Product Parts Information Model FA10i (Dwg. MHP2947) Save These Instructions Form MHD56400 Edition 1 October 2007 45878592 © 2007 Ingersoll Rand Company
Product PartsInformation
ModelFA10i
(Dwg. MHP2947)
Save These Instructions
Form MHD56400Edition 1October 200745878592© 2007 Ingersoll Rand Company
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand Factory ornearest Distributor.For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.Manuals can be downloaded from www.winchandhoistsolutions.com.The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate allwarranties.The original language of this manual is English.Refer all communications to the nearest Ingersoll Rand Office or Distributor.
Table 1: Product Information Manuals
Publication Part/Document Number Publication Part/Document Number
Product Safety Information Manual (Non-Man Rider) MHD56250 Product Maintenance Information Manual MHD56401
Product Information Manual MHD56399 Product Safety Information Manual (Man Rider) MHD56251
TABLE OF CONTENTS
Description Page No.
Parts Ordering Information ............................................................................3
Drum, Base And Reduction Gear Assembly Drawing .............................................4
Drum, Base And Reduction Gear Assembly Parts List ...........................................5
Drum and Siderail Parts List ...........................................................................6
Muffler Assembly Drawing And Parts List ..........................................................7
Shut-Off Valve Assembly Drawing and Parts List .................................................7
Motor Assembly Drawing ...............................................................................8
Motor Assembly Parts List ..............................................................................9
Reduction Gear Assembly Drawing .................................................................10
Reduction Gear Assembly Parts List ...............................................................11
Disc Brake Assembly Drawing ........................................................................12
Disc Brake Assembly Parts List ......................................................................13
Manual Band Brake (Optional) Assembly Drawing .............................................14
Manual Band Brake (Optional) Assembly Parts List ............................................15
Automatic Band Brake (Optional) Assembly Drawing .........................................16
Automatic Band Brake (Optional) Assembly Parts List .......................................17
Control Valve Assembly Drawing ....................................................................18
Control Valve Assembly Parts List ..................................................................19
Emergency Stop And Overload Control Valve Assembly Drawing ...........................20
Emergency Stop And Overload Control Valve Assembly Parts List ..........................21
Full Flow Remote Control Valve (Optional) Assembly Drawing And Parts List ...........22
Pendant Operated Overload (Optional) Assembly Drawing And Parts List ...............23
Pendant Operated Pilot Control Valve (Optional) Assembly Drawing .....................24
Pendant Operated Pilot Control Valve (Optional) Assembly Parts List ....................25
Remote Pendant (Optional) Assembly Drawings ...............................................26
Remote Pendant (Optional) Assembly Parts List ...............................................27
Limit Switch (Optional) Assembly Drawing ......................................................28
Limit Switch (Optional) Assembly Parts List ....................................................29
Brake Line Connections Assembly Drawings .....................................................30
Brake Line Connections Assembly Parts List .....................................................31
Drum Locking Pin (Optional) Assembly Drawing And Parts List ............................32
Press Roller Assembly Drawing ......................................................................34
Press Roller Assembly Parts List ....................................................................35
Underwind Reversing Manifold (Optional) Assembly Drawing And Parts List ...........36
Drum Guard Assembly Drawing ......................................................................38
Drum Guard Assembly Parts List ....................................................................39
Label Drawing And Parts List ........................................................................40
Accessories ...............................................................................................40
Air Preparation Assembly Drawing And Parts List ..............................................41
Construction Cage (Optional) Assembly Drawing And Parts List ...........................42
Warranty ...................................................................................................43
Dwg. Name Page No.
.
(Dwg. MHP2948) ..........................................................................................4
.
.
(Dwgs. MHP2949 and MHP2958) .....................................................................7
.
(Dwg. MHP1007) ..........................................................................................8
.
(Dwg. MHP0875) ........................................................................................10
.
(Dwg. MHP2944) ........................................................................................12
.
(Dwg. MHP0627) ........................................................................................14
.
(Dwg. MHP2329) ........................................................................................16
.
(Dwg. MHP2696) ........................................................................................18
.
(Dwg. MHP2697) ........................................................................................20
.
(Dwg. MHP2698) ........................................................................................22
(Dwg. MHP0698) ........................................................................................23
(Dwg. MHP2778) ........................................................................................24
.
(Dwgs. MHP2346 and MHP1677) ...................................................................26
.
(Dwg. MHP2677) ........................................................................................28
.
(Dwg. MHP2239) ........................................................................................30
.
(Dwg. MHP2675) ........................................................................................32
(Dwg. MHP2945) ........................................................................................34
.
(Dwg. MHP2939) ........................................................................................36
(Dwg. MHP2946) ........................................................................................38
.
(Dwg. MHP2947) ........................................................................................40
.
(Dwg. MHP2679) ........................................................................................41
(Dwg. MHP2045) ........................................................................................42
2 Form MHD56400 Edition 1
PARTS ORDERING INFORMATION
These products are designed and constructed to provide long, trouble-free service. Intime it may be necessary to order and install new parts to replace those that havebeen subjected to wear.
For your convenience and future reference, it is recommended that the followinginformation be recorded.
Model Number________________________________________________________
Serial Number________________________________________________________
Date Purchase________________________________________________________
When ordering replacement parts, please specify the following:1. Complete model number and serial number as it appears on the data (name) plate.2. Part number(s) and part description as shown in this manual.3. Quantity required.
The data (name) plate is located on the product.
NOTICE
• Continuing improvement and advancement of design may cause changes tothis equipment which are not included in this manual. Manuals areperiodically revised to incorporate changes. Always check the manual editionnumber on the front cover for the latest issue.
• Sections of this manual may not apply to your product.• Using other than genuine Ingersoll Rand replacement parts may invalidate
the warranty.
n Return Goods PolicyIngersoll Rand will not accept any returned goods for warranty or service unless priorarrangements have been made and written authorization has been provided from thelocation the goods were purchased.
Products that have been modified without Ingersoll Rand approval, mishandled oroverloaded will not be repaired or replaced under warranty. A printed copy of thewarranty that applies to this product is provided inside the back cover of this manual.
n Disposal
When the life of the product has expired, it is recommended thatit be disassembled, degreased and parts separated as tomaterials so that they may be recycled.
