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Product Parts Information Model FA10i (Dwg. MHP2947) Save These Instructions Form MHD56400 Edition 1 October 2007 45878592 © 2007 Ingersoll Rand Company
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Page 1: Information Product Parts - RAM Winchramwinch.com/wordpress/wp-content/uploads/2014/10/25FA10.pdf · Only allow Ingersoll Rand trained technicians to perform maintenance on this product.

Product PartsInformation

ModelFA10i

(Dwg. MHP2947)

Save These Instructions

Form MHD56400Edition 1October 200745878592© 2007 Ingersoll Rand Company

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Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand Factory ornearest Distributor.For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.Manuals can be downloaded from www.winchandhoistsolutions.com.The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate allwarranties.The original language of this manual is English.Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Information Manuals

Publication Part/Document Number Publication Part/Document Number

Product Safety Information Manual (Non-Man Rider) MHD56250 Product Maintenance Information Manual MHD56401

Product Information Manual MHD56399 Product Safety Information Manual (Man Rider) MHD56251

TABLE OF CONTENTS

Description Page No.

Parts Ordering Information ............................................................................3

Drum, Base And Reduction Gear Assembly Drawing .............................................4

Drum, Base And Reduction Gear Assembly Parts List ...........................................5

Drum and Siderail Parts List ...........................................................................6

Muffler Assembly Drawing And Parts List ..........................................................7

Shut-Off Valve Assembly Drawing and Parts List .................................................7

Motor Assembly Drawing ...............................................................................8

Motor Assembly Parts List ..............................................................................9

Reduction Gear Assembly Drawing .................................................................10

Reduction Gear Assembly Parts List ...............................................................11

Disc Brake Assembly Drawing ........................................................................12

Disc Brake Assembly Parts List ......................................................................13

Manual Band Brake (Optional) Assembly Drawing .............................................14

Manual Band Brake (Optional) Assembly Parts List ............................................15

Automatic Band Brake (Optional) Assembly Drawing .........................................16

Automatic Band Brake (Optional) Assembly Parts List .......................................17

Control Valve Assembly Drawing ....................................................................18

Control Valve Assembly Parts List ..................................................................19

Emergency Stop And Overload Control Valve Assembly Drawing ...........................20

Emergency Stop And Overload Control Valve Assembly Parts List ..........................21

Full Flow Remote Control Valve (Optional) Assembly Drawing And Parts List ...........22

Pendant Operated Overload (Optional) Assembly Drawing And Parts List ...............23

Pendant Operated Pilot Control Valve (Optional) Assembly Drawing .....................24

Pendant Operated Pilot Control Valve (Optional) Assembly Parts List ....................25

Remote Pendant (Optional) Assembly Drawings ...............................................26

Remote Pendant (Optional) Assembly Parts List ...............................................27

Limit Switch (Optional) Assembly Drawing ......................................................28

Limit Switch (Optional) Assembly Parts List ....................................................29

Brake Line Connections Assembly Drawings .....................................................30

Brake Line Connections Assembly Parts List .....................................................31

Drum Locking Pin (Optional) Assembly Drawing And Parts List ............................32

Press Roller Assembly Drawing ......................................................................34

Press Roller Assembly Parts List ....................................................................35

Underwind Reversing Manifold (Optional) Assembly Drawing And Parts List ...........36

Drum Guard Assembly Drawing ......................................................................38

Drum Guard Assembly Parts List ....................................................................39

Label Drawing And Parts List ........................................................................40

Accessories ...............................................................................................40

Air Preparation Assembly Drawing And Parts List ..............................................41

Construction Cage (Optional) Assembly Drawing And Parts List ...........................42

Warranty ...................................................................................................43

Dwg. Name Page No.

.

(Dwg. MHP2948) ..........................................................................................4

.

.

(Dwgs. MHP2949 and MHP2958) .....................................................................7

.

(Dwg. MHP1007) ..........................................................................................8

.

(Dwg. MHP0875) ........................................................................................10

.

(Dwg. MHP2944) ........................................................................................12

.

(Dwg. MHP0627) ........................................................................................14

.

(Dwg. MHP2329) ........................................................................................16

.

(Dwg. MHP2696) ........................................................................................18

.

(Dwg. MHP2697) ........................................................................................20

.

(Dwg. MHP2698) ........................................................................................22

(Dwg. MHP0698) ........................................................................................23

(Dwg. MHP2778) ........................................................................................24

.

(Dwgs. MHP2346 and MHP1677) ...................................................................26

.

(Dwg. MHP2677) ........................................................................................28

.

(Dwg. MHP2239) ........................................................................................30

.

(Dwg. MHP2675) ........................................................................................32

(Dwg. MHP2945) ........................................................................................34

.

(Dwg. MHP2939) ........................................................................................36

(Dwg. MHP2946) ........................................................................................38

.

(Dwg. MHP2947) ........................................................................................40

.

(Dwg. MHP2679) ........................................................................................41

(Dwg. MHP2045) ........................................................................................42

2 Form MHD56400 Edition 1

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PARTS ORDERING INFORMATION

These products are designed and constructed to provide long, trouble-free service. Intime it may be necessary to order and install new parts to replace those that havebeen subjected to wear.

For your convenience and future reference, it is recommended that the followinginformation be recorded.

Model Number________________________________________________________

Serial Number________________________________________________________

Date Purchase________________________________________________________

When ordering replacement parts, please specify the following:1. Complete model number and serial number as it appears on the data (name) plate.2. Part number(s) and part description as shown in this manual.3. Quantity required.

The data (name) plate is located on the product.

NOTICE

• Continuing improvement and advancement of design may cause changes tothis equipment which are not included in this manual. Manuals areperiodically revised to incorporate changes. Always check the manual editionnumber on the front cover for the latest issue.

• Sections of this manual may not apply to your product.• Using other than genuine Ingersoll Rand replacement parts may invalidate

the warranty.

n Return Goods PolicyIngersoll Rand will not accept any returned goods for warranty or service unless priorarrangements have been made and written authorization has been provided from thelocation the goods were purchased.

Products that have been modified without Ingersoll Rand approval, mishandled oroverloaded will not be repaired or replaced under warranty. A printed copy of thewarranty that applies to this product is provided inside the back cover of this manual.

n Disposal

When the life of the product has expired, it is recommended thatit be disassembled, degreased and parts separated as tomaterials so that they may be recycled.

