industry 4.0 edition

Turning

Milling

Grinding

Honing

Thread Rolling

EDM & Wire

Sawing

Drilling

Sheetmetal

Finishing

Tool Storage

Industrial Cleaning

Service & Support Packages

Training

and much more...

industry 4.0 edition

Conventional, PLC & CNCupto 12,000mm between centres

and 995mm dia swing

more details on page 18

ROBBI Universal & Internal Grinding Machines

Tel: +44 (0)1322 447611 Web: www.rk-int.com Email: [email protected] Twitter: @rkimachinetools

Since being established in 1951 RK International Machine Tools Ltd, a privately owned company, spanning three generations, have been involved

in the supply of quality machine tools. Clients requiring individual machine tools or major industrial turn key packages are serviced in exactly the same professional manner.

When dealing with the supply of quality new and used machine tools RK International Machine Tools Ltd are simply in a class of their own. We

have provided machine tools of all types, including CNC machine tools, to a wide range of business and establishments.

Committed to offering a quality product complete with a quality service, RK International was awarded BS EN ISO 9001 Quality Assurance in

1995. This program continues to be in operation now, further enhancing client confidence.

Since 1999, RK International was one of the first machine tool companies to be awarded

ISO9001.Today, RK International’s Management Systems comply and have been certified to ISO9001:2015

Always at the forefront of offering the latest, and most advanced machining solutions from leading global manufacturers, RK107 is packed with new technology:

LAGUN MILLING CNC Bed mills, travelling column and floor type milling

machines are now available from RK International. With more & more customers requiring rapid support, the range of Spanish made machines is now fully supported by RK International Machine Tools.

The TM Series allows for large diameter workpieces to be machined with the minimimum of floorspace requirment. Utilising a XYZ and V Axis arrangement, this travelling machine ‘swallows’ large workpieces with its ingenius V axis on the Ram. With an X axis of upto 5000mm, 1300mm in the Y Axis, upto 1500mm on the V axis and 2000mm in the Z axis allows for components upto 2500mm diameter and componentsof up-to 10,000kgs. Learn more on the LAGUN range >>> page 14.

THE LATEST COLCHESTER TYPHOON:

Colchesters’s next geneation of CNC Turning centres offer exceptional cutting performance & high acurate component finish at every stage of your machining operation. Manufactured with a one-piece cast iron base, utilising a slant bed design providing a low centre of gravity and enhanced ergonomic design, the Typhoon maximises precise turning and milling operations regardless of component complexity.

All Typhoon CNC turning centres are equipped with a state-of-the-art Fanuc Oi-TF control and Manual Guide i which can handle any complex CNC Turning & Milling application, quickly and easily.

See the full range of Colchester Typhoon CNC Turning Centres on page 8.

NEW PERFECT performers:

With more and more shops seeing the benefits of using a horizontal spindle and rotary table surface grinder on the PERFECT PFG-R, two new models offering a 500mm and 600 rotarty table have now been introduced. Fitted with the advanced ADP PLC software, new levels of grinding flatness can be achieved at a competitive price.

Double Column, Portal type grinding machines are now accomodating parts of 1200mm wide at a number of UK installations. From Machine Tool manufacture to Toolmaking, the Double Column PERFECT machines handle parts up-to 6000mm in length.

ROBBI T7 PLC Semi Auto Universal Grinder: Always at the forefront of bridging the gap between CNC and Conventional Universal Grinidng machines, the latest generation PLC T7 from ROBBI takes operator / machine operation to new levels. The T7 control provides a seamless grinding experience that helps reduce the complexity of part programming, including dressing cycles. With enhanced performance, improved cycle times and even greater ease of use take the T7 performance to near CNC control level but at a considerable price avantage

John Schwarz Managing Director

Dick Aldrich Director

Simon Rood Director & General Manager

Steve Baker Regional Sales Manager

Lisa Sheen Regional Sales Manager

Sandy Berry Regional Sales Manager

Alan Kendall Engineering Manager

Darren Judge Senior Applications Engineer

Kelly Gordon Service Co-ordinator

Linda Phillimore Operations Manager

Debbie Farthing Spares Co-ordinator

Tel: +44 (0)1322 447611 Web: www.rk-int.com Email: [email protected] Twitter: @rkimachinetoolsTel: +44 (0)1322 447611 Web: www.rk-int.com Email: [email protected] Twitter: @rkimachinetools2 3

THE LATEST TECHNOLOGY available from RK

Your local RK International Machine Tool contacts:

Machine ToolsNew &Used

Quality

In this extended edition...CONTENTS

3 THE LATEST TECHNOLOGY available from RK

4 TURNING: Conventional

5 TURNING: Conventional

6 TURNING: Electronic

7 TURNING: Electronic

8 TURNING: CNC Production

9 TURNING: Conventional & CNC Large Capacity

10 MILLING: Manual

11 MILLING: CNC turret, bed & ram type

12 MILLING: Manual - universal

13 MILLING: Machining Centres

14 MILLING: Large Capacity CNC



17 UNIVERSAL MACHINING CENTRES: High Production

18 GRINDING: Cylindrical & Internal




22 GRINDING: Customer stories

23 GRINDING: Customer stories

24 GRINDING: Honing

25 GRINDING: Fine grinding

26 GRINDING: Surface






32 GRINDING: Centreless

33 GRINDING: Centreless

34 THREAD ROLLING: Bar

35 EDM & WIRE: Wire EDM

36 EDM & WIRE: Spark Erosion

37 EDM & WIRE: EDM Drilling

38 FINISHING EQUIPMENT: Dry Steam Cleaning - Portable units

39 FINISHING EQUIPMENT: Dry Steam Cleaning - Portable units

40 FINISHING EQUIPMENT: Blast cabinets & Ultrasonic cleaning

41 SAWING:

42 DRILLING:

43 WORKSHOP ESSENTIALS:

44 MUCH MORE THAN JUST MACHINE TOOLS...

Supporting manufacturing since 1951...

RK International Machine Tools Ltd, Europa Trading Estate, Fraser Road, Erith, Kent, DA8 1PW, United Kingdom

Manual and CNC Models available


Over a 100 Years of lathe making: Colchester’s & Harrison’s conventional lathe range gives you exceptional ease of use and a huge choice of standard and

optional equipment guarantees top of the range performance for the most complex and challenging jobs.

Throughout the world, apprentices and engineers have trained on Colchester manual lathes while production, toolroom and maintenance departments have used Colchester conventional machines as

the bedrock of their turning capability. All Colchester & Harrison centre lathes are built to withstand rugged, heavy duty use, while at the same time, are capable of very fine precision turning.

COLCHESTER / HARRISON | conventional gap bed lathes:

Swing over bed

Swing in gap

Swing over cross slide

Distance between centres

Spindle bore Spindle nose Speed range

Speed drive

Colchester Student 2500Harrison M300

300mm 480mm 210mm 635mm or 1000mm 40mm D1-4 Camlock 40 - 2500rpm Gearbox

Colchester Master VS3250 Harrison V350

350mm 535mm 196mm 650mm 42mm D1-4 Camlock 17 - 3250rpm Variable

Harrison M390 400mm 585mm 246mm 1250mm 54mm D1-6 Camlock 25 - 2000rpm Gearbox

Colchester Triumph VS2500Harrison V390

400mm 585mm 246mm 1250mm 54mm D1-6 Camlock 14 - 2500rpm Variable

Colchester Mascot VS2000Harrison V460

460mm 730mm 270mm1000mm

1500mm, 2000mm76mm D1-8 Camlock 20 - 2000rpm Variable

Colchester Mastiff VS1800Harrison V550

554mm 830mm 370mm1000mm, 1500mm, 2000mm, 3000mm

104mm D1-11 Camlock 18 - 1800rpm Variable

Colchester Magnum Harrison V660

680mm 940mm 430mm1500mm, 2000mm, 3000mm, 4000mm, 5000mm, 6000mm

104m (155mm option)

D1-11(A2-11)

18 - 1800rpm (1000rpm)

Variable

Colchester Magnum LSHarrison V800

820mm 1060mm 580mm1500mm, 2000mm, 3000mm, 4000mm, 5000mm, 6000mm

104mm (155 / 230mm

option)

D1-11 (A2-11 / A2-15)

18 - 1800rpm(1000rpm /

600rpm)Variable

Colchester & Harrison Manual Gap Bed Centre Lathes The centre lathe specialists with over 100 years of manufacturing experience. Outstanding features and performance as standard on a quality manufactured product. Digital Readout with Constant Surface Speed standard equipment on all variable speed machines

CONVENTIONAL | ELECTRONIC | CNC PRODUCTION

Designed to last...• Built to, and in excess of DIN8606 and BS4656 Pt 1 standards• Precision spindle running on GAMET ultra high precision taper

roller bearings• Heavy duty, Cam-Lock spindle• Chuck guard with limit switch• Interlocked end guard door for easy access for maintenance and

changing end train gears• Saddle Mounted Chip Guard and Full Rear Splash Guard • Fully universal gearbox with most metric and imperial threads

catered for• Extra Wide Heavy-duty Cast Iron Bed with triangular webs for

torsional stiffness and excellent chip clearance • Large capacity chip bin for easy chip disposal • Spindle bearings, gears and shafts are lubricated by a forced

lubrication system• All bedways are induction hardened and precision groundColchester Student 2500 and Harrison M300: • Fully-geared headstock with 12 spindle speeds from 40 - 2500 rpmHarrison M390: • Utilises the established work envelope of the Colchester Triumph

VS2500• Fully-geared headstock with 12 spindle speeds from 40 - 2000 rpmAll models except above: • State-of-the-art AC Spindle Drive features surface mount

technology to give compact size and high reliability• Three headstock gear ranges a wide spread of constant power - 33

to 1 - better than most CNC lathes• Infinitely variable spindle speeds displayed on Digital Readout with

Constant Surface Speed (excluding Magnum & V660/800 models)• Electromagnetic spindle brake

Colchester and Harrison offers a range of exceptional quality centre lathes that compliment the range of highly successful CNC technology machines. Colchester & Harrison manual lathes are used extensively throughout many educational, toolroom and production environments worldwide.

All Colchester-Harrison lathes manufactured today are fully CE marked to the latest European Safety Requirements and guaranteed to have mechanical spare parts available for up to 20 years after the supply of the machine (spares are still being supplied for machines manufactured over 50 years ago.)

The ACU-RITE 200 series with LCD screen technology is now fitted as standard on the variable speed range of Colchester and Harrison lathes.

The 200 series features a context-sensitive graphical user support on a crystal-clear LCD screen for maximum ease of operation.

The robust display unit is complimented by a splash proof full-travel keypad for workshop use.

Turning Features Include:• 10 reference points• 16 Tools

Taper calculator• Constant Surface Speed• Radius/diameter switching• Near zero warning• Freezing the tool position for

back-off• Plus more...

Standard equipment

now includes the following:• 3 Jaw Pratt Burnerd Scroll Chcuk

• 4 Jaw Pratt Burnerd Independent Chuck• Quick Change Toolpost with a selection of Toolholders• On variable speed machines: Acu-Rite 2 Axis Digital Readout

which features Constant Surface Speed. (see below) Optional on Colchester Magnum and Harrison V660 & V880 models.

LOOKING FOR A LARGER CAPACITY MANUAL OR CNC LATHE? If you thought the above range of conventional lathes was large... call today for the latest details on the largest, heavy duty lathes available from an

extensive and impressive range of flat bed and slant lathes: ITALIAN Manufactured COMEV Lathes utilse a Flat Bed design:

The TITANO T conventional series offers a swing over the bed from 1000mm to 1400mm

with a three shearway design.

For increase productivity, the TITANO CNC is available with Fanuc or Siemens CNC

Controls and offers upto 450mm spindle bores.

For the heaviest of components and ultimate in CNC Turning, the COMEV URANO Series

go upto 20130mm swing over the bed x 12,000 bed. This five shearway constructed

machine allows for the largest and heaviest of components to be machined in a single set-up.

See more on page 9

Looking for something not listed? This is an overview of our most polular machines. For Multi-Axis TURNING, see page 8. Take a look at page 9 for LARGE Manual & CNC lathes.

TURNING: Conventional TURNING: Conventional

Machine Tool Solutions

Industry standard CNC control with multiple operating modes, conversational control, touch screen interface and networking options.The Harrison Alpha XS and XC range is fitted with the FANUC 0iTF control that is loaded with the custom written Alpha mode Programming software, (Unique to Harrison ALPHA products) and the FANUC Manual Guide i conversational programming system.


Harrison Alpha Electronic Lathes Ideal for toolroom applications Small batch production Teach facility with conversational programming. Live Tooling option available with the XC models.

Harrison Alpha XS

Series is quite simply features the easiest control in the world...

Based on the same flat bed as the conventional range and utilises a three gear range head. Gear change is automatic, and maybe programmed at the control.

Fanuc supplies all electronics. These include the Axis drives, spindle drive, and programming control. All machines feature auto lubrication timed from the control.

The Alpha range is fitted with the Fanuc Oi-TF control, this is loaded with the Custom written Alpha mode programming software (Unique to Alpha Products), and the Fanuc Manual Guide i conversational programming system.

HARRISON & COLCHESTER| Manual / CNC Combination Lathes

Control * Swing over bed

Swing in gap

Swing over cross slide

Distance between centres

Spindle bore Spindle Nose MainMotor

Harrison Alpha 1350XS Fanuc OiTF 350mm 535mm 196mm 650mm 42mm Camlock D1-4” 7.5kW

Colchester MultiTurn 1000 Siemens 828D 350mm 535mm 196mm 650mm 42mm Camlock D1-4” 7.5kW

Harrison Alpha 1400XS - 2 axis Harrison Alpha 1400XC- 3 axis

Fanuc OiTF 400mm 585mm 245mm 1250mm 55mm Camlock D1-6”7.5kW (XS)9.5kW (XC)


Harrison Alpha 1460XS Fanuc OiTF 460mm 730mm 270mm 1500mm 78mm Camlock D1-8” 11.0kW


Harrison Alpha 1550XS Harrison Alpha 1550XS - 3 Axis

Fanuc OiTF 554mm 830mm 370mm2000mm3000mm

104mm Camlock D1-11”15.0kW (XS)18.5kW (XC)

Colchester MultiTurn 4000 Siemens 828D 554mm 830mm 370mm 2000 / 3000mm 104mm Camlock D1-11” 15.0kW

Harrison Alpha 1660XS Fanuc OiTF 660mm 960mm 460mm 1550mm2000 mm3000mm4000mm5000mm6000mm

105mm (155mm option)

Camlock D1-11” 18.5kW

Colchester MultiTurn 5000 Siemens 828D 660mm 960mm 460mm Camlock D1-11” 18.5kW

Harrison Alpha 1760XS Fanuc OiTF 760mm 1060mm 560mm A2-11 18.5kW

Colchester MultiTurn 6000 Siemens 828D 760mm 1060mm 560mm A2-11 18.5kW

Harrison Alpha 2800XS / 800 Fanuc OiTF 800mm 1100mm 510mm 1200 / 2000 - 6000mm 155mm to 380mm A2-11 to A2-20 26.0Kw

Harrison Alpha 2800XS / 1000 Fanuc OiTF 1000mm 1300mm 710mm 1200 / 2000 - 6000mm 155mm to 380mm A2-11 to A2-20 26.0Kw

*Control: Fanuc OiTF complete with Manual Guide i, 10.4” (264mm) LCD colour touchscreen, MDI Keyboard, PCMCIA data interface plus much more...