For additional information contact:
Ingersoll Rand2724 Sixth Avenue SouthSeattle, WA 98134 USAPhone: (206) 624-0466or (866) 273-3278Fax: (206) 624-6265 or Ingersoll RandDouai Operations529, Avenue Roger Salengro59450 Sin Le Noble, FrancePhone: (33) 03-27-93-08-08Fax: (33) 03-27-93-08-00
Form MHD56400 Edition 1 3
DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING
1
6
25
216
97
96
4847
5263
50
40
117
197
42194
306
582
193
192191
188
186
185
183
119
117
98
184
4341
39
62
38
4945
37
36
6413
14
15
33
(Dwg. MHP2948)
4 Form MHD56400 Edition 1
DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
1Disc Brake Assembly (includes items 1, 7 through12, and 15 through 31)
1 382-32456 64 Retainer Ring 1 51192
2 Capscrew (with disc brake) 8 71087100 96 Drum † 1 Note 1
• 5 ‘O’ Ring 1 51459
97
Wire Rope Anchor - 1-1/8 inch
1
382-33285
6 Motor Adapter 1 14227 Wire Rope Anchor - 7/8 and 1 inch 382-33286
• 13 ‘O’ Ring (Drive Shaft) 1 52537 Wire Rope Anchor - 3/4 inch 382-33287
14 Seal Sleeve 1 11711 98 Siderail 2 Note 1
• 15 ‘O’ Ring 1 51460 117 Washer 20 71343768
• 33 ‘O’ Ring 1 51458 119 Capscrew 8 71449912
36 Retainer Ring 1 52678 183 Pin, Dowel 12 53770
37 Bearing 1 50998184
Upright, Outboard † 1 382-33045
38 Retainer Ring 1 51761 Upright, Outboard † (with drum lock) 1 382-33045-L
39 Capscrew 24 71306450 185 Nameplate 1 71070643-R
40 Pin, Dowel 2 51468 186 Screw, Drive 4 71028849
41 Drum Shaft † 1 14167 188 Bearing 1 52534
42 Upright, Inboard † 1 382-32994 191 Bearing Retainer 1 382-33138
• 43 ‘O’ Ring 1 52536 192 Screw 4 50964
45 Retainer Ring 1 52541193
End Cover 1 382-32264
47 Reduction Gear Assembly 1 11626 End Cover (limit switch) 1 382-32265
48 Nut 18 50812 194 Lifting Lug † 2 382-33500
49 Coupling † 1 11901 197 Capcrew 12 45879939
50 Capscrew 18 53769 216 Motor Flange 1 K5B-502
52 Adapter † 1 28582 306 Washer 6 52914
62 Pin, Dowel 2 52334 582 Capscrew 6 71391080
63 Capscrew 18 71458194 - - - Spacer (no disc brake) 1 382-29940
• Recommended spare for one winch, 2 years of normal operation.
Note 1: Refer to “DRUM AND SIDERAIL PARTS LIST” on page 6.
† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Drum Shaft item (41) part number 14167 as part number 14167CH.
Certification Type Example Part Number To Order
ABS --- 14167CHA
DNV 14167CH ---
Form MHD56400 Edition 1 5
DRUM AND SIDERAIL PARTS LIST
Drum (Item 96) With Band Brake PartNumber Drum (Item 96) Without Band Brake ** Part
Number
Drum (24 inch) † 382-32503-5 Drum (24 inch) † 382-32504-5
Drum (30 inch) † 382-32503-6 Drum (30 inch) † 382-32504-6
Drum (36 inch) † 382-32503-7 Drum (36 inch) † 382-32504-7
Drum (40 inch) † 382-32503-8 Drum (40 inch) † 382-32504-8
Drum (50 inch) † 382-32503-9 Drum (50 inch) † 382-32504-9
Siderail (Item 98) With Brake Band PartNumber Siderail (Item 98) Without Brake Band Part
Number
Siderail (24 inch Drum) † 382-33080-5 Siderail (24 inch Drum) † 382-33079-5
Siderail (30 inch Drum) † 382-33080-6 Siderail (30 inch Drum) † 382-33079-6
Siderail (36 inch Drum) † 382-33080-7 Siderail (36 inch Drum) † 382-33079-7
Siderail (40 inch Drum) † 382-33080-8 Siderail (40 inch Drum) † 382-33079-8
Siderail (50 inch Drum) † 382-33080-9 Siderail (50 inch Drum) † 382-33079-9
** Contact your nearest Ingersoll-Rand distributor or the factory for additional replacement part information.
† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winchcold weather certification. Example: Order Drum (item 96) (24 inches long) part number 382-32503-5 as part number 382-32503-5CH or 382-32503-5CHA.
6 Form MHD56400 Edition 1
MUFFLER ASSEMBLY DRAWING AND PARTS LIST
165
169
171
170
177
163
174
(Dwg. MHP2949)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
163 Pipe Nipple 2 71311252
165 Reducer Bushing 1 71057459
167 Pipe Nipple * 1 71057467
169 Pipe Elbow 1 71057434
170 Muffler 1 50594
171 Pipe Nipple 1 Contact Factory
174 Muffler 1 52472
177 Pipe Elbow 1 54299
* Item not illustrated.
SHUT-OFF VALVE ASSEMBLY DRAWING AND PARTS LIST
958592
(Dwg. MHP2958)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
592 Ball Valve 1 71416911
958 Fitting, Nipple 1 71311252
Form MHD56400 Edition 1 7
MOTOR ASSEMBLY DRAWING
(Dwg. MHP1007)
8 Form MHD56400 Edition 1
MOTOR ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
199 Motor Assembly ** 1 K5B-550 229 Button Head Screw 5 K5B-541
3 Lockwasher 10 71268213 230 Oil Slinger 1 K5B-540
4 Capscrew 10 71268205 231 Crank Assembly 1 K5B-A516
200 Capscrew 20 52317 232 Sleeve 1 K5B-519
201 Cylinder 5 K5B-505 233 Bushing 1 K5B-511
202 Compression Ring 1 Set K5B550-KRING 234 Connecting Rod Ring 2 K5B-510
203 Wrist Pin 5 HU-514A 235 Lock Pin 1 HU-K520
204 Piston* 5 * 236 Cotter Pin 1 53456
205 Retainer Ring 10 902A45-632 237 Pin Nut 1 D02-394
206 Connecting Rod 5 K5B-509 240 Roll Pin 1 54257
207 Oil Ring 1 Set K5B550-KRING 243 Gasket 2 K5B-928
208 Plug 1 71263297 244 ‘O’ Ring 1 20A11CM248
209 Head Gasket 1 Set K5B-507-5 246 Grease Fitting 1 53095
210 Vent Cap Assembly 1 26604 247 Rotary Valve Housing 1 K5B-545
213 Eye Bolt 2 KU-888 250 Rotary Valve 1 K5B-526EQ-RS
214 Nameplate 1 K5B-301 251 Seal Ring 1 Pack K5B-607A
215 Drive Screw 1 Pack R4K-302-12 252 Bearing 1 50138
216 Mounting Flange 1 K5B-502 253 Capscrew 5 51471
217 Motor Housing 1 K5B-501A 254 Exhaust Flange 1 K5B-276M
218 Pipe Plug 2 54912 500 Valve Assembly 1 K5C2
226 Gasket 1 K5B-592-1 546 Gasket 1 Set 27115
227 Oil Seal 1 51873 549 Lockwasher 4 71376370
228 Crank Bearing 2 51066 551 Capscrew 4 71369276
* Parts not sold separately. Refer to Table 2 ‘Motor Assembly Kit List’ on page 9.
