INFINO diffusion PC and Thermally Conductive Polymer ......20 ~ 50 rpm ASTM D890 ASTM D256 ISO R 306 B50 UL94 Thickness Test Method Condition Item Condition Item Condition Unit FD-1510D

INFINO diffusion PC and Thermally Conductive PolymerBringing the sustainable solution

SAMSUNG SDI

02 LED Lighting solution

03 Diffusion PC for lens cover

07 Thermally Conductive Polymer for heat sink

10 Global Network

Contents

INFINO

CHEMICAL

Samsung SDI is aiming to provide values for customer growth and success through innovation

and efficiency. We will strengthen our global competitive edge by developing high-end,

differentiated products, strengtheningproduct portfolios, and building foundations

for global business.

Drive continuous growth in high-value

products and a stronger customer focus.

02

LED, widely viewed as the next-generation lighting source, has a high level of power saving and can be used for

Samsung SDI has developed the double co-extrusion L-Tube, marking the first-ever product in the world.

classy light settings, which tends to accelerate demand. Developing new materials customized for LED is now

in order.

• Requirements for LED lighting material

- Eco-friendly feature to meet the global environment regulations

- Economic benefit through lightweight

- Better energy efficiency through the prevention of electricity loss

• Samsung SDI offers optimal material that takes the lead in the LED lighting market and is also

engineered to meet the market requirements.

To ride the dramatically growing LED lighting market, Samsung SDI has developed diffusion PC with excellent

optical properties and thermally conductive material with high heat resistance and weatherability that could

replace aluminum.

LED market overview and requirements

As such, the company offers the market-leading technical solutions.

- Applications : Flat panel type, bulb type, street lamp, fish lamp, factory lamp

Product Portfolio for LED lighting

LED LIGHTING SOLUTION

Lens Cover

Diffusion PC FD-1510D,

FD-1122, FD-1010, FD-1112

Reflector

TK-4046H(PA6T/GF), TK-4047H(PA6T/MF)

TK-6036H(PA10T/GF), TK-2046H(PCT)

Heat Sink

Thermally conductive polymer (PPS, PA based)

HK-1104, HK-1208, XI-4208, XI-2008F

LED LIGHTING BRINGING THE SUSTAINABLE SOLUTION

03

• Superior optical properties

Eco-friendly flame retardancy

High efficiency of productivity

- Superior transparency

- High degree of diffusion

•

- 1.2mm V0 Non-Halogen

- Comply with Global safety regulations: non bromine, non phosphate

•

• Potentially system cost reduction

• Excellent injection molding process : minimize gate marks

• Excellent durability

- Excellent light resistance with low yellow index under UV exposure

- Even if exposed to UV for a long period of time, there are few yellowing cases

- High pyrolysis temperature

Key Features

diffusion PC, developed through the combination of Samsung SDI’s high-quality PC and

excellent particles, has a full line-up of products with diverse diffusion/transmittance rates for

different purposes.

DIFFUSION PCFOR LENS COVER

INFINO

Product Guide 0.8mm V2

Extrusion

FD-1510D

FD-1010

FD-1112

Injection/Blow molding FD-1122

1.2mm V0

0.8mm V2

3.0mm V0

1.5mm V2

Diffusion PCfor LEDlens cover

INFINO


04

Benefits ofDiffusion PC

• Transparent flame retardant PC

- World best transparent FR PC : non-phosgene green technology process

- Eco-friendly flame retardancy : non-halogen system, excellent flame resistance upto 1.2mm V0

• Tailored optical characteristics

- Synthesis of featured light diffusers

- Optimization of transmittance (TT) and degree of light dispersion(DD)

• Light diffusion flame retardant


INFINO

INFINO

•Superior optical properties : High transmittance and degree of diffusion

V-0

0

10

20

30

40

50

60

50 60 70 80 90 100

Transmittance ( % ) FD-1010 | FD-1510D | Reference

Thickness 1.5mm Thickness 1.5mmV-2

0

10

20

30

40

50

60

50 60 70 80 90 100

Transmittance ( % ) FD-1112 | FD-1122 | Reference Extrusion | Reference Injection