Siemens 828D complete with 10.4” colour display, Siemens Shopturn, 8mb user memory, 512 tools, 1024 cutting edges plus much more...



Alpha System Software:Unique to Harrison Alpha and developed since 1995 between Harrison and Fanuc engineers. It is without doubt the easiest control in the world to both learn and operate by a manual trained lathe operator.

Manual Operation:Wind the machine handles just like your would do on a conventional centre lathe. Axes positions are shown on the colour FANUC display along with spindle speed.

Manual Guide i / CNC:This is an easy to use intuitive programming system designed to assist the less experienced operator gain full advantage of the features of even the most complex of machining functions

Although this system is used by many other machine tool builders, it is important to note that the system fitted to the Alpha products has been customised. This makes the Manual Guide fitted to these machines absolutely unique to the Alpha product.

OFFLINE PROGRAMMING - WITH CAD CAM SYSTEM IncludedAs with all previous Alpha machines the Alphalink cad cam software is supplied free of charge. The machines are now supplied with the Windows compatible system (previously an extra charge option) allowing simple generation of stan-dard ISO (CNC) programs and the use of previously generated DXF files.

The completed programs may be saved in two methods on this range of machines. The first is cam type operation programs. These are operated via the Alpha system software and require no cnc program knowledge to run. Alternatively the program may be saved as a standard ISO (CNC) program and run via the Manual Guide / CNC system software mode of operation.

Control features for the Harrison Alpha XS and XC series:Why is this, the easiest control in the world?

Harrison Alpha 2800XS is todays solution for large turning applications in the Oil & Gas, Aerospace and Power Genration markets.

Upto 6000mm between centres x 1000mm swing over the bed. Massive 380mm spindle bore options.

ALPHAXT/XS/XM/XRSERIES

3 Axis: The range of ultimate turning machines has stepped up to 3-axis capability by adding full c-axis operations to its

market leading capabilities.

The Alpha XC introduces full milling, drilling and tapping functions to the Alpha range, harnessing the

FANUC OiTF control combined with Manual Guide i conversational programming system.

Identical in functionality to the Alpha XS range of machines but the XC now has the addition of a fully interpolating c-axis, while still retaining the operational simplicity that makes the Alpha range the choice worldwide.

The manual/cnc lathe is mounted with a newly developed headstock, allowing programmed selection of the c-axis drive, allowing milling / drilling cycles to be achieved with the use of driven tooling.

• 10.4” colour display• Optimum levels of user

friendliness & intuitive operation

• Min. block change time ~

1ms (m)• 512 tools, 1024 cutting

edges• 8mb user memory

The NEW Colchester MultiTurn CNC flatbed lathe now incorporates the hugely powerful and user-

friendly SIEMENS 828D control with Shopturn. An established concept that is the perfect machine for many of today’s CNC turning applications.

The flatbed CNC is everything that you come to expect from a Colchester lathe. robust, stable and higly precise - with increased performance at every turn.

MultiTurn Design The Colchester MultiTurn was designed to meet the demands of the modern production engineer with a full range of compact and solidly built lathes.

The MuliTurn flatbed configuration and bed lengths of up to 6 metres means the MultiTurn is equally at home with long shafts, billets, bar stock, castings and much more.

The Colchester MultiTurn Siemens 828D Shopturn control features:

Manual / CNC LatheMultiTurnCOLCHESTER

TURNING: Electronic TURNING: Electronic


COLCHESTER TYPHOON CNC TURNING CENTRESColchester’s next generation of CNC turning centres offer exceptional cutting performance and highly accurate component finish at every stage of your operation

The Colchester Typhoon is manufactued with a one-piece cast iron base with a 30deg slant-bed design, giving a low centre of gravity and a better ergonomic design, maximising precise cutting, regardless of your component complexity.

All Colchester Typhoon CNC Turning Centres are fitted with a state-of-the art Fanuc 0i-TF CNC control along with Manual Guide i, which can handle any complex CNC turning and milling applicaton, quickly and easily.

Compiling of two ranges, the Typhoon L Series feature Linear Way contruction axes travels for reduced cycle times.

Where increased machining capacity is required and to handle today’s demanding materials and applications, the Typhoon B Series feature substantial box-way construction for heavy-duty turning and milling applications.

With models starting from 45mm bar capacities through to 165mm dia bar capacity. 2 Axis, 3 Axis with live tooling, plus second spindle models with and without Y Axis are also available.

TURNING: CNC Production


LARGE CAPACITY LATHES: Founded as a co-operative, and based south of Florence,

in Tuscany, Italy, COMEV has been manufacturing lathes since 1958. Today, COMEV specialises in supplying twin and multi shearway lathes which also feature a lower way for increased support when machining large diameters. They have the ability to custom-manufacture to suit turnkey specific applications, and still undertake machine tool machining and assembly in-house.

COLCHESTER TYPHOON L SERIES | CNC PRODUCTION LATHES & TURN/MILL:

No of axes

Swing over bed

Maximum turned

diameter

Maximum turned length

Maximum barfeed capacity

Y Axis Stroke

Spindle speed

Spindle Motor

Typhoon L52 Compact 2 560mm 400mm 300mm 52mm - 4200rpm 11/15Kw

Typhoon L52 2 560mm 400mm 550mm 52mm - 4200rpm 11/15Kw

Typhoon L52M 3 560mm 470mm 470mm 52mm - 4200rpm 11/15Kw

Typhhon L52MY 4 670mm 450mm 450mm 52mm +/- 50mm 4200rpm 11/15Kw

Typhoon L65 Compact 2 560mm 400mm 270mm 65mm - 3500rpm 11/15Kw

Typhoon L65 2 560mm 400mm 520mm 65mm - 3500rpm 11/15Kw

Typhoon L65M 3 560mm 440mm 440mm 65mm - 3500rpm 11/15Kw

Typhoon L65MY 4 670mm 420mm 420mm 65mm +/- 50mm 3500rpm 11/15Kw

With over 40 models in the Typhoon B Series, please refer to the individual product range brochures for the full specifications;

Swing over Bed 560 to 910mm

Maximum Turning Diameter 300 to 550mm

Maximum Turning Length 300 to 2280mm

Bar Capacity 45 to 165mm

Spindle Motor 11/15 to 30/37Kw (Cont./30mins)

Looking for something not listed? This is an overview of our most polular machines. For Multi-Axis TURNING: Speak to RK for more information

TURNING: Conventional & CNC Large Capacity

COLCHESTER TYPHOON B SERIES OF CNC TURNING CENTRES

RAPID RESPONSE HELPS LEONARDO HELICOPTERS ACHIEVE MANUFACTURING DEADLINE: Turnkey installation: COMEV TITANO 80 with Siemens 840D CNC Controlread more at ww.rk-int.com

COMEV LARGE CAPACITY LATHES

No of Shearways

Machine designation

Swing over bed Swing over cross-slide

Width of the bed

Spindlebore

Spindle motor

Titano T 3 Conventional1000 / 1100 / 1200 / 1300 and 1400mm

620 / 720 x 820 / 920 and 1020mm

690mm160mm

(230mm option)30.0 Kw

Titano CNC 3CNC with

Fanuc 0OiTF or Siemens 840D

1000 / 1100 / 1200 / 1300 / 1400 &

1600mm

620 / 720 / 820 / 920 / 1020 & 1220mm

690mm160mm

(230 / 310 & 405mm option)

39.0Kw

Urano 5CNC with Fanuc 0iTF or Siemens

840D

1015 / 1200 / 1290 / 1475 / 1660 / 845 &

2030mm

850 / 1000 / 1095 / 1270 / 1455 / 1645 &

1835mm1400mm

230mm(320mm option)

57.0Kw @ S1 100.0Kw @

S6/30%

The COMEV URANO 5 shearway CNC Lathe allows large components to be machined ‘thru’ the steadies.

Turning capacities of upto 2030mm dia swing over the bed and components upto 12,000mm between centres

can be handled.

• ISO.50 spindle taper allowing a wide variety of tooling to be used.• Turcite slideway linings giving improved cutting performance, low slideway

stiction and low wear.• DC servo feed drive to all axes via fully covered recirculation ballscrews

giving infinitely variable speeds.• Dual handwheels allow the machine to be operated either side of the knee.• Automatic lubrication system.• Fully enclosed, interlocked table guards.• Heavy table loads of upto 1800kg can be easily accommodated.• Pendant mounted machine controls and Digital Readout for axes positon

for ease of operation.

EUROPA CENTURION RAM TYPE MILLING MACHINES: For Heavy Milling Operations with table capacities of upto 1800Kg with ISO.50 Spindle Taper

and Bi-Rotative head for upto 5 face machining in a single setup

• Infinitely variable spindle speeds.• Infinitely variable longitudinal power feed and rapid to the table.

(Cross feed on 5000VS).• Power Rise and Fall to the table (5000VS).• Hardened and ground slideways to all axes• Hardened and ground spindle, slideways and worktable.• Chromed and ground quill.• One shot centralised lubrication.• Low voltage halogen worklight.

• Inverter driven, infinitely variable spindle speeds.• Air power drawbar.• Joystick controlled infinitley variable feeds in all directions.• Hardened and ground worktable with ground tee slots.• Heavy duty 1200mm wide saddle.• Low voltage halogen worklight.• 1000Kg table load.• Automatic lubrication system with digital timer and alarm.

From the moment you power up your MILLPWRG2® system, you’ll know it was built with convenience in mind. From the exceptional clarity of a large full-colour LCD display to the added advantage of full 3D contouring capabilities and menu-prompted conversationalprogramming, essential functions are only a key stroke away. Use MILLPWRG2 as a full function digital readout system, a programmable CNC control or both. It’s powerful enough to handle any job and easy enough for anyone to operate. No prior programmingexperience necessary.

Tool Library:Create a list of frequently used tools to save time while programming a part.

Tool Offsets:Automatically compensate for the tool’s dimension while machining.

Custom Pocket/Islands:Clear a continous closed contour with an irregular shape for multiple passes. Tool path estimated for reduced machine time.

Mirror/Repeat/Rotate:Easily manipulate part programs

to save time and reduce program steps.

Explode:Explode a program step into several, more details steps for easier editing.

Plus much more...

FROM SKETCHES TO PROGRAM TO FINISHED PARTS >Bring a brainstorming session to life with simple features that reduce

programming time. DXF file input allows the operator to import part geometry directly from CAD file. After the DXF file has been uploaded, save on the MILLPWRG2’s large internal memory, USB or on yor PC (via Ethernet) for easy retrival later on.

From the 600 Group, the new range of CLAUSING CNC Milling Machines with AcuRite MillPWRG2 control - 2 & 3 axis models available with

R8, ISO.30 and ISO.40 tapers.

Machine image shown with guards removed.

1000VS Milltech TurretFor TRAINING...


MANUAL | CNC | MACHINING CENTRES | LARGE CAPACITY

EUROPA MILLTECH TURRET AND BED TYPE MILLING MACHINES

EUROPA Milltech Turret Milling Machines

EUROPA BVS Bed Type Milling Machines

Milltech1000VS

Milltech 2000VS

Milltech 5000VS

4BVS 6BVS 8BVS

Operation: Manual Manual Manual Manual Manual Manual

Spindle taper R8 R8 ISO.40 ISO.40 ISO.40 ISO.40

Table dimensions 880 x 228mm 1244 x 230mm 1372 x 254mm 1370 x 254mm 1524 x 380mm 1575 x 425mm

Longitudinal travel

500mm 815mm 820mm 750mm 1040mm 1200mm

Cross travel 300mm 300mm 430mm 445mm 465mm 580mm

Vertical travel 400mm 405mm 430mm 490mm 530mm 550mm

Quill travel 127mm 125mm 125mm 125mm 125mm 152mm

Table load 200Kg 300Kg 500Kg 1000Kg 1000Kg 1000Kg

Spindle motor 2.25Kw 2.25kW 3.75kW 3.75kW 3.7kW 5.5kW

Spindle speed 7.5 - 3,800rpm 7-5 - 3,800rpm 75 - 3,800rpm 65-5,160rpm 65-5,160rpm 65-5,160rpm

EUROPA | CENTURION RAM TYPE MILLING MACHINES

Centurion CU5 Centurion CU6

Spindle taper ISO.50 ISO.50

Table dimensions 1635 x 460mm 2000 x 460mm

Longitudinal travel 1300mm 1500mm

Cross travel 650mm 650mm

Vertical travel 440mm 440mm

Table load 1,800Kg 1,800Kg

Spindle motor 7.5kW 7.5kW

Spindle speed 30 - 2,050rpm 30 - 2,050rpm

For over twenty five years, RK International Machine Tools Limited have been supplying the ‘EUROPA’ range of own branded products to the UK manufacturing industry and education establishments.

Having the abiity and controlling what goes into every machine, you can be assured that you are being supplied with a high value machine with many features not seen on other alternative manufacturers.

CONVENTIONALMILLING MACHINE

CLAUSING CNC TURRET MILLING MACHINES

2VS 3VS 4VSQ

Spindle taper R8 (ISO-30) R8 (ISO-30) R8 (ISO-30)

Table dimensions 228 1244mm 254 x 1372mm 254 x 1372mm

Longitudinal travel 762mm 838mm 838mm

Cross travel 292mm 394mm 406mm

Vertical travel 406mm 450mm 450mm

Table load 316Kg 400Kg 450Kg

Spindle motor 2.25kW 2.25kW 3.75kW

Ways: Table/Knee/Column

Dovetail / Dovetail / Dovetail

Dovetail / Square / Dovetail

Dovetail / Square / Square

MILLING: Manual MILLING: CNC turret, bed & ram type

MACH 710MM+: ALWAYS QUICK OFF THE MARKThe MACH 710MM+ might, at first glance, look like a traditional ‘mini mill’ in terms of its size, but taking a closer look, it becomes clear that there is nothing standard about this machine. Designed to deliver high accuracies, repeatability and exacting surface finishes, the MACH 710MM+ is a fast, flexible, high-functioning VMC.

Equipped with a high torque, direct-drive spindle, of upto 13Kw / 15,000rpm, roller linear guideways and impressive rapids of 48m/min providing fast acceleration / deceleration rates of 1.5G, this model can be equipped with Fanuc Oi-MF with AICC Graphics Display, Siemens 828D with ShopMill or the established HEIDENHAIN iTNC530 control

MACH 1062-HD: THE STRONG SILENT ONEThe MACH 1062-HD is a strong, heavy-duty and rigidly built VMC, designed to machine todays demanding hard, and difficult to cut materials.

Everything about the machines exudes strength and power from its advance high-torque, direct-drive spindle, offering upto 26Kw, 12,000rpm (option).

Equipped with large pre-tensioned 45mm diameter ballscews, a Face & Taper BBT40 spindle taper , the MACH 1062-HS is a strong, flexible and fast machine featuring a 24 position Swing Arm ACT (30 ATC option) providing a 4.5second chip to chip time.

