4: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

4

Electrode AWS Recommended General PageName Classification Positions Description No.

Innershield NR®-1 & NR-5 E70T-3 Flat & Good for high speed flat and horizontal single pass 6-7Horizontal automatic welding applications, NR-1 is especially

good on circumferential welds with overlapping.Recommended for materials thicknesses up to 3/16” (4.8 mm).

Innershield NR-131 E70T-10 Flat & For automatic and semiautomatic high speed, single 8-9Horizontal pass welding on sheet metal with a thickness of .110”

(2.8 mm) or more. A solid performer for twin arc welding applications,especially in flat, horizontal, and automatic roundabout positions. High deposition rates and travel speeds.

Innershield NR-152 E71T-14 All Designed for high speed, single pass automatic and 10-11Positions semiautomatic welding on materials from .030 - 3/16”

(0.8 - 4.8 mm). A good choice for galvanized, specialty zinc-coated, or aluminized carbon steels.

Innershield NR-202 E71T-7 All Good all position welding wire. Can make very small 12-13Positions welds at high travel speeds. Cost-effective tacking wire

for joining carbon steel.

Innershield NR-211-MP E71T-11 All One of our most popular all-purpose Innershield wires. Positions Versatile wire suitable for all-position welding of light gauge 14-15

steel or thin plate up to 1/2” (12.7mm). Low spatter and excellent weld appearance.

Innershield NR-212 E71TG-G All An alternative to NR-211-MP designed for use on materials 16-17Positions up to 3/4” (19.0mm) thick. A good choice for general purpose,

all-position welding. Produces smooth welds with excellent appearance. Designed for single and multiple pass semiautomatic and automatic welding of mild steel, sheetmetal, plate and coated steel. Low spatter level. Handles poor fit-up well.

Innershield NR-203MP E71T-8J All Great for all-position (including vertical down) single and 18-19Positions multiple pass welding with mild steel and some low alloy

steels. Handles poor fit-up on heavy wall tubes and gaps up to 3/8” (9.5mm) with 1/4” (6.4mm) offset. Excellent Charpy V-Notch properties.

Innershield NR-203 E71T8-Ni1 All Use for all-positions, including vertical down. For single and 20-21Nickel (1%) Positions multiple pass welding on mild steel and some low alloy

steels. Performs well in automatic and semiautomatic applications. Produces a nickel bearing weld deposit with Charpy V-Notch properties. Can weld gaps up to 3/8” (9.5 mm).

INNERSHIELD WIRE SELECTION GUIDE

High Speed Single Pass Welding

General Purpose Welding

Structural Fabrication Welding

NOTE: All Innershield wires are recommended for use with constant voltage (CV) power sources.

www.linconelectric.com

Page 5: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

Electrode AWS Recommended General PageName Classification Positions Description No.

Innershield NR-203 E61T8-K6 All Produces a nickel bearing weld deposit with good Charpy 22-23Nickel C Positions V-Notch properties at low temperatures. Designed for single

and multiple pass welding in automatic and semiautomaticapplications.

Innershield NR-203 E71T8-K2 All Similar to NR-203 Nickel C, but with increased strength 24-25Ni C Plus(1) Positions to join higher strength steels. Handles poor fit-up in the

vertical-up position and welds gaps up to 1/4” (6.4 mm) with offsets up to 1/4” (6.4 mm).

Innershield NR-232 E71T-8 All Positions, High deposition rate out-of-position welding. Designed 26-27Except for single and multiple pass welding of 3/16” (4.8mm) andVertical heavier mild steel, as well as some low alloy steels. Down Self-peeling slag. Excellent Charpy V-Notch properties.

Innershield NR-305 E70T-6 Flat & Great for downhand welding applications where high 28-29Horizontal deposition rates and Charpy V-Notch properties are

desired. Designed for use with mild steel and some low alloy steels for single and multiple pass, automatic andsemiautomatic welding. Excellent operator appeal.

Innershield NR-311 E70T-7 Flat & Very high deposition rates and fast travel speeds. Welds 30-31Horizontal thicker mild steels and some low alloy steels. Good bead

shape and easy slag removal.

Innershield NR-311 Ni E70T7-K2 Flat & Similar to NR-311, but with good Charpy V-Notch properties. 32-33Horizontal High deposition rates. Fast travel speeds. For single and

multiple pass welding.

Innershield NS-3M E70T-4 Flat & Extremely high deposition rate wire designed for automatic 34-35Horizontal and semiautomatic welding on mild steel and some low

alloy steels. Resistant to cracking on high sulfur steeland porosity on mildly rusty, oily or dirty plates.Soft, low penetrating arc.

Innershield NR-207 & E71T8-K6 Optimum performance on vertical down, hot, fill and cap 36-37NR-207-H passes on standard cross-country pipelines and arctic

grade pipe. Excellent crack resistance and CTOD andCharpy V-Notch properties. Recommended API Pipe Grades X42 through X70.

Innershield NR-208-H E91T8-G Similar to NR-207-H, but with higher strength. Produces 38-39weld deposits exceeding 80,000 psi yield strength withexcellent low temperature impacts. Recommended forAPI Pipe Grade X80.

5

INNERSHIELD WIRE SELECTION GUIDE

Structural Fabrication Welding (continued)

Pipe Fabrication

NOTE: All Innershield wires are recommended for use with constant voltage (CV) power sources.

www.linconelectric.com

Page 6: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

600 Lb. 600 Lb.Diameter Speed Feed® Speed FeedInches (mm) Drum Reel

NR-1.120 (3.0) EDS121505/32 (4.0) EDS12153

NR-53/32 (2.4) ED012699 ED012701.120 (3.0) ED012698

6

TransverseTensile Strength Longitudinal Hardness

psi (MPa) Bend Test Rockwell B

Requirements 70,000 (480) 180º over 3/4” Radius —AWS E70T-3 min. No openings exceeding 1/8”

Test Results72,000 - 79,000 Passed 95NR-1

(496 - 545)

73,000 - 81,000 Passed 99NR-5(503 - 558)

1G 2F 2G

Good for high speed flat andhorizontal single pass automaticwelding applications, NR-1 isespecially good on circumferentialwelds with overlapping.Recommended for materialsthicknesses up to 3/16” (4.8 mm).

ADVANTAGE LINCOLN

• Self-shielded, flux-cored. No needfor external gas or flux.

• Designed for high travel speeds –up to 170 inches (4.3m) per minute.

• Our quality driven manufacturingsystem – certified to ISO 9002 – andour exceptionally high grade rawmaterials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

TYPICAL APPLICATIONS

NR-1• Straight welds.

• Roundabouts that overlap the start.

• Through welds on material up to 12gauge.

• Joints susceptible to slag trapping.

NR-5• 3-o’clock position welds.

• Can also be used for welds thatrequire 100% penetration withcopper back-up.

• NR-5 (3/32”) diameter can also beused in semiautomatic applications.

WELDING POSITIONS

INNERSHIELD NR-1 & NR-5 AWS A5.20-95: E70T-3

CONFORMANCEAWS A5.20-95: E70T-3ASME SFA-5.20: E70T-3

MECHANICAL PROPERTIES (1) - As Welded per AWS A5.20

NOTENR-1 & NR-5 are not recommendedfor welding steel that is more than3/16” (4.8mm) thick, or for weldingmultiple passes.

DIAMETERS / PACKAGING

(1) Typical all weld metal.

www.linconelectric.com

Page 7: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

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%C %Mn %P %S %Si %Al %Ti

RequirementsAWS E70T-3 Not Required

Test Results .21 1.30 .007 .014 .59 .03 .15

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

.120” NR-1 160 (4.1) 21 500 25.2 (11.4) 22.0 (10.0) 87DC+ 200 (5.1) 22 610 31.6 (14.3) 28.0 (12.7) 89

1-1/4” (32mm) 240 (6.1) 23 700 37.9 (17.2) 33.0 (15.0) 872.63 lbs/1000” 295 (7.5) 24 810 46.5 (21.1) 40.0 (18.1) 86

320 (8.1) 25 850 50.5 (23.0) 43.0 (19.5) 85

5/32” NR-1 100 (2.5) 21 630 24.0 (10.9) 19.2 (8.7) 80DC+ 110 (2.8) 22 680 26.4 (12.1) 21.2 (9.6) 80

1-1/4” (32 mm) 130 (3.3) 23 780 31.2 (14.2) 25.4 (11.5) 814.07 lbs/1000” 150 (3.8) 24 860 36.0 (16.3) 29.5 (13.4) 82

180 (4.6) 25 960 43.2 (20.1) 35.7 (16.2) 83

3/32” NR-5 100 (2.5) 22 340 9.9 (4.5) 7.8 (3.5) 77DC+ 150 (3.8) 23 435 14.8 (6.7) 12.3 (5.6) 83

1” (25mm) 200 (5.1) 24 510 19.8 (9.0) 16.9 (7.7) 851.60 lbs/1000” 250 (6.4) 25 575 24.7 (11.2) 21.4 (9.7) 87

.120” NR-5 130 (3.3) 22 500 18.0 (8.2) 16.7 (7.6) 93DC+ 165 (4.2) 23 600 23.0 (10.4) 20.9 (9.5) 91

1” (25mm) 205 (6.5) 24 700 28.5 (12.9) 25.6 (11.6) 902.46 lbs/1000” 255 (6.5) 25 800 35.5 (16.1) 31.5 (14.3) 90

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

INNERSHIELD NR-1 & NR-5 AWS A5.20-95: E70T-3

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION (1)

(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution. Analysis shown are for information purposes only.

This electrode, and others of the same AWS classification, are not required to deposit weldmetal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. Itshould not be used in applications where minimum specified CVN properties are required.Typical applications where minimum specified CVN properties are required include, but arenot restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of thisproduct is responsible for determining whether minimum CVN properties are required forthe specific application.

www.linconelectric.com

Page 8: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

8

600 Lb.Diameter 50 Lb. Speed FeedInches (mm) Coil Reel

3/32 (2.4) EDS12162 ED012163

1G 2F 2G

For automatic and semiautomatic highspeed, single pass welding on sheetmetal with a thickness of .11” (2.8 mm)or more. A solid performer for twin arcwelding applications, especially in flat,horizontal, and automatic roundaboutpositions. High deposition rates andtravel speeds.

ADVANTAGE LINCOLN

• Self-shielded, flux-cored. No needfor external gas or flux.

• Excellent deposition rates.

• High travel speeds.

• A great choice for welds that joinlight steel to heavier members.

• Our quality driven manufacturingsystem – certified to ISO 9002 – andour exceptionally high grade rawmaterials mean every coil ofInnershield delivers great arc char-acteristics and superior feedability.