** Motor Assembly consists of items 3, 4, 200 through 260, and 546.
Table 2: Motor Assembly Kit List
ItemNo.
Descriptionof Part
TotalQty
PartNumber
• — Motor Gasket Kit (includes items 202, 207, 209, 226, 243, 244, 248 and 317) 1 26823
231 Crank Assembly (includes items 206 and 228 through 237) 1 K5B-A516
250 Rotary Valve Assembly (includes items 243, 251 and 252) 1 K5B-526EQ-RS
261 Piston Assembly (includes items 202 through 205 and item 207) 1 K5B-A513-50
• Recommended spare for one winch, 2 years of normal operation.
Note: Kit number K5B550-KRING consists of (5) Compression Rings item 202 and (5) Oil Rings item 207.
Form MHD56400 Edition 1 9
REDUCTION GEAR ASSEMBLY DRAWING
(Dwg. MHP0875)
10 Form MHD56400 Edition 1
REDUCTION GEAR ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
47Reduction Gear Assembly (includes items 400through 453)
1 11626 426 Cylinder Roller Bearing * 1 71308233
400 Seal Support 1 71419154 427 Retainer Ring 1 71308241
401 Capscrew 5 154-2522 428 Spacer* 1
Order Item 47402 Oil Seal 1 71308175 429 Sun Gear* 1
403 ‘O’ Ring 1 71308183 430 Planetary Assembly* 1
404 Spring Pin 3 154B2240 433 Sun Gear* 1
405 Support* 1 Order Item 47 434 ‘O’ Ring 2 Order Item 460
406 Plug 15 71068571 435 Retainer Ring 1 71068597
407 Bearing* 1 71308191 436 Ring Gear* 1 Order Item 47
408 ‘O’ Ring 2 71308209 437 Spring Pin 3 71106710
409 Ring Gear* 1
Order Item 47
438 Input Housing* 1
Order Item 47410 Planetary Support* 1 439 Capscrew* 12
412 Spring Pin* 6 440 Planetary Assembly* 1
413 Thrust Bearing* 6 442 ‘O’ Ring 2 Order Item 460
414 Roller Bearings* 240 443 Spring Pin 4 71068472
415 Planet Gears* 3 444 Ring Gear* 1
Order Item 47416 Roller Spacer* 3 445 Shaft* 1
417 Planet Gear Shaft* 3 446 End Cover* 1
418 Spacer* 1 447 Gasket 1 71308225
419 ‘O’ Ring 1 Order Item 460 448 Capscrew 8 154-2528
420 Retainer Ring* 1
Order Item 47
449 Thrust Plate 1 154-1711
422 Spacer* 2 450 Front Cover 1 154-1802
423 Spacer* 1 452 Capscrew 4 154-2576
424 Input Housing* 1 453 Adjusting Screw 1 154-2601
425 Capscrew 3 71419147
* Parts not sold separately.
Table 3: Reduction Gear Assembly Kit List
ItemNo.
Descriptionof Part
TotalQty
PartNumber
• 460 ‘O’ Ring Repair Kit (includes items 408, 434 and 442) 1 27353
• Recommended spare for one winch, 2 years of normal operation.
Form MHD56400 Edition 1 11
DISC BRAKE ASSEMBLY DRAWING
10
41
39
22
31
89
88
24
21
1617
38
7
2
3
6
12
15
85
23
87
86
30
29
8
9
11
19
(Dwg. MHP2944)
12 Form MHD56400 Edition 1
DISC BRAKE ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
1Disc Brake Assembly (includes items 1, 7 through12, and 15 through 31) †
1 382-32456 21 Brake Housing † 1 382-32457
2 Capscrew (with disc brake) 8 71087100 22 Fitting, Reducer Bushing 1 51803
3 Lockwasher 18 50181 • 23 Breather 1 51857
6 Motor Adapter 1 14227 24 Pipe Plug 2 51467
7 Input Shaft (with disc brake) † 1 11595 27 Tubing * 1 52520
8 Brake Reaction Plate 1 10597 28 Fitting, Nut * 2 55013
9 Spring 15 50751 29 Fitting, Vented 1 20770
10 Brake Piston 1 382-31002 30 Dump Valve 1 50276
• 11 Seal 1 71444822 31 Fitting, Nipple 1 50859
• 12 Seal 1 51462 38 Retainer Ring 1 51761
• 15 ‘O’ Ring 1 51458 85 Reaction Ring 1 382-32608
16 Friction Plate 7 71126874 86 Fitting, Tee 1 71063374
17 Drive Plate † 8 382-31004 87 Pressure Gauge 1 43806249
19 Geared Hub † 1 382-32459 88 Label, Low Pressure 1 71465942
20 Fitting, Sleeve * 2 55014 89 Rivet 2 71028849
• Recommended spare for one winch, 2 years of normal operation.
† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winchcold weather certification. Example: Order Input Shaft (item 7) part number 11595 as part number 11595CH or 11595CHA.
* Item not illustrated.