Just like the VMC710MM+, this model can be equipped with Fanuc Oi-MF with AICC Graphics Display, Siemens 828D with ShopMill or the established HEIDENHAIN iTNC530 control

24+” (625mm) Y Axis 24” (610mm) Z Axis

7300Kg machine weight 4.5 Second chip to chip

BBT40 Face and Taper spindle Powerful, high torque spindles

BBT40 Face and Taper spindle 1.5G acceleration on all linear axes


MANUAL | CNC | MACHINING CENTRES | LARGE CAPACITY MACH VERTICAL MACHINING CENTRESRaising the standard... again. MACH Machine Tools is redefining what’s included in a machine tool’s standard

specification with the introduction of the new range of MACH vertical machining centres.

Committed to giving customers and workshops extra and additional value, supplying a VMC where everything is included upfront and for no additional cost, MACH Machine Tools are quite literally, raising standards across the Vertical Machining Centre market.

The latest two additions, as shown on the page are cases in point.

CONVENTIONALMILLING MACHINE

EUROPA UNIVERSAL MILLING - WITH VERTICAL AND HORIZONTAL SPINDLES

Europa 2UM Europa 3VHS Europa 6VHS

Machine configurationVertical & Horizontal Spindle 6-step

speed

Vertical & Horizontal SpindleVariable speed Vertical

6-step speed Horizontal

Vertical & Horizontal SpindleVariable speed Vertical

9-step speed Horizontal

Table size 240 x 1055mm 300 x 1200mm 300 x 1500mm

Machine travels 580 x 300 x 420mm 700 x 300 x 330mm 1000 x 380 x 460mm

Table load capacity 300Kg 300Kg 300Kg

Table swivel - L & R 45deg 45deg -

Table ways - X - Y - Z Dovetail Dovetail Square

Quill travel - Vertical head - 140mm 140mm

Head tilt - Vertical head 90deg L & R 90deg L & R 90deg L & R

Standard Equipment Includes:• X Axis gearbox power feed for longitudinal travel of the

table for heavy cutting• Oversized hardened and ground slideways on all three

axes• Power rise to work table.• Halogen worklight• Draw bar• Cutter arbor and Cutter sleeve• Swivel table to 45 degs (EUROPA 2UM / 3VHS)

• Automatic lubrication (EUROPA 6VHS)• Power feed for Y (cross) feed (EUROPA 6VHS)• Powered table up / down elevation (EUROPA 6VHS)• X & Y axes ballscrews (EUROPA 6VHS)• Y axis power motor with inverter (EUROPA 6VHS)• Fully compliant with the latest EC Machinery Directive

(CE Mark)• One year parts and labour warranty from RK International

Machine Tools.

EUROPA UNIVERSAL MILLING WITH VERTICAL & HORIZONTAL SPINDLES...

EUROPA UNIVERSAL MILLING - WITH VERTICAL AND HORIZONTAL SPINDLES PLUS BI-ROTATIVE HEADS

Europa 5U Europa 8U Europa 8QM Europa 8M Europa 8UMMachine configuration

with universal, bi-rotative head


with Vertical milling head with Left and

Right tilt

with universal, bi-rotative head PLUS

quill travel


Table size 300 x 1300mm 350 x 1500mm 350 x 1500mm 350 x 1500mm 350 x 1500mm

Machine travels 950 x 380 x 450mm 1150 x 400 x 500mm 1150 x 400 x 500mm 1150 x 400 x 500mm 1150 x 400 x 500mm

Table load capacity 500Kg 700Kg 700Kg 700Kg 700Kg

Table swivel - L & R 45degs 45degs 45degs 45degs 45degs

Table ways - X / Y / Z axis Oversized square Oversized square Oversized square Oversized square Oversized square

Quill travel - Vertical head - - 150mm 100mm -

Spindle Taper - Vertical / Horizontal ISO-40 ISO-40/50(optional) ISO-40/50(optional) ISO-40/50(optional) ISO-40/50(optional)

Spindle motor - Vertical / Horizontal 5.0Hp 7.5Hp 7.5Hp 7.5Hp / 5.5Hp 7.5Hp / 5.5Hp

MACH VERTICAL MACHINING CENTRES - Raising the standard... again.

MACH 710MM+ MACH 1062-HDMachine build

Meehanite construction with ribbed column design, roller linear guideways and pre-tensioned ballscrews

Meehanite construction with large. heavy ribbed column design, roller linear guideways and large, pre-tensioned

ballscrews

Travels 710 x 400 x 450mm 1020 x 625 x 610mm

Table size 850 x 410mm 1200 x 600mm

Table load capacity 300Kg 900Kg

Spindle nose to table 130 - 580mm 100 - 710mm

Rapid feed rates & axes accelaration 48m/min with 1.5G 36m/min with 0.7/0.7/0.5G in XYZ

Main spindle BBT40 taper, direct drivewith upto 13Kw / 12,000rpm, 83Nm

BBT40 taper, direct drivewith upto 18.5Kw / 12,000rpm, 118Nm

Automatic tool changer 24 position - Swing arm 24 position - Swing arm (30 ATC option)

CNC Controls available Fanuc Oi-MF, Siemens 828D, Heidenhain iTNC530 Fanuc Oi-MF, Siemens 828D, Heidenhain iTNC530

EUROPA UNIVERSAL MILLING WITH VERTICAL AND HORIZONTAL SPINDLES, & BI-ROTATIVE UNIVERSAL MILLING HEADCombining the features of universal, vertical and horizontal milling machines, the universal compound swivel head gives the advantage of being both suitable for conventional milling operations as well as handling more complex operations such as milling awkard to reach cavities.

With the bi-rotative, universal compound milling head with ISO.50 spindle taper and quill options.

MILLING: Manual - universal MILLING: Machining Centres


MANUAL | CNC | MACHINING CENTRES | LARGE CAPACITY LAGUN BED TYPE MILLING MACHINES with ROTARY TABLE

BM2-RT BM3-RT

Table Surface 1200 x 1200mm 1200 x 1200mm

X Axis 2000mm 3000mm

Y Axis 1200mm (1300mm Option)

Z Axis 1500mm (2000mm Option)

Max weight on the table

6000Kg

Milling Heads LU / LU 40 / LO 40 / LU-HS

Machine weight 16500Kg 19300Kg

LAGUN TRAVELLING COLUMN TYPE MILLING MACHINES with FIXED TABLE

CM4 CM5 CM6 CM8 CM10 CM12

X Axis 4000mm 5000mm 6000mm 8000mm 10000mm 12000mm

Y Axis 1200mm (1300mm Option)

Z Axis 1500mm (2000mm Option)

Table Size 5500 x 1100mm 6500 x 1100mm 7500 x 1100mm 9500 x1100mm 11500 x 1100mm 13500 x 1100mm

Max weight on the table 6000 Kg/m²

Miling Heads LU / LU 40 / LO 40 / LU-HS

Machine Weight 28000Kg 31000Kg 34000Kg 40000Kg 46000Kg 52000Kg

Constant torque until 250rpm 1070Nm (1300Nm Option)

Since 1954, when the the first Lagun universal milling machine was manufactured, through to today, LAGUN have developed a wide range of possibilities in milling technology.

At present, the new Lagun Machine Tools S.L. aims to focus on design and manufacture of medium-sized milling machines at competitive prices and proven reliability. It is LAGUN’s goal and commitment to bring this challenge to a successful end.

LAGUN BED TYPE MILLING MACHINES

1100mm in Y Axis and 1000mm in Z Axis (1500mm opt)1200mm Y Axis (1300mm opt) - 1500mm Z Axis (2000mm opt)

Plus 1000mm table width option

BS2 BS3 BS4 BS5 BM2 BM3 BM4 BM5

X Axis 2000mm 3000mm 4000mm 5000mm 2000mm 3000mm 4000mm 5000mm

Y Axis 1100mm 1100mm 1100mm 1100mm 1200mm (1300mm Option)

Z Axis 1000mm 1000mm 1000mm 1000mm 1500mm (2000mm Option)

Table Size 2100 x 1000mm 3100 x 1000mm 4100 x 1000mm 5100 x 1000mm


7000kg 9000kg 11000kg 13000kg7000Kg

(8000Kg opt)9000Kg

(10000Kg opt)11000Kg

(12000Kg opt)13000Kg

(14000Kg opt)

Milling Heads LU / LU-HS LU / LU 40 / LO 40 / LU-HS

Universal Automatic Milling Head: LU A28 Kw / 1.070 Nm(S1)Pos. 2,5º x 2,5ºS =3.000 rpmOption: 4.000 Rpm

Universal Automatic Cooled Milling Head:LU HS28 Kw / 1.070 Nm(S1)Pos. 2,5º x 2,5ºS = 6.000 Rpm

90º L Type Milling Head

Available on request

Horizontal Milling Head: LH 29028 Kw / 1.070 Nm(S1)S =3.000 RpmOption: 4.000 Rpm

Horizontal Milling Head: LH 65028 Kw / 1.070 Nm(S1)S =3.000 Rpm

ORTHOGONAL Automatic Milling Head: LO 4028 Kw / 1.070 Nm(S1)Pos. 1º x 1ºOption: Pos. 0.003º x 0.003ºS = 3.000 Rpm Option: 4.000 Rpm or 5.000 Rpm

Universal Automatic Milling Head: LU 4028 Kw / 1.070 Nm (S1)Pos. 1º x 1ºOption: Pos. 0.003º x 0.003ºS = 3.000 RpmOption: 4.000 Rpm or 5.000 Rpm

LAGUN Milling Heads:

MILLING: Large Capacity CNC MILLING: Large Capacity CNC


UNIVERSAL MACHINING CENTRES: High Production

LAGUN MOVING COLUMN TYPE MILLING MACHINES

Floor Type Milling Machines - Up to 20000mm X Axis available Moving Column Type Milling Machines - Up to 20000mm in X Axis available

MM4 MM5 MM6 MM8 MM10 MM12 ML4 ML5 ML6 ML8 ML10 ML12

X Axis 4000mm 5000mm 6000mm 8000mm 10000mm 12000mm 4000mm 5000mm 6000mm 8000mm 10000mm 12000mm

Y Axis 1200mm (1300mm option) 1500mm

Z Axis 1500mm (2000mm option) 2500mm (3000mm option)

Table Size On request On request


on request On request

Milling Heads LU / LU 40 / LO 40 / LH 290 / LH 650 / LU-HS LU 40 / LO 40 / LH 240 / LH 650

Machine weight 22500Kg 23500Kg 24500Kg 26500Kg 28500Kg 30500Kg 25500Kg 26500Kg 27500Kg 29500Kg 31500Kg 33500Kg

LAGUN CROSS MOVING COLUMN TYPE MILLING MACHINES

Increased capacity with V Axis V Axis with Turning Capability

TM2 TM3 TM4 TM2-T TM3-T

X Axis 2000mm 3000mm 4000mm 2000mm 3000mm

Y Axis 1200mm (1300mm option) 1200mm (1300mm option)

Z Axis 1500mm (2000mm option) 1500mm (2000mm option)

V Axis 1000mm (1500mm option) 1000mm (1500mm option)

Table Size 1500 x 1500mm (1800 x 1800mm option) 1600mm diameter

Max weight on the table 10000Kg 5000Kg 5000Kg

Rotary table max rpm n/a n/a n/a 400rpm 400rpm

Tooling Type n/a n/a n/a HSK 100T (CAPTO C8 option)

Machine weight 26000Kg 27500Kg

MODIG HHV UNIVERSAL MACHINING CENTRES

with HIGH PRODUCTIVITY GAINS

HHV-2 HHV-3

Travel X/Y/Z 1500 x 420 x 260mm

Travel U1/U2 Axis 1230mm 900mm

Milling Spindle Max RPM 30,000rpm

Spindle Taper HSK-A63 DIN-69893

Max Extrusion Size 150 x 250mm

Max Bar Stock 127 x 127mm

No. of Tools - standard 24 Tools

MODIG | RIGIMILL - Single Spindle High Speed Gantry

Roughing and Finishing in Aluminum or Titanium.

RIGIMILL

X Y Z Axis Unlimited x 1560 x 900mm

Rotation A/C Axis +/-110 degrees, +/-360 degrees

Spindle Type HSK 63/80A, HSK 100A, HSK 125A

Spindle Speed 4,000 - 30,000rpm

Spindle Power 30-240 hp (22-180 kW)

Spindle Torque 370-1845 ft-lbs (500-2,500 Nm)

ATC Magazine Capacity In steps of 50 up to 300

Workpiece MaterialsAluminium, Titanium, Composites,

Steel, High-Temp alloys.

MODIG Today, Modig is still family owned and renowned as one of the world’s leading companies in manufacturing aircraft production equipment. Its unwavering commitment to excellence is

rewarded by orders from such prestigious companies as Airbus, SAAB, Embraer, Gulfstream, Bombardier, Spirit AVIC, Cessna and Sikorsky.

HHV-Mill – High productivity, extraordinary precisionMany third tier suppliers to the aerospace industry balk at investing in latest generation machining centres due to concerns about return on investment.The HHV-Mill solves this problem – producing the vast majority of extrusion mill parts demanded by your customers and enabling you to bid lower contract prices yet increase margins. The two-chuck HHV Mill extrusion mill will protect your

competitive place in a market characterized by price compression and intense competition. Accommodating aluminum and carbon fibre parts, the HHV-Mill delivers high productivity, extraordinary precision and repeatability yet occupies a surprisingly small footprint.

RigiMill – For the first time ever it is possible to operate one machine for high speed roughing and optimal finishing.

RigiMill, long bed machining – two different machines on one bed, configured with the customized gantries you require for milling aluminium or titanium. The MODIG footprint occupies one-third less space than other gantries and

the cycle time is reduced 30-50%.

Just think what that does to optimise productivity and reduce tooling costs. Per minute chip removal rates up to 55 cubic inches in titanium and 970 cubic inches in aluminium make this machine a world leader.

COMING SOON: MODIG GCA – The next generation of machining.

The MODIG HHV with its with dual chucks with upto 250mm dia bore and 60rpm feed rates.

MILLING: Large Capacity CNC


GRINDING: Cylindrical & InternalGRINDING: Cylindrical & Internal

VERONA BASED, ITALIAN GRINDING AND HONING MACHINE MANUFACTURERROBBI has been producing grinding and honing machines since the 1930’s. Today the family run company, combines traditional values with innovation to produce reliable and precise conventional, plc and cnc controlled cylindrical grinding machines alongside cnc & plc controlled internal and sliding gap grinding machines for large diameter to short length components.

The LYOR series of horizontal honing machines, distinguished by their rigidity and power are available with single or dual spindle models for increased material removal, part roundness and straightness and reduced cycle times.