TransverseTensile Strength Longitudinal Hardness

psi (MPa) Bend Test Rockwell B

Requirements 70,000 (480) 180º over 3/4” RadiusAWS E70T-10 min. No opening exceeding 1/8” —

Test Results 73,000 - 82,000 Passed 90(503 - 565)

TYPICAL APPLICATIONS

Single Arc:• 1/8” (3.2mm) and 3/16” (4.8mm)

fillet welds with travel speeds up to75 in/min (1.9 m/min).

Twin Arc:• 1/4” (6.4mm) and 5/16” (7.9 mm)

fillet welds with travel speeds up to75 in/min (1.9 m/min).

• An excellent performer on fillets andlaps. NR-131 is also a good choicefor corner, edge and butt joints.

WELDING POSITIONS

INNERSHIELD NR-131 AWS A5.20-95: E70T-10

CONFORMANCE

AWS A5.20-95: E70T-10ABS: E70T-10

DIAMETERS / PACKAGING

MECHANICAL PROPERTIES (1) - As Welded per AWS A5.20

(1) Typical all weld metal.

www.linconelectric.com

Page 9: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

9

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

3/32”150 (3.8) 25.5 390 14.3 (6.5) 11.6 (5.3) 81

Single Arc DC-200 (5.1) 26 490 19.0 (8.6) 15.6 (7.1) 82

1-1/4” (32mm)250 (6.4) 26.5 570 23.7 (10.8) 19.6 (8.9) 82

1.580 lbs/1000”350 (8.9) 27 720 33.1 (15.0) 27.6 (12.5) 83425 (10.8) 27.5 810 40.1 (18.2) 33.6 (15.2) 83

3/32” 130 (3.3) 25.5 550 24.5 (11.1) 17.9 (8.1) 72Twinarc DC- 175 (4.4) 26.5 740 33.0 (15.0) 26.4 (12.0) 79

1-1/2” (38mm) 225 (5.7) 27 910 42.5 (19.3) 34.8 (15.8) 813.160 lbs/1000” 275 (7.0) 28 1030 51.9 (23.5) 42.0 (19.1) 80

(for 2 wires) 325 (8.3) 29 1090 61.4 (27.9) 48.2 (21.9) 78

(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution. Analysis shown are for information purposes only.

INNERSHIELD NR-131 AWS A5.20-95: E70T-10

TYPICAL OPERATING PROCEDURES

%C %Mn %P %S %Si %Al

RequirementsAWS E70T-10 .23 .45 .006 .004 .25 1.17

Test Results .252 .53 .008 .009 .21 1.55

DEPOSIT COMPOSITION (1)

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

This electrode, and others of the same AWS classification, are not required to deposit weldmetal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. Itshould not be used in applications where minimum specified CVN properties are required.Typical applications where minimum specified CVN properties are required include, but arenot restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of thisproduct is responsible for determining whether minimum CVN properties are required forthe specific application.

Page 10: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

500 Lb 600 Lb. 600 Lb.Diameter 25 Lb. 50 Lb. Speed Feed® Speed Feed Speed FeedInches (mm) Spool Coil Drum Drum Reel

.045 (1.1) EDS01702

.052 (1.3) EDS01703

.062 (1.6) EDS01021 ED012185 ED024301

.068 (1.7) ED012186 ED0195795/64 (2.0) ED024265

10

1G 2F 2G

4G 3G➔

Designed for high speed, single passautomatic and semiautomatic weldingon materials from .030 - 3/16”(0.8 - 4.8 mm). A good choice forgalvanized, specialty zinc-coated, oraluminized carbon steels.

TransverseTensile Strength Longitudinal Hardness

psi (MPa) Bend Test Rockwell B

Requirements 72,000 (497) 180º over 3/4” RadiusAWS E71T-14 min. No opening exceeding 1/8” —

Test Results 72,000 - 82,000 Passed 93(496 - 565)

WELDING POSITIONS

ADVANTAGE LINCOLN

• Self-shielded, flux-cored. No needfor external gas or flux.

• A great choice for coated steels.

• NR-152’s exceptionally soft arcmeans less burnthrough on thingauge materials.

• Excellent overlapping capabilities onroundabouts.

• Fast, sure restarts with no endclipping necessary.

INNERSHIELD NR-152 AWS A5.20-95: E71T-14

MECHANICAL PROPERTIES (1) - As Welded per AWS A5.20

CONFORMANCE

AWS A5.20-95: E71T-14

• Our quality driven manufacturingsystem – certified to ISO 9002 – andour exceptionally high grade rawmaterials mean every coil ofInnershield delivers great arc char-acteristics and superior feedability.

TYPICAL APPLICATIONS

• Spot or stitch welds on .030”(0.8mm) sheet metal and thicker.

• Continuous welds on .048” (1.2mm)uncoated sheet metal at travelspeeds of 40-60 in/min(1.0-1.5m/min).

• Continuous welds on coated steelsin a travel range of 30-40 in/min(0.7-1.0 m/min).

(1) Typical all weld metal.

DIAMETERS / PACKAGING

www.linconelectric.com

NOTEThe preferred drag angle is 15°,however, NR-152 is capable ofwelding at zero drag angle, facilitatingeasy fixturing in automaticapplications.

Page 11: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

11

%C %Mn %P %S %Si %Al

RequirementsAWS E71T-14 Not Required

Test Results.062” (1.6 mm) .30 .99 .013 .007 .24 1.63.068” (1.7 mm) .30 .91 .009 .011 .25 1.555/64” (2.0 mm) .26 .82 .008 .015 .21 1.07

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

.045” 60 (1.5) 15 95 1.3 (0.5) 1.1 (0.5) 84DC- 90 (2.3) 16 135 2.1 (0.9) 1.8 (0.8) 85

3/8” (10mm) 120 (3.0) 17 160 2.8 (1.2) 2.5 (1.1) 89.392 lbs/1000” 150 (3.8) 18 180 3.4 (1.5) 3.1 (1.4) 91

.052” 55 (1.4) 16 100 1.7 (0.7) 1.6 (0.7) 94DC- 90 (2.3) 17 150 2.6 (1.1) 2.4 (1.1) 92

3/8” (10mm) 110 (2.8) 18 170 3.5 (1.5) 2.9 (1.3) 82.500 lbs/1000” 130 (3.3) 19 190 3.8 (1.7) 3.5 (1.6) 92

.062” 30 (0.8) 13 90 1.3 (0.5) 1.2 (0.5) 92DC- 40 (1.0) 14 115 1.8 (0.8) 1.6 (0.7) 88

3/8” (10mm) 50 (1.3) 15 140 2.2 (0.9) 2.0 (0.9) 90.736 lbs/1000” 70 (1.8) 16.5 185 3.1 (1.4) 2.8 (1.3) 90

110 (2.8) 19 265 4.8 (2.1) 4.4 (2.0) 91

.068” 30 (0.8) 13 68 1.6 (0.7) 1.4 (0.6) 87DC- 40 (1.0) 13.5 95 2.2 (0.9) 1.9 (0.9) 86

1/2” (13mm) 50 (1.3) 14.5 120 2.7 (1.2) 2.4 (1.1) 88.910 lbs/1000” 60 (1.5) 15.5 145 3.3 (1.4) 2.9 (1.3) 87

80 (2.0) 16.5 190 4.4 (1.9) 3.9 (1.8) 88110 (2.8) 20 240 6.0 (2.7) 5.4 (2.4) 90

5/64” 40 (1.0) 16 125 2.8 (1.2) 2.5 (1.1) 89DC- 70 (1.8) 18 230 4.8 (2.1) 4.3 (1.9) 89

3/4” (19mm) 80 (2.0) 19 260 5.5 (2.4) 4.9 (2.2) 891.15 lbs/1000” 100 (2.5) 21 310 6.9 (3.1) 6.1 (2.7) 88

125 (3.2) 24 355 8.6 (3.9) 7.6 (3.4) 88

(1) Chemistry of single pass welds is highly dependent upon base metal chemistry and dilution.Analysis shown are for information purposes only.

INNERSHIELD NR-152 AWS A5.20-95: E71T-14

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION (1)

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

This electrode, and others of the same AWS classification, are not required to deposit weldmetal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. Itshould not be used in applications where minimum specified CVN properties are required.Typical applications where minimum specified CVN properties are required include, but arenot restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of thisproduct is responsible for determining whether minimum CVN properties are required forthe specific application.

Page 12: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

12

Diameter 14 Lb.Inches (mm) Coil

5/64 (2.0) ED012287

1G 2F 2G

3G ➔ 4G 5G ➔

Good all position welding wire. Canmake very small welds at high travelspeeds. Cost-effective tacking wire forjoining carbon steel.

Yield Strength Tensile Strength Elongation Hardnesspsi (MPa) psi (MPa) (%) Rockwell B

Requirements 58,000 (400) 70,000 (480) 22—AWS E71T-7 min. min. min.

Test Results 60,000 - 75,000 72,000 - 95,000 22 - 27 87 - 93(414 - 517) (497 - 655)

WELDING POSITIONS

TYPICAL APPLICATIONS

• Structural fabrication where no seis-mic requirements are present.

• Vertical and overhead plate welding.

• Fabrication of machinery parts andhoppers.

• Short assembly welds on bracketsand clips.

• Roundabout groove welds.

ADVANTAGE LINCOLN

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

• A great wire to use when cost is aprimary issue, and no impactproperties are required.

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

INNERSHIELD NR-202 AWS A5.20-95: E71T-7

DIAMETERS / PACKAGING

CONFORMANCE

AWS A5.20-95: E71T-7ASME SFA5.20: E71T-7ABS: E71T-7

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

MECHANICAL PROPERTIES (1) - As Welded per AWS A5.20

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13

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

50 (1.3) 19.5 150 3.4 (1.5) 2.0 (0.9) 595/64” 100 (2.5) 20.5 235 6.8 (3.1) 5.1 (2.3) 75DC- 150 (3.8) 21.5 305 10.2 (4.6) 8.3 (3.8) 81

1” (25mm) 175 (4.4) 22.5 335 11.9 (5.4) 9.9 (4.5) 831.09 lbs/1000” 200 (5.1) 22.5 365 13.6 (6.2) 11.4 (5.2) 84

230 (5.8) 23.5 400 15.7 (7.1) 13.3 (6.0) 85

%C %Mn %P %S %Si %Al

RequirementsAWS E71T-7

Report 1.75 .03 .03 .60 1.80Only max. max. max. max. max.

Test Results .19 .72 .007 .003 .20 1.34

INNERSHIELD NR-202 AWS A5.20-95: E71T-7

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION (1)

(1) Typical all weld metal.

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

This electrode, and others of the same AWS classification, are not required to deposit weldmetal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. Itshould not be used in applications where minimum specified CVN properties are required.Typical applications where minimum specified CVN properties are required include, but arenot restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of thisproduct is responsible for determining whether minimum CVN properties are required forthe specific application.

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14

1G 2F 2G

3G➔

3G ➔ 4G

One of our most popular all-purposeInnershield wires. Versatile wiresuitable for all-position welding of lightgauge steel or thin plate up to 1/2”(12.7mm). Low spatter and excellentweld appearance.