Certification Type Example Part Number To Order
ABS --- 11595CHA
DNV 11595CH ---
Form MHD56400 Edition 1 13
MANUAL BAND BRAKE (OPTIONAL) ASSEMBLY DRAWING
96
110
129
104105
111
109 112
108
113
114
128
106
125102 103
98
120
127
119
117
126
124123115122
98
116
117
118
(Dwg. MHP0627)
14 Form MHD56400 Edition 1
MANUAL BAND BRAKE (OPTIONAL) ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
100Manual Band Brake Assembly (includes items 104through 129)
1 382-33365 115 Locknut 4 71445316
96 Drum (for use with brake band) 1*
116 Capscrew 2 54221
98 Siderail 2 117 Washer 4 71343768
102 Nut 2Order item 109,
‘U’ Bolt118 Anchor † 1 12096
103 Lockwasher 2Order item 109,
‘U’ Bolt119 Capscrew 2 71449912
104 Handwheel † 1 12183 120 Nut 1 50159
105 Grease Fitting 1 51469 122 Plate 1 12084
106 Capscrew 2 71445407 123 Washer 4 71274815
108 Bracket 1 12203 124 Capscrew 4 71316533
109 ‘U’ Bolt (includes items 102 and 103) 1 52701 125 Washer 2 71055206
110 Nut 1 51775 126 Support 1 12094
111 Bearing 1 52707 127 Adjustment Screw 1 54424
112 Tube † 1 12204 • 128 Brake Band † 1 set 382-33363
113 Spring 1 52717 129 Handle 1 45875465
114 Brake Screw † 1 12182
• Recommended spare for one winch, 2 years of normal operation.
* Refer to “DRUM AND SIDERAIL PARTS LIST” on page 6.
† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch
cold weather certification. Example: Order Brake Band (item 128) part number 382-33363 as part number 382-33363CH or 382-33363CHA.
Certification Type Example Part Number To Order
ABS --- 382-33363CHA
DNV 382-33363CH ---
Form MHD56400 Edition 1 15
AUTOMATIC BAND BRAKE (OPTIONAL) ASSEMBLY DRAWING
25
32
3554 55
3456
5457
58
59
53
61 60
119
127
124
115122
44
6511667
44
46
51
118
74
73
68
69
70
71
101
101134
130
126
117
120123
117117
(Dwg. MHP2329)
16 Form MHD56400 Edition 1
AUTOMATIC BAND BRAKE (OPTIONAL) ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
139 Brake Band Assembly 1 382-33366 69 Fitting, Hose End 2 53954
25 Capscrew 2 50912 70 Fitting, Nipple 1 71009385
32 Washer 2 52915 71 Exhaust Valve 1 EV30-A
34 Lever Arm, Left Side † 1 28647 73 Fitting, Nipple 1 71107494
35 Spacer 2 28654 74 Bracket † 1 28675
44 Cotter Pin 4 50965 101 Breather 2 71385611
46 Pin † 1 28688 115 Locknut 4 71445316
51 Clevis † 1 28676 116 Capscrew 1 45878840
53 Bushing 1 71393128 117 Washer 5 71343768
54 Bushing 4 71392203 118 Anchor † 1 12096
55 Pivot Nut † 1 28644 119 Capscrew 2 71449912
56 Link Stud † 1 28643 120 Jam Nut 1 50159
57 Cotter Pin 2 50957 122 Plate 1 12084
58 Pin † 1 28655 123 Washer 4 71274815
• 59 Brake Band † 1 Set 382-33364 124 Capscrew 4 71316533
60 Nut 2 71418651 126 Support 1 12094
61 Lever Arm, Right Side † 1 28648 127 Adjustment Screw 1 54424
65 Pin † 1 28689 130 Nut 1 71393193
67 Capscrew 2 51010 134 Cylinder 1 71393151
68 Hose (bulk) 1 53245
• Recommended spare for one winch, 2 years of normal operation.
† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winchcold weather certification. Example: Order Brake Band item (59) part number 382-33364 as part number 382-33364CH.
Certification Type Example Part Number To Order
ABS --- 382-33364CHA
DNV 382-33364CH ---
Form MHD56400 Edition 1 17
CONTROL VALVE ASSEMBLY DRAWING
(Dwg. MHP2696)
18 Form MHD56400 Edition 1
CONTROL VALVE ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
900 Control Valve Assembly 1 K5C2-ELP 937 Spring 1 26966
89 Rivet 2 71028849 938 Buttonhead Screw 2 71394407
214 Plug 1 71263297 939 Seal Bracket (Note 2) 1 28733-S
901 Capscrew 9 71342034 940 Tag, No FA2B 1 71392757
902 Washer 8 71303408 941 ‘O’ Ring 1 71357198
903 Poppet Cover 1 26997 942 ‘O’ Ring 2 51651
904 Poppet Gasket 1 27064
943
Reverse Valve Kit (Normal)** 1 27925-SX
905 Poppet Spring 1 71351068 Reverse Valve (Reverse Bias)** 1 28002
906 Poppet Cap 1 28734 Reverse Valve (Unbiased) 1 ****
907 Poppet Seal 1 26991
944
Bushing (Normal)*** 1 26686
909 Washer, Tablock 1 71398051 Bushing (Reverse Bias)*** 1 27450
910 Pilot Valve Assembly 1 28696 Bushing (Unbiased) 1 ****
912 Plug 1 71267561 945 Dowel Pin 1 71146674
916 Ball 1 D10-280 946 Gasket Set 27115
917 Valve Housing 1 * 948 Label, Throttle Direction 1 71352777
918 Cover Gasket 1 26999 949 Washer 4 71413355
919 Piston Cover 1 26998 950 Plug 1 71366348
920 IR Pilot Valve Tool 1 28690 951 Capscrew 4 71431365
921 ‘O’ Ring 1 52537 955 Exhaust Flange 1 26691
922 Piston (Note 1) 1 28735-S 956 Fitting, Elbow 1 71367932
923 ‘O’ Ring 1 71355796 957 Fitting, Elbow 1 54299
924 Washer 2 71271985 958 Fitting, Nipple 2 71311252
925 Capscrew 2 71348338 959 Muffler 1 52472
930 Handle Assembly 1 27239-1 960 Label, Warning 1 71373229
935 Plug 1 71348965 962 Breather 1 51559
* Item 917 not sold separately, order item 900
** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased), and Bushing (Unbiased) contact factory for application.
Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.