Grade High DD High TT

FD-1510D LDW315 LDW319 LDW314

FD-1010 LDW265 LDW318 LDW317

FD-1112 LDW238 LDW213 LDW241

FD-1122 LDW320 LDW309 LDW262

Light Diffusion Plate

Light Diffusing Agents

LED Light Source

90O

100 10075 7550 5025 250

60O

Light Diffusion Grade

General Transparent PC

30O 30O

60O

90O

Relative Transmittance(%)

0O

75

50

25

0

Degree of Diffusion( ° )

Degree of Diffusion( ° )

Grade High DD High TT


05

50 30 10

FD-1122

•Enlarged back light distribution and wider diffusion angle

0

20

40

60

80

100

120

Angle ( ) FD-1122 | Reference

10 20 30 40 50 60 70 80

Intensity (%)


INFINO

6

7

5

4

3

1

2

0

Thermal Stability

Temp()

FD-1510D | Reference

300 400 500 600 700

30

20

40

60

70

80

90

50

N2, 20 /min

TGA data

Weight Loss (%)

Before UV exposure | After UV exposure

V-0UV Stability (24hrs )

20

15

10

5

Reference FD-1510D

V-2

Reference FD-11220

YI

• FD-1122 transmittance levels remain at an excellent level before and after UV exposure

•Excellent UV stability and thermal stability

410400 420 430 440 450

Before UV exposure

Wavelength(nm) FD-1122 | Reference

20

30

40

50

60

70

80

410400 420 430 440 450

After UV exposure

Wavelength(nm) FD-1122 | Reference

20

30

40

50

60

70

80

Transmittance (%)

Transmittance (%)

• Dispersion map based on thickness : Dispersion pattern is large and even

0

20

40

60

80

100

120

Angle ( ) 1.2mm | 1.5mm | 2.0mm

10 20 30 40 50 60 70 80

0

20

40

60

80

100

120

Angle ( ) 1.2mm | 1.5mm | 2.0mm

10 20 30 40 50 60 70 80

Intensity (%)

Intensity (%)

INFINO


06

Technical Data

Processing Guide

Properties


Melt Flow Index

Tensile Strength

Flexural Strength

Flexural Modulus

Izod Impact Strength

Vicat Softening Temp

Pre-drying Drying Temperature

Drying Time

Misture Content

BarrelTemperature

Adapter Temperature

Die Temperature

Melt Temperature

Zone 1

Zone 2

Zone 3

Zone 4

CylinderTemperature

Nozzle Temperature

1(Hopper side)

4(Nozzle side)

2

3

Mold Temperature

Injection Speed

Injection Pressure

Screw Rotation Speed

Flammability

Mechanical Properties

Thermal Properties

Flame Characteristics

Injection Molding Profile Extrusion

Physical Properties

Specific Gravity ASTM D792 Natural color

250/10kg

5kg, 50/hr

g/10min

kgf/cm

1.2-

-

13

12

144

1.2mm V03.0mm V0

0.8mm V2 0.8mm V21.5mm V2

144 145141

1210 10

650 650 650 630

960

23,000 23,000 23,000 21,000

950 960 930

1335 16

1.2 1.2 1.2

ASTM D1238

ASTM D638 50mm/min

2.8mm/min

1.8" 23

4hrs 100

250 ~ 260

260 ~ 270

270 ~ 280

280 ~ 290

290 ~ 300

70 ~ 90

Middle

700 ~ 1500 kgf/cm

20 ~ 50 rpm

ASTM D890

ASTM D256

ISO R 306 B50

UL94 Thickness

Test Method Condition

ConditionItem Item Condition

Unit FD-1510D FD-1122 FD-1010 FD-1112

2

kgf/cm

kgf cm/cm

2

2

2

• •

100

225 ~ 270

215 ~ 250

225 ~ 260

225 ~ 270

235 ~ 280

240 ~ 290

240 ~ 290

4 hrs

0 ~ 0.02%

INFINO

thermally conductive polymer, armed with eco-friendly flame retardancy and high heat resis-

tance for optimal LED efficiency, is an ideal material for LED heat sink.