Yield Strength Tensile Strength Elongation Hardnesspsi (MPa) psi (MPa) (%) Rockwell B

Requirements 58,000 (400) 70,000 (480) 20—E71T-11 min. min. min.

Test Results58,000 - 69,000 72,000 - 95,000 22 - 25 85 - 95

(400- 476) (497 - 655)

TYPICAL APPLICATIONS• Single or multiple pass welding.

• Structural fabrication where noseismic requirements are present.

• Robotic welding applications.

RECOMMENDEDMAXIMUM PLATE THICKNESS

Diameter Max. Plate Inches (mm) Thickness

.035 & .045 5/16”(0.9 & 1.1) (7.9mm)

.068, 5/64, & 3/32 1/2”(1.7, 2.0 & 2.4) (12.7mm)

ADVANTAGE LINCOLN• An extremely popular wire with

excellent operator appeal, lowspatter, and good weldappearance.

• NR-211-MP is an extremely versatilewire — suitable for all-positionwelding. (3/32” diameter is not recommended for out-of-positionwelding).

• A good choice when poor fitup is anissue.

• Self-shielded, flux-cored. No needfor external gas or flux.

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

INNERSHIELD NR-211-MP AWS A5.20-95: E71T-11

CONFORMANCEAWS A5.20-95: E71T-11ASME SFA-5.20: E71T-11ABS: E71T-11 (.068 - 3/32” only)CWB: E4801T-11-CH

WELDING POSITIONS• Produces quality welds in moderatewind conditions with no tenting.

• Our quality driven manufacturingsystem – certified to ISO 9002 – andour exceptionally high grade rawmaterials mean every coil ofInnershield delivers great arc char-acteristics and superior feedability.

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20

300 Lb.Diameter 1 Lb 10 Lb 14 Lb 25 Lb 50 Lb 50 Lb. Speed-FeedInches (mm) Spool Spool Coil Readi-Reel® Coil Readi-Reel Reel

.035 (0.9) ED027641 ED016354 ED016364

.045 (1.1) ED016363 ED016365 EDS01040 EDS01522

.068 (1.7) ED012506 ED017827 ED0125075/64 (2.0) ED012508 ED017828 ED0125093/32 (2.4) ED013869

DIAMETERS / PACKAGING

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15

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

.035” 50 (1.3) 14 30 0.8 (0.4) 0.7 (0.3) 81DC- 70 (1.8) 15 60 1.2 (0.5) 1.0 (0.5) 83

3/8” (10mm) 90 (2.3) 16 90 1.7 (0.8) 1.4 (0.6) 82.250 lbs/1000” 110 (2.8) 16.5 120 2.1 (1.0) 1.7 (0.8) 81

.045” 70 (1.8) 15 120 1.6 (0.7) 1.1 (0.5) 69DC- 90 (2.3) 16 140 2.2 (1.0) 1.7 (0.8) 77

3/8” (10mm) 110 (2.8) 17 160 2.7 (1.2) 2.3 (1.0) 85.393 lbs/1000” 130 (3.3) 18 170 3.2 (1.5) 2.7 (1.2) 84

.068” 40 (1.0) 15 125 2.1 (1.0) 1.7 (0.8) 81DC- 75 (1.9) 18 190 4.0 (1.8) 3.4 (1.5) 85

1/2 - 1” (13 - 25mm) 130 (3.3) 20 270 7.0 (3.2) 6.1 (2.8) 88.889 lbs/1000” 175 (4.4) 23 300 9.4 (4.3) 8.4 (3.8) 89

5/64” 50 (1.3) 16 180 3.5 (1.6) 2.9 (1.3) 83DC- 75 (1.9) 18 235 5.3 (2.4) 4.5 (2.0) 85

1/2 - 1” (13 - 25mm) 120 (3.0) 20 290 8.4 (3.8) 7.4 (3.4) 881.17 lbs/1000” 160 (4.1) 22 325 11.2 (5.1) 10.0 (4.5) 89

3/32” 50 (1.3) 16 245 5.0 (2.3) 4.2 (1.9) 84DC- 75 (1.9) 19 305 7.5 (3.4) 6.4 (2.9) 85

1/2 - 1” (13 - 25mm) 100 (2.5) 20 365 10.0 (4.5) 8.7 (3.9) 871.66 lbs/1000” 130 (3.3) 22 400 12.9 (5.9) 11.3 (5.1) 88

%C %Mn %P %S %Si %Al

RequirementsAWS E71T-11

Report 1.75 .03 .03 .60 1.8Only max. max. max. max. max.

Test Results.068, 5/64, 3/32”

.21 - .30 .45 - .65 .005 - .012 .003 - .010 .10 - .25 1.20 - 1.80(1.7, 2.0, 2.4 mm).035” & .045”

.21 .50 - .75 .003 - .010 .001 - .008 .10 - .25 1.20 - 1.80(0.9 & 1.1 mm)

INNERSHIELD NR-211-MP AWS A5.20-95: E71T-11

DEPOSIT COMPOSITION

TYPICAL OPERATING PROCEDURES

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

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This electrode, and others of the same AWS classification, are not required to deposit weldmetal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. Itshould not be used in applications where minimum specified CVN properties are required.Typical applications where minimum specified CVN properties are required include, but arenot restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of thisproduct is responsible for determining whether minimum CVN properties are required forthe specific application.

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16

1G 2F 2G

3G➔

3G ➔ 4G

An alternative to NR-211-MPdesigned for use on materials up to3/4” (19.0mm) thick. A good choicefor general purpose, all-position weld-ing. Produces smooth welds withexcellent appearance. Designed forsingle and multiple pass semiauto-matic and automatic welding of mildsteel, sheet metal, plate and coatedsteel. Low spatter level. Handles poorfit-up well.

ADVANTAGE LINCOLN

• NR-212 is an extremely versatilewire. Weld in any position, on awide range of materials includingcoated steel. Not recommended forvertical up.

• A good choice when poor fitup is anissue.

• Produces quality welds in moderatewind conditions with no tenting.

• Self-shielded, flux-cored. No needfor external gas or flux.

Yield Strength Tensile Strength Elongationpsi (MPa) psi (MPa) (%)

Requirements 58,000 (400) 70,000 - 90,000 20AWS E71TG-G min. (480 - 620) min. min.

Test Results67,500 (465) 86,200 (594) 27Typical NR-212

TYPICAL APPLICATIONS

• Single or multiple pass, all positionwelding on materials .045” (1.1mm)and thicker.

• Can be used on weathering steelswhere a color match is important.

• Structural fabrication where no seis-mic requirements are present.

• Short assembly welds.

• Coated steel welds.

• Robotic applications.

• Our quality driven manufacturingsystem — certified to ISO 9002 —and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arc char-acteristics and superior feedability.

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

INNERSHIELD NR-212 AWS A5.29-98: E71TG-G

CONFORMANCE

AWS A5.29-98: E71TG-GASME SFA-5.29: E71TG-G

WELDING POSITIONS

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29

Diameter 10 Lb. 14 Lb. 25 Lb. 50 Lb.Inches (mm) Spool Coil Readi-Reel Coil

.045 (1.1) ED026090 ED026091

.068 (1.7) ED027803 ED0268595/64 (2.0) ED027794 ED026860 ED026858

DIAMETERS / PACKAGING

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Page 17: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

17

INNERSHIELD NR-212 AWS A5.29-98: E71TG-G

%C %Mn* %P %S %Si* %Al* %Ni* %Cr* %Mo* %V*

Requirements

AWS E71TG-GReport 1.75 .03 .03 .80 1.8 .50 .30 .20 .10Only min. max. max. min. min. min. min. min. min.

Test Results .10 .97 .007 .003 .31 1.52 1.10 .03 .01 <.01

DEPOSIT COMPOSITION

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

55 (1.4) 14 75 1.3 (0.6) 1.1 (0.5) 84.045” 70 (1.8) 15 90 1.6 (0.7) 1.4 (0.6) 87DC- 90 (2.3) 16 115 2.1 (0.9) 1.8 (0.8) 85

3/8” (10mm) 110 (2.8) 17 135 2.6 (1.2) 2.2 (1.0) 84.393 lbs/1000” 130 (3.3) 18 155 3.1 (1.4) 2.6 (1.2) 83

150 (3.8) 19 170 3.5 (1.6) 3.0 (1.4) 85

60 (1.5) 16 145 3.1 (1.4) 2.4 (1.1) 77.068” 75 (1.9) 18 180 3.8 (1.7) 3.2 (1.4) 84DC- 90 (2.3) 19 200 4.5 (2.0) 3.8 (1.7) 84

3/4” (19mm) 120 (3.0) 20 230 6.0 (2.7) 5.2 (2.3) 86.820 lbs/1000” 150 (3.8) 21 255 7.4 (3.3) 6.4 (2.9) 86

175 (4.4) 22 275 8.7 (3.9) 7.5 (3.4) 86

60 (1.5) 16 200 3.8 (1.7) 3.3 (1.5) 865/64” 75 (1.9) 18 225 4.7 (2.1) 4.1 (1.8) 87DC- 90 (2.3) 19 245 5.7 (2.6) 5.0 (2.3) 87

3/4” (19mm) 110 (2.8) 20 275 7.1 (3.2) 6.2 (2.8) 871.064 lbs/1000” 130 (3.3) 21 300 8.3 (3.7) 7.3 (3.3) 87

150 (3.8) 22 325 9.6 (4.3) 8.4 (3.8) 87

TYPICAL OPERATING PROCEDURES

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

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NOTE: In order to meet the alloy requirements of the G group, the weld deposit needs to havethe minimum, as specified in the table, of only one of the elements marked with an asterisk.

This electrode, and others of the same AWS classification, are not required to deposit weldmetal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. Itshould not be used in applications where minimum specified CVN properties are required.Typical applications where minimum specified CVN properties are required include, but arenot restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of thisproduct is responsible for determining whether minimum CVN properties are required forthe specific application.

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18

Charpy V-NotchYield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness

psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @-40°F (-40°C) Rockwell B

Requirements 58,000 (400) 70,000 (480) 22 Not 20 (27)AWS E71T-8 min. min. min. Specified min.

58,000 (400) 70,000 (480) 22 Not 20 (27)—AWS E71T-8J

min. min. min. Specified min.

Test Results60,000 - 65,000 72,000 - 80,000

28 - 3150 - 200 66

82 - 92(414 - 448) (496 - 552) (68 - 271) (90)

Diameter (1) 14 Lb 22 Lbmm (Inches) Coil Readi-Reel®

1.7 (.068) ED0250402.0 (5/64) ED021604

Great for all-position (including verticaldown) single and multiple passwelding with mild steel and some lowalloy steels. Handles poor fit-up onheavy wall tubes and gaps up to 3/8”(9.5mm) with 1/4” (6.4mm) offset.Excellent Charpy V-Notch properties.