Table 4: K5C2-X and K5C2-EX Control Valve Service Kits
ItemNo. Kit Description Total
Qty Part Number
• 780K5C2 Control Valve Service Kit, both standard and -E (includes items 96, 703, 713, 714, 722, 901, 902, 904, 907, 910,916, 918, 921, 923, 941, 942 and 946)
1 27240
782 Handle Assembly Kit (includes items 901, 902 and 930; 1 each) 1 27239
784 Reverse Valve Kit (includes items 943 and 956) 1 27925-SX
• 786 Overload Valve Service Kit † 1 27995-X
• 788 Emergency Stop Service Kit † 1 27994-X
789 Emergency Stop Kit (Optional Feature) † 1 28026
910 Pilot Valve Assembly Kit 1 28696
922 Piston Kit 1 28735-S
939 Seal Bracket Kit (includes items 901, 902, 924, 925, 935, 937-939, 941 and 942) 1 28733-S
• Recommended spare for one winch, 2 years of normal operation.
† Item not illustrated.
Form MHD56400 Edition 1 19
EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY DRAWING
935
906
956
912
910
917
711
703
707
706
705
704 703
702
701700
940
955902
721
722
916
901902903
904
905
907
948
724
901 909930 937
938
939
941
942
925
963
944
942
942
723
726
943
716
719
718
715
946
951
901
902
720
717
714
712
713
945
918919
902
901
922
923
921
960
924
Brake Fitting
920
89
949
214
(Dwg. MHP2697)
20 Form MHD56400 Edition 1
EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
908 Control Valve Assembly 1 K5C2-EXLP 918 Cover Gasket 1 26999
89 Rivet 2 71028849 919 Piston Cover 1 26998
214 Plug 1 71263297 920 IR Pilot Valve Tool 1 28690
700 Cap 1 27491 921 ‘O’ Ring 1 52537
701 Grommet 1 71365779 922 Piston (Note 1) 1 28735-S
702 Plunger 1 27490 923 ‘O’ Ring 1 71355796
703 ‘O’ Ring 6 71127039 924 Washer 2 71271985
704 Label, Stop 1 95790099 925 Capscrew 2 71348338
705 Button, E-Stop 1 71372601 930 Handle Assembly 1 27239-1
706 Adapter 1 27488 935 Plug 1 71348965
707 Plunger 1 27489 937 Spring 1 26966
711 Spring 1 71365787 938 Buttonhead Screw 2 71394407
712 Piston 1 27964 939 Seal Bracket (Note 2) 1 28733-S
713 ‘O’ Ring 1 51768 940 Tag, No FA2B 1 71392757
714 Gasket 1 27493 941 ‘O’ Ring 1 71357198
715 Plate 1 27624 942 ‘O’ Ring 3 51651
716 ‘O’ Ring 1 71365795
943
Reverse Valve Kit (Normal)** 1 27925-XLP
717 Adjustment Nut 1 24374 Reverse Valve (Reverse Bias)** 1 **
718 Spring 1 71053730 Reverse Valve (Unbiased) 1 ****
719 Cover 1 27494
944
Bushing (Normal)*** 1 382-29739
720 Screw, Adjusting 1 27571 Bushing (Reverse Bias)*** 1 ***
721 Capscrew 2 71398879 Bushing (Unbiased) 1 ****
722 ‘O’ Ring 2 71138135 945 Dowel Pin 1 71146674
723 Exhaust Adapter 1 27540 946 Gasket Set 27115
724 Label Plate, LP 1 71465959 948 Label, Throttle Direction 1 71352777
726 Plug 1 27945 949 Washer 4 71413355
901 Capscrew 11 71342034 951 Capscrew 4 71431365
902 Washer 12 71303408 955 Exhaust Flange 1 26691
903 Poppet Cover 1 26997 956 Fitting, Elbow 1 71367932
904 Poppet Gasket 1 27064 957 Fitting, Elbow (refer to Dwg. MHP2696) 1 71273676
905 Poppet Spring 1 71351068 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71057483
906 Poppet Cap 1 28734 959 Muffler (refer to Dwg. MHP2696) 1 52472
907 Poppet Seal 1 26991 960 Label, Warning 1 71373229
909 Washer, Tablock 1 71398051 963 Plug 3 28628
910 Pilot Valve Assembly 1 28696 964 Manifold Block † 1 382-31727
912 Plug 1 71267561 965 Gasket † 1 382-31762
916 Ball 1 D10-280 966 Washer † 4 71271985
917 Valve Housing 1 * 967 Capscrew † 4 71348338
† Items 964 through 967 not illustrated.
* Item 917 not sold separately, order item 908.
** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.
*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.
**** Reverse Valve (Unbiased), and Bushing (Unbiased) contact factory for application.
Refer to ‘Control Valve Assembly Parts List’ on page 19 for notes and all other kit part numbers.
Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.
Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.
Form MHD56400 Edition 1 21
FULL FLOW REMOTE CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2698)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
900 Control Valve Assembly 1 K5C2-SBK 321 Fitting, Elbow 4 54270
44 Hose Assembly As Req'd 50923 322 Hose End 4 54738
93 Capscrew 5 51471 323 Hose (bulk) As Req'd 54737
243 Gasket 1 K5B-928 956 Fitting, Elbow 1 71367932
253 Exhaust Cover 1 KK5B-276M
22 Form MHD56400 Edition 1
PENDANT OPERATED OVERLOAD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP0698)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
369 Adapter 1 24373 389 ‘O’ Ring 1 50557
386 Setscrew 1 71266589 713 ‘O’ Ring 2 51768
387 Piston 1 24372 717 Adjustment Nut 1 24374
388 Plug, Orifice 1 382-31313 718 Spring 1 71053730
Form MHD56400 Edition 1 23
PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING
(Dwg. MHP2778)
24 Form MHD56400 Edition 1
PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
96 Washer (2) 4 71376370 • 357 Inlet Poppet 2 23517
330
Valve Assembly:
1
PTV • 358 Gasket 1 71264725
Single Air Brake
Contact Factory
359 Fitting, Elbow 1 71262299
Single air Brake -E Option • 360 'O' Ring 2 52662
Dual Air Brakes 361 Poppet Seat 2 23518
Dual Air Brakes -E Option 362 Retainer Ring 2 53833
331 Valve Shaft 1 23522 • 363 'O' Ring 2 52573
332 Restrictor, Poppet 1 23523 364 Valve Piston 2 23519
333 Restrictor, Seat 1 23524 365 Retainer Ring 2 71138010
334 'O' Ring 1 71137988 366 Capscrew 4 71138069
335 Pin 2 71293179 367 Pilot Cap Assembly 2 28433
336 Pin 2 71293161 368 Capscrew 4 71138077
337 Setscrew 1 Contact Factory369
Adapter, Standard1
23514
338 Sleeve 1 23606 Adapter, -E Option 24373
339 Valve Body 1 * 370 Capscrew 4 71138085
• 340 Gasket 2 23592 371 Shims (3) 71138119
• 341
Pin (Note 1) 1(2)
23594
381 Capscrew 1 53807
Valve Assembly (Note 1) 1(2) 383 Capscrew 2 71261713
'O' Ring (Note 1) 2(4) 384 Pendant Bracket 1 24442
342 Manifold 1 382-31755 385 Valve Cap Assembly 2 28433
343 Spring Clip 1 24793 386 Capscrew 2 71303671
344 Washer 1 50899 • 387 Seal Washer 2 71303838
345 Capscrew 2 71261747 388 Shuttle Valve Body 1 24146
• 346 Gasket 1 382-31761 389 Fitting, Elbow 2 Contact Factory
347 Pin 1(2) 71146195 • 713 'O' Ring 2 51768
354 Exhaust Poppet 1 23516 924 Washer 8 71271985
355 Plug 1 51897 951 Capscrew 4 71431365
356 Spring 2 71138028
• Recommended spare for one winch, 2 years of normal operation.
