Top Banner
7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 1/25 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER YOGAVINOOTHON A/L VATHIVELLU BEKC B011210246 SUPERVISOR : DR. AHMAD ZAKI BIN HJ SHUKOR PANEL 1: DR.MARIAM BINTI MD GHAZALY PANEL 2: PN NUR MAISARAH BT MOHD SOBRAN 1
25

INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

Mar 04, 2016

Download

Documents

Machine controller system
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 1/25

INJECTION MOULDING PROTECTION

SYSTEM CONTROLLER

YOGAVINOOTHON A/L VATHIVELLU

BEKC

B011210246

SUPERVISOR : DR. AHMAD ZAKI BIN HJ SHUKOR 

PANEL 1: DR.MARIAM BINTI MD GHAZALY

PANEL 2: PN NUR MAISARAH BT MOHD SOBRAN

1

Page 2: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 2/25

MOTIVATION

P!"#$%" $" !& $'()*#!&# ++'+&# #) ,-,$" )-* $,+.

A& $&+%#$)& ')-$& '!%$&+ (*)-%+" (!"#$% %)'()&+&#".

C$+* *+')+" +!# ,*)' #+ $3-$ $% (*)-%+" $& #+

')-$& (!*#.

2

Page 3: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 3/25

PROBLEM STATEMENT

5+& #+ +!#+* $" ),, #+ )*7+*" ,)*+# #) #-*& ),, #+ %$+*

!& #$" %!-"+" #+ ++%#*$%$#8 9$ #) $&%*+!"+.

I, #+ %$+* )+"&# "-((8 %)) !#+* #) #+ '!%$&+ #+

')-$& $ 9+ !,,+%#+ !& $ $&%-* $ %)"# #) *+(!%+ $#.

5+& "8"#+' !+ (*)9+' !& "#)( #+ )*7+*" -&!9+ #)

+#+*'$&+ +#+* '!%$&+ $" )*7$& )* &)#. T$" $ %!-"+#+ !$8 (*)-%#$)& #) *+-%+.

3

Page 4: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 4/25

OBJECTIVE

T) +"$& ! "8"#+' #!# $ '!7+ #+ :

• H+!#+* "#)( +& #+ !#+* &)# %)) +&)- )* #+ !#+*

"#)(" ,)$& #) #+ '!%$&+• S+& !& +'!$ !+*# #) ')9$+ ()&+ $, #+ +!#+* "#)(

)(+*!#$&.

• C$+* #) "-# )& !,#+* 2 '$&-#+" #+ +!#+* $" ),,.

• B8(!"" "8"#+' #!# $ '!7+ ! "8"#+' #) *-& !" -"-! $,#$" &+ "8"#+' !+ (*)9+'.

4

Page 5: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 5/25

SCOPE 

A(($+ !# $&+%#$)& "+%#$)& $& #+ %)'(!&8

A(($+ 9+#++& #+ %$+* !& ')-&$& '!%$&+

R+3-$*+ 1; 1 '+#+* #) 9+ ,$;+ )& #+ !

A < (!"+ "-((8 ,)* #+ %$+* !& ,)* #+ +!#+* 

A "'!*#()&+ #) *+%+$+ #+ +'!$ !+*# ,*)' #+ "8"#+'

5

Page 6: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 6/25

PROJECT BACKGROUND

I&+%#$)& M)-$& P*)#+%#$)& S8"#+' C)&#*)+* $" ! "8"#+' #!#

%)&#*)" #+ +!#+* !& #+ %$+* #) (*)#+%# #+ $&+%#$)& ')-$&

'!%$&+.

I, &) !#+* ,) +#+%#+ +!#+* $ #-*&+ ),,.

I, #+ #+'(+*!#-*+ ), #+ !#+* $" )# #+ +!#+* $ #-*&+ ),,.

T$" "8"#+' %)&#*) #+ %$+* 98 "-##$& $# )& $, #+ +!#+* $"

),, ,)* ')*+ #!& #) '$&-#+".

I, #+ "8"#+' "-#" )& #+ +!#+* #+ A*-$&) "8"#+' $ "+& !&

+'!$ #) #+ +&$&++*".