- V-0, Non Halogen

- Meets global safety regulation

• Color solution

• Eco-friendly flame retarardancy

• Economic benefit with weight and cost reduction

: white-colored grade development

• Provides color solution : development of a grade that can handle white color

efficient thermal conductivity• High pyrolysis temperature :

INFINO

8W/m·K V-0RTI 130

8W/m·K XI-4208

XI-2008F

HK-1208

XK-2307

HK-1104Extrusion

Injection

ThermallyConductivePolymer forHeat Sink

Electrical Insulation

Electrical Conductive

Electrical Insulation

The polymer’s inherent advantage, excellent processability and high thermal conductivity makes for

an ideal protection solution against heat.

High

Low

Thermal Conductivity

Mechanical Property

Light Weight

Design Flexibility

Process-ability

Cost

Polymer

XI, HK Series

Metal

Superior to MetalsSuperior to Polymers


THERMALLY CONDUCTIVEPOLYMER FOR HEAT SINK

Key Features

Product Guide 4W/m·K V-0

7W/m·K V-0

8W/m·K

07

08

To provide the optimal metal replacement, simulations are conducted to analyze thermal conduction

effects and structural properties in an effort to help design the structure.

For the existing tube-type lighting, thermally conductive polymer and diffusion PC parts were separately

assembled. In contrast, Samsung’s new product adopts co-extrusion method, which gets rid of the

assembly process in a way that secures innovative productivity level for the L-Tube.

• Co Extrusion with Light Diffusion PC

Thermally conductive polymer

Diffusion PC

L Tube

1.25mm1.8mm

Aluminum(AI)

Feasibility

Thermally Conductive Polymer

Thermal Conduction

Thermal Conduction

Injection

Design/Material Change

1.25mm1.8mm

Production

Technical Solution

InnovativeTechnology



Samsung SDI’s world’s first double L-Tube co-extrusion

09

Thermal Conductivity W/m-K 4 8 8 8 7

Electrial Resistivity Ω-cm 1012 ↑ 1012 ↑ 1012 ↑ 1012↑ 103

Izod ImpactKJ/M2

15 8 4.0 2.0 4.6

Un-Notched - - 22.0 4.4 15.5

Tensile Elongation % 10.0 6.0 2.2 2.0 1.2

Tensile Strength MPa 37 25 60 30 90

Flexural Modulus gpa 3 5 6 11 18

Flexural Strength MPa 70 50 100 60 120

Heat Distortion Temperature > 130 > 130 > 240 > 270 > 270

Mold Shrinkage (MD)%

0.2 0.1 0.3 0.2 0.3

Mold Shrinkage (TD) 0.4 0.3 0.4 0.3 0.6

1.62 1.95 1.8 2.20 1.71

Pre-drying 4hrs 100 2hrs 130 4hrs 100 4hrs 100

CylinderTemperature

1 (Hopper side ) 290 ~ 300 260 300 215 ~ 250

2 300 290 320 225 ~ 250

3 310 305 330 225 ~ 260

4 (Nozzle side ) 320 315 330 235 ~ 270

Nozzle Temperature 310 ~ 320 310 330 235 ~ 280

Mold Temperature 130 ~ 150 110 ~ 130 110 ~ 130 240 ~ 290 *

Injection Speed Middle to high Middle to high Middle -

Injection Pressure 30 ~ 100 MPa 40 ~ 90 MPa 10 ~ 50 MPa -

Screw Rotation Speed 50 ~ 100 rpm 50 ~ 100 rpm 50 ~ 100 rpm -

* Adapter temperature / Die temperature



Technical Data

Processing Guide

Specific Gravity

ASTM D257

ASTM D792

ASTM D 256A

ASTM D 638

ASTM D 790

ASTM D 648

ASTM D 955

Cheil Method

Properties Test Method Unit HK-1104 HK- 1208 XI-4208 XI-2008F XK-2307

ItemInjection Profile

XI-4208 XI-2008, XK-2307 HK-1208 HK-1104

HEADQUARTERS

GLOBAL SUBSIDIARY

SALES / SERVICE OFFICE

PLANT

ASIA

Samsung SDI Co., Ltd. Tel : +82-31-596-3408Fax : +82-31-596-4134E-mail : [email protected]