• Our quality driven manufacturingsystem – certified to ISO 9002 – andour exceptionally high grade rawmaterials mean every coil ofInnershield delivers great arc char-acteristics and superior feedability.

TYPICAL APPLICATIONS• General plate fabrication, including

bridge construction, hull plate andstiffener welding on ships andbarges.

• Fabrication of storage tanks.

• Structural fabrication, includingapplications involving seismicrequirements.

ADVANTAGE LINCOLN

• Fast freezing slag system facilitatesall position welding, includingvertical down.

• Handles poor fit-up on heavy walltubes. Gaps up to 3/8” (9.5 mm)with 1/4” (6.35 mm) offset areweldable.

• Makes root beads in groove weldswithout backup bars.

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

1G 2F

4G

2G

3G ➔

5G➔

3G➔

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

(1) Manufactured in metric diameter, U.S. customary size approximate.

INNERSHIELD NR-203MP AWS A5:20-95: E71T-8J

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20

CONFORMANCE

AWS A5.20-95: E71T-8JASME SFA-5.20: E71T-8JABS: 3SA-3YSAH15Lloyd’s: 3S-3YH15DNV: III YMSH15GL: 3YSH15BV: SA3YMHNK: KSW53NH10

WELDING POSITIONS

DIAMETERS / PACKAGING

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Page 19: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

19

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

.068” 70 (1.8) 16 145 3.3 (1.5) 2.3 (1.0) 69

DC-90 (2.3) 18 180 4.2 (1.9) 3.2 (1.5) 76

3/4” (19mm)120 (3.0) 20 225 5.6 (2.5) 4.3 (2.0) 76

.782 lbs/1000”140 (3.5) 21 255 6.4 (2.9) 4.8 (2.2) 75150 (3.8) 23 265 6.8 (3.1) 5.1 (2.3) 75

50 (1.3) 16 130 3.1 (1.4) 1.9 (0.9) 615/64” 70 (1.8) 18 180 4.3 (2.0) 2.9 (1.3) 67DC- 90 (2.3) 19 220 5.6 (2.5) 4.2 (1.9) 75

3/4” (19mm) 110 (2.8) 20 260 6.8 (3.1) 5.3 (2.4) 771.032 lbs/1000” 120 (3.0) 21 280 7.4 (3.4) 5.9 (2.7) 79

140 (3.6) 22 310 8.7 (3.9) 6.8 (3.1) 78

%C %Mn %P %S %Si %Al

Requirements

AWS E71T-8JReport 1.75 .03 .03 .60 1.8

only max. max. max. max. max.

Test Results .075 1.45 <.010 <.003 .33 .80

INNERSHIELD NR-203MP AWS A5:20-95: E71T-8J

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

The opacity of NR-203MP slag to x-ray is such that slag inclusions will normally appear lighter than the weld.Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids willnormally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailedinformation on welding techniques, procedure adjustments, and their effects on weld appearance and quality,request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”.

RADIOGRAPHIC GUIDELINES

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

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Page 20: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

20

Diameter 14 Lb 50 LbInches (mm) Coil Coil

5/64 (2.0) ED012385 ED012386

3/32 (2.4) ED012383 ED012384

Use for all-positions, including verticaldown. For single and multiple passwelding on mild steel and some lowalloy steels. Performs well inautomatic and semiautomaticapplications. Produces a nickelbearing weld deposit with CharpyV-Notch properties. Can weld gaps upto 3/8” (9.5 mm).

ADVANTAGE LINCOLN

• A good choice for use on weatheringsteels where color match isimportant.

• Handles poor fit-up in the vertical upposition. Welds gaps up to 3/8”(9.5mm).

• Produces a nickel alloyed welddeposit (.80 - 1.10%).

• Makes root beads in groove weldswithout backup bars.

1G 2F

4G

2G

5G ➔

3G➔

3G ➔Charpy V-Notch

Yield Strength Tensile Strength Elongation ft-lbs (Joules)psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @ -40ºF (-40ºC)

Requirements 58,000 min. 70,000 - 90,000 20 20 (27) NotAWS E71T8-Ni1 (400) (483 - 620) min. min. Specified

Test Results66,000 - 75,000 72,000 - 85,000 20 - 30 24 - 111 42 - 87

(455 - 517) (496 - 585) (33 - 151) (57 - 118)

Stress-Relieved 61,000 - 70,000 67,000 - 74,00027 - 30

70 - 99—

1 Hr @ 1150°F (621°C) (421 - 483) (462 - 510) (95 - 134)

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

TYPICAL APPLICATIONS

• Roundabout groove welds on heavywall tubular construction

• Offshore welding applications.

• Bridges and other outdoor structuralcomponents with weathering steel.

INNERSHIELD NR-203 NICKEL (1%) AWS A5.29-98: E71T8-Ni1

DIAMETERS / PACKAGING

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29

WELDING POSITIONS

CONFORMANCE

AWS A5.29-98: E71T8-Ni1ASME SFA-5.29: E71T8-Ni1ABS: 3SA-3YSA Lloyd’s: 3S-3YSH15DNV: III YMSH15

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21

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

50 (1.3) 16.5 145 3.0 (1.4) 2.3 (1.0) 765/64” 70 (1.8) 18.5 195 4.3 (2.0) 3.3 (1.5) 76DC- 90 (2.3) 19.5 240 5.5 (2.5) 4.3 (2.0) 78

3/4” (19mm) 110 (2.8) 20.5 275 6.7 (3.0) 5.3 (2.4) 791.015 lbs/1000” 120 (3.1) 21.5 290 7.3 (3.3) 5.8 (2.6) 79

140 (3.6) 22.5 310 8.5 (3.9) 6.9 (3.1) 81

3/32” 50 (1.3) 18.5 215 4.6 (2.1) 3.6 (1.6) 78

DC-70 (1.8) 19.5 260 6.4 (2.9) 5.1 (2.3) 79

3/4” (19mm)95 (2.4) 21.5 315 8.7 (3.9) 7.0 (3.2) 80

1.518 lbs/1000”110 (2.8) 22.5 345 10.0 (4.5) 8.1 (3.7) 81130 (3.3) 23.5 385 11.8 (5.4) 9.6 (4.4) 81

The opacity of NR-203 Nickel (1%) slag to x-ray is such that slag inclusions will normally appear lighter than the weld. Voids will normallyappear darker than the weld. When using gamma-radiography, slag inclusions and voids will normally appear darker than the weld.Improved x-ray film readability usually can be obtained by slight over-exposure at an excitation potential consistent with good x-raypractice, but not over 240 KV. For detailed information on welding techniques, procedure adjustments, and their effects on weld appear-ance and quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”.

%C %Mn %Ni %P %S %Si %Al %V %Cr %Mo

Requirements

AWS E71T8-Ni10.12 1.50 .80 - 0.03 0.03 0.80 1.8 0.05 0.15 0.35max. max. 1.10 max. max. max. max. max. max. max.

Test Results .081 1.17 .96 .006 .003 .27 .88 <.01 .03 .02

RADIOGRAPHIC GUIDELINES

INNERSHIELD NR-203 NICKEL (1%) AWS A5.29-98: E71T8-Ni1

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

This electrode has been tested in accordance with FEMA 353 - RecommendedSpecifications and Quality Assurance Guidelines for Steel Moment-Frame Construction forSeismic Applications and is capable of depositing weld metal that delivers minimum CVNproperties of 40 ft-lbs. at 70°F (95 Joules at 21°C)at low and high heat input levels. Asrequired by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20°F (27 Joulesat -29°C), when tested in accordance with AWS A5.20. This electrode will also deposit weldmetal that will meet the requirements for H16 as tested according to AWS A4.3FEMA 353 test certificates are available upon request.

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22

Diameter 14 Lb Inches (mm) Coil

5/64 (2.0) ED012310

Produces a nickel bearing welddeposit with good Charpy V-Notchproperties at low temperatures.Designed for single and multiple passwelding in automatic andsemiautomatic applications.

ADVANTAGE LINCOLN

• Produces a nickel alloyed welddeposit (0.40 - 1.10%).

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

TYPICAL APPLICATIONS

• Applications requiring good CTODproperties and Charpy V-Notchproperties.

• Offshore welding applications.

• Storage, pipe, transportation andother applications involving low tem-perature alloys.

• Roundabout groove welds on heavywall tubular construction.

• General plate fabrication includingbridges.

• Hull plate and stiffener welding onships and barges.

1G 2F

4G

2G

5G ➔

3G➔

3G ➔

Charpy V-NotchYield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness

psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @ -40ºF (-40ºC) Rockwell B

Requirements 50,000 min. 60,000 - 80,000 22 20 (27) Not—

AWS E61T8-K6 (345) (414 - 551) min. min. Required

Test Results58,000 71,000

2980 - 264 50 - 175

80(400) (489) (108 - 358) (68 - 237)

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours,as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

INNERSHIELD NR-203 NICKEL C AWS A5.29-98: E61T8-K6

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29

WELDING POSITIONS

CONFORMANCE

AWS A5.29-98: E61T8-K6ASME SFA5.29: E61T8-K6ABS: 3SALloyd’s: 3SH15DNV: III MS(H15)

DIAMETERS / PACKAGING

www.linconelectric.com

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23

The opacity of NR-203 Nickel C slag to x-ray is such that slag inclusions will normally appear lighter than the weld.Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions and voids will nor-mally appear darker than the weld. Improved x-ray film readability usually can be obtained by slight over-exposureat an excitation potential consistent with good x-ray practice, but not over 240 KV. For detailed information onwelding techniques, procedure adjustments, and their effects on weld appearance and quality, request publicationC3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”.

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

5/64” 50 (1.3) 16.5 120 3.2 (1.5) 2.1 (1.0) 66DC- 70 (1.8) 17.5 170 4.5 (2.0) 3.2 (1.5) 71

3/4” (19mm) 90 (2.3) 19.5 210 5.8 (2.6) 4.3 (2.0) 741.062 lbs/1000” 110 (2.8) 20.5 240 7.0 (3.2) 5.4 (2.4) 77

%C %Mn %P %S %Si %Al %V %Ni %Cr %Mo

Requirements

AWS E61T8-K60.15 .50 - .03 .03 .80 1.8 .05 .40 - .20 .15max. 1.50 max. max. max. max. max. 1.00 max. max.

Test Results .058 .83 .004 <.003 .05 .73 <.01 .57 .08 <.01

RADIOGRAPHIC GUIDELINES

INNERSHIELD NR-203 NICKEL C AWS A5.29-98: E61T8-K6

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

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24

Similar to NR-203 Nickel C, but withincreased strength to join higherstrength steels. Handles poor fit-upin the vertical-up position and weldsgaps up to 1/4” (6.4 mm) with offsetsup to 1/4” (6.4 mm).