6

Page 7: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 7/25

VIDEO O= THE PROJECT OVERVIE5

Playhere

7

Page 8: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 8/25

LITERATURE REVIE5

T!9+ %)'(!*$")&

), #+ )-*&!

8

Page 9: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 9/25

T!9+ %)'(!*$")&

), #+ )-*&!

9

LITERATURE REVIE5

Page 10: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 10/25

=IRST OBJECTIVE

C+%7 '!&-!8 #+ %$+* !& +!#+* $& ))

%)&$#$)&.

T+ +!#+* !& #+ %$+* !+ #) 9+ #-*& )& 98

'!&-!8 9-# )&8 #+ %$+* $ 9+ )(+*!#+.

T+ %$+* $ )(+*!#+ ,)* )&8 2 '$&-#+" !& $&

#!# -*!#$)& #+ ,) "$#% !& #+ #+*')"#!#

$ #-*& )&.

T$" $ '!7+ #+ +!#+* #) #-*& )& !& )(+*!#+

!" &)*'!.

I, #+ ,) "$#% )+" &)# +#+%# #+ !#+* ,)

)* #+ #+*')"#!# )+" &)# "+&"+ #+ "+#

#+'(+*!#-*+ #+ +!#+* $ ),, !& $ "+&# !&

+'!$ #) #+ +&$&++*".10

Page 11: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 11/25

HARD5ARE =OR

=IRST OBJECTIVE

THERMOSTAT

ARDUINO AND ETHERNET SHIELD

=LO5 S5ITCH

CONTACTOR 

THERMOCOUPLE

11

Page 12: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 12/25

SECOND OBJECTIVE =LO5

CHART

T$" "8"#+' $ )(+*!#+ )&8 $, #+ (*)#+%#$)&

"8"#+' !+ (*)9+'.

I, #+ "8"#+' !+ (*)9+' #+ (*)#+%#$)&

")- 9+ ),, 98 '!&-!8.

A,#+* #$" (*)%+"" #+ %$+* $

!-#)'!#$%!8 )& ,)* 2 '$&-#+" !& #$" 98(!""

"8"#+' ")- 9+ )& 98 '!&-!8.

A,#+* #$" (*)%+"" #+ %$+* !& #+ +!#+* $

)(+*!#+ $#)-# #+ (*)#+%#$)& "8"#+' -&#$ #+

 (*)#+%#$)& "8"#+' $" 9++& *+(!$*+.

12

Page 13: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 13/25

HARD5ARE =OR SECOND

OBJECTIVE

 T$'$& R+!8C$*%-$# B*+!7+* 

13

Page 14: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 14/25

MAIN CIRCUIT

T+ '!$& ()+* "-((8 $" %)&&+%#+ #)

#+ %)&#!%#)* !& #) #+ 98(!"" MCB.

C)&&+%# #+ "-((8 ,*)' #+ %)&#!%#)*!& #+ 98(!"" MCB #) #+ '!%$&+.

T+ &+-#*! (!*# $" #!7+& $*+%# ,*)' #+

'!$& &+-#*! !& %)&&+%#+ #) #+.

T+ '!$& %$*%-$# $" ,-8 %)&&+%#+.

H+!#+* M!$&

S-((8

C$+* M!$&

S-((8

H+!#+*" C$+*  14

Page 15: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 15/25

CONTROLLED CIRCUIT

15

Page 16: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 16/25

PRELIMINARY SIMULATION

RESULT

 NORMAL O== CONDITION16

Page 17: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 17/25

 NORMAL ON CONDITION17

PRELIMINARY SIMULATION

RESULT

Page 18: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 18/25

MAL=UNCTION O= =LO5 S5ITCH

18

PRELIMINARY SIMULATION

RESULT

Page 19: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 19/25

A=TER 2 MINUTES O= =LO5 S5ITCH MAL=UNCTION

19

PRELIMINARY SIMULATION

RESULT

Page 20: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 20/25

MAL=UNCTION O= THERMOSTAT

20

PRELIMINARY SIMULATION

RESULT

Page 21: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 21/25

A=TER 2 MINUTES O= THERMOSTAT MAL=UNCTION

21

PRELIMINARY SIMULATION

RESULT

Page 22: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 22/25

PRELIMINARY HARD5ARE

DRA5ING

22

Page 23: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 23/25

CONCLUSION AND

=UTURE 5ORK 

• A" ! %)&%-"$)& 9)# 1"#  !& 2&/  )9+%#$+ "$'-!#$)& 9++&

%!**$+ )-# $& #$" =YP 1.