332-2 Gocheon-dong Uiwang-siGyeonggi-do, 437-711, Korea

Los Angeles, USASamsung Chemical Inc.

Tel : +1-562-229-1307E-mail : [email protected]

Tokyo, JapanSamsung Chemical Inc.


Frankfurt, GermanySamsung Chemical Europe GmbH


Bangkok, ThailandSamsung Chemical Thailand


Shanghai, ChinaSamsung Chemical Material Trading[Shanghai] Co., Ltd.

Tel : +86-21-6270-3000[325]E-mail : [email protected]

Shenzhen, ChinaTel : +86-755-2399-7310E-mail : [email protected]

Tianjin, ChinaTel : +86-22-2836-4261E-mail : [email protected]

NagoyaTel : +81-52-569-1807E-mail : [email protected]

Osaka, JapanTel : +81-6-6949-3162E-mail : [email protected]

Kuala Lumpur, MalaysiaTel : +60-3-2174-4534, 4570E-mail : [email protected]

Chennai, IndiaTel : +91-98401-04251E-mail : [email protected]

Delhi, IndiaTel : +91-81302-19193E-mail : [email protected]

Chicago, U.S.A.Tel : +1-847-407-2845E-mail : [email protected]

San Diego, U.S.ATel : +1-619-278-0961E-mail : [email protected]

Bratislava, SlovakiaTel : +421-90-170-2001E-mail : [email protected]

Istanbul, TurkeyTel : +90-541-231-0314E-mail : [email protected]

Detroit, U.S.A.Tel : +1-248-276-8484E-mail : [email protected]

Dubai, U.A.ETel : +971-4-447-3411E-mail : [email protected]

Yeosu, Republic of KoreaTel : +82-61-689-1221E-mail : [email protected]

Tianjin, ChinaTel : +86-22-5868-0291E-mail : [email protected]

Kornye, HungaryTel : +36-34-814-120E-mail : [email protected]

Tijuana, MexicoTel : +52-664-627-4947E-mail : [email protected]

10

SOUTH KOREAUiwang/Yeosu/GumiBusan/Gwangju

CHINAShanghai/BeijingTianjin/Shenzhen

JAPANTokyo/Nagoya/Osaka

THAILANDBangkok

U.A.EDubai

TURKEYIstanbul

MALAYSIAKuala Lumpur

INDIAChennai/Delhi

EGYPTCairo

HUNGARYKornye

SLOVAKIABratislava

MEXICOTijuana

USALos Angeles/ChicagoSan Diego/Detroit

HEADQUARTERS

GLOBAL SUBSIDIARY(5)

SALES OFFICE(11)

PLANT(4)

GERMANYFrankfurt

GLOBAL NETWORK

AMERICA

EUROPE

NOTE : The information contained herein is provided by Samsung SDI Co., Ltd. and its subsidiaries and affiliates (collectively referred to as “SAMSUNG”)

for information purposes only and should be used by individuals with technical experience and knowledge in the area. Samsung SDI does not make any

representation or warranties of the usefulness or expected result of the information, and does not assume any responsibility whatsoever related to the use

of the information. SDI-C-A-072012

www.samsungchemical.com

INFINO diffusion PC and Thermally Conductive Polymer ......20 ~ 50 rpm ASTM D890 ASTM D256 ISO R 306 B50 UL94 Thickness Test Method Condition Item Condition Item Condition Unit FD-1510D

Documents