ROBBI OMICRON T7 SERIES: Semi Automatic Universal Cylindrical Grinding Machine that delivers enhanced performance and accommodates up to 12 programmable diameters with an easy to use PLC

ROBBI | OMICRON T7 SERIES SEMI AUTOMATIC with PLC Control

Omicron R T7 Omicron E T7 Omicron P T7 Omicron M T7

Max distance between centres. 600mm

1000mm

630mm 1030mm1530mm 2030mm

1150mm 1750mm2250mm 3150mm

3000mm4000mm5000mm6000mm

Max grinding length600mm

1000mm

630mm 1030mm1530mm 2030mm

1000mm1600mm2100mm 3000mm

3000mm 4000mm5000mm6000mm

Height of centres over table 160mm


300mm(350mm optom)

400mm(450 & 500mm

option)

Swing over table315mm


595mm(695mm option)

795mm(895 & 995mm

option)

Max weight on centres

120Kg250Kg

(300Kg option1200Kg 4000Kg

STANDARD PROGRAMS VIA THE CONTOL PANEL:

Grinding: Pass Plunge FacingMulti

Diamater

Outside Diameter O O x O

Internal Diameter O O O O

Latest Generation semi-automatic T7 PLC Control combines excellent versatility with high quality standards to allow processing of small batch production workpieces, and even one off workpieces - in manual or semi automatic modes.

The use of the linear encoder on the grinding wheelhead axis and automatic dressing compensation mean that workpiece presetting is done only once, on machine set-up.

The T7 machine version can be equipped with measurement devices or contact probes so that it is extremely fast and precise even when processing complex components.

The easy to use, self prompted siemens display panel, guides the operator through several screens to link the dimensions of the component along with all the grinding parameters to allow a complex part ,to be ground with ease.

The Wheelhead

is an assembly of two carriages manufactured in normalised cast iron.

The upper carriage where the hydrodynamic spindle is located, has a manual stroke positioning to optimise the use of the grinding wheel.

The lower carriage slides on hand scrapped guides, with anti-friction material and timed lubrication.

The carriage has two movements: 1. fast approach by means of a hydraulic cylinder ; 2. working feed by means of a steel screw and

bronze preloaded nut. Equipped with incremental linear encoder for micro positioning (0,001 mm.)

The wheelhead rotates +/- 45° manually.

On request the wheelhead rotation of 180° may be executed: • Manual with DRO • Index swivel 2,5° with HIRTH coupling, manual

Wheelhead Spindle:• A Hydrodynamic spindle, rotates on anti-friction, metal bushes to ensure a high surface finish.• Spindle rotation is controlled via an AC motor and transmitted via pulley and Poly-V belt.• Available as option, the spindle speed can be controlled via an inverter or an electrospindle.

Options also include:• Internal grinding attachment with either drop down style or rear side of the wheelhead style, with upto

35,000rpm belt drive or 120,000rpm electro spindles.• Hydraulically controlled tailstock with micro adjustment for cylindricity adjustment.• Enclosed machine guarding

The easy to use, self prompted Siemens display panel, guides the operator through several screens to link the dimensions of the component along with all the grinding parameters to allow a complex part to be ground with ease.

EASY PROGRAMMING CYCLES

• Utilises the SIEMENS TP700 control panel for programming grinding cycles.

• Wheelhead and table position shown on the control panel.

• Programmable grinding cycles: Plunge and Pass

• Upto 12 diamaters programmable, in a single

grinding cycle.• The possibility to update

the control panel with a correction to each diameter if required.

• The semi-automatic grinding cycle, will stop the axis handwheel once the programmed diameter has

been reached.• Automatic grinding

wheel dressing cycle with compensation of ALL the grinding dimensions.

• In-Process measuring gauge and Gap Control systems available as option.

In-Process Measuring Gauge and Gap Control Systems (option)• Movement of wheelhead (X

Axis) in both automatic and manual.

• Movment of table (Z Axis in both automatic and manual

• Selection of the electronic handwheel

Gap Control time saving example on 5 different diameters on a stepped shaft:• no Gap Control:

0.1mm / 0.3mm/min = 0.3min (18 secs x 5 diameters) = 90 seconds / 1.5 minutes

• with Gap Control: 0.1mm/3mm/min = 0.03min (2 secs x 5 daiamters) = 10 seconds

The minimum time savings on each workpiece in this example is 80 seconds!

How Gap Control can greatly decrease Grinding cycle times!

ROBBI | CONVENTIONAL OMICRON SERIES

Omicron R Omicron E

Max distance between centres. 600mm1000mm

630mm /1030mm1530mm

Max grinding length 600mm1000mm

630mm /1030mm1530mm

Height of centres over table160mm




Max weight on centres120Kg

250Kg (300Kg option)

ROBBI OMICRON CONVENTIONAL UNIVERSAL CYLINDRICAL GRINDING MACHINES

ROBBI: THE ONLY MANUFACTURER OF CONVENTIONAL UNIVERSAL CYLINDRICAL GRINDING MACHINES IN WESTERN EUROPE

This conventional grinder is held in high regard and still is in great demand where high standards of precision, flexibility and fast set-up times are required.

There are many features that encourage workshops to opt for the OMICRON R and OMICRON E versions.

Mechanical construction in line with European design and enormous versatility make these machines ideal for processing components with very tight tolerances.

The machine bed in normalised cast iron and the grinding wheel spindle is mounted on solid bronze bushes to ensure that our machines offer sturdiness and stability.

On request, the grinding machine may be supplied with a second grinding wheel on the right hand side of the wheel head


ROBBI | OMICRON CNC SERIES with SIEMENS 840D sl CNC Control

Omicron CNC 32 Omicron CNC 36 Omicron CNC 60 Omicron CNC 80

Max distance between centres. 600mm1000mm

630mm /1030mm1530mm / 2030mm

1150mm / 1750mm2250mm / 3150mm

3000mm / 4000mm5000mm / 6000mm

Max grinding length 630mm1030mm

630mm / 1030mm1530mm / 2030mm

1000mm / 1600mm2100mm / 3000mm

3000mm / 4000mm5000mm / 6000mm

Height of centres over table160mm


300mm(350mm optom)

400mm(450 &500mm option)



595mm(695mm option)

795mm(895 & 995mm option)

Max weight on centres120Kg

250Kg (300Kg option)

1200Kg 4000Kg

ROBBI OMICRON CNC CYLINDRICAL GRINDING MACHINES

ROBBI IGR250 T7 SEMI AUTO & CNC INTERNAL GRINDING MACHINEThe OMICRON IGR-250 internal grinding machine is specifically designed for processing internal diameters and is particularly suited to workshops producing prototypes and small batch production workpieces.

ROBBI IGU400 CNC INTERNAL GRINDING MACHINE

The latest in High Precision, CNC Internal Grinders with upto 4 spindles.• Up to 4 grinding spindles on the rotating

turret• Motor controlled by CNC & software. 2 axis

interpolation & easily customised software to meet the application.

• Roller linear guides• Axis movement by means of high precision

recirculating ball screw• Granite base• 4 spindles for internal grinding• One dedicated face-grinding spindle• Tailstock to facilitate the grinding bore

centering• The rotation of the turret is automatic and

the positioning is accurate and precise

ROBBI INTERNAL GRINDING SOLUTIONS

ROBBI IGR SERIES | INTERNAL CNC AND T7 GRINDING MACHINE

Omicron IGR-250 Omicron IGR-600

Internal grinding diameter maximum capacity 250mm 300mm

Height of centres over table 180mm (230mm Option)

300mm(350mm Option)

Workpiece lenght - maximum 1200mm 2300mm

Maximum cantilever weight (150mm from work-head spindle nose)

80Kg 400Kg

Maximum diameter of internal grinding spindle 120mm 120mm

ROBBI IGU400 | HIGH PRECISION CNC INTERNAL GRINDING MACHINEOmicron IGU-400

Max distance between headstock plate and grinding spindle attachment 1000mm

Height of centres over table 325mm

Maximum rotating diameter and length 650mm dia x 300mm long

Maximum internal grinding depth 200mm

Maximum external grinding diameter 200mm

STANDARD PROGRAMS VIA THE CONTOL PANEL:

Grinding: Pass PlungeAngular Plunge

Multi Plunge

Taper Facing

Outside Diameter O O O O O O

Internal Diameter O O O O

EASY CYCLE PROGRAMMING - Equipped with the latest-generation of SIEMENS 840D sl control system.

ROBBI CNC Standard and Turnkey high precision cylindrical grinding machines are suited for small, medium and large sized workpiece components.

The CNC versions were developed in response to needs for medium-high production volumes.

Equipped with the latest-generation SIEMENS 840 sl control system.

The work cycle can be optimised in-process through geometrical and work parameters.

The machine can be equipped with in-process measuring devices to process complex components.

The CNC version allows the operator to profile the grinding wheel in relation to geometries specifically created for the type of production required.

High precision crowning operations can be performed by equipping the machines with a third interpolated axis and along with bespoke software for this process.

With the standard control specification, the series of ROBBI CNC machines have the possibility to create programs with structured cycles. Below shows the standard programs already within the control.

• Complex programs can be created without ISO programming knowledge.

• Accurate geometric results - in each cycle, it is possible to correct evential taper errors, via interpoloating the X and Z axes.

• Shoulder grinding in 3 modes: Manually, Automatically and Automatic with Gap Control.• Wheel dressing programs• Control options include:

1. Measuring device and gauging for diameters and shoulders.

2. Gap control touch devices

GRINDING: Cylindrical & InternalGRINDING: Cylindrical & Internal


Supplying high precision machines is one thing: having the knowledge and team to support the installations is another...For over thirty years, RK has offered an unrivalled service and support package on high precision grinding machines. When RK works with a machine tool manufacturer, we ensure our engineers are factory trained. We make sure we cover spare parts for the inevitable breakdown, and most importanlty, we are always there to provide support for both application and service, when its required,

GRINDING AND HIGH PRECISION PRODUCTSFROM TRUSTED PARTNERS WITH TOTAL SUPPORT

PRECISION EDGE FINDS A PERFECT SOLUTION TO IMPROVE GRINDING PRODUCTIVITY“Our business is very buoyant at the moment, particularly export sales, which is driving our need to improve productivity and develop new methods of working. Given the nature of our product, grinding is a vital element of what we do and we recognised a need to improve throughput in this area. As a result we invested a lot of time researching our options, eventually coming to the conclusion that the Perfect PFG50-150 ADP PLC surface grinder from RK International Machine Tools provided what we were looking for,” says Ross Candfield, Director, Precision Edge.

GRINDER IS PERFECT FOR MUFFETT GEARSTo achieve the five micron accuracies that some of their work calls for Muffett Gears has an extensive plant list capable of cutting any form of gear. It also has a capacity list of more conventional machine tools, one of the more recent being a Perfect PFG-D4080AH surface grinder from RK International Machine Tools. The Perfect grinder is NC controlled and was purchased to replace an ageing manual grinder, with one specific component in mind, spur gear filler plates used in an Oncology Radiotherapy machine.

ROCK SOLID INVESTMENT AT GRANITEK SEES WORK BROUGHT IN-HOUSE:“Our choice of machine was limited by the civil engineering work that we would have to do. During my research every machine we looked at would require deep foundations and piling to overcome our poor loca-tion. This meant our search for a suitable machine was a drawn out process as the cost would be prohibitive. We then came across the Per-fect range from RK International and due to the weight of the Perfect PFG-160200AHD Double Column machine, at 23 tonnes, we could install it without any significant civil engineering.”

ASHTON JIG & TOOL DOUBLES UP ON PERFECT GRINDING SOLUTION.Jon Clifton , Managing Director comments, “In addition to the larger capacity the Perfect machine also added greater control and flexibility to production due to the ability to program the rough and finish cuts for both depth of cut and number of passes. The machine’s auto shutdown facility also allows an element of unmanned operation as it will switch itself off once the required number of passes have been completed. Having this auto shutdown feature is a major benefit as it generates extra production hours for us as we are confident to be able to walk away and leave the machine running.”

ROBBI IS PERFECT MATCH FOR GAMET BEARINGSSince being founded in the 1950’s to manufacture precision bearings for Colchester Lathes, its sister company in the 600 Group, Gamet Bearings has expanded its portfolio and customer base to cover a wide variety of customers across the global market. The company focuses its attention on the manufacture of high precision tapered roller bearings, with radial run-out down to 0.5 micron. In the past Gamet placed a heavy reliance upon the skills of its setters and operators, who were working to extremely tight tolerances using manual grinding machines.

HARMON DOUBLE UP ON EUROPA JAINNHERIncreased demand for the precision ground products supplied to the aerospace and defence sectors at Harmon Precision Grinding, has led to the Wimborne-based business installing its second Europa Jainnher centreless grinder from RK International Machine Tools.

FSG TOOL & DIE FINDS LARGE GRINDER A PERFECT FITFSG Tool & Die based in Llantrisant south Wales cannot be described as ‘your typical’ toolmaker. Investment at its modern facility has seen numerous machining centres, turning centres, EDM machine and robotic loading systems installed. The result is an award winning company with the claim to being the largest privately owned ‘design and build’ toolmaking company in Europe.

HEYWOOD AND PALMER CHOOSE ROBBI TO INCREASE CAPACITYAs a specialist provider of precision and production grinding, Ashton under Lyne-based Heywood and Palmer has built a reputation for delivering high quality ground components to a wide range of companies. Main emphasis being placed on achieving the highest possible quality & to meet or exceed wherever possible the stringent delivery schedules required by the customer. Control of the machine is provided by a Siemens 840Di sl control system, which enables full control via programs or use as a Teach type system when required.

INTERNAL CNC GRINDING:GAMET Bearings, Colchester, Essex

CENTRELESS GRINDING:HARMON Precision, Poole, Dorset

SURFACE GRINDINGFSG Tool & Die Limited,South Wales

UNIVERSAL GRINDINGHeywood & Palmer

SURFACE GRINDING:EDGE Precision, Horsham, West Sussex

SURFACE GRINDING:MUFFET GEARS, Tunbridge Wells, Kent

SURFACE GRINDING:Granitek Limited, Leicester

SURFACE GRINDING:Ashton Jig & Tool Ltd, Ashton-under-Lyne, Lancashire

Read all the full stories >>>http://www.rk-int.com/category/news/



GRINDING: Customer storiesGRINDING: Customer stories


The LYOR series of ROBBI honing machines feature high rigidity and power.

• Hydraulically controlled honing head.• Gearbox transmission producing high torque.• Three phase electric motor controlled by a vector inverter, servo-ventilated controlling the spindle rotation.• Touch screen with easy programming.• The drive transmission is through a gear-box in which the gears are hardened and ground, projecting high torque and stock removal.

From 20mm to 400mm diameter bores and upto 8,000mm honing head stroke

LYOR M Series: Workpieces held in prisms. the hydraulic expanding honing head rotates inside the component.

ROBBI LYOR HORIZONTAL HONING MACHINESROBBI HORIZONTAL HONING

LYOR are equipped with multifunction ‘touch-screen’ control panel, which permits an easy programming and management of all the operating parameters performed by the PLC:

• position of honing head inversion points• position of honing head for component

loading/unloading• honing stone expansion pressure (On

request, honing head expansion stroke is controlled by a mechanical stroke end, with micrometric adjustment)

• working speed of honing head longitu-dinal movement

• positioning speed of honing head• honing head rotation speed

• workhead spindle rotation speed ( only for LYOR-S )

• number of honing strokes• number of finish strokes• abrasive stone pressure

The ‘touch-screen’ control panel displays:• machine status and alarm messages• all set parameters of the automatic cycle in working• eventual corrections made to the set parameters during the automaticcycle in working• diagram of the honing head spindle power band during the honing headstroke

LYOR S Series: Twin spindle - One spindle rotates the honing head, whilst a second spindle rotates the component in the opposite direction. Resulting in; • Improved roundness and

straightness of the bore.• Increase productivity• Honing oil is distributed

uniformly and constantly, thus reducing heat over non rotated parts.