WELDING POSITIONS

TYPICAL APPLICATIONS

• Applications requiring good CharpyV-Notch properties.

• Roundabout groove welds on heavywall tubular construction.

• Offshore welding applications.

• Structural fabrication, includingthose with seismic requirements(1).

• General plate fabrication includingbridges.

• Hull plate and stiffener welding onships and barges.

1G 2F

4G

2G

5G ➔

3G➔

Charpy V-NotchYield Strength Tensile Strength Elongation ft-lbs (Joules)

psi (MPa) psi (MPa) (%) @ -20°F (-29°C)

Requirements 58,000 min. 70,000 - 90,000 20 20 min.AWS E71T8-K2 (400) (490 - 620) min. (27)

Test Results61,000 - 72,000 72,000 - 84,000

22 - 30102 - 212

(421 - 496) (496 - 579) (137 - 285)

Diameter 14 Lb.Inches (mm) Coil

5/64 (2.0) ED020227

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

ADVANTAGE LINCOLN

• A good choice for weldingweathering steels.

• Handles poor fit-up in the vertical upposition. Successfully welds gapsup to 1/4” with offsets up to 1/4”.

• Produces a nickel alloyed welddeposit (1.0 - 2.0%).

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

3G ➔

INNERSHIELD NR-203 Ni C Plus AWS A5.29-98: E71T8-K2

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29

DIAMETERS / PACKAGING

CONFORMANCE

AWS A5.29-98: E71T8-K2ASME A5.29: E71T8-K2

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

www.linconelectric.com

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25

The opacity of NR-203 Ni C Plus slag to x-ray is such that slag inclusions will normally appear lighter than theweld. Voids will normally appear darker than the weld. When using gamma-radiography, slag inclusions andvoids will normally appear darker than the weld. Improved x-ray film readability usually can be obtained byslight over-exposure at an excitation potential consistent with good x-ray practice, but not over 240 KV. Fordetailed information on welding techniques, procedure adjustments, and their effects on weld appearanceand quality, request publication C3.2400 “Innershield Electrode - Semiautomatic Production Welding Guide”.

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

5/64” 50 (1.3) 16.5 115 3.2 (1.5) 2.3 (1.0) 72DC- 70 (1.8) 17.5 170 4.5 (2.0) 3.3 (1.5) 73

3/4” (19mm) 90 (2.3) 19.5 210 5.8 (2.6) 4.4 (2.0) 761.091 lbs/1000” 110 (2.8) 20.5 245 7.0 (3.2) 5.5 (2.5) 79

%C %Mn %P %S %Si %Al %V %Ni %Cr %Mo

Requirements

AWS E71T8-K20.15 0.5 - 0.03 0.03 0.80 1.8 0.05 1.00 - 0.15 0.35max. 1.75 max. max. max. max. max. 2.00 max. max.

Test Results .05 .85 .009 <.003 .07 1.08 <.01 1.27 .14 .02

RADIOGRAPHIC GUIDELINES

INNERSHIELD NR-203 Ni C Plus AWS A5.29-98: E71T8-K2

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

Page 26: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

Seismic Welding ProductsHermetically Sealed Package T2 Lot Controlled and Tested

33 Lb Steel 33 Lb SteelDiameter 13.5 Lb 22 Lb 50 Lb 13.5 Lb Coil Spool 13.5 Lb Coil SpoolInches (mm) Coil Readi-Reel Coil (Sealed Pail) (Foil Bag) (Sealed Pail) (Foil Bag)

.068 (1.7) ED012518 ED012519 ED030003 ED030371 ED030381 ED030382

.072 (1.8) ED012522 ED012521 ED012523 ED030232 ED030372 ED030383 ED0303845/64 (2.0) ED012525 ED012524 ED012526

DIAMETERS / PACKAGING

26

High deposition rate out-of-positionwelding. Designed for single andmultiple pass welding of 3/16”(4.8mm) and heavier mild steel, aswell as some low alloy steels.Self-peeling slag. Excellent CharpyV-Notch properties.

WELDING POSITIONS

Charpy V-NotchYield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness

psi (MPa) psi (MPa) (%) @ -20°F (-29°C) Rockwell B

Requirements 58,000 (400) 70,000 (480) 22 20—

AWS E71T-8 min. min. min. (27)

Test Results 60,000 - 74,000 72,000 - 87,000 22 - 30 20 - 69 88-90

(414 - 510) (496 - 600) (27 - 94)

1G 2F

4G

2G

5G ➔3G ➔

TYPICAL APPLICATIONS

• Structural fabrication, includingthose subject to seismic require-ments(1).

• General plate fabrication includingbridges.

• Hull plate and stiffener welding onships and barges.

• Machinery parts, tanks, hoppers,racks and scaffolding.

ADVANTAGE LINCOLN

• Fast freezing slag system supportshigh deposition rates onout-of-position welding.

• Self peeling slag.

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits isdependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

INNERSHIELD NR-232 AWS A5.20-95: E71T-8

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20

CONFORMANCEAWS A5.20-95: E71T-8ASME SFA5.20: E71T-8ABS: 3SA-3YSAHLloyd’s: 3S-3YSH15DNV: III YMSH15G.L.: 3YSH10N.K.: KSW 53NH10MIL Spec: MIL-71T-8ASB.V.: SA3YMH

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

www.linconelectric.com

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27

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

110 (2.7) 19 195 5.0 (2.3) 3.9 (1.8) 78

.068” 130 (3.3) 20 225 6.2 (2.8) 4.6 (2.0) 74

DC- 150 (3.8) 20 250 7.1 (3.2) 5.3 (2.4) 75

1/2-1” (12-25mm) 170 (4.3) 21 270 7.8 (3.5) 6.1 (2.8) 78

.755 lbs/1000” 195 (5.0) 23.5 300 9.4 (4.3) 7.0 (3.2) 74250 (6.4) 23.5 350 11.8 (5.4) 9.0 (4.0) 76320 (7.4) 26 400 15.2 (6.9) 11.4 (5.2) 75

80 (2.0) 17 130 4.0 (1.8) 3.3 (1.5) 83.072” 140 (3.6) 19.5 225 6.8 (3.1) 5.5 (2.5) 81DC- 155 (3.9) 20.5 240 7.2 (3.3) 6.0 (2.7) 83

1/2-1” (12-25mm) 170 (4.3) 21.5 255 8.0 (3.6) 6.5 (2.9) 81.778 lbs/1000” 250 (6.4) 23 315 11.7 (5.3) 9.6 (4.3) 82

290 (7.4) 24 350 13.6 (6.2) 11.0 (5.0) 81

60 (1.5) 16.5 145 3.7 (1.7) 2.7 (1.2) 735/64”115 (2.9) 19.5 260 7.0 (3.2) 5.5 (2.5) 78DC-120 (3.0) 19.5 270 7.3 (3.3) 5.7 (2.6) 781/2-1” (12-25mm)130 (3.3) 20.5 285 7.8 (3.5) 6.2 (2.8) 791.000 lbs/1000”180 (4.6) 22.5 365 10.9 (5.0) 8.7 (3.9) 80

%C %Mn %P %S %Si %Al

Requirements

AWS E71T-8Report 1.75 .03 .03 .60 1.8

only max. max. max. max. max.

Test Results .17 .72 .007 .003 .31 .71

INNERSHIELD NR-232 AWS A5.20-95: E71T-8

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

This electrode has been tested in accordance with FEMA 353 - RecommendedSpecifications and Quality Assurance Guidelines for Steel Moment-Frame Construction forSeismic Applications and is capable of depositing weld metal that delivers minimum CVNproperties of 40 ft-lbs. at 70°F (95 Joules at 21°C)at low and high heat input levels. Asrequired by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20°F (27 Joulesat -29°C), when tested in accordance with AWS A5.20. This electrode will also deposit weldmetal that will meet the requirements for H16 as tested according to AWS A4.3FEMA 353 test certificates are available upon request.

Page 28: Innershield Wires Product Catalog (pdf) · 2020-03-20 · drilling rigs, and other outside welding applications where winds are a factor. •Shielding, slagging and deoxidizing materials

Seismic Welding ProductsHermetically Sealed Package T2 lot Controlled and Tested

Diameter 22 Lb 50 Lb 22 Lb Readi-Reel 50 Lb Coil 22 Lb Readi-Reel 50 Lb CoilInches (mm) Readi-Reel Coil (Foil Bag) (Foil Bag) (Foil Bag) (Foil Bag)

5/64 (2.0) ED028696 (2) (2) (2) (2)3/32 (2.4) ED012593 ED030373 ED030005 ED030385 ED030386

28

Charpy V-NotchYield Strength Tensile Strength Elongation ft-lbs (Joules)

psi (MPa) psi (MPa) (%) @ 0°F (-18°C) @ -20°F (-29°C)

Requirements 58,000 (400) 70,000 (480) 22—

20 (27)AWS E70T-6 min. min. min. min.

Test Results 62,000 - 76,000 72,000 - 89,000 23 - 32 21 - 54 21 - 35As Welded (427 - 524) (496 - 614) (28 - 73) (28 - 47)

Stress Relieved 54,000 - 62,000 71,000 - 84,000 28 - 37 34 - 60 20 - 561 Hr @ 1150°F (621°C) (372 - 427) (489 - 579) (46 - 81) (27 - 76)

1G 2F 2G

Great for downhand welding applica-tions where high deposition rates andCharpy V-Notch properties aredesired. Designed for use with mildsteel and some low alloy steels forsingle and multiple pass, automaticand semiautomatic welding. Excellentoperator appeal.

ADVANTAGE LINCOLN

• A great choice when highdeposition rates and goodpenetration are desired.

• Low spatter.

• Welds well on lightly rusted orprimed plate.

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

(1)The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

TYPICAL APPLICATIONS

• Structural fabrication, includingthose subject to seismic require-ments(1).

• General plate fabrication includingbridges and offshore rigs.

• Shipyards.

• Stiffener welding on ships andbarges.

• Welding over tack welds made withstick electrodes.

INNERSHIELD NR-305 AWS A5.20-95: E70T-6

DIAMETERS / PACKAGING

WELDING POSITIONS

CONFORMANCE

AWS A5.20-95: E70T-6ASME SFA5.20: E70T-6ABS: 2SA, 2YSA

• Our quality driven manufacturingsystem – certified to ISO 9002 – andour exceptionally high grade rawmaterials mean every coil ofInnershield delivers great arc char-acteristics and superior feedability.

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20

www.linconelectric.com

(2)5/64 in. NR305 is not recommended for seismic welding applications.