For additional information contact:

Ingersoll Rand2724 Sixth Avenue SouthSeattle, WA 98134 USAPhone: (206) 624-0466or (866) 273-3278Fax: (206) 624-6265 or Ingersoll RandDouai Operations529, Avenue Roger Salengro59450 Sin Le Noble, FrancePhone: (33) 03-27-93-08-08Fax: (33) 03-27-93-08-00

Form MHD56400 Edition 1 3

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DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

1

6

25

216

97

96

4847

5263

50

40

117

197

42194

306

582

193

192191

188

186

185

183

119

117

98

184

4341

39

62

38

4945

37

36

6413

14

15

33

(Dwg. MHP2948)

4 Form MHD56400 Edition 1

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DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

1Disc Brake Assembly (includes items 1, 7 through12, and 15 through 31)

1 382-32456 64 Retainer Ring 1 51192

2 Capscrew (with disc brake) 8 71087100 96 Drum † 1 Note 1

• 5 ‘O’ Ring 1 51459

97

Wire Rope Anchor - 1-1/8 inch

1

382-33285

6 Motor Adapter 1 14227 Wire Rope Anchor - 7/8 and 1 inch 382-33286

• 13 ‘O’ Ring (Drive Shaft) 1 52537 Wire Rope Anchor - 3/4 inch 382-33287

14 Seal Sleeve 1 11711 98 Siderail 2 Note 1

• 15 ‘O’ Ring 1 51460 117 Washer 20 71343768

• 33 ‘O’ Ring 1 51458 119 Capscrew 8 71449912

36 Retainer Ring 1 52678 183 Pin, Dowel 12 53770

37 Bearing 1 50998184

Upright, Outboard † 1 382-33045

38 Retainer Ring 1 51761 Upright, Outboard † (with drum lock) 1 382-33045-L

39 Capscrew 24 71306450 185 Nameplate 1 71070643-R

40 Pin, Dowel 2 51468 186 Screw, Drive 4 71028849

41 Drum Shaft † 1 14167 188 Bearing 1 52534

42 Upright, Inboard † 1 382-32994 191 Bearing Retainer 1 382-33138

• 43 ‘O’ Ring 1 52536 192 Screw 4 50964

45 Retainer Ring 1 52541193

End Cover 1 382-32264

47 Reduction Gear Assembly 1 11626 End Cover (limit switch) 1 382-32265

48 Nut 18 50812 194 Lifting Lug † 2 382-33500

49 Coupling † 1 11901 197 Capcrew 12 45879939

50 Capscrew 18 53769 216 Motor Flange 1 K5B-502

52 Adapter † 1 28582 306 Washer 6 52914

62 Pin, Dowel 2 52334 582 Capscrew 6 71391080

63 Capscrew 18 71458194 - - - Spacer (no disc brake) 1 382-29940

• Recommended spare for one winch, 2 years of normal operation.

Note 1: Refer to “DRUM AND SIDERAIL PARTS LIST” on page 6.

† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch

cold weather certification. Example: Order Drum Shaft item (41) part number 14167 as part number 14167CH.

Certification Type Example Part Number To Order

ABS --- 14167CHA

DNV 14167CH ---

Form MHD56400 Edition 1 5

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DRUM AND SIDERAIL PARTS LIST

Drum (Item 96) With Band Brake PartNumber Drum (Item 96) Without Band Brake ** Part

Number

Drum (24 inch) † 382-32503-5 Drum (24 inch) † 382-32504-5

Drum (30 inch) † 382-32503-6 Drum (30 inch) † 382-32504-6

Drum (36 inch) † 382-32503-7 Drum (36 inch) † 382-32504-7

Drum (40 inch) † 382-32503-8 Drum (40 inch) † 382-32504-8

Drum (50 inch) † 382-32503-9 Drum (50 inch) † 382-32504-9

Siderail (Item 98) With Brake Band PartNumber Siderail (Item 98) Without Brake Band Part

Number

Siderail (24 inch Drum) † 382-33080-5 Siderail (24 inch Drum) † 382-33079-5

Siderail (30 inch Drum) † 382-33080-6 Siderail (30 inch Drum) † 382-33079-6

Siderail (36 inch Drum) † 382-33080-7 Siderail (36 inch Drum) † 382-33079-7

Siderail (40 inch Drum) † 382-33080-8 Siderail (40 inch Drum) † 382-33079-8

Siderail (50 inch Drum) † 382-33080-9 Siderail (50 inch Drum) † 382-33079-9

** Contact your nearest Ingersoll-Rand distributor or the factory for additional replacement part information.

† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winchcold weather certification. Example: Order Drum (item 96) (24 inches long) part number 382-32503-5 as part number 382-32503-5CH or 382-32503-5CHA.

6 Form MHD56400 Edition 1

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MUFFLER ASSEMBLY DRAWING AND PARTS LIST

165

169

171

170

177

163

174

(Dwg. MHP2949)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

163 Pipe Nipple 2 71311252

165 Reducer Bushing 1 71057459

167 Pipe Nipple * 1 71057467

169 Pipe Elbow 1 71057434

170 Muffler 1 50594

171 Pipe Nipple 1 Contact Factory

174 Muffler 1 52472

177 Pipe Elbow 1 54299

* Item not illustrated.

SHUT-OFF VALVE ASSEMBLY DRAWING AND PARTS LIST

958592

(Dwg. MHP2958)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

592 Ball Valve 1 71416911

958 Fitting, Nipple 1 71311252

Form MHD56400 Edition 1 7

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MOTOR ASSEMBLY DRAWING

(Dwg. MHP1007)

8 Form MHD56400 Edition 1

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MOTOR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

199 Motor Assembly ** 1 K5B-550 229 Button Head Screw 5 K5B-541

3 Lockwasher 10 71268213 230 Oil Slinger 1 K5B-540

4 Capscrew 10 71268205 231 Crank Assembly 1 K5B-A516

200 Capscrew 20 52317 232 Sleeve 1 K5B-519

201 Cylinder 5 K5B-505 233 Bushing 1 K5B-511

202 Compression Ring 1 Set K5B550-KRING 234 Connecting Rod Ring 2 K5B-510

203 Wrist Pin 5 HU-514A 235 Lock Pin 1 HU-K520

204 Piston* 5 * 236 Cotter Pin 1 53456

205 Retainer Ring 10 902A45-632 237 Pin Nut 1 D02-394

206 Connecting Rod 5 K5B-509 240 Roll Pin 1 54257

207 Oil Ring 1 Set K5B550-KRING 243 Gasket 2 K5B-928

208 Plug 1 71263297 244 ‘O’ Ring 1 20A11CM248

209 Head Gasket 1 Set K5B-507-5 246 Grease Fitting 1 53095

210 Vent Cap Assembly 1 26604 247 Rotary Valve Housing 1 K5B-545

213 Eye Bolt 2 KU-888 250 Rotary Valve 1 K5B-526EQ-RS

214 Nameplate 1 K5B-301 251 Seal Ring 1 Pack K5B-607A

215 Drive Screw 1 Pack R4K-302-12 252 Bearing 1 50138

216 Mounting Flange 1 K5B-502 253 Capscrew 5 51471

217 Motor Housing 1 K5B-501A 254 Exhaust Flange 1 K5B-276M

218 Pipe Plug 2 54912 500 Valve Assembly 1 K5C2

226 Gasket 1 K5B-592-1 546 Gasket 1 Set 27115

227 Oil Seal 1 51873 549 Lockwasher 4 71376370

228 Crank Bearing 2 51066 551 Capscrew 4 71369276

* Parts not sold separately. Refer to Table 2 ‘Motor Assembly Kit List’ on page 9.