• Options include; Honing head fitted with micrometric adjustment.

ROBBI | LYOR HORIZONTAL HONING MACHINES available as M or S Models

40.20 40.30 40.40 40.50 40.60 40.70

Min / Max bore diameter 20 / 400mm

Max tube length 2000mm 3000mm 4000mm 5000mm 6000mm 7000mm

Max honing head stroke 3000mm 4000mm 5000mm 6000mm 7000mm 8000mm

Number of steady rests for honing head extensions

1 2

Machine length 9000mm 11000mm 13000mm 15000mm 17000mm 19000mm

Machine width 2800mm 2800mm 3400mm 3400mm 3400mm 3400mm

• Thickness Variation: ± 1 micron• Flatness: < 0.5 micron• Parallelism: < 1 micron• Surface Finish Ra: up to 0,01 micron• 5 to 10 times faster than lapping

ELC SERIES | DESIGNED FOR DOUBLE SIDED FINE GRINDING.

Designed specifically for the fine grinding process, the Melchiorre ELC machine series combines extreme structural strength, ball screw and load cell precise down pressure control, advanced electronic controls for process flexibility and ease of operation to produce the ultimate in part sizing accuracy.

Call RK International on +44 (0)1322 447611) for details on the range of single sided fine grinding machines.

FINE GRINDING AND SUPER FINISHING SOLUTIONS

Ideal for:• Pump components• Automotive injectors,

piston rings • Bearings

• Technical ceramics• Hard metal inserts• Watchmaking• Compressors• Plus many more

Melchiorre ELC200accommodates parts upto 708mm diameter

Fine grinding is a superfinishing process performed by removing a well defined amount of stock from two parallel flat surfaces of components requiring extremely precise geometric accuracies and exceptional surface finishes.

The high level of technology involved allows such machines to achieve the same quality as the conventional lapping process. Main advantages from the latter are the much higher production (5-10 times than the lapping) and the cleanliness of the process: in fact, considering that any free abrasive slurry is not used, parts coming off the machine don’t need any deep washing or special solvent fluids. Fine grinding technology is performed by Melchiorre with the double side machines series ELC.

MELCHIORRE ELC Series can cover all the main applications present in the high precision components industry.

MELCHIORRE | ELC DOUBLE SIDED FINE GRINDING

ELC400 ELC500 ELC600 ELC800 ELC1000 ELC1200 ELC1600 ELC2000

OD Wheel 398mm 508mm 650mm 810mm 1006mm 1230mm 1554mm 1910mm

Max diameter workable part

119mm 132mm 175mm 236mm 322mm 494mm 600mm 708mm

Upper & lower wheel drives (each) 3.0kW 5.5kW 9.2kW 11.0kW 18.5kW 22.0kW 30.0kW 45.0kW

Max load pressure 250 DaN 300DaN 1000DaN 1000DaN 1200DaN 1500DaN 3000DaN 4000DaN

GRINDING: Fine grindingGRINDING: Honing


Precise, Perfect & Excellent High Precision Surface Grinders

PERFECT | SADDLE TYPE CONSTRUCTIONH Series: hydraulic longitudinal with manual cross & vertical axesAH Series: auto cross with hydraulic longitudinal. Manual vertical axis

PFG-1545H/AHPFG-2045H/AH

PFG-2550HPFG-2550AH

PFG-CS3060AHPFG-CL3060AH

PFG-DS3060AHPFG-DL3060AH

PFG-D4080AH

Table Size Max grinding surface

150 x 450mm (1545)200 x 450mm (2045)

250 x 500mm 300 x 600mm 400 x 800mm

Auto cross feed increment Manual for H models0.1mm to 12mm for AH models

0.5mm to 20mm

Table speed 5~25m/min

Wheel size 180 x 13 x 31.75mm 180 x 13 x 31.75mm 355 x 38 x 127mm 405 x 50 x 127mm

PERFECT | COLUMN TYPE CONSTRUCTION

AHR Series: auto cross feed, longitudinal by hydraulic and servo vertical axis

PFG-50100AHRPFG-60100AHRPFG-70100AHR



Table Size / Max grinding surface

500 x 1000mm600 x 1000mm700 x 1000mm

500 x 1500mm600 x 1500mm700 x 1500mm

500 x 2000mm600 x 2000mm700 x 2000mm

Max distance: centre spindle to table

600mm [option 800mm & 1000mm]

Rapid power cross feed approx.

900mm/min [50Hz]

Auto cross feed increment

0.5mm to 20mm`

Table speed 5~25m/min

PERFECT gives you the most flexible selection of surface grinders. From manual models, PLC controlled models with built in grinding modes to CNC models.

Perfectly built to optimise grinding and accuracy efficiency.

AD5 Auto Down FeedControl Option - (except for the H series). All models are available to equip with an auto downfeed control system (AD5) for greatly increasing operational convenience. Auto down feed system to become 3 axes fully automated; thereby making operation even more convenient.

1. Optimised StructureThe major parts of all PERFECT grinders are manufactured from high quality cast iron combined with an outstanding structural design. Major parts are stress relieved to ensure maximum rigidity, stability and machining accuracy.2. Turcite-B on SlidewaysThe X and Z axes slideways on the AH Series are coated with Turcite-B for stable movement and long term accuracy.3. Precision Spindle DesignThe spindle runs in a class P4 high precision angular contact bearing, assuring run-out accuracy in 2 μm. The cartridge-type spindle is completely sealed and lubricated for long working lifetime, providing high accuracy grinding and a long service life. 4. Heavy Duty Linear Guide WaysThe beam surface of the the ‘Double Column Series’ is equipped with two heavy duty linear guide ways offering a wide span for smooth movement and increased rigidity.5. Precision Feed on the Vertical AxisThe vertical axis on the ‘Cantilever’ and ‘Double Column’ type, are equipped with high precision linear guide ways combined with a high precision ballscrew transmission, assuring outstanding feed accuracy and maximum stability.6. Wide Range of Machine OptionsCriss-cross grinding function, NC Auto Downfeed System - AD5, NC auto parallel dressing and compensation system, Vertical Wheelhead plus many more...

GRINDING: SurfaceGRINDING: Surface

PERFECT | DOUBLE COLUMN TYPE CONSTRUCTION - includes Auto Down Feed AD5 Control

AHD Series:auto cross feed, longitudinal by hydraulic and auto down feed

PFG-120200AHDPFG-160200AHD






1200 x 2000mm1600 x 2000mm

1200 x 3000mm1600 x 3000mm

1200 x 4000mm1600 x 4000mm

1200 x 5000mm1600 x 5000mm

1200 x 6000mm1600 x 6000mm


1000mm [option 1200mm]


Power cross feed approx. 3000mm/min


0.1mm to 35mm

Table speed 3 ~ 25m/min

PERFECT | CANTILEVER TYPE CONSTRUCTION - Includes Auto Down Feed AD5 Control

AHD Series:auto cross feed, longitudinal by hydraulic and auto down feed






800 x 1500mm1000 x 1500mm

800 x 2000mm1000 x 2000mm

800 x 3000mm1000 x 3000mm

800 x 4000mm1000 x 4000mm



700mm[option 900mm]

Power cross feed approx. 1500mm/min


0.0mm to 15mm

Table speed 3 ~ 25m/min

PERFECT PFG-100200 Cantilever Type with ADP PLC control. See more details on the ADP

control on page 28

PERFECT PFG-160300AHD Double Column Type shown with optional Vertical Wheel Head for box and

dovetail way grinding

PERFECT Double Column type series:

PERFECT Cantilever Type Series:

• Rigid Slant Beam: Providing outstanding load distribution on the entire beam surface assuring maximum stability during heavy duty grinding.

• Heavy Duty Linear Guides: Double linear guide with exceptional wide span for friction free movement and increased rigidity.

• Variable Table Speed: Controlled via a proportional hydraulic valve allowing for feed adjustment to suit the workpiece material.

• Minimal Distance: a reduced distance from the grinding spindle to the sland beam ensures unrivalled stability during grinding cyles.

• Rigid Slant Beam: Providing outstanding load distribution on the entire beam surface assuring maximum stability during heavy duty grinding.

• Heavy Duty Linear Guides: Double linear guide with exceptional wide span for friction free movement and increased rigidity.

• Extra wide span between the columns for outstanding rigidity.

• Linear guide ways on the Y and Z axes for friction free grinding with zero stick-slip.

• High precision, pre-tensioned ball screws reduce thermal strain whilst ensuring high positioning accuracy.

• Automatic lubrication• Vertical & Cross feed are

controlled by AC servo motors and MPG handwheel

Also available with semi & full machine enclosures


Simple Operation

10” LCD Touchscreen (PLC controller)

Variable Table Speed Control

Joystick setting and X & Z axes

Optional:

Auto Balancing System

Auto Dressing

Compensation System

High Precision NC Surface Grinders with simple to use PLC

PERFECT | ADP NC SURFACE GRINDERS

PFG-3060ADP PFG-4080ADP PFG-50100ADPPFG-60100ADPPFG-70100ADP

PFG-50150ADPPFG-60150ADPPFG-70150ADP

PFG-50200ADPPFG-60200ADPPFG-70200ADP

PFG-80150ADP PFG-100200ADP

Machine Type of Construction: Saddle Column Cantilever


300 x 600mm 400 x 800mm500 x 1000mm600 x 1000mm700 x 1000mm

500 x 1500mm600 x 1500mm700 x 1500mm

500 x 2000mm600 x 2000mm700 x 2000mm

800 x 1500mm1000 x 2000mm

Max distance: centre spindle to table 500mm 550mm 600mm 800mm (100mm Opt)

Wheel Dimensions 355 x 38 x 127mm 405 x 50 x 127mm

The new PERFECT ADP series of NC surface grinders apply new touch screen and graphic HMI interface to make grinding operations easier, friendly and even more efficient.The X axis is driven by Stepless Variable Proportional Valve Hydraulic System, allowing for feed speed adjustment according to the workpiece type & material for increased convenience. The Y & Z axes driven by AC

servomotor with MPG hand wheel, providing high accuracy.

With optional accessories including: Auto balancing system, NC Auto parallel dressing and compensating device all allow increased accuracy and superior finishing.

• Turcite-B on Slideways• Spindle Motor Inverter: Variable Spindle

speed adjustment for different materials.• Stepless Variable Proportional Valve

Hydraulic System on the X axis: allows feed adjustment according to the workpiece type for increased convience of operation.

• Position display for Y & Z axes.

• Semi-enclosed splash shield.• Grinding Modes: Surface, Crisscross,

plunge & pitch (same pitch & same depth).• Y & Z axes driven by AC servomotor and

MPG handwheel.• Inverter controlled spindle motor with

variable speed• Optional Auto dressing and compensation

function (table mounted)

PERFECT PFG-4080ADP Saddle Type Surface Grinder: 800 x 400mm grinding surface

PERFECT PFG-60150ADP Column Type Surface Grinder: 1500 x 600mm grinding surface

PERFECT PFG-100200ADP Cantilever Type Surface Grinder: 2000 x 1000mm grinding surface


X Series: High Precision PLC Surface Grinders with 2 μm programmable feed

The PERFECT PFG-R series of Rotary grinders are equipped with: auto cross feed, rotary table and the vertical axis is manually controlled.

The spindle runs in a class P4 high

precision angular contact bearing, insuring run-out accuracy is within 2 μm. The cartridge-type spindle is completely sealed and lubricated for long working lifetime, providing high accuracy grinding and a long service life.

PERFECT | ROTARY TYPE CONSTRUCTION

PFG-200R PFG-250R PFG-300R PFG-400R PFG-500R PFG-600R

Grinding surface / Table diameter 200mm 250mm 300mm 400mm 500mm 600mm

Max distance: centre spindle to rotary table 400mm 300mm 500mm 500mm

Max grinding radius 130mm 140mm 190mm 240mm 310mm 360mm

Rotary table speed 20 - 130rpm 20- 110rpm 10 - 120rpm

Auto Down Feed option AD5 Auto Down Feed Control option to allow 3 axes fully automated fora more convenient operation.

• Glass• Carbide• Ceramic• Copper

• Aluminum• Cast Iron• Nitrided Steel• Tool Steel

• Titanium• Neodymium• Ferrite• Composites

You can grind these materials considerably faster on a rotary table grinder in comparison to a surface grinder:

ROTARY TABLE, SURFACE GRINDERS: with Horizontal grinding spindle

PERFECT | PLC SADDLE TYPE COMPARISON

PERFECT PFG-3060ADP

PERFECT X36

Spindle motor 5.0Hp 7.5Hp

Grinding wheel 355 x 38 x 127mm 355 x 50 x 127mm

Vertical guideway Box-way Linear guides

Cross guideway Box-way Linear guides

Minimum feed for vertical 0.002mm 0.001mm

Minimum feed for cross 0.015mm 0.001mm

The new PERFECT X series of PLC surface grinders apply new touch screen and graphic HMI interface to make grinding operations easier, friendly and even more efficient.

The X axis is driven by a stepless variable proportional valve hydraulic system, allowing for the feed speed to be adjusted according to the workpiece type & material for increased grinding control.

The Y & Z axes driven by AC servomotor with MPG hand wheel, providing high accuracy.

With optional accessories including: Auto balancing system, NC Auto parallel dressing and compensating device all allow increased accuracy and superior finishing.

PERFECT | X SERIES PLC SADDLE TYPE CONSTRUCTION

PERFECT X25 PERFECT X36


250 x 500mm 300 x 600mm


500mm 500mm

Total max. safety load on table 250Kg 300Kg

Table Guideway V & Flat way V & Flat way

Spindle motor 3.0Hp 7.5Hp

Minimum Feed - Cross 0.001mm 0.001mm

Minimum Feed - Vertical 0.001mm 0.001mm

Wheel Dimensions 180 x 13 x 31.75mm 355 x 50 x 127mm

PERFECT X Series utilises the established and workshop proven ADP PLC control from PERFECT. Featuring a 10” TFT touchscreen control panel.

Now available with SIEMENS 828D 2 & 3 Axis CNC Control



The precision and reliability of the entire production range, together with an experience of more than 60 years in the field, have allowed DELTA S.r.l. to be successful in both Italian and export markets.

The use of the most sophisticated technologies, the everlasting research and the constant innovation and products optimisation, enable the realisation of a wide range of machines in order to comply with the most demanding customers.

DELTA S.r.l. has been one of the first Italian machine tool manufacturers to have its quality system certified according with the new standard UNI EN ISO 9001 : 2008.

Many and important references in a lot of industrial fields testify the quality of the grinding machines produced, which consists of 4 product ranges:

The tangential rotary table grinding machines with travelling column and hydrostatic slideways of the ROTAX range are state of the art machines designed and manufactured to ensure high productivity, precision, and reliability.