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29

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

5/64” 200 (5.1) 22 385 12.8 (5.8) 10.0 (4.5) 78DC+ 250 (6.4) 25 430 16.0 (7.2) 13.0 (5.8) 81

7/8” to 1-3/4” 350 (8.8) 30 450 22.5 (10.2) 18.8 (8.5) 83(22- 44 mm) 450 (11.4) 32 545 28.9 (13.1) 24.5 (11.1) 84

1.07 lbs/1000”

3/32” 160 (4.1) 22 330 13.3 (6.0) 11.0 (5.0) 82DC+ 240 (6.1) 25 425 20.0 (9.1) 16.7 (7.6) 83

2” (51mm) 300 (7.6) 28 475 25.0 (11.3) 21.0 (9.5) 841.39 lbs/1000” 400 (10.2) 34 525 33.4 (15.2) 28.0 (12.7) 83

%C %Mn %P %S %Si %Al

Requirements

AWS E70T-6Report 1.75 .03 .03 .60 1.80Only max. max. max. max. max.

Test Results3/32” (2.0 mm) .08 1.26 .012 .005 .23 1.195/64” (2.4 mm) .08 .60 .006 .006 .20 .73

INNERSHIELD NR-305 AWS A5.20-95: E70T-6

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

This electrode has been tested in accordance with FEMA 353 - RecommendedSpecifications and Quality Assurance Guidelines for Steel Moment-Frame Construction forSeismic Applications and is capable of depositing weld metal that delivers minimum CVNproperties of 40 ft-lbs. at 70°F (95 Joules at 21°C)at low and high heat input levels. Asrequired by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20°F (27 Joulesat -29°C), when tested in accordance with AWS A5.20. This electrode will also deposit weldmetal that will meet the requirements for H16 as tested according to AWS A4.3FEMA 353 test certificates are available upon request.

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30

600 Lb. 600 Lb.Diameter 14 Lb. 22 Lb. 50 Lb. Speed-Feed Speed-FeedInches (mm) Coil Readi-Reel Coil Reel Drum

5/64 (2.0) ED014464 ED014515 ED014459

3/32 (2.4) ED012629 ED012628

7/64 (2.8) ED012632 ED012633 ED012631

1G 2F 2G

Very high deposition rates and fasttravel speeds. Welds thicker mildsteels and some low alloy steels.Good bead shape and easy slagremoval.

TYPICAL APPLICATIONS

• Fillet, lap and butt welds on 1/8”(3.2mm) and thicker steels.

• Horizontal butt welds such ascolumn-to-column structural con-nections not subject to seismicrequirements.

• General fabrication and assemblywelding.

ADVANTAGE LINCOLN

• High deposition rates and fast travelspeeds.

• Smooth operation. Good beadshape.

• Deep penetration.

• Easy slag removal in deep grooves.

• Resists weld cracking on high sulfursteels.

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

INNERSHIELD NR-311 AWS A5.20-95: E70T-7

WELDING POSITIONS

CONFORMANCE

AWS A5.20-95: E70T-7ASME SFA-5.20: E70T-7ABS: E70T-7 per AWS A5.20-95

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

DIAMETERS / PACKAGING

Yield Strength Tensile Strength Elongation HardnessCondition psi (MPa) psi (MPa) (%) Rockwell B

Requirements 58,000 (400) 70,000 (480) 22—AWS E70T-7 min. min. min.

Test Results 60,000 - 66,000 82,000 - 90,00022 - 26 87 - 92(414 - 455) (565 - 620)

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificiallyaged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldmentgeometry, the metallurgical structure of the weld deposit and other factors.

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20

www.linconelectric.com

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31

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

5/64” 100 (2.5) 21 190 6.4 (2.9) 5.0 (2.3) 78DC- 160 (4.1) 25 275 10.3 (4.7) 8.0 (3.6) 78

1-1/4” (32mm) 240 (6.1) 26 355 15.4 (7.0) 12.4 (5.6) 801.07 lbs/1000” 300 (7.6) 28 410 19.3 (8.8) 15.8 (7.2) 82

3/32” 75 (1.9) 21 200 7.0 (3.2) 5.4 (2.5) 77

DC-135 (3.4) 24 300 13.1 (5.9) 10.2 (4.6) 78

1-1/2” (38mm)150 (3.8) 25 325 14.6 (6.6) 11.4 (5.2) 78

1.62 lbs/1000”210 (5.3) 27 400 20.4 (9.3) 16.5 (7.5) 81270 (6.9) 30 450 26.2 (11.9) 22.0 (10.0) 84

7/64” 100 (2.5) 23.5 325 12.0 (5.4) 10.0 (4.5) 83

DC-145 (3.7) 25.5 400 17.8 (8.1) 14.5 (6.6) 82

1-1/2” (38mm)175 (4.4) 27 450 21.5 (9.8) 18.0 (8.2) 83

2.05 lbs/1000”240 (6.1) 30.5 550 29.5 (13.4) 25.5 (11.6) 86300 (7.6) 33 625 36.9 (16.7) 33.0 (15.0) 89

%C %Mn %P %S %Si %Al

Requirements

AWS E70T-7Report 1.75 .03 .03 .60 1.8Only max. max. max. max. max.

Test Results .25 .50 .008 <.003 .10 1.46

INNERSHIELD NR-311 AWS A5.20-95: E70T-7

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

This electrode, and others of the same AWS classification, are not required to deposit weldmetal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. Itshould not be used in applications where minimum specified CVN properties are required.Typical applications where minimum specified CVN properties are required include, but arenot restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of thisproduct is responsible for determining whether minimum CVN properties are required forthe specific application.

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32 www.linconelectric.com

Diameter 22 Lb. 50 Lb.Inches (mm) Readi-Reel Coil

5/64 (2.0) ED0178193/32 (2.4) ED0178227/64 (2.8) ED017824

1G 2F 2G

Similar to NR-311, but with goodCharpy V-Notch properties. Highdeposition rates. Fast travel speeds.For single and multiple pass welding.

TYPICAL APPLICATIONS

• Fillet and lap welds.

• Horizontal butt welds such ascolumn-to-column structural con-nections.

• Deep groove welds.

• Square edge butt welds.

• Structural fabrication, includingapplications involving seismicrequirements.

ADVANTAGE LINCOLN

• High deposition rates and fast travelspeeds.

• Produces a nominal 1.5% Nickeldeposit for notch toughness.

• Color match on weathering steelapplications.

• Produces quality welds in moderatewind conditions with no tenting.

• Self-shielded, flux-cored. No needfor external gas or flux.

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

INNERSHIELD NR-311 Ni AWS A5.29-98: E70T7-K2

DIAMETERS / PACKAGING

WELDING POSITIONS

CONFORMANCE

AWS A5.29-98: E70T7-K2ASME SFA5.29: E70T7-K2Lloyd’s: 2S-2YSDNV: IIYMSGL: 2YSBV: SA2YMNKK: KSW 52 NH10

• Our quality driven manufacturingsystem – certified to ISO 9002 – andour exceptionally high grade rawmaterials mean every coil ofInnershield delivers great arc char-acteristics and superior feedability.

Charpy V-NotchYield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness

Condition psi (MPa) psi (MPa) (%) @ -20ºF (-29ºC) Rockwell B

Requirements 58,000 (400) 70,000 (482) 20 20 (27)—min. min. min. min. min.AWS E70T7-K2

Test Results 64,000 - 75,000 80,000 - 89,00022 - 31 20 - 50 (27 - 68) 87 - 92(441 - 517) (551 - 613)

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29

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33 www.linconelectric.com

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

5/64”100 (2.5) 22 170 5.5 (2.5) 3.9 (1.8) 70

DC-130 (3.3) 25 205 7.2 (3.3) 5.2 (2.4) 72

1” (25mm)160 (4.0) 26 235 8.8 (4.0) 6.5 (2.9) 73

0.930 lbs/1000”200 (5.0) 27 270 11.0 (5.0) 8.3 (3.8) 75240 (6.1) 28 295 13.3 (6.1) 10.0 (4.5) 75

75 (1.9) 21 200 6.2 (2.8) 4.2 (1.9) 673/32” 100 (2.5) 22 245 8.3 (3.8) 5.9 (2.7) 71DC- 125 (3.1) 24 285 10.4 (4.7) 7.5 (3.4) 72

1–1-1/2” (25-38mm) 150 (3.8) 26 330 12.5 (5.7) 9.1 (4.1) 721.39 lbs/1000” 175 (4.4) 27 365 14.5 (6.6) 10.8 (4.9) 74

200 (5.0) 28 390 16.6 (7.6) 12.3 (5.6) 74

7/64”100 (2.5) 23 310 11.4 (5.2) 8.4 (3.8) 73

DC-140 (3.5) 25 370 15.8 (7.2) 11.8 (5.4) 74

1–1-1/2” (25-38mm)170 (4.3) 27 430 19.5 (8.9) 14.5 (6.6) 74

1.89 lbs/1000”200 (5.0) 29 470 22.8 (10.4) 17.0 (7.7) 74240 (6.1) 30 520 27.2 (12.4) 20.4 (9.2) 75

%C %Mn %P %S %Si %Al %Ni %Mo %Cr %V

Requirements

AWS E70T7-K2.15

.50 - 1.75.03 .03 .80 1.80

1.00 - 2.00.35 .15 .05

max. max. max. max. max. max. max. max.

Test Results .06 1.23 .005 <.003 .20 1.24 1.28 <.01 .03 <.01

INNERSHIELD NR-311 Ni AWS A5.29-98: E70T7-K2

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

This electrode has been tested in accordance with FEMA 353 - RecommendedSpecifications and Quality Assurance Guidelines for Steel Moment-Frame Construction forSeismic Applications and is capable of depositing weld metal that delivers minimum CVNproperties of 40 ft-lbs. at 70°F (95 Joules at 21°C)at low and high heat input levels. Asrequired by the AWS classification, it meets a minimum CVN of 20 ft-lbs. at -20°F (27 Joulesat -29°C), when tested in accordance with AWS A5.20. This electrode will also deposit weldmetal that will meet the requirements for H16 as tested according to AWS A4.3FEMA 353 test certificates are available upon request.

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

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34

600 Lb.Diameter 14 Lb. 22 Lb. 50 Lb. Speed-FeedInches (mm) Coil Readi-Reel® Coil Drum

5/64 (2.0) ED012739 ED017905 ED0127403/32 (2.4) ED012736 ED012735.120 (3.0) ED012732 ED012731

1G 2F 2G

Extremely high deposition rate wiredesigned for automatic and semiauto-matic welding on mild steel and somelow alloy steels. Resistant to crackingon high sulfur steel and porosity onmildly rusty, oily or dirty plates. Soft,low penetrating arc.

WELDING POSITIONS

TYPICAL APPLICATIONS

• Structural fabrication where noseismic requirements exist.

• Machinery bases.

• Heavy equipment repair.

• Multiple pass fillet and lap welds.

• Corner welds and single pass buttwelds.

• Single pass 1/4 - 1/2”(6.4 - 12.7mm) fillet and lap welds.

ADVANTAGE LINCOLN

• High deposition rates for excellentproductivity.

• Resists porosity on mildly rusty, oilor dirty plate.

• Easy slag removal – even in deepgrooves.