** Motor Assembly consists of items 3, 4, 200 through 260, and 546.

Table 2: Motor Assembly Kit List

ItemNo.

Descriptionof Part

TotalQty

PartNumber

• — Motor Gasket Kit (includes items 202, 207, 209, 226, 243, 244, 248 and 317) 1 26823

231 Crank Assembly (includes items 206 and 228 through 237) 1 K5B-A516

250 Rotary Valve Assembly (includes items 243, 251 and 252) 1 K5B-526EQ-RS

261 Piston Assembly (includes items 202 through 205 and item 207) 1 K5B-A513-50

• Recommended spare for one winch, 2 years of normal operation.

Note: Kit number K5B550-KRING consists of (5) Compression Rings item 202 and (5) Oil Rings item 207.

Form MHD56400 Edition 1 9

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REDUCTION GEAR ASSEMBLY DRAWING

(Dwg. MHP0875)

10 Form MHD56400 Edition 1

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REDUCTION GEAR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

47Reduction Gear Assembly (includes items 400through 453)

1 11626 426 Cylinder Roller Bearing * 1 71308233

400 Seal Support 1 71419154 427 Retainer Ring 1 71308241

401 Capscrew 5 154-2522 428 Spacer* 1

Order Item 47402 Oil Seal 1 71308175 429 Sun Gear* 1

403 ‘O’ Ring 1 71308183 430 Planetary Assembly* 1

404 Spring Pin 3 154B2240 433 Sun Gear* 1

405 Support* 1 Order Item 47 434 ‘O’ Ring 2 Order Item 460

406 Plug 15 71068571 435 Retainer Ring 1 71068597

407 Bearing* 1 71308191 436 Ring Gear* 1 Order Item 47

408 ‘O’ Ring 2 71308209 437 Spring Pin 3 71106710

409 Ring Gear* 1

Order Item 47

438 Input Housing* 1

Order Item 47410 Planetary Support* 1 439 Capscrew* 12

412 Spring Pin* 6 440 Planetary Assembly* 1

413 Thrust Bearing* 6 442 ‘O’ Ring 2 Order Item 460

414 Roller Bearings* 240 443 Spring Pin 4 71068472

415 Planet Gears* 3 444 Ring Gear* 1

Order Item 47416 Roller Spacer* 3 445 Shaft* 1

417 Planet Gear Shaft* 3 446 End Cover* 1

418 Spacer* 1 447 Gasket 1 71308225

419 ‘O’ Ring 1 Order Item 460 448 Capscrew 8 154-2528

420 Retainer Ring* 1

Order Item 47

449 Thrust Plate 1 154-1711

422 Spacer* 2 450 Front Cover 1 154-1802

423 Spacer* 1 452 Capscrew 4 154-2576

424 Input Housing* 1 453 Adjusting Screw 1 154-2601

425 Capscrew 3 71419147

* Parts not sold separately.

Table 3: Reduction Gear Assembly Kit List

ItemNo.

Descriptionof Part

TotalQty

PartNumber

• 460 ‘O’ Ring Repair Kit (includes items 408, 434 and 442) 1 27353

• Recommended spare for one winch, 2 years of normal operation.

Form MHD56400 Edition 1 11

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DISC BRAKE ASSEMBLY DRAWING

10

41

39

22

31

89

88

24

21

1617

38

7

2

3

6

12

15

85

23

87

86

30

29

8

9

11

19

(Dwg. MHP2944)

12 Form MHD56400 Edition 1

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DISC BRAKE ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

1Disc Brake Assembly (includes items 1, 7 through12, and 15 through 31) †

1 382-32456 21 Brake Housing † 1 382-32457

2 Capscrew (with disc brake) 8 71087100 22 Fitting, Reducer Bushing 1 51803

3 Lockwasher 18 50181 • 23 Breather 1 51857

6 Motor Adapter 1 14227 24 Pipe Plug 2 51467

7 Input Shaft (with disc brake) † 1 11595 27 Tubing * 1 52520

8 Brake Reaction Plate 1 10597 28 Fitting, Nut * 2 55013

9 Spring 15 50751 29 Fitting, Vented 1 20770

10 Brake Piston 1 382-31002 30 Dump Valve 1 50276

• 11 Seal 1 71444822 31 Fitting, Nipple 1 50859

• 12 Seal 1 51462 38 Retainer Ring 1 51761

• 15 ‘O’ Ring 1 51458 85 Reaction Ring 1 382-32608

16 Friction Plate 7 71126874 86 Fitting, Tee 1 71063374

17 Drive Plate † 8 382-31004 87 Pressure Gauge 1 43806249

19 Geared Hub † 1 382-32459 88 Label, Low Pressure 1 71465942

20 Fitting, Sleeve * 2 55014 89 Rivet 2 71028849

• Recommended spare for one winch, 2 years of normal operation.

† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winchcold weather certification. Example: Order Input Shaft (item 7) part number 11595 as part number 11595CH or 11595CHA.

* Item not illustrated.