TRAVELLING COLUMN with stabilised Meehanite cast-iron structure:• maximum rigidity• removes a large amount of material• flatness guaranteed

HYDROSTATIC SUPPORT ON ALL MACHINE AXES WITH FULL GRIP SLIDEWAYS. All the machine axes feature full grip hydrostatic slideways along the entire travel. This involves:• Absence of anti-friction material (turcite)• Zero friction (optimal exploitation of the installed

power)• Zero wear (geometry guaranteed for a long period

of time)• No stick-slip. Extremely smooth movements

MACKENSEN HYDRODYNAMIC SPINDLE.The spindle line has a Mackensen hydrodynamic bearing on the front and a pair of pre-loaded precision ball bearings on the rear. The result:• zero wear and, therefore, maximum durability• zero friction (super accurate surface finishes)• high geometric and machining precision

DELTA MINI & MAXI SERIES TRAVELLING COLUMN with stabilised Meehanite cast-iron structure:• maximum rigidity• removes a large amount of material• flatness guaranteed

HYDROSTATIC SUPPORT ON ALL MACHINE AXES WITH FULL GRIP SLIDEWAYS. All the machine axes feature full grip hydrostatic slideways along the entire travel. This involves:• Absence of anti-friction material (turcite)• Zero friction (optimal exploitation of the installed power)• Zero wear (geometry guaranteed for a long period of

time)• No stick-slip. Extremely smooth movements

MACKENSEN HYDRODYNAMIC SPINDLE.The spindle line has a Mackensen hydrodynamic bearing on the front and a pair of pre-loaded precision ball bearings on the rear. The result:• Zero wear and, therefore, maximum durability• Zero friction (super accurate surface finishes)• High geometric and machining precision

TRAVELLING COLUMN WITH ROTARY TABLE

DELTA MINI & MAXI SURFACE GRINDING MACHINES:

DELTA ELLE | ROTARY OR FIXED TABLES

LB300 LF350 LC400 LC500 LP500/200

Max grindable surface 140 x 330mm 155 x 360mm 400mm dia 500mm dia 500 x 200mm

Distance between column axis and wheel axis

300mm 315mm 315mm 315mm 315mm

Maximum distance between table level and wheel

280mm 280mm - - -

Maximum distance between magnetic chuck and wheel (std)

- - 205mm 205mm 205mm

Rapid feed per turn of wheel 2mm 2mm 2mm 2mm 2mm

Automatic down feed option (L11E) - - Option Option -

DELTA ROTAX | ROTARY TABLE, HORIZONTAL SPINDLE GRINDING MACHINE available with 2 levels of automation: NC & CNC models

ROTAX 7 ROTAX 9 ROTAX 12

Max grinding diameter 700mm 900mm 1200mm

Rotary table diameter 500mm 700mm 1100mm

Maximum grinding height with new wheel 330 (530*)mm 530mm 600mm

Rotary table speed 0 - 180rpm 0 - 180rpm 0 - 70rpm

Admissable mass on table 500Kg 700Kg 1500Kg

Minimum increment 1micron 1micron 1micron

Spindle motor power 7.5kW 7.5kW 18.5kW

* available on request

DELTA MINI: TRAVELLING COLUMN GRINDING MACHINESavailbe with 3 levels of automation: Diastep, NC & CNC models

Mini 7 Mini 12 Mini 15

Maximum Grindable Surface 800 x 550mm 1300 x 650mm 1600 x 650mm

Table Surface 700 x 400mm 1200 x 500mm 1500 x 500mm

Maximum Longitudinal Travel 900mm 1400mm 1700mm

Minimum Programmable Vertical Feed

0.001mm 0.001mm 0.001mm

Rapid Vertical Speed 1.5m/min 1.5m/min 1.5m/min

Maximum Weight on the Table

800kg 1200kg 1500kg

DELTA MAXI: TRAVELLING COLUMN GRINDING MACHINES | availbe with 2 levels of automation: NC & CNC models

1200/750 1500/750 2000/750 2000/1000 2500/1000 3000/1000 2000/1100 2500/1100 3000/1100

Max grindable surface 1200 x 775mm 1500 x 775mm 2000 x 775mm 2000 x 1000mm 2500 x 1000mm 3000 x 1000mm 2000 x 1100mm 2500 x 1100mm 3000 x 1100mm

Table surface 1200 x 600mm 1500 x 600mm 2000 x 600mm 2000 x 800mm 2500 x 800mm 3000 x 800mm 2000 x 800mm 2500 x 800mm 3000 x 800mm

Maximum cross traverse

675mm 675mm 675mm 900mm 900mm 900mm 1000mm 1000mm 1000mm

Maximum distance from table to spindle axis

950mm 950mm 950mm 1000mm 1000mm 1000mm 1000mm 1000mm 1000mm

MINI SERIES: Travelling column grinding machines, available in 3 models with grindable surfaces of upto 1600 x 650 mm and 3 different levels of automation: - Diastep, NC and CNC.

MAXI SERIES: Travelling column grinding machines, available in 9 models with grindable surfaces from 1200 x 750mm to 3000 x 1100mm with 2 different levels of automation: - NC or CNC.

DELTA ELLE SERIES: Vertical axis grinding machines with fixed, rotary and swinging table available in 5 models; with over 20,000 units sold worldwide.

• Exceptional material removal rates• Quick, vertical feed via handwheel• Fine feed with micrometre feed

Rotary table models feature: • Toothed belt drive and planetary gearbox. • Electro-permanent magnetic chuck with

standard electronic unit.

The DIASTEP unit controls all machine functions, allows to visualise the axes and to program an automatic grinding cycle by means of a guided menu, making easy the task of the operator who, thanks to the flexibility of the control, can change the inserted parameters without stopping the grinding cycle.

Bridging the technology between DIASTEP and CNC is the latest NC PLUS control. Allowing you to store more workpieces and cycles The linear and interpolated wheel dressing cycles on the table allow profiles to be ground with ease. A graphical HMI presents all the operations and machine set-up on easy to read screens.

DELTA CNC models utilse the SIEMENS 840Di Sinumerk contol and digital drive package. With more than ten years experience of using SIEMENS control with installed machines, the SIEMENS 840Di provides a seamless and intuitive interface between operator and the machine.


GRINDING: CentrelessGRINDING: Centreless

EUROPA JAINNHER CONVENTIONAL CENTRELESS GRINDERS

JHC-12BNJHC-12S

JHC-18JHC-18S

JHC-18AJHC-18AS

JHC-18BJHC-18BS

Standard work rest diameter 1 - 25mm 1 - 50mm

Special work rest diameter 25 - 40mm 40 - 100mm

Grinding wheel size (d x w x bore)

305 x 150 x 120mm 455 x 205 x 228.6mm 455 x 255 x 228.6mm 455 x 305 x 228.6mm

Grinding wheel speed 1900rpm 1500rpm

Regulating wheel size(d x w x bore)


Regulating wheel speed BN = 20-337rpm (7 steps)S = 10-300rpm (variable)

JHC18/18A/18B = 13-316rpm (10 steps)JHC-18S/18AS/18BS = 10-250rpm (variable)

EUROPA JAINNHER CONVENTIONAL CENTRELESS GRINDERS

JHC-20JHC-20S

JHC-2408-150S JHC-2410-150S JHC-2412-150S

Standard work rest diameter 1 - 50mm 2 - 60mm

Special work rest diameter 40 - 100mm 50 - 150mm

Grinding wheel size (d x w x bore)


Grinding wheel speed 1350rpm 1050rpm

Regulating wheel size(d x w x bore)

305 x 205 x 127mm 305 x 205 x 127mm 305 x 255 x 127mm 305 x 305 x 127mm

Regulating wheel speed 20= 13-316rpm (10 steps)20S = 10-250rpm (variable)

10-250rpm (variable)

MORE EFFICIENT GRINDING SOLUTIONSManual, NC and CNC centreless Infeed and Through-feed grinding solutions.

JAINNHER CENTRELESS GRINDING MACHINE

• Huge time savings compared to traditional grinding.• Fast loading of parts with easy automation options available.• Parts fed automatically = greatly reduced labour costs.• Tight tolerances easily achievable.• All spindles fitted with precision ground Hydrostatic Bearings

with a high pressure oil film for added precision under heavy loads.

• All servo models equipped with a Japanese servo motor to control the ideal linear speed for optimum grinding results.

MORE EFFICIENT PRODUCTION CENTRELESS GRINDING PLC and NC models along with CNC from 2 axes to 9 axes grinding solutions: Offered with FANUC controls with automation options including: Gantry, Robot, Bowl, Hopper handling systems

• The CNC system is with servo motor & ball screws in both axes.

• Consistent, automatic wheels dressing, suitable for precision fine tuning, accurate, automatic dimensional & servo feed system.

• Comprehensive, automatic in - process feed units. It is easy to adjust through the CNC control system.

EUROPA JAINNHERCNC CONFIGURATIONS AVAILABLE

CNC 2 AXES G-axis, A-Axis / G-axis, B-axisRegulating wheel speed control, lower slide or upper slide feeding.

CNC 3 AXES G-axis, A-axis, B-axisRegulating wheel speed control, lower slide and upper slide feeding.

CNC 4-5 AXES G-axis, A-axis, B-axis, C-axis, E-axisRegulating wheel speed control, lower slide and up-per slide feeding Grinding wheel and regulating wheel dressing.

CNC 6-7 AXES G-axis, A-axis, B-axis, C-axis, D-axis, E-axis, F-axisRegulating wheel speed control, lower slide and upper slide feeding. Grinding wheel and regulating wheel dressing. Dressing attachments cross slide feeding for profile dressing.

CNC 8-9 AXES G-axis, A-axis, B-axis, C-axis, D-axis, E-axis, F-axis, H-axis, V-axisRegulating wheel speed control, lower slide and upper slide feeding. Grinding wheel and regulating wheel dressing. Dressing attachments cross slide feeding for profile dressing. Robot system horizontal axis and vertical axis control.

EUROPA JAINNHER JHC-18 CNC8 AXES WITH FANUC CONTROL AND ROBOT SYSTEM

Material: SCM415HHardness: HRC59 - 64Stock Removal: 0.2mm - 0.3mmCycle time: 40 seconds per component

EUROPA JAINNHER JHC-24 WITH GANTRY LOADING SYSTEM

EUROPA JAINNHER JHC-18 CNC WITH FULL MACHINE ENCLOSURE

Europa Jainnher JHC-18 CNC 8 axes with FANUC control and robot systemwith component relay transporter for grinding universal joints.

Rotary parts loading system for loading and unloading...

The advantages of centreless grinding, are not just for high volume production..Centreless grinding provides a fast turnaround for rounding of stock material and quite often, suits lower production runs

JAINNHER CENTRELESS GRINDING MACHINE

EUROPA JAINNHER Centreless Grinding Accuracy Report

Machine EUROPA JAINNHER JHC-18

Workpiece: Ø2 x 20mm

Metal: SUJ-2

Hardness: HRC-62

Cut off 0.25mm

Traversing Length 1.0mm

MAG 10000

Ra 0.02μm

RMAx 0.28μm

Rz 0.24μm

RMS 0.02μm

Rt 0.22μm

Rtm 0.20μm

HARMON PRECISION GRINDING: Poole, Dorset based Harmon Precision Grinding invested in the first

EUROPA JAINNHER Centreless grinder in the UK.


Why should consider thread rolling?Thread Rolling for solid bar, pipe and tube. Manual and CNC models also available.

Thru-feed and in-feed Hydaulic heavy duty thread rolling machines

EUROPA MEGA THREAD ROLLING MACHINES

TR-5T TR-10T TR-18T TR-30T

Maximum diameter 50mm 50mm 60mm 70mm

Minimum diameter 2mm 5mm 6mm 7mm

Pitch 0.25 - 2.0mm 0.6 - 2.5mm 0.6 - 4.0mm 0.6 - 6.3mm

Range of length (infeed) 5 - 50mm 5 - 70mm 5 - 150mm 5 - 150mm

Range of length(thru-feed)

Under 12mm free12-50mm = 300mm l

Under 35mm = free35-50mm = 300 l

Under 45mm = free45-60 = 400mm l

free

Maximum rolling pressure 5.0 ton 10.0 ton 18.0 ton 30.0 ton

EUROPA MEGA THREAD ROLLING MACHINES

TR-40T TR-80T TR-120T

Maximum diameter 100mm 100mm 150mm

Minimum diameter 10mm 10mm 10mm

Pitch 0.6 - 10.0mm 0.6 - 10.0mm 0.6 - 6.25mm

Range of length (infeed) 5 - 200mm 5 - 300mm 5 - 300mm

Range of length (thru-feed) free free free

Maximum rolling pressure 50.0 ton 80.0 ton 120.0 ton

• Shorter cycle time• Low cost per part• Improved surface finish• Chipless machining = no swarf

• Increase component accuracies• Greater tensile and shear strength and resistance to wear in

the machined component. • Upto 20% stronger thread form over thread cutting.

MEGA THREADROLLING MACHINE

EDM & WIRE: Wire EDMTHREAD ROLLING: Bar

DE MARCHI INVESTMENT HELPS TO BRING PRODUCTION BACK TO THE UK

De Marchi Engineering are a specialist subcontract fabricator to the civil engineering sector that has responded to demand from a long-term customer by invested in additional thread rolling capacity.

The decision to purchase a Europa Mega TR-18T thread rolling machine from RK International is allowing work to be brought back to the UK, with the customer seeing benefits in improved quality and lead times. Read the full story by clicking on the following link >>>

http://www.rk-int.com/category/news/

THRU-FEED & IN-FEED HYDRAULIC HEAVY DUTY THREAD ROLLING MACHINEThread rolling with two rolling dies on a thread rolling machine is in effect a cold forging process and forms the fibres and structure of the metal instead of cutting it.

The advantage of this process is not only that it is the most rapid and accurate method of producing com-mercial screw threads in large quantity but also that it results in greater tensile strength, shear strength and resistance to wear than threads produced by the cutting process.

MEGA endeavors to keep up with up-to date advanc-ing technologies in design/modifying their thread rolling machines to meet the demand of the automo-tive industry, machinery industry, and many other industries requirements. All the advantages of cold forming are embodied by MEGA THREAD ROLLING MACHINES, such as uninterrupted grain flow mate-rial and surface consolidation, bright surface finish and substantial saving in production times.

The nominal diameter, pitch, and thread form are closely related when thread rolling is concerned.

Joemars Wire series machines come with a user friendly, touch screen PC based Windows control as standard. The DOS control (shown right) is also avaliable on request.

Each machine is available in a combination of auto/manual wire threading and coaxial flushing/submerged cutting;

1. Manual wire threading and coaxial flushing2. Auto wire threading and coaxial flushing3. Manual wire threading submerged cutting4. Auto wire threading submerged cutting

JOEMARS | HIGH PERFORMANCE WIRE CUT EDMX Axis Travel

Y Axis Travel

Z Axis Travel

U & V Axis Travel

Work Piece Size: Max Taper Angle: Max Wire Diameter (Std)

Machine Weight

3 Series 350mm 250mm 210mm 80mm 710 x 560 x 205mm +/- 24deg / 80mm 0.15 - 0.3mm 2100Kg





• Automatic threading allows for unmanned running of the machine• Number of parts kept to a minimum for easy maintenance• Water jet cleaning system for back seal plate and lower arm

assembly• Fully hardened water resistant steel work table

• High speed automatic wire threading - can be done submerged• Smooth and accurate machining achieved by high precision class C1

ball screws • Specifications vary slightly depending on the exact model

description chosen.