* Item not sold separately, order item 330.
** Item not illustrated, part of valve cap assembly.
Note 1: Refer to the following to determine Pin (347) and Valve Assembly (341) configuration requirements:Winches without disc or automatic band brake use quantity of 2 pins (347).Winches with a single automatic brake (disc or band) (Valve Assembly 25439 or 25440) use quantity of 1 Pin (347) and 1 Valve Assembly (341).Winches with disc and automatic band brakes (Valve Assemblies 25441 or 25468) use quantity of 2 Valve Assemblies (341).
Note 2: Quantity of 4 Washers (96) required to mount Adapter (369).Additional Washers (96) and Shim (371) quantities are ‘As Required’ to establish clearance tolerances described in the Product Maintenance Information Manual.
Form MHD56400 Edition 1 25
REMOTE PENDANT (OPTIONAL) ASSEMBLY DRAWINGS
Pendant without Emergency Stop
(Dwg. MHP2346)
Pendant with Emergency Stop
442
443
445
446
455
454443
443
449
441456
448453
440
348
447
449
452451
451
452
458
457
446
444
(Dwg. MHP1677)
26 Form MHD56400 Edition 1
REMOTE PENDANT (OPTIONAL) ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
Part Number
With E-Stop Without E-Stop
353 Pendant Assembly 1 PHS2E PHS2E-U
348 Fitting, Adapter 3 (5) 71048268
440 Lifting Eye 1 64222332
441 Emergency Stop Valve 1 95790108 - - -
442 Valve 3 95790106 - - -
• 443 ‘O’ Ring 2(5) 58209229
444 Plug 2(4) 65107741
445 Spring 2(4) 69128541
446 Ball 2(5) 69401625
447 Pin 1 95790040
448 Setscrew 2 42008607
• 449 ‘O’ Ring 2(3) 58235329
451 Protector 2(3) 95790107
452 Valve 2(3) 95790104
453 Lever 2 95790122
454 Pendant Handle 1 Order Item 353
455 Setscrew 3(5) 71078158
456 Label Kit 1 95790111
457 Exhaust Washer 1 67600303
458 Retainer Ring 1 47713030
470 Plug 1 - - - 65129541
• Recommended spare for one winch, 2 years of normal operation.
PHS2E includes items 440-449 and 451-458
PHS2E-U includes items 440, 443-449, 451-458 and 470
Form MHD56400 Edition 1 27
LIMIT SWITCH (OPTIONAL) ASSEMBLY DRAWING
492
97
96
450
508
476477
478
479
480
481
482
484
486
488 489
485
490
491
492
493
494
495
#1 Main Air Hose
#4 Payout Air Hose
#3 Haul-in Air Hose 496
497
498
499
506
501502
503504
505
500
507508
501
509
509
510
511
512
514
513
(Dwg. MHP2677)
28 Form MHD56400 Edition 1
LIMIT SWITCH (OPTIONAL) ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
475Limit Switch Assembly (Includes items 488 and514)
1 382-32134-S 495Hose Assembly (42 in. [1067 mm]) stainless steelhose
1 382-31426-10
96 Washer 4 71376370496
Hose Assembly (42.5 in. [1080 mm]) std. hose1
382-31423-9
97 Capscrew 4 52160Hose Assembly (42.5 in. [1080 mm]) stainlesssteel hose
382-31426-9
450 Adapter, Limit Switch 1 382-30831 497 Fitting, Adapter 4 71048268
476 Upper Support Block 1 96150556 498 Cap Assembly 1 96150662
477 Capscrew 2 41332006 499 Capscrew 3 71324115
478 Control Valve 2 68558741 500 Lower Support Block 1 96150555
479 Fitting, Hose Tee 1 58255860 501 Spindle Switch Assembly 1 71464127
480 Connection Block 1 382-31427 502 Rod 4 382-31037
481 Fitting, Pipe 1 54242 503 Washer 4 45201008
482 Dump Valve 1 71460760 504 Nut 4 43003511
484 Pin 1 46503420 505 Cover, Housing 1 382-32125
485 ‘O’ Ring 1 58237529 506 Capscrew 2 41313606
486 Housing 1 382-32124 507 Fitting, Hose Tee 1 71457519
488 Washer 2 45001104 508 Tube 1 68045328
489 Capscrew 1 41311906 509 Fitting, Adapter 4 71457485
490 Gasket 2 69761541 510 Label, Limit Switch Configuration 1 71459929
491 Fitting, Cap 1 71111975511
Label, Limit Switch Instructions, UnderwindWinches Only
171462337
492 Washer 5 71271985Label, Limit Switch Instructions, OverwindWinches Only
71446439
493 Capscrew 2 41322606 512 Chain 1 69033232
494Hose Assembly (37 in. [940 mm]) std. hose
1382-31423-8 513 Nut 1 71386783
Hose Assembly (37 in. [940 mm]) stainless steelhose
382-31426-8 514 ‘S’ Hook 1 94120206
495 Hose Assembly (42 in. [1067 mm]) std. hose 1 382-31423-10
Form MHD56400 Edition 1 29
BRAKE LINE CONNECTIONS ASSEMBLY DRAWINGS
(Dwg. MHP2239)
30 Form MHD56400 Edition 1
BRAKE LINE CONNECTIONS ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
Part Number
With Emergency Stop and Overload Without Emergency Stop and Overload
601 Fitting, Tee 1 51707
- - -
602 Fitting, Pipe 1 51704
603 Bushing 1 71039416
604 Fitting, Nipple 3 51034
605 Fitting, Elbow 1 51031
606 Fitting, Connector 1 54679
607 Valve 1 54672
608 Fitting, Elbow 1 51281
610 Fitting, Tee 1 71375372
611 Fitting, Connector 2 52092
612 Fitting, Tee 3 51812
613 Valve, Check 1 71368609
614 Fitting, Pipe 1 50861
615 Fitting, Elbow 4 52182
616 Fitting, Connector 3 51814
617 Fitting, Connector 2 54274
618 Fitting, Elbow 1 71375349
619 Fitting 12 55014
620 Locknut 12 55013
621 Valve 1 71375380
622 Valve, Check 1 71375398
623 Fitting, Reducer 2 71375406
624 Bracket, Support 1 28051
625 Capscrew 2 54277
626 Washer 2 51831
627 Locknut 2 53541
628 Tubing (Bulk) As Req’d 52520
740 Fitting, Connector 3
- - -
71367908
741 Shuttle Valve 1 50277
742 Fitting, Elbow 1 71372650
743 Fitting, Reducer 1 53939
745 Tubing, Assembly 1 52520
748 Fitting, Elbow 2 71367767
Form MHD56400 Edition 1 31
DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST
141
303
301
302
304305
306307
309308
310311
312
(Dwg. MHP2675)
ItemNo.