Certification Type Example Part Number To Order

ABS --- 11595CHA

DNV 11595CH ---

Form MHD56400 Edition 1 13

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MANUAL BAND BRAKE (OPTIONAL) ASSEMBLY DRAWING

96

110

129

104105

111

109 112

108

113

114

128

106

125102 103

98

120

127

119

117

126

124123115122

98

116

117

118

(Dwg. MHP0627)

14 Form MHD56400 Edition 1

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MANUAL BAND BRAKE (OPTIONAL) ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

100Manual Band Brake Assembly (includes items 104through 129)

1 382-33365 115 Locknut 4 71445316

96 Drum (for use with brake band) 1*

116 Capscrew 2 54221

98 Siderail 2 117 Washer 4 71343768

102 Nut 2Order item 109,

‘U’ Bolt118 Anchor † 1 12096

103 Lockwasher 2Order item 109,

‘U’ Bolt119 Capscrew 2 71449912

104 Handwheel † 1 12183 120 Nut 1 50159

105 Grease Fitting 1 51469 122 Plate 1 12084

106 Capscrew 2 71445407 123 Washer 4 71274815

108 Bracket 1 12203 124 Capscrew 4 71316533

109 ‘U’ Bolt (includes items 102 and 103) 1 52701 125 Washer 2 71055206

110 Nut 1 51775 126 Support 1 12094

111 Bearing 1 52707 127 Adjustment Screw 1 54424

112 Tube † 1 12204 • 128 Brake Band † 1 set 382-33363

113 Spring 1 52717 129 Handle 1 45875465

114 Brake Screw † 1 12182

• Recommended spare for one winch, 2 years of normal operation.

* Refer to “DRUM AND SIDERAIL PARTS LIST” on page 6.

† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winch

cold weather certification. Example: Order Brake Band (item 128) part number 382-33363 as part number 382-33363CH or 382-33363CHA.

Certification Type Example Part Number To Order

ABS --- 382-33363CHA

DNV 382-33363CH ---

Form MHD56400 Edition 1 15

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AUTOMATIC BAND BRAKE (OPTIONAL) ASSEMBLY DRAWING

25

32

3554 55

3456

5457

58

59

53

61 60

119

127

124

115122

44

6511667

44

46

51

118

74

73

68

69

70

71

101

101134

130

126

117

120123

117117

(Dwg. MHP2329)

16 Form MHD56400 Edition 1

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AUTOMATIC BAND BRAKE (OPTIONAL) ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

139 Brake Band Assembly 1 382-33366 69 Fitting, Hose End 2 53954

25 Capscrew 2 50912 70 Fitting, Nipple 1 71009385

32 Washer 2 52915 71 Exhaust Valve 1 EV30-A

34 Lever Arm, Left Side † 1 28647 73 Fitting, Nipple 1 71107494

35 Spacer 2 28654 74 Bracket † 1 28675

44 Cotter Pin 4 50965 101 Breather 2 71385611

46 Pin † 1 28688 115 Locknut 4 71445316

51 Clevis † 1 28676 116 Capscrew 1 45878840

53 Bushing 1 71393128 117 Washer 5 71343768

54 Bushing 4 71392203 118 Anchor † 1 12096

55 Pivot Nut † 1 28644 119 Capscrew 2 71449912

56 Link Stud † 1 28643 120 Jam Nut 1 50159

57 Cotter Pin 2 50957 122 Plate 1 12084

58 Pin † 1 28655 123 Washer 4 71274815

• 59 Brake Band † 1 Set 382-33364 124 Capscrew 4 71316533

60 Nut 2 71418651 126 Support 1 12094

61 Lever Arm, Right Side † 1 28648 127 Adjustment Screw 1 54424

65 Pin † 1 28689 130 Nut 1 71393193

67 Capscrew 2 51010 134 Cylinder 1 71393151

68 Hose (bulk) 1 53245

• Recommended spare for one winch, 2 years of normal operation.

† These parts also come in a cold weather version. Refer to model code. Adding CH (DNV) or CHA (ABS) to the end of these part numbers is required to retain winchcold weather certification. Example: Order Brake Band item (59) part number 382-33364 as part number 382-33364CH.

Certification Type Example Part Number To Order

ABS --- 382-33364CHA

DNV 382-33364CH ---

Form MHD56400 Edition 1 17

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CONTROL VALVE ASSEMBLY DRAWING

(Dwg. MHP2696)

18 Form MHD56400 Edition 1

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CONTROL VALVE ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

900 Control Valve Assembly 1 K5C2-ELP 937 Spring 1 26966

89 Rivet 2 71028849 938 Buttonhead Screw 2 71394407

214 Plug 1 71263297 939 Seal Bracket (Note 2) 1 28733-S

901 Capscrew 9 71342034 940 Tag, No FA2B 1 71392757

902 Washer 8 71303408 941 ‘O’ Ring 1 71357198

903 Poppet Cover 1 26997 942 ‘O’ Ring 2 51651

904 Poppet Gasket 1 27064

943

Reverse Valve Kit (Normal)** 1 27925-SX

905 Poppet Spring 1 71351068 Reverse Valve (Reverse Bias)** 1 28002

906 Poppet Cap 1 28734 Reverse Valve (Unbiased) 1 ****

907 Poppet Seal 1 26991

944

Bushing (Normal)*** 1 26686

909 Washer, Tablock 1 71398051 Bushing (Reverse Bias)*** 1 27450

910 Pilot Valve Assembly 1 28696 Bushing (Unbiased) 1 ****

912 Plug 1 71267561 945 Dowel Pin 1 71146674

916 Ball 1 D10-280 946 Gasket Set 27115

917 Valve Housing 1 * 948 Label, Throttle Direction 1 71352777

918 Cover Gasket 1 26999 949 Washer 4 71413355

919 Piston Cover 1 26998 950 Plug 1 71366348

920 IR Pilot Valve Tool 1 28690 951 Capscrew 4 71431365

921 ‘O’ Ring 1 52537 955 Exhaust Flange 1 26691

922 Piston (Note 1) 1 28735-S 956 Fitting, Elbow 1 71367932

923 ‘O’ Ring 1 71355796 957 Fitting, Elbow 1 54299

924 Washer 2 71271985 958 Fitting, Nipple 2 71311252

925 Capscrew 2 71348338 959 Muffler 1 52472

930 Handle Assembly 1 27239-1 960 Label, Warning 1 71373229

935 Plug 1 71348965 962 Breather 1 51559

* Item 917 not sold separately, order item 900

** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.

*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.

**** Reverse Valve (Unbiased), and Bushing (Unbiased) contact factory for application.

Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.

Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.

Table 4: K5C2-X and K5C2-EX Control Valve Service Kits

ItemNo. Kit Description Total

Qty Part Number

• 780K5C2 Control Valve Service Kit, both standard and -E (includes items 96, 703, 713, 714, 722, 901, 902, 904, 907, 910,916, 918, 921, 923, 941, 942 and 946)

1 27240

782 Handle Assembly Kit (includes items 901, 902 and 930; 1 each) 1 27239

784 Reverse Valve Kit (includes items 943 and 956) 1 27925-SX

• 786 Overload Valve Service Kit † 1 27995-X

• 788 Emergency Stop Service Kit † 1 27994-X

789 Emergency Stop Kit (Optional Feature) † 1 28026

910 Pilot Valve Assembly Kit 1 28696

922 Piston Kit 1 28735-S

939 Seal Bracket Kit (includes items 901, 902, 924, 925, 935, 937-939, 941 and 942) 1 28733-S

• Recommended spare for one winch, 2 years of normal operation.