SIMPLE & STABLE AUTOMATIC WIRE THREADING SYSTEMA: AC servo motors are used on a machine, not only for providing "Positioning & Tension " control with high reliability but also enhancing the stability of wire tension.B: DC motor control offers various settings for different wire diameters.C: Air cools wire during wire annealing and then wire gets broken by melting, making no burrs at wire tip to enhance the reliability of wire threading.D: Intelligent wire-cutting device, applying a proper voltage to cut diferent diameter of wire.E: For AWT system, unique upper wire guide structure can make a high pressure water jet which achieves wire threading of wire diameter 0.15 ~ 0.3mm.F: Special lower wire guide assembly offers high pressure water jet to assist the wire passing through the lower tube successfully.G: Ceramic lower feed roller provides a smooth wire threading and brings a longer lifetime.H: PWM DC wire collecting motor system provides a stable wire feed.

WINDOWS CONTROLLER• Standard keyboard,

mouse operation and touch screen, user friendly design.

• 15” TFT-LCD screen, shows the better view of data and function needed.

• Standard USB port, in-putting NC programs quickly and conve-niently.

• Multiple language on-line change is available.

• Built-in simple CAD / CAM software increases job efficiency.

JOEMARS: HIGH PERFORMANCE WIRECUT EDMJOEMARS WT & AWT Wire EDM

• Advanced Generator Design• Faster Cutting Speeds• Smaller Footprint• Still avaliable as coaxial flushing or submerged, with or with out automatic wire

threading - to suit most budgets.

Optional Accessories include:

• C axis for 6 axis machining (shown right)

• Remote on-line Control - the machine can be monitored via the internet

• Larger wire spool - Up to 20kg capacity for extended cutting times

• Increased Z axis height for increased depth of cut (factory fitted option)


EDM & WIRE: EDM DrillingEDM & WIRE: Spark Erosion

JOEMARS FZ SERIES: complete with State-of-the-Art FUZZY LOGIC Control concept that optimises machining conditions including; Off time, sparking gap, servo sensitivity, flushing height and working time. Simple to use:1. Set the material,2. Set the surface area,3. Set the electrode wear,4. Set the peak current. The latest new Z NC control for auto machining from Rough to Fine Finishing.

Set upto 50 programs with each program capable of machining upto 10 steps with each set-up including 12 kinds of machining parameters.

JOEMARS EP SERIES:Entry level Joemars 3 axis PC based CNC die sinker. • Programming is easy with clear and concise displays• Dialogue programming• Imperial or Metric• Generators available upto 100AJOEMARS NP SERIES:Advanced Joemars 3 axis PC based CNC die sinker. • Dialogue & G/M code programming• Imperial or Metric• Generators available upto 100A• Twin head models available

JOEMARS EP & NP SERIES Models available upto:

Advanced NP Models available upto; 2200 x 1000 x 600mm XYZ travels with, 500Kg electrode weight 6000Kg workpiece weight Maximum work tank capacity Single head: 2810 x 1600 x 750mm Twin head: 3100 x 1700 x 800mm

Entry EP Models available upto; 1150 x 400 x 350mm XYZ travels with, 150Kg electrode weight 500Kg workpiece weight Maximum work tank capacity Single head: 1500 x900 x430mm

• 10 - 45% faster than conventional models• Lowest Electrode Wear• Higher quality machining surface that requires a

minimum amount of polishing.

• Shortest machinine parameters setting time.• New “4A” Equipment (Anti Arcing Auto

Adjustment)• Faster machining speed of ultra thin ribs.

JOEMARS | FZ SERIES:SPARK EROSION MACHINE WITH FUZZY LOGIC

X AxisTravel

Y Axis Travel

Z Axis Travel

Work Piece Weight: Max

Work Table

JM320 Compact 300mm 200mm 200mm 550kg 600 x 300mm

JM322 300mm 200mm 200mm 550kg 600 x300mm

JM430 400mm 300mm 200mm 900kg 650 x 400mm

JM500 500mm 400mm 300mm 1200kg 720 x 520mm

JM650 600mm 500mm 280mm 2200kg 920 x 600mm

JM1050 1000mm 500mm 500mm 4000kg 1300 x 800mm

JOEMARS SPARK EROSION:FZ Series: Entry Level machines with Fuzzy logic control allow operators to be trained within an hour. EP Series: Entry Level CNC machines with built in machining data and 3D graphic display.NPSeries: Advanced PC based CNC machine with G & M code programming

JOEMARS FZ Series

JOEMARS | EP Series: Entry Level 3 Axis CNC Control or;JOEMARS | NP Series: More advanced CNC Control offering faster cycle times

X Axis Travel

Y Axis Travel

Z Axis Travel


Work Table

JMNC32A 300mm 200mm 300mm 500kg 600 x 300mm

JMNC43A 400mm 300mm 350mm 800kg 650 x 400mm

JMNC50 500mm 400mm 350mm 1200kg 750 x 520mm

JMNC53 500mm 350mm 350mm 1600kg 800x 550mm

JMNC60 600mm 400mm 350mm 2000kg 900 x 650mm

JMNC860S 800mm 600mm 500mm 2400kg 1200 x 700mm

JOEMARS CNC EDM | Comparison between EP & NP CNC controlEP SeriesCNC EDM

NP SeriesCNC EDM

CNC EDM Controller IPC06A PC Based ITRI MIC-2000 PC based

Gap control cycle time 0.2ms 2ms

Gap voltage reading cycle time 0.2 ms 190 μs

Orbiting plane X/Y plane only X/Y, Y/Z, X/Z & any inclined plane

Maximum retraction blocks 100 blocks 20 blocks

Erosion table 1 table Can be upto 1000 tables

Working co-ordinate system 1 set 60 sets

External storage device USB disk CF card

Circle machining Not available Retraction with Z axis

X/Y/Z/C Helical machining Not available Available

JOEMARS | Hole Drill Machines

X Axis Travel Y Axis Travel Z Axis Travel Work Table Size Machine Dimensions Machine Weight

Joenars 325D 200mm 300mm 345mm 460 x 210mm 865 x 1465 x 2070mm 620kg

Joemars 528D 250mm 350mm 345mm 600 x 300mm 1020 x 1545 x 2070mm 900kg

Joemars 325DZ 200mm 330mm 345mm 460 x 210mm 1090 x 1465 x 2070mm 620kg

Joemars 528DZ 250mm 350mm 345mm 600 x 300mm 1090 x 1545 x 2070mm 900kg

JOEMARS EDM HOLE DRILLING MACHINES: D Series: With its compact design, simple operation, and newly developed sparking circuits, the D series EDM Hole Drill is an ideal entry level machine. DZ Series: Advanced EDM drill with Fuzzy logic control system. Can be set with only 3 operator inputs - Machining materials - Electrode diameter - Electrode wear rate. This allows the machine to be set and operated with ease, and increases efficiency.

JOEMARS D SERIES:The D Series machines are entry level EDM hole drills designed for drilling hard materials.

Set using only 6 cutting parameters, makes achieving a good cut simple.

The standard machine is suitable for diameters of 0.2mm - 3.0mm this range can be extended upto 6.0mm using a different head.

All of the machines are fitted with sparking circuits specifically to designed to enhance machining speed.

JOEMARS DZ SERIES:The DZ range of EDM Hole Drills incorporate the fuzzy logic control system.This makes operating extremely simple and training takes just minutes. the only inputs required are• Material to be machined• Tube diameter• Electrode wear rateThese inputs will automatically determine the ideal cutting conditions, and set the 6 machining parameters accordingly.The set machining parameters can be modified when machining without affecting the stored conditions

The z axis will automatically set to 0 when using edge find.

An arc protection circuit will adjust the off time if the machining becomes unstable. If the unstable condition is not cleared the machine will stop to avoid damaging the current job.

• Drills hardened steel, alloys, tungsten carbide• Holes from 0.2mm to 3.0mm• Integral 3 axis digital readout.

• 100 sets of machining conditions• Special high pressure pump design allowing effecient sparking and high stock removal• Cutting conditions can be altered whilst sparking

NSD HANKOOK EDM CNC HOLE DRILLSX Axis Travel

Y Axis Travel

Z Axis Travel


Work Table

510 510mm 300mm 250mm 100Kg 500 x 400mm

530K 550mm 300mm 360mm 300Kg 940 x 450mm

640K 650mm 400mm 360mm 300Kg 940 x 450mm

750K 750mm 450mm 360mm 500Kg 1140 x 580mm

1000K 1050mm 600mm 360mm 1000Kg 1200 x 710mm

8000G 1300mm 800mm 360mm 1000Kg 1200 x 800mm

Affordable CNC models with a range of features at a similar price to a manual machine.

Already sold in the USA and in Europe - high quality level of build - comes with 0.3mm - 6.0mm electrode diameter as standard. 0.01mm/100mm accuracy.

Easy to use - minimal user inputs to load cutting data and create CNC programs.

Automatic wear check - the machine checks the exact wear based on real time cutting information - wear ratios will be right every time.

Breakthrough conditions - each cut will be automatically set for entry, main, and exit cutting to ensure the best finish and high speed machining.

JOEMARS: HIGH PERFORMANCE SPARK EROSION

JOEMARS: CNC EDM Machines

JOEMARS: EDM HOLE DRILLING MACHINES

NSD HANKOOK: EDM CNC Hole Drilling Machines

JOEMARS JMNC43A with EP50 generator

JOEMARS JMNC2210-2HS Twin Head model


FINISHING EQUIPMENT: Dry Steam Cleaning - Portable units FINISHING EQUIPMENT: Dry Steam Cleaning - Portable units

REA is a modern and efficient company specialising in the production of fixed generators and portable saturated steam cleaning machines.

The product range has been designed to satisfy the needs of those looking to disinfect, sanitise, sterilise and degrease any type of surface using products which ensure highly reliable solutions.

The technologies REA have adopted allow us to offer exclusive products which are ideal for those operating in the mechanical and food industries thanks to their ability to destroy germs and bacteria that no other product can rival.

The REA machines boast high energy savings which fully respect the environment and are produced by skilled operators working in a modern and safe building.The use of steam for cleaning and degreasing operations in the mechanical engineering sector is extremely common, given the advanced technology of the system and its proven efficiency in cleaning equipment and tools.

Following is a list of situation cases where both mobile generators from the “Saturno” range and

fixed generators from the “Giove” range can be used, both products of REA Steam Cleaning.

The company, with offices in Trofarello in the Italian province of Turin, is a leader in steam cleaning for the mechanical engineering industry.

• Cleaning oil and dust off printed circuits and

machine tools• Conveyors• Presses• Robots and Automation• Machine Tools• Transport• Finished workpieces

STEAM CLEANING FOR THE MECHANICAL ENGINEERING SECTOR

REA INDUSTRIAL STEAM CLEANING| SATURNO PORTABLE SYSTEMS

Saturno COMPACT

Saturno SUPER

Saturno SUPER

PHOSPHATIZER

SaturnoS18E

Saturno SPECIAL 2

Saturno SPECIAL 2

PHOSPHATIZER

Saturno MAXI

SaturnoMAXI

PHOSPHATIZER

Power - Generator 9.0kW 9.0kW 9.0kW 18.0kW 18.0kW 18.0kW 36.0kW 36.0kW

Steam production 15kg / hour 15kg / hour 15kg / hour 30kg / hour 30kg / hour 30kg / hour 60 kg / hour 60 kg / hour

Temperature at the nozzle

150°C 150°C 150°C 150°C 150°C 150°C 150°C 150°C

Water tank capacity 15 litre 50 litre 50 litre 25 litre 100 litre 100 litre 100 litre 120 litre

Water consumption 15 litre / hour 15 litre / hour 15 litre / hour 30 litre / hour 30 litre / hour 30 litre / hour 60 litre / hour 60 litre / hour

Detergent tank capacity

15 litre 1.4 litre 1.4 litre 10 litre 10 litre 10 litre 15 litre 15 litre

Automatic mixing of detergent with water

No Yes Yes No Yes Yes Yes Yes

Phosphate tank n/a n/a 20 litre n/a n/a 20 litre n/a 20 litre

Maximum hose length 10mtr 10mtr 10mtr 12mtr 12mtr 12mtr 12mtr 12mtr

Electrical cable length 8mtr 8mtr 8mtr 10mtr 10mtr 10mtr 10mtr 10mtr

Weight 60Kg 80Kg 85Kg 165Kg 165Kg 170Kg 257Kg 257Kg

REA Saturno COMPACT:9kW generator, only 620 x 460 x 890mm

REA Saturno SUPER:9kW generator, 50 litre water tank.

Body:REA Saturno models have horizontal bodies providing:• Greater stability,• Extra large wheels for ease of movement• High capacity water tanks• Plastic free REA Generators• Internal components protected with 1.5mm stainless steel body Autonomous use:REA Generators are fitted with high capacity tanks to ensure that the unit boasts the highest levels of autonomy with up to 4 times greater use between refills on continuous operation.

Vapour Hose:The flexible generator vapour hose of the handle grip is the most critical component being prone to being squashed and wear and tear. Flexible hoses which are prone to being squashed would make our generators unusable!!The REA flexible hose is the most rugged on the market:• EPDM rubber substratum• Reinforced with high resistant fabrics and steel spiral• Cover in EPDM rubber which can withstand heat and abrasionsIn turn, the vapour hose is highly resistant:• Antistatic Teflon hose• Stainless steel braiding & Extra protection in silicone

BENEFITS OF THE ‘SATURNO’ GENERATOR...

REA INDUSTRIAL STEAM CLEANING| SATURNO PORTABLE SYSTEMS

Saturno COMPACT

Saturno SUPER

Saturno SUPER

PHOSPHATIZER

SaturnoS18E

Saturno SPECIAL 2

Saturno SPECIAL 2

PHOSPHATIZER

Saturno MAXI

SaturnoMAXI

PHOSPHATIZER

# Functions available from nozzle

2 6 7 2 6 7 6 7

- Functions available

1. Steam2. Steam &

detergent

1. Steam2. Steam &

detergent3. Steam &

water4. Steam,

detergent & vacuum

5. Steam & vacuum

6. Vacuum

1. Steam2. Steam &

detergent3. Steam & water4. Steam &

Phosphate5. Steam,

detergent & vacuum

6. Steam & vacuum

7. Vacuum

1. Steam2. Steam &

detergent

1. Steam2. Steam &

detergent3. Steam &

water4. Steam,

detergent & vacuum

5. Steam & vacuum

6. Vacuum

1. Steam2. Steam &


Phosphate5. Steam,

detergent & vacuum

6. Steam & vacuum

7. Vacuum

1. Steam2. Steam &

detergent3. Steam &

water4. Steam,

detergent & vacuum

5. Steam & vacuum

6. Vacuum

1. Steam2. Steam &


Phosphate5. Steam,

detergent & vacuum

6. Steam & vacuum

7. Vacuum

Water indicator Detergent indicator

REA INDUSTRIAL STEAM CLEANING| WINNING FACTORS

Traditional Method Steam Method

Heat Effect 25% 70% Hygenises / sanitises

Mechanical Action 25% 10% no damage

Chemical Products 25% 10% eco-friendly

Contact Time: 25% 10% reduction

The use of steam for surface degreasing is so efficient that the use of solvents can be omitted altogether. As a result, steam phosphating not only provides a totally safe technique for the operator but also for the company which is able to operate in total compliance with applicable legislation.