Descriptionof Part
TotalQty
Part Number
with Brake Band without Brake Band
96
Drum (24 inch) *
1
382-32503-5L 382-32504-5L
Drum (30 inch) * 382-32503-6L 382-32504-6L
Drum (36 inch) * 382-32503-7L 382-32504-7L
Drum (40 inch) * 382-32503-8L 382-32504-8L
Drum (50 inch) * 382-32503-9L 382-32504-9L
Common Items
300 Drum Locking Assembly 1 382-33103
141 Handle Grip 1 71436851
184 Outboard Upright * 1 382-33045-L
301 Handle 1 382-30639
302 Capscrew 1 71445654
303 Locknut 1 71069132
304 Shaft 1 382-33172
305 Capscrew 2 71467443
306 Washer 2 52914
307 Cover 1 33173
308 Housing 1 33143
309 Grease Fitting 1 71111942
310 Spring 1 71436869
311 Bushing 1 45871811
312 Drum Lock Pin 1 382-33168
313 Label, Drum Lock * 1 71465967
* Item not illustrated.
32 Form MHD56400 Edition 1
SERVICE NOTES
Form MHD56400 Edition 1 33
PRESS ROLLER ASSEMBLY DRAWING
407
411
401
409405
408
413
405
406
402
406
403
409
408
404
410
(Dwg. MHP2945)
34 Form MHD56400 Edition 1
PRESS ROLLER ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
Part Number
With Brake Band Without Brake Band
400
Press Roller Assembly (24 inch Drum)
1
382-33457-5B 382-33457-5
Press Roller Assembly (30 inch Drum) 382-33457-6B 382-33457-6
Press Roller Assembly (36 inch Drum) 382-33457-7B 382-33457-7
Press Roller Assembly (40 inch Drum) 382-33457-8B 382-33457-8
Press Roller Assembly (50 inch Drum) 382-33457-9B 382-33457-9
401
Roller, End (24 inch Drum)
2
382-33440-5
Roller, End (30 inch Drum) 382-33440-6
Roller, End (36 inch Drum) 382-33440-7
Roller, End (40 inch Drum) 382-33440-8
Roller, End (50 inch Drum) 382-33440-9
403
Pivot Shaft (24 inch Drum)
1
382-33456-5B 382-33456-5
Pivot Shaft (30 inch Drum) 382-33456-6B 382-33456-6
Pivot Shaft (36 inch Drum) 382-33456-7B 382-33456-7
Pivot Shaft (40 inch Drum) 382-33456-8B 382-33456-8
Pivot Shaft (50 inch Drum) 382-33456-9B 382-33456-9
411
Shaft (24 inch Drum)
1
382-33454-5
Shaft (30 inch Drum) 382-33454-6
Shaft (36 inch Drum) 382-33454-7
Shaft (40 inch Drum) 382-33454-8
Shaft (50 inch Drum) 382-33454-9
Common Items
402 Roller, Center 1 382-33439
404 Collar 2 71443980
405 Spring, Right 2 382-334421
406 Spring, Left 2 382-3344
407 Pivot Frame 1 382-33437
408 Capscrew 4 71371652
409 Washer 4 51009
410 Bushing 2 71443816
413 Pin, Retainer 2 382-30965
Form MHD56400 Edition 1 35
UNDERWIND REVERSING MANIFOLD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST
265
949
949
248
268
266
267
266
248
268
949
269
95
(Dwg. MHP2939)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
264 Reversing Manifold Assembly 1 28749 267 Manifold 1 W21007/89063
95 Capscrew 2 71106736 268 Capscrew 4 71262810
248 Gasket 2 K5B-547 269 Nut 2 43805258
265 Capscrew 4 71475073 949 Washer 8 71413355
266 Cover 2 W21008/89063
36 Form MHD56400 Edition 1
SERVICE NOTES
Form MHD56400 Edition 1 37
DRUM GUARD ASSEMBLY DRAWING
802
806804
803
807
805
801
810
306
408
408
Automatic Band Brake
Manual BandBrake
(Dwg. MHP2946)
38 Form MHD56400 Edition 1
DRUM GUARD ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
Total Qty Part Number
24 inch Drum 30 inch Drum 36 inch Drum 40 inch Drum 50 inch Drum
800
Drum Guard Assembly 1 382-33102-5 382-33102-6 382-33102-7 382-33102-8 382-33102-9
Drum Guard AssemblyAuto Band Brake
382-33102-5AB 382-33102-6AB 382-33102-7AB 382-33102-8AB 382-33102-9AB
Drum Guard AssemblyAuto Band Brake & Drum Lock
382-33102-5ABL 382-33102-6ABL 382-33102-7ABL 382-33102-8ABL 382-33102-9ABL
Drum Guard AssemblyManual Band Brake & DrumLock
382-33102-5BL 382-33102-6BL 382-33102-7BL 382-33102-8BL 382-33102-9BL
805Guard Panel without BandBrake
6 382-33110-5 382-33110-6 382-33110-7 382-33110-8 382-33110-9
Guard Panel with Band Brake 6 382-33110-5B 382-33110-6B 382-33110-7B 382-33110-8B 382-33110-9B
806Crossbar without Band Brake 9 382-33136-5 382-33136-6 382-33136-7 382-33136-8 382-33136-9
Crossbar with Band Brake 9 382-33136-5B 382-33136-6B 382-33136-7B 382-33136-8B 382-33136-9B
807 Guard Panel with Band Brake 1 382-33111-5 382-33111-6 382-33111-7 382-33111-8 382-33111-9
Table 5: Common Parts List
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
306 Washer 16 52914 804 Nut 18 71445415
408 Capscrew 16 71371652 810 Guard 2 382-33109
801 Guard (inboard end) 1 382-32995 811 Label (no drum guard) * 1 71449714
802 Guard (Auto Band Brake) 2 382-33107 812 Label (with drum guard) * 1 382-31662
803 Guard (outboard end) 1 382-32995-L
* Item not illustrated.