† Item not illustrated.

Form MHD56400 Edition 1 19

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EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY DRAWING

935

906

956

912

910

917

711

703

707

706

705

704 703

702

701700

940

955902

721

722

916

901902903

904

905

907

948

724

901 909930 937

938

939

941

942

925

963

944

942

942

723

726

943

716

719

718

715

946

951

901

902

720

717

714

712

713

945

918919

902

901

922

923

921

960

924

Brake Fitting

920

89

949

214

(Dwg. MHP2697)

20 Form MHD56400 Edition 1

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EMERGENCY STOP AND OVERLOAD CONTROL VALVE ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

908 Control Valve Assembly 1 K5C2-EXLP 918 Cover Gasket 1 26999

89 Rivet 2 71028849 919 Piston Cover 1 26998

214 Plug 1 71263297 920 IR Pilot Valve Tool 1 28690

700 Cap 1 27491 921 ‘O’ Ring 1 52537

701 Grommet 1 71365779 922 Piston (Note 1) 1 28735-S

702 Plunger 1 27490 923 ‘O’ Ring 1 71355796

703 ‘O’ Ring 6 71127039 924 Washer 2 71271985

704 Label, Stop 1 95790099 925 Capscrew 2 71348338

705 Button, E-Stop 1 71372601 930 Handle Assembly 1 27239-1

706 Adapter 1 27488 935 Plug 1 71348965

707 Plunger 1 27489 937 Spring 1 26966

711 Spring 1 71365787 938 Buttonhead Screw 2 71394407

712 Piston 1 27964 939 Seal Bracket (Note 2) 1 28733-S

713 ‘O’ Ring 1 51768 940 Tag, No FA2B 1 71392757

714 Gasket 1 27493 941 ‘O’ Ring 1 71357198

715 Plate 1 27624 942 ‘O’ Ring 3 51651

716 ‘O’ Ring 1 71365795

943

Reverse Valve Kit (Normal)** 1 27925-XLP

717 Adjustment Nut 1 24374 Reverse Valve (Reverse Bias)** 1 **

718 Spring 1 71053730 Reverse Valve (Unbiased) 1 ****

719 Cover 1 27494

944

Bushing (Normal)*** 1 382-29739

720 Screw, Adjusting 1 27571 Bushing (Reverse Bias)*** 1 ***

721 Capscrew 2 71398879 Bushing (Unbiased) 1 ****

722 ‘O’ Ring 2 71138135 945 Dowel Pin 1 71146674

723 Exhaust Adapter 1 27540 946 Gasket Set 27115

724 Label Plate, LP 1 71465959 948 Label, Throttle Direction 1 71352777

726 Plug 1 27945 949 Washer 4 71413355

901 Capscrew 11 71342034 951 Capscrew 4 71431365

902 Washer 12 71303408 955 Exhaust Flange 1 26691

903 Poppet Cover 1 26997 956 Fitting, Elbow 1 71367932

904 Poppet Gasket 1 27064 957 Fitting, Elbow (refer to Dwg. MHP2696) 1 71273676

905 Poppet Spring 1 71351068 958 Fitting, Nipple (refer to Dwg. MHP2696) 1 71057483

906 Poppet Cap 1 28734 959 Muffler (refer to Dwg. MHP2696) 1 52472

907 Poppet Seal 1 26991 960 Label, Warning 1 71373229

909 Washer, Tablock 1 71398051 963 Plug 3 28628

910 Pilot Valve Assembly 1 28696 964 Manifold Block † 1 382-31727

912 Plug 1 71267561 965 Gasket † 1 382-31762

916 Ball 1 D10-280 966 Washer † 4 71271985

917 Valve Housing 1 * 967 Capscrew † 4 71348338

† Items 964 through 967 not illustrated.

* Item 917 not sold separately, order item 908.

** Reverse Valve (Normal) for Standard Overwound operation. Reverse Valve (Reverse Bias) for Optional Underwound operation.

*** Ensure Bushing matches Reverse Valve (Reverse Valve (Normal) and Bushing (Normal)). Mixing these components can result in erratic winch operation.

**** Reverse Valve (Unbiased), and Bushing (Unbiased) contact factory for application.

Refer to ‘Control Valve Assembly Parts List’ on page 19 for notes and all other kit part numbers.

Note 1: Item 922 not sold separately, includes items (6) each of 901 and 902, items 904-907, 918, 921 and 923.

Note 2: Item 939 not sold separately, includes items (1) each of 901 and 902, items 924, 925, 935, 937, 938 and 940.

Form MHD56400 Edition 1 21

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FULL FLOW REMOTE CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2698)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

900 Control Valve Assembly 1 K5C2-SBK 321 Fitting, Elbow 4 54270

44 Hose Assembly As Req'd 50923 322 Hose End 4 54738

93 Capscrew 5 51471 323 Hose (bulk) As Req'd 54737

243 Gasket 1 K5B-928 956 Fitting, Elbow 1 71367932

253 Exhaust Cover 1 KK5B-276M

22 Form MHD56400 Edition 1

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PENDANT OPERATED OVERLOAD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP0698)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

369 Adapter 1 24373 389 ‘O’ Ring 1 50557

386 Setscrew 1 71266589 713 ‘O’ Ring 2 51768

387 Piston 1 24372 717 Adjustment Nut 1 24374

388 Plug, Orifice 1 382-31313 718 Spring 1 71053730

Form MHD56400 Edition 1 23

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PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY DRAWING

(Dwg. MHP2778)

24 Form MHD56400 Edition 1

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PENDANT OPERATED PILOT CONTROL VALVE (OPTIONAL) ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

96 Washer (2) 4 71376370 • 357 Inlet Poppet 2 23517

330

Valve Assembly:

1

PTV • 358 Gasket 1 71264725

Single Air Brake

Contact Factory

359 Fitting, Elbow 1 71262299

Single air Brake -E Option • 360 'O' Ring 2 52662

Dual Air Brakes 361 Poppet Seat 2 23518

Dual Air Brakes -E Option 362 Retainer Ring 2 53833

331 Valve Shaft 1 23522 • 363 'O' Ring 2 52573

332 Restrictor, Poppet 1 23523 364 Valve Piston 2 23519

333 Restrictor, Seat 1 23524 365 Retainer Ring 2 71138010

334 'O' Ring 1 71137988 366 Capscrew 4 71138069

335 Pin 2 71293179 367 Pilot Cap Assembly 2 28433

336 Pin 2 71293161 368 Capscrew 4 71138077

337 Setscrew 1 Contact Factory369

Adapter, Standard1

23514

338 Sleeve 1 23606 Adapter, -E Option 24373

339 Valve Body 1 * 370 Capscrew 4 71138085

• 340 Gasket 2 23592 371 Shims (3) 71138119

• 341

Pin (Note 1) 1(2)