• Resists cracking on high sulfur steel.

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

• Soft, low penetration arc.

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.20-95. A naturally aged tensile specimen maytake months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required forthe natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

INNERSHIELD NS-3M AWS A5.20-95: E70T-4

DIAMETERS / PACKAGING

CONFORMANCE

AWS A5.20-95: E70T-4ASME SFA-5.20: E70T-4ABS: E70T-4 per AWS A5.20-95

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

Yield Strength Tensile Strength Elongation Hardnesspsi (MPa) psi (MPa) (%) Rockwell B

Requirements 58,000 (400) 70,000 (480) 22—AWS E70T-4 min. min. min.

Test Results60,000 - 70,000 72,000 - 93,000 22 - 30 85 - 95

(414 - 483) (497 - 641)

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.20

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35

%C %Mn %P %S %Si %Al

Requirements

AWS E70T-4Report 1.75 .03 .03 .60 1.8Only max. max. max. max. max..

Test Results .25 .45 .006 <.003 .29 1.59

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout) Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

5/64” 200 (5.1) 30 280 12.2 (5.5) 10.1 (4.6) 83DC+ 240 (6.1) 31 315 14.8 (6.7) 12.1 (5.5) 82

2” (51mm) 260 (6.6) 31 330 16.0 (7.3) 13.2 (6.0) 831.03 lbs/1000” 300 (7.6) 32 350 18.6 (8.4) 15.2 (6.9) 82

3/32” 110 (2.8) 29 250 10.1 (4.6) 8.2 (3.7) 81

DC+ 150 (3.8) 30 300 14.0 (6.4) 11.7 (5.3) 84

2-3/4” (70mm) 185 (4.7) 31 350 17.4 (7.9) 14.6 (6.6) 84

1.53 lbs/1000” 230 (5.8) 32 400 21.6 (9.8) 18.3 (8.3) 85275 (7.0) 33 450 26.0 (11.8) 22.0 (10.0) 85

.120 140 (3.6) 29 380 19.8 (9.0) 15.5 (7.0) 78DC+ 175 (4.4) 30 450 24.6 (11.2) 20.0 (9.1) 81

2-3/4” (70mm) 200 (5.1) 31 500 28.0 (12.7) 23.2 (10.5) 832.34 lbs/1000” 225 (5.7) 32 550 31.4 (14.2) 26.2 (11.9) 83

.120 210 (5.3) 36 450 29.0 (13.2) 25.0 (11.3) 86DC+ 250 (6.4) 37 500 34.5 (15.6) 29.0 (13.2) 84

3-3/4” (95mm) 300 (7.6) 38 550 41.5 (18.8) 34.0 (15.4) 822.34 lbs/1000” 355 (9.0) 39 600 49.0 (22.2) 39.5 (18.0) 81

INNERSHIELD NS-3M AWS A5.20-95: E70T-4

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

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This electrode, and others of the same AWS classification, are not required to deposit weldmetal capable of delivering any minimum specified Charpy V-Notch (CVN ) properties. Itshould not be used in applications where minimum specified CVN properties are required.Typical applications where minimum specified CVN properties are required include, but arenot restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of thisproduct is responsible for determining whether minimum CVN properties are required forthe specific application.

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Diameter 14 Lb. Coil 14 Lb. CoilInches (mm) (56 Lb. Carton) (56 Lb. Pail)

NR-207.068 (1.7) ED0163125/64 (2.0) ED012437 ED012438

NR-207-H.068 (1.7) EDS195655/64 (2.0) EDS19568

36

Optimum performance on verticaldown, hot, fill and cap passes onstandard cross-country pipelines andarctic grade pipe. Excellent crackresistance and CTOD andCharpy V-Notch properties.Recommended API Pipe Grades X42through X70.

WELDING POSITIONS

TYPICAL APPLICATIONS

• Standard cross country pipelines.

• Arctic grade pipe.

DIFFUSIBLE HYDROGEN

• NR-207-H will deposit weldmaterial with diffusible hydrogenlevels of less than 8.0 ml/100g.

ADVANTAGE LINCOLN

• Use these wires instead of stick forimproved productivity on pipelineprojects.

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

INNERSHIELD NR-207 & NR-207-H AWS A5.29-98: E71T8-K6

CONFORMANCE

AWS A5.29-98: E71T8-K6ASME SFA5.29: E71T8-K6ABS: E71T8-K6DNV: IIIYMSH15BV: SA3YMHGL: 3YSH15

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

1G 2F

4G

2G

5G➔

3G➔

Charpy V-NotchYield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness

psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @-40°F (-40°C) Rockwell B

Requirements 58,000 (400) 70,000 - 90,000 20 20 (27) —

AWS E71T-K6 min. (483 - 620) min. min. --

Test Results58,000 - 64,000 75,000 - 80,000

20 - 33130 - 170 109

84 - 90(400 - 441) (517 - 551) (176 - 230) (147)

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, as permitted by AWS A5.29-98. A naturally aged tensile specimen may take months to achieve the specified properties. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

DIAMETERS / PACKAGING

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29

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37

%C %Mn %P %S %Si %Al %Ni %Cr %Mo %V

RequirementsAWS E71T8-K6

.15 .50- .03 .03 .80 1.80 .40- .20 .15 .05max. 1.50 max. max. max. max. 1.00 max. max. max.

Test Results .06 .94 .005 <.003 .26 1.07 .76 .02 .02 <.01

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

.068” 80 (2.0) 17.5 190 3.8 (1.7) 3.0 (1.3) 79DC- 105 (2.6) 18.5 230 5.0 (2.2) 4.0 (1.8) 80

3/4” (19mm) 120 (3.0) 19.5 245 5.7 (2.5) 4.5 (2.0) 790.078 lbs/1000” 145 (3.6) 21.5 275 6.8 (3.0) 5.5 (2.4) 81

170 (4.3) 21.5 295 8.0 (3.6) 6.4 (2.9) 80

5/64” 70 (1.7) 17.5 205 4.5 (2.0) 3.4 (1.5) 76

DC- 80 (2.0) 18.5 225 5.1 (2.3) 3.9 (1.7) 76

3/4” (19mm) 90 (2.2) 18.5 240 5.8 (2.6) 4.5 (2.0) 78

1.04 lbs/1000” 110 (2.7) 20.5 275 7.0 (3.1) 5.5 (2.4) 79130 (3.3) 20.5 300 8.3 (3.7) 6.5 (2.9) 78

INNERSHIELD NR-207 & NR-207-H AWS A5.29-98: E71T8-K6

DEPOSIT COMPOSITION

TYPICAL OPERATING PROCEDURES

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

www.linconelectric.com

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38

Diameter 14 Lb. CoilInches (mm) (56 Lb. Pail)

5/64 (2.0) ED023366

Similar to NR-207-H, but with higherstrength. Produces weld depositsexceeding 80,000 psi yield strengthwith excellent low temperatureimpacts. Recommended for API PipeGrade X80.

WELDING POSITIONS

TYPICAL APPLICATIONS

• Standard cross-country pipelines.

• Arctic-grade pipe.

DIFFUSIBLE HYDROGEN

• NR-208-H will deposit weldmaterial with diffusible hydrogenlevels of less than 8.0 ml/100g.

ADVANTAGE LINCOLN

• Use instead of stick for improvedproductivity on pipeline projects.

• Produces weld deposits exceeding80,000 psi yield strength.

• Self-shielded, flux-cored. No needfor external gas or flux.

• Produces quality welds in moderatewind conditions with no tenting.

INNERSHIELD NR-208-H AWS A5.29-98: E91T8-G

CONFORMANCE

AWS A5.29-98: E91T8-GASME: SFA-5.20: E91T8-G

1G 2F

4G

2G

5G➔

3G➔

• Our quality driven manufacturingsystem – certified to ISO 9002 –and our exceptionally high graderaw materials mean every coil ofInnershield delivers great arccharacteristics and superiorfeedability.

Charpy V-NotchYield Strength Tensile Strength Elongation ft-lbs (Joules) Hardness

psi (MPa) psi (MPa) (%) @ -20°F (-29°C) @-40°F (-40°C) Rockwell B

Requirements 78,000 (538) 90,000 - 110,000 17 Not Not AWS E91T8-G min. (620 - 758) min. Specified Specified --

Test Results81,000 - 86,000 94,000 - 99,000

25 - 2750 44

90 - 96(558 - 593) (648 - 682) (67) (59)

(1) The strength and elongation properties reported were obtained from a .505” tensile specimen artificially aged at 220°F (104°C) for 48 hours, aspermitted by AWS A5.20-95. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-95, paragraph A8.3. The time required for the natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

DIAMETERS / PACKAGING

MECHANICAL PROPERTIES(1) - As Welded per AWS A5.29

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39

%C %Mn* %P %S %Si* %Al* %Ni* %Cr* %Mo* %V*

RequirementsAWS E91T8-G

Report 1.75 .03 .03 .80 1.80 .50 .30 .20 .10only min. max. max. min. min. min. min. min. min.

Test Results .05 2.13 .011 <.002 .25 1.13 .79 .02 <.01 <.01

Wire, Polarity Wire Feed Arc Approx. Melt-Off DepositionElectrical Stickout Speed Voltage Current Rate Rate Efficiency

Wire Weight in/min (m/min) (volts) (amps) lbs/hr (kg/hr) lbs/hr (kg/hr) (%)

5/64” 70 (1.7) 16.5 195 4.0 (1.8) 3.2 (1.4) 81

DC- 80 (2.0) 17.5 220 4.6 (2.1) 3.9 (1.7) 84

3/4” (19mm) 90 (2.2) 18.5 235 5.4 (2.4) 4.5 (2.0) 84

1.04 lbs/1000” 110 (2.7) 19.5 270 6.5 (2.9) 5.5 (2.4) 85130 (3.3) 19.5 295 7.6 (3.5) 6.5 (2.9) 85

INNERSHIELD NR-208-H AWS A5.29-98: E91T8-G

TYPICAL OPERATING PROCEDURES

DEPOSIT COMPOSITION

NOTE: Above typical operating procedures are starting points and may be adjusted as required.

NOTE: In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum, as specifiedin the table, of only one of the elements marked with an asterisk.