Waste disposal costs can be reduced – because eliminating the use of solvents during the pre-varnishing phase (due to degreasing with steam) means also eliminating rag disposal costs, normally reaching high figures.

Steam phosphating during the pre-varnishing stage is also an optimal system for corrosion prevention offering a combination of advantages:

PHOSPHATING:

ADVANTAGES OF USING STEAM

Steam degreasing for industry is a useful, alternative technology for resolving numerous problems with the following advantages:• eco-friendly, complying with new laws related to ecology;• eliminates the use of solvents;• reduces water consumption levels;• minimises use of chemical products, exploiting fully their potential• time savings due to tools and machines that are easy to manoeuvre


Guyson manufactures ‘Kerry’ ultrasonic precision cleaning and degreasing equipment for many applications.

Guyson also manufacture numerous types of aqueous spray wash equipment for a wide variety of washing, degreasing, rinsing and drying applications.

GUYSON FORMULA SERIES: MANUAL BLAST CABINET RANGE: For everyone...ideal for light to medium industrial use or when blasting is required on an intermittent basis.

Guyson International Limited is a privately owned family company with a world-wide reputation for excellence in the design and manufacture of blast finishing, spray wash and ultrasonic cleaning equipment - as well as being the UK supplier for all your hose and coupling requirements.

Leading metal cutting bandsaw specialist and band saw blade supplier Saws UK Ltd has been supplying and supporting many high quality European manufactured sawing machines in the UK, such as Klaeger, Pilous, Macc , OPUS, Fabris since 1987. Today, the range also includes the Italian manufactured CARIF semi-automatic and automatic CNC sawing machines.

CARIF have been manufacturing high quality bandsaws in Italy since 1948. These machines consist of semi automatic bandsaws and fully automatic or CNC controlled band saws.

The full range of semi automatic horizontal bandsaws have the double mitre facility and the superb patented hydraulic downfeed.

GUYSON EUROBLAST SERIES MANUAL BLAST CABINETS

Euroblast 2 Euroblast SBP4 Euroblast 4

Internal blast chamber - W x D x H (mm) 660 x 480 x 500mm 815 x 610 x 500mm 800 x 540 x 715mm

Max. Floor Loading 50Kg 15Kg 150Kg

Fixed Position Turntable Diameter - - 400mm

GUYSON EUROBLAST SERIES MANUAL BLAST CABINETS

Euroblast 6 Euroblast 7 Euroblast 8

Internal blast chamber - W x D x H (mm) 1050 x 740 x 880mm 815 x 610 x 500mm 800 x 540 x 715mm

Max. Floor Loading 150Kg 15Kg 150Kg

Fixed Position Turntable Diameter - - 400mm

FINISHING EQUIPMENT: Blast cabinets & Ultrasonic cleaning

The Guyson Euroblast® blast cabinet range is highly durable, rigid and tightly sealed, being fabricated and welded in 16 gauge sheet steel and finished to the highest quality standards.

Euroblast blast cleaning cabinets come in an extensive range of standard sizes with a variety of options on blast guns and nozzles, turntables, cyclones and filtration systems. Available as suction feed or pressure feed, depending on your requirements.

GUYSON FORMULA SERIES MANUAL BLAST CABINETS

Formula 1200 Formula 1400 Formula 1600 Formula 2000

Internal blast chamber - W x D x H (mm) 600 x 460 x 495mm 815 x 560 x 591mm 1070 x 760 x 770mm 22+5 x 760 x1028mm

Blast Gun - Type 400 Trigger Operated Foot Operated Foot Operated Foot Operated

Dust Collector F21 F21 F21 / F41 F21 / F41

SAWING:

METAL CUTTING VERTICAL & HORIZONTAL BANDSAWS

CARIF SEMI-AUTOMATIC HYDRAULIC BANDSAWS with bow rotation

CARIF 260BSA

CARIF 320BSA

CARIF 450BSA VAR-E

CARIF320BA CNC

CARIF450BA CNC

Execution Semi-Auto Semi-Auto Semi-Auto Automatic Automatic

Mitre Cutting -45 / +60 deg +60deg

*Section Dia capacity 220mm 275mm 330mm 275mm 330mm

*Rect. Section capacity 260 x 150mm 320 x 230mm 450 x 240mm 320 x 230mm 450 x 240mm

Machine weight 320Kg 650Kg 1100Kg 1050Kg 1600Kg

Blade width 27mm 27mm 34mm 27mm 34mm

* Section capacity above stated at 90 degrees.

CARIF SAWING MACHINES

VERTICAL BANDSAWS

SAWS UKEV 50

SAWS UKEV 100

ALLIGATOR OPUS 600TM

ALLIGATOR OPUS 1000TM

Throat depth 520mm 1010mm 600mm 1100mm

Height under the guides 310mm 340mm 500mm 550mm

Blade width 3 - 16mm 3 - 16mm 10 - 27mm 27 - 41mm

Blade speed 18-82 & 230-1050m/min 30-300 or 110-1100m/min

Blade driveVariable speed via 2spgearbox and inverter

Variable speed

Table size 600 x 500mm 600 x 500mm 760 x 600mm 1000 x 1200mm

Table size - sub n/a 450 x 500mm n/a n/a

Table type Fixed - tilt Fixed - tilt Hydraulic Hydraulic

HORIZONTAL BANDSAWS

ALLIGATOR HD280LR

EUROPASB300VS

E-RANGEE-610SA

ALLIGATOR PP501

ALLIGATORHD620SAF

Execution Semi-auto Semi-auto Semi -auto Semi-auto Semi-auto

Mitre cutting -45 / +60deg -45 / + 45deg n/a +60deg -45 / +60deg

*Section dia capacity 235mm 304mm 330mm 400mm 500mm

*Rect. section capacity 280 x 180mm 406 x 254mm 600 x 300mm 500 x 400mm 620 x 410mm

Machine weight 350Kg 400Kg 1000Kg 1050Kg 1550Kg

Blade width 27mm 25mm 34mm 34mm 41mm


DRILLING:

DRILLING MACHINES The drilling machine or drill press is accepted as one of the most widely used machine tools around the world.It is also one of the machine tools chosen with very little consideration & when in use, takes a lot of abuse with minimal maintenance.

At RK International Machine Tools, we offer quality drilling machines designed for longevity and durability.Below are commonly supplied models & variants.• Belt driven, stepped pulley• Geared head and• Radial Arm drilling machines

DRILLING - BELT DRIVEN, STEPPED PULLEY

LB1 LF1 LB2 LF2

Bench or Pedestal Bench Pedestal Bench Pedestal

Drill capacity - steel 18mm 18mm 23mm 23mm

Spindle Morse Taper 2 MT 2 MT 2 MT 2 MT

Electrics 1 or 3 phase 3 phase

Spindle Drive Belt, Stepped Pulleys

Machine Weight 77Kg 133Kg 84Kg 140Kg

Drilling - Geared Headoptional model variants: M = power feed with auto quill returnELM = power feed with automatic reversing for tapping

Arboga A2608

Arboga A3008

Arboga A3808

Arboga A4008

Bench or Pedestal Bench or Pedestal Pedestal Pedestal

Drill capacity - steel 25mm 30mm 35mm 40mm

Spindle Morse Taper 3 MT 3 MT 4 MT 4 MT

Electrics 3 phase

Spindle Drive Geared Head

Variant options M M M / ELM M / ELM

Machine Weight 130/150Kg 175/235Kg 300Kg 310Kg

DRILLING - KITCHEN & WALKER SERIES OF RADIAL ARM DRILLING MACHINES

G32 x 800G32 x 1000

G40 x 1200

G50 x 1250

G50 x 1600

Models upto:G125 x 4000

Drill capacitysteel / cast iron

32mm40mm

32mm50mm

40mm60mm

50mm75mm

50mm75mm

125mm175mm

Tapping capacitysteel

M16 M16 M20 M20 M20 M90

Box Table Size 500 x 400 x 380mm

400 x 400 x 500mm

630 x 500 x 400mm

500 x 500 x 630mm

500 x 500 x 630mm

1000 x 800 x 560mm

Max / Min Spindle to Column

240mm800mm

300mm 1000mm

265mm 1200mm

350mm 1250mm

350mm 1600mm

600mm40000mm

Machine Weight 1075Kg 1600Kg 2200Kg 2900Kg 3500Kg 28000Kg

ARBOGA The ARBOGA brand has been established since 1932 in a small Swedish town bearing the same company name. From the early beginnings, ARBOGA produced drilling to a very high quality and standard.

ARBOGA became internationally known as the specialist for easily manageable drilling machines for the service industry and its universal drilling / milling machine.

ARBOGA has also been famous for their production of custom-made machinery.

During the years, ARBOGA achieved sustained success worldwide with their program of column drilling machines.

Today, ARBOGA is one of the most well-known brands of column and geared head drilling machines.

MEDDINGS

Meddings Machine Tools are one of an elite few machine tool builders remaining in the UK. Meddings design, manufacture and distribute a range of drill press and tapping machines to the world.

Meddings drill presses are supplied into many training facilities around the world because of their quality, durability and safety features. Training engineers for the future, requires the best drilling machines on the market.

Standard equipment includes:• Heavy duty, rugged construction for smooth

operation. • Large, powerful industrial rated induction

motors,

• DC Injection brake provides instant stopping in emergencies.

• Coolant system.• Lo voltage worklight.

KITCHEN & WALKER RADIAL DRILLING MACHINES

WORKSHOP ESSENTIALS:

Pratt Burnerd is a World leader and has an extensive range of multijaw manual and powered chucks manufactured from the highest quality materials. Products include:• Gripfast Combination Power Chuck• Standard Accuracy Chucks• Super Precision Chucks

• Griptru Chucks• Independent Chucks• Large capacity 3 Jaw Scroll Chucks

• Power Chucks• Air or Hydraulic Chucks and• Radio Frequency Gripmeter

The ‘GRIPFAST’ combination Power Chuck is unique due to its unsurpassable versatility, providing CNC lathe customers with a chuck, a collet chuck and mandrel all in one unit. This all comes carrying Pratt Burnerd’s world famous name, which is synonymous with high quality, value for money, innovative workholding products.

The ‘Gripfast’ Combination Power Chuck comes into its own when

used on production CNC turning centres for medium to small batch production enabling CNC lathe operators to increase productivity with minimal non machining time. The ‘Gripfast’ is currently used, as standard, on Colchester Lathes’ new Typhoon CNC production turning centres (see page 9), ensuring high speed, high accuracy turning with rapid component changeover.

• Change from Chuck, Collet of Mandrel

workholding modes in seconds.

• Quick Change Jaw System - Half a turn of a key

and each jaw can be released, removed and

replaced.

• A pre-set second set of jaws are locked in place

by returning the key to its original position.

• Economics: The PBI Gripfast System can pay

itself back in less than 6 weeks.

NEW PRATT BURNERD ‘GRIPFAST’ COMBINATION POWER CHUCKING SYSTEM

Today, LISTA manufactures drawer systems and other workspace equipment in five production facilities and sells them around the world.

• LISTA quality product offering covers the following areas:• Drawer Cabinets• Workbenches• Drawer and heavy-duty pull-out shelving systems• NC storage systems (transport units, cabinets, tool holders)• Storage cabinets (material and machine tool cabinets)

• Over 100,000 installations worldwide • Supplying education & training facilities • Industrial production machines

• Superior tool solutions • Over 60 years of experience • Quality components manufactured to the highest standards

RJH FINISHING SYSTEMS is a famous brand associated with quality polishing and grinding equipment for industrial and educational establishments.

Below are the most commonly supplied models & variants.• Chamois & Buffalo polishing machines• Gryphon & Bison grinding machines• Antelope & Deer bandfacing machines

RJH FINISHING SYSTEMS | DOUBLE ENDED GRINDING MACHINES

Gryphon BNA105 BNA106 BNA107 BN5

Wheel Size200 x 25mm 200 x 25mm

250 x 30mm

300 x 35mm

400 x 50mm

Motor Speed

2880rpm1400 &

2800rpm1400rpm 1440rpm

Weight 26 to 79Kg 110kg 115Kg 130Kg 300Kg

Bench / Pedestal or Extraction models

available

Pedestal models. Stand alone dust extraction models available to suit.

NEW & USED Machine Tools | Service & Support PackagesSpare Parts | Machine Manuals | Health & Safety Assessments

RK International Machine Tools LimitedEuropa Trading Estate, Fraser Road, Erith, Kent, DA8 1PWUnited Kingdom

Company Registration No :- 571795

After Sales Machine TrainingWe are able to offer a CNC product training program for all levels, on-site or at our showrooms, continued programming support and the help you would expect from a responsible company. Our team of engineers are familiar with the industries leading CNC and PLC controls and training can be undertaken at RK International or your facilty.

Delivery And InstallationWe are one of the few machine tool companies who specialise with a machine, delivery, offload and siting service when a new or used machine is delivered. Subject to clear and reasonable access, RK utilises experts in the field of delivering large machine tools. Once the machine is sited, and services connected, why not speak to RK International about installing and commissioning the machine to ensure the machine has years of trouble-free operation.

Want to sell a machine?If you have any machinery you would like to sell, let us know. We are always on the lookout for machines for other customers.

Speaking to RK can save you money when it comes to disposing of your unwanted machines. If you are buying a new machine, using RK to buy your redundant machine will result in the following:• You get the best price for the NEW machine, as your supplier is not subsidising the new price with

a lower cost trade-in, • AND you get the best possible price for the unwanted machine with quick payment and smooth

machine removal by RK International.

Submit details online >>> http://www.rk-int.com/want-to-sell-a-machine/ or call +44 (0)1322 447611

Servicing and Scheduled MaintenanceWith a team of mechanical, electrical and CNC engineers, RK International Machine Tools are in a class of their own when it comes to supporting machine tools of all makes, models and types

We all know the importance of keeping machine tools in production and the inconvenience of when a machine is out of action..

Preventative maintenance reduces the chance of breakdowns, avoiding unscheduled downtime which can ultimately effect production and profitability.

Annual or Bi-annual servicing allows you to be fully aware of the condition of your machine enabling you to continue with confidence or plan ahead for any further recommended adjustment or repair. Learn more >>> http://www.rk-int.com/technical-support-and-advice/

More than just machine tools...

Financial SoulutionsFinance a plan to suit your needs. Finance is available, subject to status, to meet your plans and demands in a way that fits your situation the best - contract hire, leasing, hire purchase - there are a wide range of methods available. We are able to create an individual financial package for your company that will enable you to acquire the right asset at the right repayment level.

We operate with a number of partner companies including Sterling Asset Solutions. SAS are able to provide access to funding from some of Europe’s most prestigious banking institutions.

They will provide professional advice on the most appropriate forms of funding for the expansion of businesses.

Find out more >>> http://www.rk-int.com/financial-solutions/

Tel: +44 (0)1322 447611 Web: www.rk-int.com Email: [email protected] Twitter: @rkimachinetools

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