23594

381 Capscrew 1 53807

Valve Assembly (Note 1) 1(2) 383 Capscrew 2 71261713

'O' Ring (Note 1) 2(4) 384 Pendant Bracket 1 24442

342 Manifold 1 382-31755 385 Valve Cap Assembly 2 28433

343 Spring Clip 1 24793 386 Capscrew 2 71303671

344 Washer 1 50899 • 387 Seal Washer 2 71303838

345 Capscrew 2 71261747 388 Shuttle Valve Body 1 24146

• 346 Gasket 1 382-31761 389 Fitting, Elbow 2 Contact Factory

347 Pin 1(2) 71146195 • 713 'O' Ring 2 51768

354 Exhaust Poppet 1 23516 924 Washer 8 71271985

355 Plug 1 51897 951 Capscrew 4 71431365

356 Spring 2 71138028

• Recommended spare for one winch, 2 years of normal operation.

* Item not sold separately, order item 330.

** Item not illustrated, part of valve cap assembly.

Note 1: Refer to the following to determine Pin (347) and Valve Assembly (341) configuration requirements:Winches without disc or automatic band brake use quantity of 2 pins (347).Winches with a single automatic brake (disc or band) (Valve Assembly 25439 or 25440) use quantity of 1 Pin (347) and 1 Valve Assembly (341).Winches with disc and automatic band brakes (Valve Assemblies 25441 or 25468) use quantity of 2 Valve Assemblies (341).

Note 2: Quantity of 4 Washers (96) required to mount Adapter (369).Additional Washers (96) and Shim (371) quantities are ‘As Required’ to establish clearance tolerances described in the Product Maintenance Information Manual.

Form MHD56400 Edition 1 25

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REMOTE PENDANT (OPTIONAL) ASSEMBLY DRAWINGS

Pendant without Emergency Stop

(Dwg. MHP2346)

Pendant with Emergency Stop

442

443

445

446

455

454443

443

449

441456

448453

440

348

447

449

452451

451

452

458

457

446

444

(Dwg. MHP1677)

26 Form MHD56400 Edition 1

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REMOTE PENDANT (OPTIONAL) ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

Part Number

With E-Stop Without E-Stop

353 Pendant Assembly 1 PHS2E PHS2E-U

348 Fitting, Adapter 3 (5) 71048268

440 Lifting Eye 1 64222332

441 Emergency Stop Valve 1 95790108 - - -

442 Valve 3 95790106 - - -

• 443 ‘O’ Ring 2(5) 58209229

444 Plug 2(4) 65107741

445 Spring 2(4) 69128541

446 Ball 2(5) 69401625

447 Pin 1 95790040

448 Setscrew 2 42008607

• 449 ‘O’ Ring 2(3) 58235329

451 Protector 2(3) 95790107

452 Valve 2(3) 95790104

453 Lever 2 95790122

454 Pendant Handle 1 Order Item 353

455 Setscrew 3(5) 71078158

456 Label Kit 1 95790111

457 Exhaust Washer 1 67600303

458 Retainer Ring 1 47713030

470 Plug 1 - - - 65129541

• Recommended spare for one winch, 2 years of normal operation.

PHS2E includes items 440-449 and 451-458

PHS2E-U includes items 440, 443-449, 451-458 and 470

Form MHD56400 Edition 1 27

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LIMIT SWITCH (OPTIONAL) ASSEMBLY DRAWING

492

97

96

450

508

476477

478

479

480

481

482

484

486

488 489

485

490

491

492

493

494

495

#1 Main Air Hose

#4 Payout Air Hose

#3 Haul-in Air Hose 496

497

498

499

506

501502

503504

505

500

507508

501

509

509

510

511

512

514

513

(Dwg. MHP2677)

28 Form MHD56400 Edition 1

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LIMIT SWITCH (OPTIONAL) ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

475Limit Switch Assembly (Includes items 488 and514)

1 382-32134-S 495Hose Assembly (42 in. [1067 mm]) stainless steelhose

1 382-31426-10

96 Washer 4 71376370496

Hose Assembly (42.5 in. [1080 mm]) std. hose1

382-31423-9

97 Capscrew 4 52160Hose Assembly (42.5 in. [1080 mm]) stainlesssteel hose

382-31426-9

450 Adapter, Limit Switch 1 382-30831 497 Fitting, Adapter 4 71048268

476 Upper Support Block 1 96150556 498 Cap Assembly 1 96150662

477 Capscrew 2 41332006 499 Capscrew 3 71324115

478 Control Valve 2 68558741 500 Lower Support Block 1 96150555

479 Fitting, Hose Tee 1 58255860 501 Spindle Switch Assembly 1 71464127

480 Connection Block 1 382-31427 502 Rod 4 382-31037

481 Fitting, Pipe 1 54242 503 Washer 4 45201008

482 Dump Valve 1 71460760 504 Nut 4 43003511

484 Pin 1 46503420 505 Cover, Housing 1 382-32125

485 ‘O’ Ring 1 58237529 506 Capscrew 2 41313606

486 Housing 1 382-32124 507 Fitting, Hose Tee 1 71457519

488 Washer 2 45001104 508 Tube 1 68045328

489 Capscrew 1 41311906 509 Fitting, Adapter 4 71457485

490 Gasket 2 69761541 510 Label, Limit Switch Configuration 1 71459929

491 Fitting, Cap 1 71111975511

Label, Limit Switch Instructions, UnderwindWinches Only

171462337

492 Washer 5 71271985Label, Limit Switch Instructions, OverwindWinches Only

71446439

493 Capscrew 2 41322606 512 Chain 1 69033232

494Hose Assembly (37 in. [940 mm]) std. hose

1382-31423-8 513 Nut 1 71386783

Hose Assembly (37 in. [940 mm]) stainless steelhose

382-31426-8 514 ‘S’ Hook 1 94120206

495 Hose Assembly (42 in. [1067 mm]) std. hose 1 382-31423-10

Form MHD56400 Edition 1 29

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BRAKE LINE CONNECTIONS ASSEMBLY DRAWINGS

(Dwg. MHP2239)

30 Form MHD56400 Edition 1

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BRAKE LINE CONNECTIONS ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