• T+ !&!8"$" ,)* #+ +;(+%#+ +**)* !*+ $"%-""+.

• T+ #!"7 #!# $ 9+ %!**$+ )-# $& =YP 2 $" #) %*+!#+ ! ,-

!*!*+ "8"#+'.

23

Page 24: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 24/25

RE=ERENCES

1> O8+#-&$ ?D++)('+&# ), "'! $&+%#$)& ')-$& '!%$&+ ,)* ,)*'$& "'! (!"#$% !*#$%+" ,)* "'!@"%!+ $&-"#*$+" J)-*&! ), E&$&++*$& S%$+&%+ !& T+%&))8 2010>.

2> H$'!&"- A*)*! D$*+&*! P*!#!( S$& !& S-&$ K-'!* ?P!*!'+#*$% +,,+%# -*$& (!"#$% $&+%#$)&

')-$& (*)%+"" )& ()8(*)(8+&+ '!#+*$! I&#+*&!#$)&! J)-*&! ), S%$+&%+ T+%&))8 M!&!+'+&#

201>.

<> N$7 M$!'- M+!# S!*- K!'!*-$& !& A9- R!$' O#'!& ?M)+$& !& !&!8"$" ), $&+%#$)&

')-$& (*)%+"" (!*!'+#+*" ,)* (!"#$% +!* $&-"#*8 !(($%!#$)&.

FO&$&+.A!$!9+:##(://.$&!$.%)'/)-*&!"/$"*&/201<4> J-$ M$& L$!& !& P+$ J+& 5!&?S+,@+!*&$& %)&#*) ,)* $&+%#$)& ')-$& 9!"+ )& &+-*! &+#)*7"

)(#$'$!#$)& J)-*&! ), I&+%#$)& M)$& T+%&))8 2002>.

> R!"$ A.Y!! S.V. J)"$ N.K.K!'9+ ?R+%+&# M+#)" ,)* O(#$'$!#$)& ), P!"#$% I&+%#$)& M)$&

P*)%+"" I&#+*&!#$)&! J)-*&! ), S%$+&#$,$% !& E&$&++*$& R+"+!*% 2012>.

6> B.H M$& ?A "#-8 )& 3-!$#8 ')&$#)*$& ), $&+%#$)& ')-+ (!*#" J)-*&! ), M!#+*$!" P*)%+""$&

T+%&))8 200<>.

> 5+&@C$& C+& G)& L)-& =- P+$ H!) T!$ !& 5+$@J! D+&. P*)%+"" (!*!'+#+* )(#$'$!#$)& ,)* '$') (!"#$% $&+%#$)& ')-$& $! "),# %)'(-#$& D+(!*#'+&# ), M+%!&$%! E&$&++*$& M$&"$& U&$+*"$#8

), S%$+&%+ !& T+%&))8 2004>.

> K)& C.K. !& S'$# G.=. ?A %)'(-#!#$)&! "8"#+' ,)* (*)%+"" +"$& ), $&+%#$)& ')-$&

I&#+*&!#$)&! J)-*&! ), A!&%+ M!&-,!%#-*$& T+%&))8 1>.

> N$+9+ B.5. D*!(+* A.B !& 58"7 R.A. ?M)+*& '!&-,!%#-*$& (*)%+"" +&$&++*$& M%*!@H$ B))7

C)'(!&8 1>.

10> S$')&")& ?E&$&++*$& +!# #*!&",+* M%@G*!@H$ B))7 C)'(!&8 N+ Y)*7 1>.24

Page 25: INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

7/21/2019 INJECTION MOULDING PROTECTION SYSTEM CONTROLLER

http://slidepdf.com/reader/full/injection-moulding-protection-system-controller 25/25

THANK YOU

25