Form MHD56400 Edition 1 39
LABEL DRAWING AND PARTS LIST
(Dwg. MHP2947)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
185 Nameplate * 1 71070643
186 Rivet * 4 71028849
281
Label Kits
Standard Winch *1
382-33575
-E Winch * 382-33576
284 Force Five Product Label * 1 Contact Factory
285 Ingersoll-Rand Label * 1 71109102
286Overwind Label * 2 71462725
Underwind * 2 71462733
287 Warning Label * 1 71060529
288 Warning Label * 1 71289326
289 Air Supply Label * 1 71046395
289 Exhaust Label * 2 71042196
291 Oil Supply Label * 3 71043616
294 Control Valve Operation * 1 96180102
* Item not illustrated.
ACCESSORIES
Description of Part Part Number
Lubricant LUBRI-LINK-GREEN
40 Form MHD56400 Edition 1
AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2679)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
574 Air Preparation Assembly 1 382-31020 601 Regulator 1 R40-0B-G00
575 Filter 1 F35-0B-C28 602 Pipe Nipple 1 71057483
578 Pipe Nipple 2 71311426 603 U-Bolt 2 71445308
580 Lubricator 1 L40-0B-G00 604 Capscrew 4 71391080
586 Hose, Bulk 1 54737 605 Washer 4 71445324
589 Strainer (not shown) 1 K4U-A267AT 606 Nut 4 71445316
590 Liquidator (not shown) 1 8834-W1-000 607 Bracket 2 382-31021
591 Fitting (not shown) 1 54270 608 Fitting, Connector 1 71106520
592 Ball Valve (not shown) 1 71416911 609 Hose, Fitting 2 54738
Form MHD56400 Edition 1 41
CONSTRUCTION CAGE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST
75
80
81
283
77
133
83
78
76
132626
79
(Dwg. MHP2045)
ItemNo.
Descriptionof Part
TotalQty
Part Number
With Band Brake Without Band Brake
75 Nut 12 50825
76 Label, Specifications 1Contact Factory
77 Nameplate 1
78 Cover 1 27426
79
Construction Cage (24 inch (610 mm) Drum)
1
CC-FA10-24M CC-FA10-24X
Construction Cage (30 inch (760 mm) Drum) CC-FA10-30M CC-FA10-30X
Construction Cage (36 inch (915 mm) Drum) CC-FA10-36M CC-FA10-36X
Construction Cage (40 inch (1016 mm) Drum) CC-FA10-40M CC-FA10-40X
Construction Cage (50 inch (1270 mm) Drum) CC-FA10-50M CC-FA10-50X
80 Lockwasher 12 71357735
81 Capscrew 12 52837
83 Warning Label 1 71359384
132 Capscrew 4 71359129
133 Nut 4 53390
283 Rivet 4 71028849
626 Washer 4 51831
42 Form MHD56400 Edition 1
WARRANTY
Ingersoll Rand Company warrants to the original user its Hoists and Winches(Products) to be free of defects in material and workmanship for a period of one yearfrom the date of purchase. Ingersoll Rand will repair, without cost, any Product foundto be defective, including parts and labor charges, or at its option, will replace suchProducts or refund the purchase price less a reasonable allowance for depreciation,in exchange for the Product. Repairs or replacements are warranted for the remainderof the original warranty period.
If any Product proves defective within its original one year warranty period, it shouldbe returned to any Authorized Hoist and Winch Service Distributor, transportationprepaid with proof of purchase or warranty card.
This warranty does not apply to Products which Ingersoll Rand has determined tohave been misused or abused, improperly maintained by the user, or where themalfunction or defect can be attributed to the use of non-genuine Ingersoll Randparts.
Ingersoll Rand makes no other warranty, and all implied warranties including anywarranty of merchantability or fitness for a particular purpose are limited to theduration of the expressed warranty period as set forth above. Ingersoll Randmaximum liability is limited to the purchase price of the Product and in no eventshall Ingersoll Rand be liable for any consequential, indirect, incidental, orspecial damages of any nature rising from the sale or use of the Product, whetherbased on contract, tort, or otherwise.
Note: Some states do not allow limitations on incidental or consequential damagesor how long an implied warranty lasts so that the above limitations may not apply toyou.
This warranty gives you specific legal rights and you may also have other rights whichmay vary from state to state.
IMPORTANT NOTICEIt is our policy to promote safe delivery of all orders.
This shipment has been thoroughly checked, packed and inspected before leaving ourplant and receipt for it in good condition has been received from the carrier. Any lossor damage which occurs to this shipment while en route is not due to any action orconduct of the manufacturer.
VISIBLE LOSS OR DAMAGEIf any of the goods called for on the bill of lading or express receipt are damaged orthe quantity is short, do not accept them until the freight or express agent makes anappropriate notation on your freight bill or express receipt.
CONCEALED LOSS OR DAMAGEWhen a shipment has been delivered to you in apparent good condition, but uponopening the crate or container, loss or damage has taken place while in transit, notifythe carrier’s agent immediately.
DAMAGE CLAIMSYou must file claims for damage with the carrier. It is the transportation company’sresponsibility to reimburse you for repair or replacement of goods damaged inshipment. Claims for loss or damage in shipment must not be deducted from theIngersoll Rand invoice, nor should payment of Ingersoll Rand invoice be withheldawaiting adjustment of such claims as the carrier guarantees safe delivery.
You may return products damaged in shipment to us for repair, which services will befor your account and form your basis for claim against the carrier.
Form MHD56400 Edition 1 43
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