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40

Innershield AWS/ ABS Lloyd’s DNV BV CWB/CSA GLWire ASME Grade Grade Grade Grade Grade Grade Military Other

NR-203 E61T8-K6 3SA 3SH15 IIIMSH15(2) JISNickel C

NR-1 E70T-3

NR-5 E70T-3

NS-3M E70T-4 E4802T-4-CH JIS

NR-305 E70T-6 2SA-2YSA E4802T-6-CH JIS

NR-311 E70T-7 E4802T-7-CH JIS

NR-131 E70T-10 JIS

NR-311 Ni E70T7-K2 2SA-2YSA 2S-2YS IIYMS SA2YM 2YS JIS, NKK

NR-202 E71T-7

NR-203MP E71T-8J 3SA-3YSAH15 3S-3YSH15 IIIYMSH15 SA3YMH E4801T-8-CH 3YSH15 JIS, NKK

NR-232 E71T-8 3SA-3YSAH15 3S-3YSH15 IIIYMSH15 SA3YMH E4801T-8-CH 3YSH10 MIL-71T-8AS JIS, TUV

NR-203 Ni E71T8-K2 4SA-4YSAH10 JISC Plus

NR-207 E71T8-K6 IIIYMSH15 SA3YMH E71T8-K6-H16 3YSH15 JIS, TUV,NKK

NR-207-H E71T8-K6 JIS, TUV

NR-203 E71T8-Ni1 3SA-3YSA 3S-3YSH15 IIIYMSH15 E71T8-Ni1-H16 3YSH15 JIS, TUVNickel 1%

NR-211-MP E71T-11 E4801T-11-CH JIS

NR-212 E71TG-G E71TG-G-CH JIS

NR-152 E71T-14 JIS

NR-208-H E91T8-G JIS, TUV

ABS: American Bureau of ShippingLloyd’s: Lloyd’s Register of ShippingDNV: Det Norske VeritasGL: Germanischer LloydBV: Bureau Veritas

(1) Approvals are updated periodically. Consult your local Lincoln district office for the latest Approval/Grade revision.(2) Tested at -40°F.

AGENCY APPROVALS (1)

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41

STORING INNERSHIELD ELECTRODES

In general, Innershield electrodes will produce weld depositswhich achieve hydrogen levels below 16 ml per 100 gramsdeposited metal. These products, like other products whichproduce deposits low in hydrogen, must be protected fromexposure to the atmosphere in order to maintain hydrogenlevels as low as possible, preventing rusting of the productand prevent porosity during welding. Accordingly, the follow-ing storage conditions are recommended for Innershieldelectrodes in their original, unopened boxes and plastic bags.

The recommended storage conditions are such that theymaintain storage conditions above the dew point to preventmoisture contamination on product.

For best results, electrode should be consumed as soon aspracticable. Properly store electrode may be kept up to threeyears from the date of manufacture. Consult your Lincolndistributor or sales representative if there is a question as towhen the electrode was made.

Once the electrode packaging is opened, Innershield elec-trodes can be subject to contamination from atmosphericmoisture. Care has been taken in the design of theseproducts to ensure that they are essentially resistant tomoisture pick-up; however, condensation of the moisturefrom the atmosphere onto the surface of the electrode can besufficient enough to degrade the product.

The following minimum precautions should be taken tosafeguard the product after opening the original package.Electrode should be used within approximately 1 week afteropening the original package. Opened electrodes should notbe exposed to damp moisture conditions or extremes intemperature and/or humidity where surface condensation canoccur. Electrodes mounted on wire feeders should beprotected against condensation. It is recommended that

electrode removed from its original packaging be placed inpoly bags (4 mil minimum thickness) when not in use.

Innershield electrodes will evidence high moisture levels in theform of gas tracks, higher spatter and porosity. Any rusty elec-trode should be discarded.

Innershield Products Used for Applications RequiringMore Restrictive Hydrogen Control (-H Electrodes)

The AWS specifications for flux-cored electrodes, AWS A5.20and A5.29, state that “Flux-cored arc welding is generallyconsidered to be a low hydrogen welding process”. To furtherclarify the issue, these specifications makes available optionalsupplemental designators for maximum diffusible hydrogenlevels of 4, 8 and 16 ml per 100 grams of deposited weldmetal.

Some Innershield products have been designed andmanufactured to produce weld deposits meeting morestringent diffusible hydrogen requirements. These electrodesare usually distinguished by an “H” added to the productname. These electrodes will remain relatively dry underrecommended storage conditions in their original, unopenedpackage or container.

For applications in which the weld metal hydrogen must becontrolled (usually H8 or lower), or where shipping and storageconditions are not controlled or known, only hermeticallysealed packaging is recommended. Innershield electrodes areavailable in hermetically sealed packages on a special orderbasis.

Once the package has been opened, the electrode should beused as soon as practicable.

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Customer Assistance Policy

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cut-ting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasersmay ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the bestinformation in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes noliability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitnessfor any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we alsocannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does theprovision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely withinthe control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect theresults obtained in applying this type of fabrication methods and service requirements.

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42 www.linconelectric.com

NOTES

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43 www.linconelectric.com

NOTES

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DISTRIBUTED BY:

LINCOLN NORTH AMERICADISTRICT SALES OFFICES

LATIN AMERICAMiami, Florida U.S.A. Phone: (305) 888-3203

EUROPEThe Netherlands Phone: 31 24 3522 911

RUSSIA, AFRICA & MIDDLE EASTCleveland, Ohio U.S.A.Phone: (216) 481-8100

ASIA PACIFICSingaporePhone: 65 276 0878

LINCOLN INTERNATIONAL HEADQUARTERS

HARRIS CALORIFIC DIVISION2345 Murphy Blvd., Gainesville, Georgia 30504 U.S.A.

Phone: 1-800-241-0804 • Fax: (770) 535-0544 • Web Site: www.harriscal.com

Cored Wire C3.2000 4/02Web Update 4/06

U.S.A.ALABAMABIRMINGHAM 35124-1156 (205) 988-8232MOBILE 36582-5209(251) 443-6524

ALASKAContact VANCOUVER, WA (360) 693-4712

ARIZONAPHOENIX 85260-1745(480) 348-2004

ARKANSASLITTLE ROCK 72032-4371(501) 764-0480

CALIFORNIAFRESNO 93722-3949(559) 276-0110LOS ANGELES 90670-2936(562) 906-7700SACRAMENTO 95819-3111(916) 452-1425SAN DIEGO 92065-4165(760) 787-1970SAN FRANCISCO 94551-4847(925) 443-9353

COLORADODENVER 80112-5115(303) 792-2418

CONNECTICUTNORTH HAVEN 06238-1090(860) 742-8887

FLORIDAJACKSONVILLE 32216-4634(904) 642-3177MIAMI 33178-1175(305) 888-3203ORLANDO 32714-1974(407) 788-8557TAMPA 33594(813) 477-5817

GEORGIAATLANTA 30076-4914(770) 475-0955SAVANNAH 31324-5180(912) 727-4286

HAWAIIContact LOS ANGELES, CA(562) 906-7700

IDAHOBOISE 83616-6646(208) 938-2302

ILLINOISCHICAGO 60527-5629(630) 920-1500PEORIA 60527-5629(630) 920-1500

INDIANAEVANSVILLE 47630(812) 454-3428FT. WAYNE 46825-5547(260) 484-4422SOUTH BEND 46561-9160(219) 674-5523INDIANAPOLIS 46250-5536(317) 845-8445

IOWACEDAR RAPIDS 52402-3160(319) 362-6804DAVENPORT 52806-1344(563) 386-6522DES MOINES 50265-6218(515) 963-1778

KANSASKANSAS CITY 66214-1625(913) 894-0888WICHITA 67037-9614(316) 788-7367

KENTUCKYLOUISVILLE 47112-7025(502) 727-7335

LOUISIANABATON ROUGE 70808-3150(225) 922-5151LAFAYETTE 70507-3126(337) 886-1090SHREVEPORT 75692-9313(318) 518-4099

MARYLANDBALTIMORE 21050-3067(443) 831-0416

MASSACHUSETTSBOSTON 01701-7726(508) 788-9353

MICHIGANDETROIT 48034-4005(248) 353-9680FLINT 48439-8728(810) 695-2627GRAND RAPIDS 49512-3924(616) 942-8780

MINNESOTAMINNEAPOLIS 55447-4743(763) 551-1990

MISSISSIPPIJACKSON 39212-9635(601) 372-7679

MISSOURIKANSAS CITY (KS) 66214-1625(913) 894-0888ST. LOUIS 63045(314) 291-5877SPRINGFIELD 65804(417) 841-2779

MONTANAContact VANCOUVER, WA(360) 693-4712

NEBRASKAOMAHA 68046-2826(402) 339-1809

NEW JERSEYEDISON 08837-3939(732) 225-2000

NEW MEXICOALBUQUERQUE 87008(505) 890-6347

NEW YORKALBANY 12304-4320 (518) 469-8222BUFFALO 14075-2520(716) 646-8414NEW YORK CITY (888) 269-6755SYRACUSE 13057-9313(315) 432-0281

NORTH CAROLINACHARLOTTE 28273-6200(704) 588-3251RALEIGH 27604-8456(919) 303-1972

OHIOAKRON 44236-4680(330) 342-8009CINCINNATI 45242-3706(513) 554-4440CLEVELAND 44117-2525(216) 383-2662COLUMBUS 43221-4073(614) 488-7913DAYTON 45458(937) 885-6964TOLEDO 43528-9483(419) 867-7284

OKLAHOMAOKLAHOMA CITY 73139-2432(405) 616-1751TULSA 74146-1622(918) 622-9353

PENNSYLVANIAPHILADELPHIA 19008-4310(610) 543-9462PITTSBURGH 15001-4800(724) 857-2750HARRISBURG 17104-1422(717) 213-9163

SOUTH CAROLINAGREENVILLE 29681-4724(864) 967-4157COLUMBIA 29209(803) 783-2851

SOUTH DAKOTASIOUX FALLS 57108-2609(605) 339-6522

TENNESSEEKNOXVILLE 37922-1736(865) 966-9648MEMPHIS 38115-5946(901) 683-6260NASHVILLE 37027(615) 236-1144TRI-CITIES 37659-5693(423) 753-8098

TEXASDALLAS 76051-7602(817) 329-9353HOUSTON 77060-3143(281) 847-9444SAN ANTONIO 78133-3502(830) 964-2421

UTAHMIDVALE 84047-3759(801) 233-9353

VIRGINIALEESBURG, VA 20175-3911Washington, D.C.(703) 904-7735DANVILLE(434) 489-3222HAMPTON ROADS 23693-4171(757) 870-5508

WASHINGTONVANCOUVER 98661-8023(360) 693-4712SPOKANE 99005-9637(509) 468-2770

WASHINGTON DCLEESBURG, VA 20175-3911(703) 904-7735

WEST VIRGINIACHARLESTON 25526-8864(304) 757-9862

WISCONSINGREEN BAY 54302-1829(920) 435-1012MILWAUKEE 53186-0403(262) 650-9364

CANADAALBERTACALGARY(403) 253-9600/(877) 600-WELDEDMONTON(780) 436-7385WINNIPEG(204) 488-6398

BRITISH COLUMBIAVANCOUVER(604) 945-7524

MARITIMESNEW BRUNSWICK(506) 849-4474

MANITOBAWINNIPEG(204) 488-6398

ONTARIOMISSISSAUGA(905) 565-5600TORONTO(416) 421-2600/(800) 268-0812

QUEBECMONTREAL(450) 654-3121