Part Number

With Emergency Stop and Overload Without Emergency Stop and Overload

601 Fitting, Tee 1 51707

- - -

602 Fitting, Pipe 1 51704

603 Bushing 1 71039416

604 Fitting, Nipple 3 51034

605 Fitting, Elbow 1 51031

606 Fitting, Connector 1 54679

607 Valve 1 54672

608 Fitting, Elbow 1 51281

610 Fitting, Tee 1 71375372

611 Fitting, Connector 2 52092

612 Fitting, Tee 3 51812

613 Valve, Check 1 71368609

614 Fitting, Pipe 1 50861

615 Fitting, Elbow 4 52182

616 Fitting, Connector 3 51814

617 Fitting, Connector 2 54274

618 Fitting, Elbow 1 71375349

619 Fitting 12 55014

620 Locknut 12 55013

621 Valve 1 71375380

622 Valve, Check 1 71375398

623 Fitting, Reducer 2 71375406

624 Bracket, Support 1 28051

625 Capscrew 2 54277

626 Washer 2 51831

627 Locknut 2 53541

628 Tubing (Bulk) As Req’d 52520

740 Fitting, Connector 3

- - -

71367908

741 Shuttle Valve 1 50277

742 Fitting, Elbow 1 71372650

743 Fitting, Reducer 1 53939

745 Tubing, Assembly 1 52520

748 Fitting, Elbow 2 71367767

Form MHD56400 Edition 1 31

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DRUM LOCKING PIN (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

141

303

301

302

304305

306307

309308

310311

312

(Dwg. MHP2675)

ItemNo.

Descriptionof Part

TotalQty

Part Number

with Brake Band without Brake Band

96

Drum (24 inch) *

1

382-32503-5L 382-32504-5L

Drum (30 inch) * 382-32503-6L 382-32504-6L

Drum (36 inch) * 382-32503-7L 382-32504-7L

Drum (40 inch) * 382-32503-8L 382-32504-8L

Drum (50 inch) * 382-32503-9L 382-32504-9L

Common Items

300 Drum Locking Assembly 1 382-33103

141 Handle Grip 1 71436851

184 Outboard Upright * 1 382-33045-L

301 Handle 1 382-30639

302 Capscrew 1 71445654

303 Locknut 1 71069132

304 Shaft 1 382-33172

305 Capscrew 2 71467443

306 Washer 2 52914

307 Cover 1 33173

308 Housing 1 33143

309 Grease Fitting 1 71111942

310 Spring 1 71436869

311 Bushing 1 45871811

312 Drum Lock Pin 1 382-33168

313 Label, Drum Lock * 1 71465967

* Item not illustrated.

32 Form MHD56400 Edition 1

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SERVICE NOTES

Form MHD56400 Edition 1 33

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PRESS ROLLER ASSEMBLY DRAWING

407

411

401

409405

408

413

405

406

402

406

403

409

408

404

410

(Dwg. MHP2945)

34 Form MHD56400 Edition 1

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PRESS ROLLER ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

Part Number

With Brake Band Without Brake Band

400

Press Roller Assembly (24 inch Drum)

1

382-33457-5B 382-33457-5

Press Roller Assembly (30 inch Drum) 382-33457-6B 382-33457-6

Press Roller Assembly (36 inch Drum) 382-33457-7B 382-33457-7

Press Roller Assembly (40 inch Drum) 382-33457-8B 382-33457-8

Press Roller Assembly (50 inch Drum) 382-33457-9B 382-33457-9

401

Roller, End (24 inch Drum)

2

382-33440-5

Roller, End (30 inch Drum) 382-33440-6

Roller, End (36 inch Drum) 382-33440-7

Roller, End (40 inch Drum) 382-33440-8

Roller, End (50 inch Drum) 382-33440-9

403

Pivot Shaft (24 inch Drum)

1

382-33456-5B 382-33456-5

Pivot Shaft (30 inch Drum) 382-33456-6B 382-33456-6

Pivot Shaft (36 inch Drum) 382-33456-7B 382-33456-7

Pivot Shaft (40 inch Drum) 382-33456-8B 382-33456-8

Pivot Shaft (50 inch Drum) 382-33456-9B 382-33456-9

411

Shaft (24 inch Drum)

1

382-33454-5

Shaft (30 inch Drum) 382-33454-6

Shaft (36 inch Drum) 382-33454-7

Shaft (40 inch Drum) 382-33454-8

Shaft (50 inch Drum) 382-33454-9

Common Items

402 Roller, Center 1 382-33439

404 Collar 2 71443980

405 Spring, Right 2 382-334421

406 Spring, Left 2 382-3344

407 Pivot Frame 1 382-33437

408 Capscrew 4 71371652

409 Washer 4 51009

410 Bushing 2 71443816

413 Pin, Retainer 2 382-30965

Form MHD56400 Edition 1 35

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UNDERWIND REVERSING MANIFOLD (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

265

949

949

248

268

266

267

266

248

268

949

269

95

(Dwg. MHP2939)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

264 Reversing Manifold Assembly 1 28749 267 Manifold 1 W21007/89063

95 Capscrew 2 71106736 268 Capscrew 4 71262810

248 Gasket 2 K5B-547 269 Nut 2 43805258

265 Capscrew 4 71475073 949 Washer 8 71413355

266 Cover 2 W21008/89063

36 Form MHD56400 Edition 1

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SERVICE NOTES

Form MHD56400 Edition 1 37

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DRUM GUARD ASSEMBLY DRAWING

802

806804

803

807

805

801

810

306

408

408

Automatic Band Brake

Manual BandBrake

(Dwg. MHP2946)

38 Form MHD56400 Edition 1

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DRUM GUARD ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

Total Qty Part Number

24 inch Drum 30 inch Drum 36 inch Drum 40 inch Drum 50 inch Drum

800

Drum Guard Assembly 1 382-33102-5 382-33102-6 382-33102-7 382-33102-8 382-33102-9

Drum Guard AssemblyAuto Band Brake

382-33102-5AB 382-33102-6AB 382-33102-7AB 382-33102-8AB 382-33102-9AB

Drum Guard AssemblyAuto Band Brake & Drum Lock

382-33102-5ABL 382-33102-6ABL 382-33102-7ABL 382-33102-8ABL 382-33102-9ABL

Drum Guard AssemblyManual Band Brake & DrumLock

382-33102-5BL 382-33102-6BL 382-33102-7BL 382-33102-8BL 382-33102-9BL

805Guard Panel without BandBrake

6 382-33110-5 382-33110-6 382-33110-7 382-33110-8 382-33110-9

Guard Panel with Band Brake 6 382-33110-5B 382-33110-6B 382-33110-7B 382-33110-8B 382-33110-9B

