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Injection Molding Injection Molding By: Kimberlee Marsh By: Kimberlee Marsh
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Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Dec 20, 2015

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Page 1: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Injection MoldingInjection Molding

By: Kimberlee MarshBy: Kimberlee Marsh

Page 2: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Steps for Injection MoldingSteps for Injection Molding

ClampingClamping InjectionInjection CoolingCooling Mold-openingMold-opening EjectionEjection

Page 3: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

MaterialsMaterials

NylonNylon StyreneStyrene EthyleneEthylene

Page 4: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Pressure CalculationPressure Calculation

P=F/A

EX: 10^2 mold

200 ton machine

200/10 = 20 tons/in^2 = 40 ksi

Page 5: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

ComplicationsComplications

Burned or scorched partsBurned or scorched parts WarpageWarpage Surface imperfectionsSurface imperfections Incomplete cavity fillingIncomplete cavity filling

Page 6: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Advantages and Advantages and DisadvantagesDisadvantages

High ProductionHigh Production Tight TolerancingTight Tolerancing Low Labor CostsLow Labor Costs Minimal ScrapMinimal Scrap No Part FinishingNo Part Finishing

Expensive EquipmentExpensive Equipment Running CostsRunning Costs

Page 7: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

ReferencesReferences

-http://en.wikipedia.org/wiki/Injection_molding

-http://www.efunda.com/

-http://claymore.engineer.gvsu.edu/jackheod/manufact/manufact-213.html

Page 8: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Magnets & Magnets & ElectromagnetsElectromagnets

By: Jennifer HensleyBy: Jennifer Hensley

Page 9: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

History of MagnetsHistory of Magnets

The ancient Greeks and Chinese are credited as the first to find and use a naturally occurring iron ore -magnetite- attracts other materials containing iron.

When stones similar to magnetite, are freely suspended in the air they have a tendency to be in the north and south direction.

Page 10: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

SI UnitsSI Units

Magnetic field strength unit is the tesla

Unit of total Magnetic Flux is the weber

1 weber = 1 tesla flowing through 1 square meter

(For a magnetic flux density to equal 1 tesla, a force of 1 newton must

act on a wire of 1 meter in length, carrying 1 amp of current)

Page 11: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Materials Materials

Magnetic materials are attracted by a magnet, such as iron, steel, nickel, and cobalt (ability to become magnetized).

Nonmagnetic materials such as paper, wood, glass, or tin, which are not attracted by magnets, are considered nonmagnetic and cannot become magnetized.

Natural Magnets are magnetic stones such as those found by the ancient Greeks.

Page 12: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Permanent MagnetsPermanent Magnets

When a material is placed into a strong magnetic field and will begin to show a magnetic field of it's own, but also continue to show a magnetic field once removed from the original field.

All magnets have at least two poles one north pole and at one south pole.

Page 13: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

ElectromagnetsElectromagnets

The simplest form of an electromagnet, is a wire that has been coiled into one or more loops. This coil is known as a soleniod

If the wire is wrapped around a core it gives off a stronger field and the thicker the core also makes a stronger field

The more wraps of the wire gives greater magnetic force

Page 14: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Pros and ConsPros and Cons

Permanent magnets do not rely upon outside influences to generate their magnetic field.

Electromagnets rely upon electric current to generate a magnetic field, when the current increases, so does the field.

In applications where a variable magnetic field is not required, permanent magnets are generally superior.

Permanent magnets can be manufactured to produce stronger fields than any electromagnet of similar size.

Page 15: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

DemoDemo

Page 16: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

ReferencesReferences

http://http://en.wikipedia.orgen.wikipedia.org http://http://

ditc.missouri.edu/designTasks/electorMagnditc.missouri.edu/designTasks/electorMagnet/magElec.htmlet/magElec.html

http://http://education.jlab.orgeducation.jlab.org

Page 17: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

3D Model3D Model

Kimberlee MarshKimberlee Marsh

&&

Jennifer HensleyJennifer Hensley

Page 18: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Good VS. BadGood VS. Bad

Page 19: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Kim’s Blade FEAKim’s Blade FEA

Page 20: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Jennifer’s Button FEAJennifer’s Button FEA

Page 21: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Just for fun FEAJust for fun FEA

Page 22: Injection Molding By: Kimberlee Marsh. Steps for Injection Molding Clamping Clamping Injection Injection Cooling Cooling Mold-opening Mold-opening Ejection.

Any ?’s