806Crossbar without Band Brake 9 382-33136-5 382-33136-6 382-33136-7 382-33136-8 382-33136-9

Crossbar with Band Brake 9 382-33136-5B 382-33136-6B 382-33136-7B 382-33136-8B 382-33136-9B

807 Guard Panel with Band Brake 1 382-33111-5 382-33111-6 382-33111-7 382-33111-8 382-33111-9

Table 5: Common Parts List

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

306 Washer 16 52914 804 Nut 18 71445415

408 Capscrew 16 71371652 810 Guard 2 382-33109

801 Guard (inboard end) 1 382-32995 811 Label (no drum guard) * 1 71449714

802 Guard (Auto Band Brake) 2 382-33107 812 Label (with drum guard) * 1 382-31662

803 Guard (outboard end) 1 382-32995-L

* Item not illustrated.

Form MHD56400 Edition 1 39

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LABEL DRAWING AND PARTS LIST

(Dwg. MHP2947)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

185 Nameplate * 1 71070643

186 Rivet * 4 71028849

281

Label Kits

Standard Winch *1

382-33575

-E Winch * 382-33576

284 Force Five Product Label * 1 Contact Factory

285 Ingersoll-Rand Label * 1 71109102

286Overwind Label * 2 71462725

Underwind * 2 71462733

287 Warning Label * 1 71060529

288 Warning Label * 1 71289326

289 Air Supply Label * 1 71046395

289 Exhaust Label * 2 71042196

291 Oil Supply Label * 3 71043616

294 Control Valve Operation * 1 96180102

* Item not illustrated.

ACCESSORIES

Description of Part Part Number

Lubricant LUBRI-LINK-GREEN

40 Form MHD56400 Edition 1

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AIR PREPARATION ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2679)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

574 Air Preparation Assembly 1 382-31020 601 Regulator 1 R40-0B-G00

575 Filter 1 F35-0B-C28 602 Pipe Nipple 1 71057483

578 Pipe Nipple 2 71311426 603 U-Bolt 2 71445308

580 Lubricator 1 L40-0B-G00 604 Capscrew 4 71391080

586 Hose, Bulk 1 54737 605 Washer 4 71445324

589 Strainer (not shown) 1 K4U-A267AT 606 Nut 4 71445316

590 Liquidator (not shown) 1 8834-W1-000 607 Bracket 2 382-31021

591 Fitting (not shown) 1 54270 608 Fitting, Connector 1 71106520

592 Ball Valve (not shown) 1 71416911 609 Hose, Fitting 2 54738

Form MHD56400 Edition 1 41

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CONSTRUCTION CAGE (OPTIONAL) ASSEMBLY DRAWING AND PARTS LIST

75

80

81

283

77

133

83

78

76

132626

79

(Dwg. MHP2045)

ItemNo.

Descriptionof Part

TotalQty

Part Number

With Band Brake Without Band Brake

75 Nut 12 50825

76 Label, Specifications 1Contact Factory

77 Nameplate 1

78 Cover 1 27426

79

Construction Cage (24 inch (610 mm) Drum)

1

CC-FA10-24M CC-FA10-24X

Construction Cage (30 inch (760 mm) Drum) CC-FA10-30M CC-FA10-30X

Construction Cage (36 inch (915 mm) Drum) CC-FA10-36M CC-FA10-36X

Construction Cage (40 inch (1016 mm) Drum) CC-FA10-40M CC-FA10-40X

Construction Cage (50 inch (1270 mm) Drum) CC-FA10-50M CC-FA10-50X

80 Lockwasher 12 71357735

81 Capscrew 12 52837

83 Warning Label 1 71359384

132 Capscrew 4 71359129

133 Nut 4 53390

283 Rivet 4 71028849

626 Washer 4 51831

42 Form MHD56400 Edition 1

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WARRANTY

Ingersoll Rand Company warrants to the original user its Hoists and Winches(Products) to be free of defects in material and workmanship for a period of one yearfrom the date of purchase. Ingersoll Rand will repair, without cost, any Product foundto be defective, including parts and labor charges, or at its option, will replace suchProducts or refund the purchase price less a reasonable allowance for depreciation,in exchange for the Product. Repairs or replacements are warranted for the remainderof the original warranty period.

If any Product proves defective within its original one year warranty period, it shouldbe returned to any Authorized Hoist and Winch Service Distributor, transportationprepaid with proof of purchase or warranty card.

This warranty does not apply to Products which Ingersoll Rand has determined tohave been misused or abused, improperly maintained by the user, or where themalfunction or defect can be attributed to the use of non-genuine Ingersoll Randparts.

Ingersoll Rand makes no other warranty, and all implied warranties including anywarranty of merchantability or fitness for a particular purpose are limited to theduration of the expressed warranty period as set forth above. Ingersoll Randmaximum liability is limited to the purchase price of the Product and in no eventshall Ingersoll Rand be liable for any consequential, indirect, incidental, orspecial damages of any nature rising from the sale or use of the Product, whetherbased on contract, tort, or otherwise.

Note: Some states do not allow limitations on incidental or consequential damagesor how long an implied warranty lasts so that the above limitations may not apply toyou.

This warranty gives you specific legal rights and you may also have other rights whichmay vary from state to state.

IMPORTANT NOTICEIt is our policy to promote safe delivery of all orders.

This shipment has been thoroughly checked, packed and inspected before leaving ourplant and receipt for it in good condition has been received from the carrier. Any lossor damage which occurs to this shipment while en route is not due to any action orconduct of the manufacturer.

VISIBLE LOSS OR DAMAGEIf any of the goods called for on the bill of lading or express receipt are damaged orthe quantity is short, do not accept them until the freight or express agent makes anappropriate notation on your freight bill or express receipt.

CONCEALED LOSS OR DAMAGEWhen a shipment has been delivered to you in apparent good condition, but uponopening the crate or container, loss or damage has taken place while in transit, notifythe carrier’s agent immediately.

DAMAGE CLAIMSYou must file claims for damage with the carrier. It is the transportation company’sresponsibility to reimburse you for repair or replacement of goods damaged inshipment. Claims for loss or damage in shipment must not be deducted from theIngersoll Rand invoice, nor should payment of Ingersoll Rand invoice be withheldawaiting adjustment of such claims as the carrier guarantees safe delivery.

You may return products damaged in shipment to us for repair, which services will befor your account and form your basis for claim against the carrier.

Form MHD56400 Edition 1 43

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